#05/19 · solid layer on the LED strip. This CVD COATING process also enables the uniform coating of complex three-dimensio-nally shaped surfaces and the finest cavities. FULL LUMINOSITY

b i l t o n g r o u p . c om

BILTONLED MODULE

PROTECTED

OVERVIEW OF THE BILTON ASSORTMENT DEGREES OF PROTECTION

// IP20 - INDOOR module// IPX6 - al l-round protection// IP54 - PU coating// IP67 - Si l icone// IP67+ - PU encapsulation

H I G H L I G H T#05/19

BILTON produces its LED modules on a reel-to-reel production line that is unique in Europe. This makes it possible to produce modules with a length of up to 50 metres. The standard module is equipped with IP20 protection. These LED modules are particularly suitable for indoor use.

The CVD barrier film developed by BILTON provides high protection against moisture, dust and UV up to protection class IPX6. And all this without any colour shift or increased heat development. The high flexibility and flexibility of the modules are also retained.

LED modules are encap-sulated with polyure-thane on the in-house encapsulation system. The PU potting protects against dust, splash water and many other influences. In addition, the mechanical stability is increased by the sealing.

BILTON AIR is a linear LED strip light in a highly flexible silicone jacket. The silicone sheath guarantees temperature resistance up to +200° C, is highly resistant to a variety of chemical substances and is non-flammable.

At BILTON, LED modules are also encapsulated in profiles. For this purpose, an LED module is cast and sealed in the aluminium profile using polyure-thane. The encapsulated LED luminaire guarantees extreme mechanical stability and high protection against moisture.

IP20 IP67IPX6 IP67+IP54

N E W N E W

property IP20 IPX6 IP54 IP67 IP67+

No light loss due to absorption × × ×

Production in Europe

Assembling ×

Increased resistance to moisture ×

Increased flexibility × ×

Increased mechanical stability × × ×

Linear LED lighting can be used for any application. BILTON offers five different types of protection so that you are not restricted by technical factors in your design, so that you always have the right LED module for your project.

PROTECTION L E D M O D U L E S

BILTON PROTECTED AT A GLANCE

PROTECTION

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Depending on the application, LED modules require a different degree of protection. The higher the requirements, the more important the quality of the coating. Depending on the application, the properties of the LED module can be adapted via the different degrees of protection. Unaffected light quality as well as perfect radiation characteristics of the LED lighting are particularly important. In order to fulfil these criteria, BILTON is

constantly working on new possi-bilities to make its LED modules more resistant to external influ-ences and to perfect the mecha-nical requirements.

QUALITY “MADE IN AUSTRIA“

For optimum process reliability and monitoring, all casting processes are carried out in-house. Our own production enables fast availability

and maximum flexibility for the various customer orders. Thanks to the close cooperation between sales and development, we know the needs of our customers and can develop the best solutions together. When manufacturing all our products, we always pay great attention to high quality, a good price-performance ratio and a high degree of automation. Our lean supply chain guarantees a secure supply for our customers.

BILTON PROTECTEDLED MODU LES WITH ALL- ROU N D PROTECTIO N: With its B ILTO N - Protected ser ies s, B ILTO N of fer s the most common t ypes of protect ion for LED modu-les

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PRODUCT HIGHLIGHTS

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GUARANTEED LED PROPERTIESBILTON checks all LED modules for me-chanical and photometric factors

DEVELOPED BY BILTONAll LED modules are developed by BILTON in its own research department

WIDE ASSORTMENTAvailable in various lumens, light colours, layouts, performance classes,....

THE ILLUMINANT OF THE FUTURE WITH A BROAD SELECTION

BILTON develops a wide range of flexible LED modules. BILTON produces a large part of the LED module range on its own reel-to-reel pro-duction line. This makes it possible to produce module strips with a length of up to 100 metres. BILTON offers high product quality and is in a position to offer a wide range of LED modules and also to develop customer-specific LED modules on request.

TOP FEATURES

FLEXIBEL, LONG LIGHT STRIP

NAME LUMINOUS FLUX / M* VOLTAGE OUTPUT* EFFICIENCY* CRI LIGHT COLOUR SEPARABILITY

BLONE >80 900 - 3,000 lm/m 24 VDC 6.9 - 24.0 W 125 - 132 lm/W > 80 6,52,2 2,7 3,0 4,0 50 mmBLONE >90 900 - 3,000 lm/m 24 VDC 8.8 - 31.7 W 94 - 102 lm/W > 90 6,52,2 2,7 3,0 4,0 50 mmBLOXL >80 3,000 - 4,000 lm/m 24 VDC 24.0 - 34.3 W 116 - 125 lm/W > 80 6,52,7 3,0 4,0 50 mmBLOXL >90 3,000 - 4,000 lm/m 24 VDC 31.7 - 47.1 W 85 - 94 lm/W > 90 6,52,7 3,0 4,0 50 mmBLRET 1,300 - 3,000 lm/m 24 VDC 15.3 -37.5 W 80 - 85 lm/W > 95 3,0 3,5 4,0 50 mmBLECO 250 - 1,500 lm/m 24 VDC 2.1 - 13.8 W 108 - 119 lm/W > 80 2,7 3,0 4,0 5,0 100 mmBLECP 600 - 1,300 lm/m 24 VDC 5.4 - 12.0 W 102 - 119 lm/W > 80 2,7 3,0 4,0 50 mmBLTWO 300 - 1,300 lm/m 12 VDC 2.9 - 13.0 W 94 - 103 lm/W > 80 2,7 3,0 4,0 5,0 25 mmBLHDS 600 - 900 lm/m 24 VDC 7.0 - 11.0 W 82 - 85 lm/W > 80 6,52,7 3,0 4,0 20 mmBLHDU 900 - 1,300 lm/m 24 VDC 10.0 - 15.0 W 86 - 90 lm/W > 80 6,52,7 3,0 4,0 10 mm

B I LT O N I P 2 0 S E R I E SS TA N D A R D

Up to4,000

LM / MIP20

Up to14.5 M

length

7Light

colours

IP20

More information about the products can be found at: www.biltongroup.com* Data of the electrical and photometric measurements: Performance data measured after 1 min. at 25°C ambient temperature and a light colour of 4,000 K ( +/- 10%/15%)** Module length at 24 V input voltage at the module and luminous flux drop <10 % over the specified length.

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PRODUCT HIGHLIGHTS

www.biltongroup.com

TOP FEATURES Protection class

IP20

Width range

Made by BILTON in Austria

BILTON offers a wide range of flexible LED modules. Luminouus flux, light colour, CRI, and separability are just some of the criteria from which the customer can choose. Through our own development, individual customer needs can be adapted.

BILTON produces a large part of its LED module range on a reel-to-reel production line that is unique in Europe. This makes it possible to produce modules with a length of up to 100 metres.

//__Diverse fields of application for linear lighting in white

//__For indoor application

BILTON offers a wide range of flexible LED modules. At BILTON, development and pro-duction are in our own hands so that BILTON LED modules can be adapted to individual customer requirements.

Developed by BILTON

In addition to the LED modules produced in-house in Austria, BILTON also offers LED modules “Developed by BILTON“. The detailed product layout including LED configu-ration is provided by BILTON, and a Chinese company that is associated with BILTON produces the LED modules. BILTON controls and monitors the manufacturing company from Austria.

B I LT O N I P 2 0 S E R I E SM U LT I M E D I A

DIMMABLE IP20

Up to 5 Mmodule length

L70B1036,000 hrs.


BLRGB ECO 400 lm/m 24 VDC 14.4W 28 lm/W - 100 mmBLRGB PRO 600 lm/m 24 VDC 14.4W 42 lm/W - 50 mmBLTWO TW 1,300 lm/m 12 VDC 14.0 W 93lm/W > 80 3,0 – 4,0 25 mmBLTWS 1,300 - 3,800 lm/m 24 VDC 14.5 - 54.4 W 84 - 90 lm/W > 90 2,7 – 6,5 75 mmBLTWS PLUS 1,300 - 4,000 lm/m 24 VDC 14.6 - 47.4 W 84 - 89 lm/W > 90 2,2 – 6,5 50 mm

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PRODUCT HIGHLIGHTS

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IPX6

Up to 3,000

LM / MIPX6 CRI

>80 - >95

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colours

B I LT O N I P X 6 S E R I E SS TA N D A R D

USE OF HIGH-VALUE LEDSLEDS FOR LONG SERVICE LIFE (L70B10 / 60,000 HOURS)

MADE IN AUSTRIADeveloped and produced by BILTON, with PU components from Germany

NO COLOUR SHIFTINGDespite CVD coating, all technical proper-ties are retained

MODULE WITH ALL-ROUND PROTECTION

The CVD barrier film developed by BILTON provides high protection against moisture and dust up to protection class IPX6. This also enables use in damp areas, such as the bathroom. The technical properties of the light strip, the lighting effect and the appearance remain unchanged. The high flexibility and the layout of the modules are also retained.

TOP FEATURES

SUPERIOR AND PROTECTED


BLONE >80 900 - 3,000 lm/m 24 VDC 7.6 - 27.6 W 108 - 118 lm/W > 80 6,52,2 2,7 3,0 4,0 50 mmBLONE >90 900 - 3,000 lm/m 24 VDC 9.6 - 35.0 W 86 - 95 lm/W > 90 6,52,2 2,7 3,0 4,0 50 mmBLRET 1,300 - 3,000 lm/m 24 VDC 15.3 -37.5 W 80 - 85 lm/W > 95 3,0 3,5 4,0 50 mmBLTWO 300 - 1,300 lm/m 12 VDC 2.9 - 13.0 W 94 - 103 lm/W > 80 2,7 3,0 4,0 5,0 25 mm

More information about the products can be found at: www.biltongroup.com* Data of the electrical and photometric measurements: Performance data measured after 1 min. at 25°C ambient temperature and a Light colour of 4,000 K ( +/- 10%/15%)** Module length at 24 V input voltage at the module and luminous flux drop <10 % over the specified length.

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PRODUCT HIGHLIGHTS

www.biltongroup.com

Protection class IPX6

5 years warranty

CVD coating

TOP FEATURES

BILTON trusts in its products and this is proven by the 5-year guarantee that is given on the entire BILTON product range - which is produced in Austria.

The CVD barrier film developed by BILTON provides high protection against moisture and dust. Due to the coating there is no colour shift or increased heat development.

BILTON uses a polyurethane with high transparency and excellent protective properties. The PU encapsulation seals the LED chips and protects them against mechanical, chemical and thermal influences as well as humidity and dust.


BILTON produces a large part of its LED module range on a reel-to-reel production line that is unique in Europe. This makes it possible to produce modules with a length of up to 100 metres.

//__Applications for linear lighting in white with increased moisture and dust protection

//__For indoor application with high air humidity

The abbreviation CVD stands for “chemical vapour deposition“. This is a simplified explanation of the coating process: The fully assembled LED module runs into the CVD reactor. There, the coating material is evaporated. The resulting reaction gas now flows over the material and deposits itself as a wafer-thin, solid layer on the LED strip. This

CVD COATING

process also enables the uniform coating of complex three-dimensio-nally shaped surfaces and the finest cavities.

FULL LUMINOSITY GUARANTEED

Despite the 100% moisture and dust protection of the LED modules,

there is no loss of light due to absorption and the luminosity of the diodes is maintained. In addition to the luminosity, the colour tempe-rature also determines the quality of the LED lighting. With the BILTON CVD barrier film, you can be sure that the colour temperature you have ordered will also be emitted.

E x planation of the hydrophobic B ILTON C VD coating

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PRODUCT HIGHLIGHTS

USE OF HIGH-VALUE LEDSLEDs for long service life (L70B10 / 60,000 hours)

MADE IN AUSTRIADeveloped and produced by BILTON, with PU components from Germany.

DOUBLE LAYER-FLEXThe layout with double flexible traces is used to increase the cable lengths.

ROBUST, COLOURFUL AND WITH EXCELLENT PROPERTIESBILTONRGB with Degree of protection IP54 is an LED module for applications with increased requirements against splash water. The LED mo-dule is encapsulated in a polyurethane encapsulation and thus offers increased protection against contact, foreign bodies and splashing water on all sides. The polyurethane used offers excellent properties.

TOP FEATURES

B I LT O N I P 5 4 S E R I E SB I LT O N R G B

L70B1036,000 hrs. IP54 Up to 5 M

module length

POWERFUL AND STABLE


BLRGB PLUS 300 lm/m 24 VDC 7.2 W/m 42 lm/W - 50 mm

IP54

More information about the products can be found at: www.biltongroup.com* Data of the electrical and photometric measurements: Performance data measured after 1 min. at 25°C ambient temperature and a lght colour of 4,000 K ( +/- 10%/15%)** Module length at 24 V input voltage at the module and luminous flux drop <10 % over the specified length.

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PRODUCT HIGHLIGHTS

www.biltongroup.com

TOP FEATURES Polyurethane

Properties

High performance LED chips

Protection class IP54

High power LED chips for very bright light. The PU encapsulation enables the best pos-sible heat dissipation and optimum light transparency of the LED chips.

The PU encapsulation of the LED module has no effect on the light colour or light quality. The only relevant difference is the protection against external influences and the mechani-cal resilience.



BILTON connects the self-produced RGB LED modules with the polyurethane in the in-house casting system. Thus a high-quality LED strip light “Made in Austria“ is created from 2 components.

//__Applications for colour status lighting//__Effective light stagings with a strong colour

spectrum//__For outdoor applications through

protection class IP54

For optimum process reliability and monitoring, all casting processes are carried out in-house. In-house production enables fast availability and maximum flexibility for the various customer orders. A transparent polyurethane “Made in Germany“ is used. This high-per-formance product was specially adapted to the requirements of LEDs and scores with extremely high transparency, UV resistance

POLYURETHANECOATING

and mechanical strength.The PU type has an extremely high resistance to the formation of mould and can therefore be used for numerous environmental conditions in wet areas. Due to the wide variety of PU encap-sulation and the innovative and development strengths of BILTON, the properties of the encapsulated LED module can be adapted to the respective application.

Explanation of polyurethane encapsulation

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PRODUCT HIGHLIGHTS

PROTECTION FROM EXTERNAL INFLUENCESThe LED module is protected on all sides by a silicone jacket.

MADE IN AUSTRIADeveloped and produced by BILTON, with components from Germany

PATENTED BILTON-SYSTEMCustomised packaging & customer-specific external geometries possible

BENDS FOR YOU IN EVERY POSITION

With the new BILTON AIR, an LED strip light with protection class IP67 has been created, which not only offers maximum flexibility in the literal sense, but can also be used almost indefinitely both indoors and outdoors. The BILTON AIR Series is a linear LED strip light in a highly flexible silicone jacket. The LED module can be bent in an undulating or curvilinear direction towards the light-emitting surface.

TOP FEATURES

FOR BOUNDLESS FREEDOM

B I LT O N I P 6 7 S E R I E SB I LT O N A I R T O P

IP67 SILICONProberty

illumination

DOWN4

Light colours


BLAIR TOP 450 lm/m 24 VDC 7.2 W/m 62 lm/W > 80 2,7 3,0 4,0 50 mmBLAIR TOP 850 lm/m 24 VDC 14.6 W/m 58 lm/W > 80 2,7 3,0 4,0 50 mmBLAIR TOP RGB 380 lm/m 24 VDC 14.4 W/m 36 lm/W - 50 mm

IP67


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PRODUCT HIGHLIGHTS

www.biltongroup.com

TOP FEATURES Protection class

IP67

Specially developedLED strip light

Silicone properties

The LED strip light used was developed and produced by BILTON. The BILTON AIR Series is available in three white light colours and RGB.

The BILTON AIR is a highly flexible silicone jacket closed on all sides. It can be flexibly for-med and separated every 5 cm. It can therefore be used and shaped for any application.

BILTON uses a silicone which is characterised by a temperature resistance of +200 °C and is therefore sterilisable. The material is non-combustible and prevents dripping. It is resistant to a wide range of chemical substances, such as salt, chlorine, cleaning chemicals, etc.


BILTON combines the specially developed LED module with the silicone in its own pro-duction. Thus a high-quality LED strip light with protection class IP67 “Made in Austria“ is created from 2 components.

B I LT O N I P 6 7 S E R I E SB I LT O N A I R S I D E

IP67 SILICONProberty

illumination

SIDE4

Light colours

//__Specially suitable for outdoor applications//__Special resistance to UV light, salt fog and

chlorinated atmosphere


BLAIR SIDE 450 lm/m 24 VDC 14.6 W/m 31 lm/W > 80 2,7 3,0 4,0 50 mmBLAIR SIDE RGB 170 lm/m 24 VDC 14.4 W/m 12 lm/W - 50 mm

© Shutterstock

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PRODUCT HIGHLIGHTS

WIDE RANGE OF PROFILESThe entire range of profiles can be cast as LED luminaires

MADE IN AUSTRIAProduced by BILTON in Saalfelden, with PU components from Germany

WIDE RANGE OF LED MODULESAll LED modules with protection class IP20 can be encapsulated in the profile

UNRESTRICTED IN SHAPE AND COLOUR

LED modules at BILTON can also be cast in profile on request. For this purpose, an LED module is sealed with polyurethane in the aluminium profile. The encapsulated LED luminaire guarantees extreme mechanical stability and high protection against moisture and other environmental influences.

TOP FEATURES

STABILITY AND RESISTANCE

B I LT O N L E D M O D U L E A N D P R O F I L E A S S O R T M E N T

120 LEDs

per MeterIP67+ 15

Family10Light

colours


BLONE >80 900 - 3,000 lm/m 24 VDC 6.9 - 24.0 W 125 - 132 lm/W > 80 6,52,2 2,7 3,0 4,0 50 mmBLONE >90 900 - 3,000 lm/m 24 VDC 8.8 - 31.7 W 94 - 102 lm/W > 90 6,52,2 2,7 3,0 4,0 50 mmBLOXL >80 3,000 - 4,000 lm/m 24 VDC 24.0 - 34.3 W 116 - 125 lm/W > 80 6,52,7 3,0 4,0 50 mmBLOXL >90 3,000 - 4,000 lm/m 24 VDC 31.7 - 47.1 W 85 - 94 lm/W > 90 6,52,7 3,0 4,0 50 mmBLRET 1,300 - 3,000 lm/m 24 VDC 15.3 -37.5 W 80 - 85 lm/W > 95 3,0 3,5 4,0 50 mmBLECO 250 - 1,500 lm/m 24 VDC 2.1 - 13.8 W 108 - 119 lm/W > 80 2,7 3,0 4,0 5,0 100 mmBLECP 600 - 1,300 lm/m 24 VDC 5.4 - 12.0 W 102 - 119 lm/W > 80 2,7 3,0 4,0 50 mmBLTWO 300 - 1,300 lm/m 12 VDC 2.9 - 13.0 W 94 - 103 lm/W > 80 2,7 3,0 4,0 5,0 25 mmBLHDS 600 - 900 lm/m 24 VDC 7.0 - 11.0 W 82 - 85 lm/W > 80 6,52.7 3.0 4.0 20 mmBLHDU 900 - 1,300 lm/m 24 VDC 10.0 - 15.0 W 86 - 90 lm/W > 80 6,52,7 3,0 4,0 10 mmBLRGB ECO 400 lm/m 24 VDC 14.4W 28 lm/W - 100 mmBLRGB PRO 600 lm/m 24 VDC 14.4W 42 lm/W - 50 mmBLTWO TW 1,300 lm/m 12 VDC 14.0 W 93 lm/W > 80 3,0 – 4,0 25 mmBLTWS 1,300 - 3,800 lm/m 24 VDC 14.5 - 54.4 W 84 - 90 lm/W > 90 2,7 – 6,5 75 mmBLTWS PLUS 1,300 - 4,000 lm/m 24 VDC 14.6 - 47.4 W 84 - 89 lm/W > 90 2,2 – 6,5 50 mm

IP67+


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TOP FEATURES

No restrictionThere is no restriction when selecting the LED module. Due to the in-house production on the in-house casting machine, every LED module from the BILTON range can be cast in aluminium - with or without cover if required.

Protection class IP67+

The encapsulated LED light is protected from external influences by the polyurethane and can be used under water for a short time. The PU potting has no effect on the light colour or light quality.

Polyurethane properties



The LED modules are connected in aluminium with the polyurethane in the in-house casting system. Thus a high-quality LED light “Made in Austria“ is created from 3 com-ponents.

//__Especially for short term use in water//__Resistance to UV light and many other influ-

ences

For optimum process reliability and monitoring, all casting processes are carried out in-house. In-house production enables fast availability and maximum flexibility for the various customer orders. A transparent polyurethane „Made in Germany“ is used. This high-per-formance product was specially adapted to the requirements of LED´s and scores with extremely high transparency, UV resistance

POLYURETHANE COATING

and mechanical strength.The PU type has an extremely high resistance to the formation of mould and can therefore be used for numerous environmental condi-tions in wet areas. Due to the wide variety of PU encapsulation and the innovative and development strengths of BILTON, the properties of the encapsulated LED module can be adapted to the respective application.

Explanation of polyurethane encapsulation

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BILTON INTERNATIONAL GMBHIndustriestraße 3 5760 Saalfelden, Austria Phone.: +43 6582 71164 Fax: +43 6582 71164-999 www.biltongroup.com

BILTON FERTIGUNG / WERK 2 Zeller Bundesstrasse 13 5760 Saalfelden, Austria

BILTON SCHWEIZ GMBHSchaffmatt 7 8855 Wangen SZ, Switzerland www.biltongroup.com

BILTON FRANCE S.A.S24 Rue de l‘Orangerie 67700 Saverne, France www.bilton.fr

AFTER SALESPhone.: +43 6582 71164 [email protected]

CUSTOMER SERVICE CENTERPhone.: +43 6582 71164 Fax: +43 6582 71164-999 [email protected] Monday til Thursday drom 08:00 - 12:00 Uhr / 13:00 - 17:00 Friday from 08:00 - 12:00

TECHNICAL SUPPORTPhone.: +43 6582 71164 [email protected]

SERVICE & CONTACT

I tem no.: V052019 // Errors and misprints excepted. The indicated prices are l ist pr ices without sales tax. We reserve the r ight to make changes to our products at any t ime. You can f ind the latest data at: www.bi ltongroup.com

Documents

#05/19 · solid layer on the LED strip. This CVD COATING process also enables the uniform coating of complex three-dimensio-nally shaped surfaces and the finest cavities. FULL LUMINOSITY