Positioning Systems - Hiwin

Positioning Systems Linear Axes and Axis Systems HX

www.hiwin.de

HIWIN GmbHBrücklesbünd 2D-77654 OffenburgPhone +49 (0) 7 81 9 32 78 - 0Fax +49 (0) 7 81 9 32 78 - [email protected]

All rights reserved.Complete or partial reproduction is not permitted without our permission.

Note:The technical data in this catalogue may be changed without prior notice.

3HX-03-0-EN-1810-K

Positioning Systems Linear axes and axis systems HX

Linear axes and axis systems are used in many industrial areas, e.g. to transport or position components. HIWIN offers linear axes with toothed belt drive for applications requiring high dynamic responses and speeds. The HIWIN modular system is a flexible solution for combining belt axes into twin and multi-axis systems, depending on the application. HIWIN linear axes with ballscrew drive are available for applications requiring high feed forces and precision. HIWIN linear axes with linear motor drive fulfil the highest demands on dynamics, accuracy and synchro-nism.

4

Contents

1 Product overview ............................................................................................................................................................6

2 General information ........................................................................................................................................................82.1 Properties of the linear modules HM 82.2 Properties of the linear tables HT 82.3 Properties of the double axes HD 82.4 Properties of the two-axis system HS2 82.5 Properties of the adapters for cross tables and multi-axis systems 92.6 Glossary 92.7 Requirements at the installation site 102.8 Maximum drive torque 102.9 Calculating the service life 102.10 Calculating the support spacing 122.11 Product selection 14

3 Linear modules HM-B ................................................................................................................................................... 163.1 Properties of linear modules HM-B with toothed belt drive 163.2 Order code for linear modules HM-B 173.3 Dimensions and specifications of HM040B 183.4 Dimensions and specifications of HM060B 203.5 Dimensions and specifications of HM080B 223.6 Dimensions and specifications of HM120B 24

4 Linear modules HM-S ................................................................................................................................................... 264.1 Properties of linear modules HM-S with ballscrew drive 264.2 Order code for linear modules HM-S 274.3 Dimensions and specifications of HM040S 284.4 Dimensions and specifications of HM060S 304.5 Dimensions and specifications of HM080S 324.6 Dimensions and specifications of HM120S 34

5 Linear tables HT-B ........................................................................................................................................................ 365.1 Properties of linear tables HT-B with toothed belt drive 365.2 Order code for linear tables HT-B 375.3 Dimensions and specifications of HT100B 385.4 Dimensions and specifications of HT150B 405.5 Dimensions and specifications of HT200B 425.6 Dimensions and specifications of HT250B 44

6 Linear tables HT-S ........................................................................................................................................................ 466.1 Properties of linear tables HT-S with ballscrew drive 466.2 Order code for linear tables HT-S 476.3 Dimensions and specifications of HT100S 486.4 Dimensions and specifications of HT150S 506.5 Dimensions and specifications of HT200S 526.6 Dimensions and specifications of HT250S 54

7 Linear tables HT-L ........................................................................................................................................................ 567.1 Properties of linear tables HT-S with linear motor 567.2 Order code for linear tables HT-L 577.3 Dimensions and specifications of HT150L 587.4 Dimensions and specifications of HT200L 607.5 Dimensions and specifications of HT250L 62

Linear axes and axis systems HXContents

5HX-03-0-EN-1810-K

8 Double axes HD ............................................................................................................................................................ 648.1 Properties of the double axes HD with toothed belt drive 648.2 Order code for double axes HD 658.3 Dimensions and specifications of HD1 668.4 Dimensions and specifications of HD2 678.5 Dimensions and specifications of HD3 688.6 Dimensions and specifications of HD4 69

9 Two-axis systems HS2 .................................................................................................................................................. 709.1 Properties of the two-axis systems HS2 709.2 Order code for two-axis systems HS2 719.3 Dimensions and specifications of HS21-D-M 729.4 Dimensions and specifications of HS21-D-T 749.5 Dimensions and specifications of HS22-D-M 769.6 Dimensions and specifications of HS22-D-T 789.7 Dimensions and specifications of HS23-D-M 809.8 Dimensions and specifications of HS23-D-T 829.9 Dimensions and specifications of HS24-D-T 84

10 Adapters for cross tables and multi-axis systems .......................................................................................................... 8610.1 Product selection 8610.2 CPN adapter 8810.3 CPR adapter 9010.4 CCN adapter 92

11 Positioning measuring system ...................................................................................................................................... 9311.1 Dimensions of external positioning measuring system HIWIN MAGIC for linear axes HM-B, HM-S, HT-B and HT-S 93

12 Drive adapter ................................................................................................................................................................ 9512.1 Drive adapter for linear modules HM-B, linear tables HT-B and double axes HD 9512.2 Drive adapter for linear modules HM-S, and linear tables HT-S 11412.3 Connection interface and energy supply for linear motor axes HT-L 127

13 HIWIN servo motors and drives ................................................................................................................................... 12913.1 HIWIN servo motors 12913.2 HIWIN D2T servo drive 12913.3 HIWIN D1-N servo drive for linear tables with linear motor HT-L 130

14 Accessories ................................................................................................................................................................ 13114.1 Clamping profiles 13114.2 T nut 13214.3 Centring sleeve 13214.4 Groove cover 13314.5 Limit switch 13314.6 Extension cable for limit switch 13414.7 Damping element 13414.8 Motor cable for HT-L linear table 13414.9 Encoder cable for incremental positioning measuring system 13514.10 Encoder cable for absolute positioning measuring system 13514.11 Separators for energy chain 13614.12 Journal for HM-B linear axis 13614.13 Synchronous shaft 13714.14 HIWIN lubricants 13814.15 HIWIN grease nipples 138

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Linear axes and axis systems HXProduct overview

1. Product overview

Linear modules HM-B with toothed belt drive Page 16

High speed High acceleration Large stroke lengths

Linear modules HM-S with ballscrew drive Page 26

High positioning accuracy High feed force High drive rigidity

Linear tables HT-B with toothed belt drive Page 36

High speed High acceleration High rigidity and torque loading capacity

due to double guide

Linear tables HT-S with ballscrew drive Page 46

High positioning accuracy High feed force High rigidity and torque loading capacity

due to double guide

Linear tables HT-L with linear motor Page 56

Highest positioning accuracy Highest dynamics Wear-free drive

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Double axes HD Page 64

Two belt axes HM-B connected by synchronous shaft Fully assembled unit For custom assemblies

Two-axis systems HS2 Page 70

XY system with belt axes Individual stroke length Complete system ready for installation

Adapters for cross tables and multi-axis systems Page 86

Flexible connection of two or more axes Components for the construction of complete, individual systems Secure positioning due to force and form closure

Drive adapter Page 95

Adapter for flexible motor connection Gearbox/belt drive Energy supply

Accessories Page 131

Fasteners and adapters Sensors and cables Lubricating accessories

8

Linear axes and axis systems HXGeneral information

2. General information

2.1 Properties of the linear modules HMHIWIN linear axes HM are compact positioning systems that are available with toothed belt drive or ballscrew drive. They are based on a heavy duty, low wear linear guideway combined with a lightweight, robust aluminium profile. A stroke that can be adjusted in millimetre increments and a large number of options (e.g. steel cover strip, limit switches, positioning measuring system, and additional carriages in various sizes) mean that these axes can be adapted optimally to the application requirements.

2.2 Properties of the linear tables HTHIWIN linear tables HT are compact positioning systems featuring an integrated double guide. This configuration not only creates outstanding rigidity, but also ensures a high torque loading capacity around the X axis. There are three types of drive mechanism available to suit a range of application needs: toothed belts for dynamic applications, ballscrew drives for cases involving high feed forces and linear motor drives for appli-cations with highly demanding speed and precision criteria. In all three, the stroke can be adjusted in millimetre increments to whichever length is required.

Advantages of the linear modules HM Aluminium profile with generously sized grooves for stable linear axis connections

to the machine frame Stable and reproducible securing of load capacities on carriages with threaded

holes and additional counter bores with narrow tolerances Easy relubrication in all installation positions through grease nipples on both sides Limit switches can be fixed directly in a profile groove at any position Options available for the standard version, e.g. cover strip, flexible drive attach-

ment, adapters for all conventional motor types, positioning measuring system

Advantages of the double axes HD Very little set-up work needed thanks to standardised units that offer flexible

configuration options Ready to install systems for less assembly work Options like cover strips, flexible drive attachments, adapters for all conventional

motor types, and positioning measuring system available as standard

Advantages of the linear tables HT Outstanding rigidity and high torque loading capacity around the X axis Integrated HIWIN double guide Extremely quiet thanks to SynchMotion™ technology Durable steel cover strip included as standard

Advantages of the two-axis system HS2 The stroke along both axes can be adjusted in millimetre increments Complete, ready to install systems for less assembly work Options include HIWIN drive and energy chains

2.3 Properties of the double axes HDHIWIN HD double axes are positioning modules featuring two HM-B series belt axes connected to each other via a synchronous shaft. The stroke and the distance between the two axes can be adjusted in millimetre steps. HIWIN double axes are ideal for ap-plications requiring a wide bolting surface or an additional carriage for Y axis support. They are also ideal as a basis for multi-axis systems.

2.4 Properties of the two-axis system HS2The X axis is based on a HIWIN HD double axis. Along the Y axis either a HIWIN belt axis HM-B (module) or HT-B (table) safeguards dynamic positioning.HIWIN two-axis systems are suitable for 2D handling tasks and can be easily supple-mented with a Z axis for three-axis handling.

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Advantages of the adapters Quick and easy assembly of individual multi-axis systems Rigid and safe power transmission Low construction effort due to standardised sets including fixing material

2.5 Properties of the adapters for cross tables and multi-axis systemsWith the HIWIN adapters for cross tables and multi-axis systems, two or more axes can be flexibly combined with each other. This way individual multi-axis systems can be designed quickly and easily. Forces and torques are safely transmitted due to force and form closure. Centering sleeves ensure an exact and reproducible connection.

Positioning accuracyThe positioning accuracy describes the maximum difference between the actual and nominal position.

RepeatabilityRepeatability is the value of how precise the carriage is positioned when it approaches a position several times from the same direction. It specifies the maximum position error between the reached positions.

Static load rating C0The static load rating C0 equals the static load that causes a plastic deformation of 0.0001 × ball diameter at the contact point under the heaviest load. This is a funda-mental quantity in calculations for static applications.

Dynamic load rating CdynThe dynamic load rating Cdyn equals the load under which 90 % of identical linear guideways reach the life expectancy of 50 km. This is a fundamental quantity in calculations for dynamic applications.

StrokeStroke is the distance the carriage must travel between the two end points of the limit switches.

Reserve strokeThe reserve stroke Lr equals the distance that can be travelled in addition to the stroke on both sides of the end positions (stroke 0, stroke max) before the carriage reaches the mechanical end position (mechanical 0) at the installed dampers. The reserve stroke is defined for each axis size at the factory.The reserve stroke for each axis size can be found in Chapter 3 from Page 16 for HM-B and in Chapter 4 from Page 26 for HM-S.

Typical load capacityThe typical load capacity enables the user to preselect the optimum axis size based on empirical values, also regarding combined loads.

Feed constantThe feed constant corresponds to the distance in mm that the carriage travels during one drive rotation.

FlatnessMeasurement indicating the vertical straightness of a movement on the X axis in the X and Y directions. Any deviation from the absolute flatness represents a shift on the Z axis during movement on the X axis.

StraightnessMeasurement of the horizontal straightness of a movement on the X axis. Any deviation from the absolute straightness represents a shift on the Y axis during movement on the X axis.

Continuous force FcThe continuous force or nominal force that the linear motor of the HT-L axes is able to produce during continuous operation (duty cycle = 100 %).

Peak force FpThe peak force is the maximum force that a linear motor is able to produce for approx-imately one second while the peak current Ip is being applied.

Peak current IpBriefly applied in the case of linear axes with a linear motor, in order to generate the peak force. The maximum permitted peak current duration is one second. Following this, the linear motor must cool down to the nominal temperature before the peak current can be applied again.

Fig. 2.1 Illustration of the reserve stroke

Reserve stroke Lr

Carriage position at mechanical 0(buffer stop)

Carriage position at stroke 0(sensor switching point)

Sensor switching point at stroke 0

2.6 Glossary

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2.7 Requirements at the installation site Temperature range: 0 °C to +50 °C Dry environment Not explosive No vacuum

F 2.1

F 2.2

Fx Feed force [N]MA Required drive torque [Nm]Mload Load torque [Nm]Midle Idle torque [Nm]p Feed constant [mm/rotation] Toothed belt drive: equals the pulley circumference

Ballscrew: equals the spindle leadη Efficiency (about 0.9 for ballscrew drive)

(about 0.98 for toothed belt drive)

Mx

MzFz

MyFy

Fig. 2.2 Diagram of forces and torques on the linear axis

MA = Mload + Midle

Mload = Fx × p2 × π × η × 1000

2.8 Maximum drive torqueThe specified maximum drive torque for the axis is calculated from the technical data for the drive elements (toothed belt or ballscrew). It may not be exceeded during operations. The motors and gears selected must not transfer higher torques. The drive torque from the toothed belt drive depends on the axis speed (see corre-sponding diagrams in the axis’ technical data in Chapter 3).

2.8.1 Calculating the drive torque needed for the application

2.9 Calculating the service lifeThe service life is defined as the total kilometre reading of the axis before the first signs of material fatigue on its components (excluding wearing parts).In the case of HS multi-axis systems, the service life must be calculated separately for each axis.

2.9.1 Loading pointThe specified dynamic forces and torques are based on the carriage of the linear axis. The loading point is defined as the centre point of the carriage surface.

2.9.2 Forces and torques on the linear axisThe maximum dynamic forces and torques specified for each axis type may not be exceeded during operations.

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fv = + |Fy|Fydynmax

|Fz|Fzdynmax

+ |Mx|Mxdynmax

+ |My|Mydynmax

+ |Mz|Mzdynmax

fv Comparable load factorFy Force acting along the Y axis [N]Fz Force acting along the Z axis [N]Mx Torque acting around the X axis [Nm]My Torque acting around the Y axis [Nm]Mz Torque acting around the Z axis [Nm]Fydynmax Maximum dynamic force along the Y axis [N]Fzdynmax Maximum dynamic force along the Z axis [N]Mxdynmax Maximum dynamic torque acting around the X axis [Nm]Mydynmax Maximum dynamic torque acting around the Y axis [Nm]Mzdynmax Maximum dynamic torque acting around the Z axis [Nm]

F 2.3

Fig. 2.3 Characteristic service life curve for HM-B, HT-B, HT-L

Fig. 2.4 Characteristic service life curve for HM040S, HT100S Fig. 2.5 Characteristic service life curve for HM060S, HM080S, HT150S

When fv = 1, the predefined reference service life is reached.For more information, please contact HIWIN.


0

0.5

1.0

1.5

2.0

2.5

3.0

0 20,000 40,000 60,000 80,000 100,000Guiding service life [km]

Comp

arable

load

facto

r fv

0

0.5

1.0

1.5

2.0

2.5

3.0

0 6,000 12,000 18,000 24,000 30,000 36,000Guiding service life [km]

Comp

arable

load

facto

r fv

0

0.5

1.0

1.5

2.0

2.5

3.0

0 7,500 15,000 22,500 30,000 37,500 45,000Guiding service life [km]

Comp

arable

load

facto

r fv

2.9.3 Reference service life and comparable load factorIn the case of combined loads from multiple forces and torques, the comparable loadfactor fv is first calculated with the formula F 2.3. The comparable load factor can beused to determine the service life specific to the application from the diagrams (Fig. 2.3 to Fig. 2.10). When fv = 1, the predefined reference service life is reached.

2.9.4 Characteristic service life curve for linear axes with toothed belt drive HM-B, HT-B and the linear axes with linear motor HT-L

2.9.5 Characteristic service life curves for linear axes with ballscrew drive HM-S and HT-S

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Fig. 2.6 Characteristic service life curve for HM120S, HT200S

0

0.5

1.0

1.5

2.0

2.5

3.0


Comp

arable

load

facto

r fv

0

0.5

1.0

1.5

2.0

2.5

3.0


Comp

arable

load

facto

r fv


Fz Fz

Fy

L L

Fy

L L

Horizontal axis position: Vertical axis position:

2.10 Calculating the support spacingIdeally, linear axes should be mounted on a consistent, stable and even surface. If it is not possible to do so and a self-supporting installation method is being used, the permitted support spacing L as indicated in the diagrams below must be taken into account. The support spacing is a function of the Fy and Fz loads. For more information about mounting the linear axis, refer to the assembly instructions at www.hiwin.de.

2.10.1 Maximum support spacing for linear modules with toothed belt drive HM-B in self-supporting applications

0

500

1,000

1,500

2,000

2,500

3,000

500 1,500 2,0001,000 2,500 3,000

HM040B HM060B HM080B HM120B

Max. support spacing L [mm]

Force

F z [N

]

0

500

1,000

1,500

2,000

2,500

3,000

500 1,500 2,0001,000 2,500 3,000

HM040B HM060B HM080B HM120B


Force

F y [N

]

Fig. 2.7 Characteristic service life curve for HT250S

Fig. 2.8 HM-B: Maximum support spacing as a function of the force Fz Fig. 2.9 HM-B: Maximum support spacing as a function of the force Fy

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Fz Fz

Fy

L L

Fy

L L

Fig. 2.10 HM-S: Maximum support spacing as a function of the force Fz Fig. 2.11 HM-S: Maximum support spacing as a function of the force Fy

Horizontal axis position:Vertical axis position:

2.10.2 Maximum support spacing for linear modules with ballscrew drive HM-S in self-supporting applications

0

500

1,000

1,500

2,000

2,500

3,000

500 1,500 2,0001,000 2,500 3,000

HM040S HM060S HM080S HM120S


Force

F z [N

]

0

500

1,000

1,500

2,000

2,500

3,000

500 1,500 2,0001,000 2,500 3,000

HM040S HM060S HM080S HM120S


Force

F y [N

]

Fz Fz

Fy

L L

Fy

L L

0

500

1,000

1,500

2,000

2,500

3,000

500 1,500 2,0001,000 2,500 3,000

HT250HT200HT150

HT100


Force

F z [N

]

0

500

1,000

1,500

2,000

2,500

3,000

500 1,500 2,0001,000 2,500 5,0003,000 3,500 4,5004,000

HT250HT200HT150HT100


Force

F y [N

]

Fig. 2.12 HT: Maximum support spacing as a function of the force Fz Fig. 2.13 HT: Maximum support spacing as a function of the force Fy

Horizontal axis position: Vertical axis position:

2.10.3 Maximum support spacing for linear tables HT-B, HT-S and HT-L in self-supporting applications

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2.11 Product selection

2.11.1 Linear axesLinear axes for positioning along the one axis.

Table 2.1 Product selection diagram

Drive element Typical properties Typical load capacity [kg]

Max feed force [N]

Max moment Mx [Nm]

Max travel speed [m/s]

Max. standard stroke 1) [mm]

Repeatability 2) [mm]

Axis Page

Module with toothed belt High speed High acceleration Large stroke lengths

10 300 8 3.0 3,000 ± 0.05 HM040B Page 18

25 882 21 5.0 5,500 ± 0.05 HM060B Page 20

60 1,235 48 5.0 5,500 ± 0.05 HM080B Page 22

120 4,000 123 5.0 5,500 ± 0.05 HM120B Page 24

Module with ballscrew High positioning accuracy

High feed force High drive rigidity

10 976 12 0.5 1,200 ± 0.02 HM040S Page 28

25 2,320 28 0.8 2,500 ± 0.02 HM060S Page 30

60 3,020 67 1.0 2,500 ± 0.02 HM080S Page 32

120 6,113 155 1.6 3,800 ± 0.02 HM120S Page 34

Table with toothed belt High speed High acceleration Large stroke lengths High torque loading

capacity

40 813 93 5.0 5,500 ± 0.05 HT100B Page 38

80 1,300 246 5.0 5,500 ± 0.05 HT150B Page 40

150 3,000 655 5.0 5,500 ± 0.05 HT200B Page 42

250 4,500 1,135 5.0 5,500 ± 0.05 HT250B Page 44

Table with ballscrew High positioning accuracy

High feed force High drive rigidity High torque loading

capacity

40 2,044 139 0.8 2,600 ± 0.02 HT100S Page 48

80 3,186 341 1.0 3,000 ± 0.02 HT150S Page 50

150 3,517 826 1.25 3,500 ± 0.02 HT200S Page 52

250 5,300 1,327 1.6 3,800 ± 0.02 HT250S Page 54

Table with linear motor Highest positioning accuracy

Highest dynamics Wear-free drive Large stroke lengths

80 868 3) 201 5.0 5,300 ± 0.005 HT150L Page 58

150 1,535 3) 524 5.0 5,300 ± 0.005 HT200L Page 60

250 2,469 3) 888 5.0 5,300 4) ± 0.005 HT250L Page 62

Double axis with toothed belt

High torque loading capacity

Wide bolting surface Synchronous axis

movement

25 450 — 3.0 3,000 ± 0.10 HD1 Page 66

63 1,323 — 5.0 5,500 ± 0.10 HD2 Page 67

150 1,852 — 5.0 5,500 ± 0.10 HD3 Page 68

300 4,385 — 5.0 5,500 ± 0.10 HD4 Page 69

1) May be restricted by the energy chain and/or positioning measuring system. Longer strokes on request 2) Repeatability depends on the selected positioning measuring system (see Chapter 11 on Page 93)3) Peek force of the drive 4) HT250LA33C : 5,200 mm

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2.11.2 Two-axis systemsAxis systems for positioning along two axes.

Fig. 2.14 Max working space of HIWIN HS2 two-axis systems


Drive element Typical properties Typical load capacity [kg]

Maximum travel speed [m/s]

Basis Axis Page

Toothed belt Compact system Large working space High dynamics

5 3.0 X: HD1 Y: HM040B

HS21-D-M Page 72

20 X: 3.0 Y: 5.0

X: HD1 Y: HT100B

HS21-D-T Page 84

12 5.0 X: HD2 Y: HM060B

HS22-D-M Page 76

40 5.0 X: HD2 Y: HT150B

HS22-D-T Page 78

30 5.0 X: HD3 Y: HM080B

HS23-D-M Page 80

80 5.0 X: HD3 Y: HT200B

HS23-D-T Page 82

130 5.0 X: HD4 Y: HT250B

HS24-D-T Page 84

HS21

HS23HS24

HS22

3,000

Y [m

m]

X [mm]5,000

1,30

01,

400

1.60

01,

700

16

Linear axes and axis systems HXLinear modules HM-B

3. Linear modules HM-B

3.1 Properties of linear modules HM-B with toothed belt driveHIWIN linear axes with toothed belt drive are compact, flexible positioning modules. They are specifically ideal for applications requiring high dynamic responses and high speeds. In addition, with these linear axes large travel distances can be realised.

Linear guidewayHigh quality HIWIN linear guideways transfer forces and torques reliably from the carriage into the axis profile. Each carriage comes with two blocks that are guided over a high precision rail. The SynchMotion™ technology with ball chain also ensures a high level of synchronism and quiet running for the sizes HM060B, HM080B, and HM120B.

Drive connectionsThe symmetrical design of the HIWIN toothed belt axes allows the attachment of motors and gears at all four sides of the drive blocks.Additional output and inputs drives can be positioned at any place with additional journals available as accessories (see Page 136).

Cover stripThe steel cover strip protects the inside of the axis against dust and dirt. Also, when fitted with the cover strip, the axes can be used in areas with coarse, sharp edged, or hot foreign bodies. The magnetic strips integrated in the axis profile keep the strip securely in place and increase the sealing effects.

LubricationThe linear axis can be lubricated easily thanks to the grease nipples at the left and right hand side of each lube point on the car-riage. There is therefore optimal relubrication access even on difficult installation types.

Toothed beltThe toothed belt with modern, high perfor-mance profiles (HTD form) and reinforced steel tie beams can transfer high forces under a high skipping resistance.

CarriagesHIWIN toothed belt modules are available with three different carriage lengths, depend-ing on the size and dimensions of the load that has to be carried. Around each threaded hole is an additional locating hole that can be used with centring sleeves to secure the load capacity. This allows an ideal, reproduc-ible attachment of the connecting structure. The matching centring sleeves can be found in the accessories on Page 132.

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HIWIN linear module

Motor 5)

Gearbox 4)

Flange type 3)

Optional positioning measuring system 1):N: Without positioning measuring systemA: Positioning measuring system with analogue signalD: Positioning measuring system with digital signal

Drive interface 2):N: NoneL: LeftR: Right

Toothed belt:N: Standard belt

Axis limit switches: 6):N: Without limit switchesA: 2 × NC, 100 mm cable, plugC: 2 × NC, 4 m open cable endD: 2 × NO, 5 m open cable end

Size (profile width):040: 40 mm060: 60 mm080: 80 mm120: 120 mm

Feed constant [mm/rotation]:111: HM040B155: HM060B190: HM080B288: HM120B

Stroke length [mm]

Carriage length:S: ShortM: MediumL: Long

Clearance between two carriages [mm]:(000: One carriage only)

Drive type:B: Toothed belt drive Cover strip:

N: Without cover stripC: With steel cover strip

HM 060 B 155 N 0755 S 000

A N N R HW05 G0605 FRMS4020506A

Order code for linear modules HM-B (continuation)

1) Detailed information in Chapter 11 on Page 93 ff. or in the assembly instructions “HIWIN MAGIC Positioning Measuring Systems”2) If no drive interface is selected, the order code ends at this position3) All flange types can be found in Table 12.1 on Page 96 ff. If no flange type is selected, the order code ends at this position4) Suitable gearboxes for HIWIN axes can be found in Section 12.1.3.5 on Page 111 ff.5) Suitable HIWIN motors can be found in Section 13.1 on Page 1296) Further reference switches on request

3.2 Order code for linear modules HM-B

N L R

18


3.3 Dimensions and specifications of HM040B

Table 3.1 Dimensions of HM040B

Variant without cover Variant with coverCarriage type S Carriage type M Carriage type L Carriage type S Carriage type M Carriage type L

Total carriage length Lc [mm] 150 185 255 230 265 335Length of cover strip deflection A [mm] — — — 40 40 40Switch position B [mm] 24 24 24 64 64 64Switch position C [mm] 9 44 114 49 84 154Total length L [mm] L = stroke + 294 L = stroke + 329 L = stroke + 399 L = stroke + 374 L = stroke + 409 L = stroke + 479

45°

90°

10 Stroke

5

4.7

1.6

5

1.6

4.7

Detail B

Detail B

10

20

(60)

A – A

58.2

Ø14 H7

Ø42 H7

Ø50

6532.5

M4 × 6DP

27.3

62 62L

604047.5

10

A

A

A

40

C

11.2B

12.5 125 (Carriage type S)

Lc

27.5160 (Carriage type M)

Ø8 H7 × 1.5DPM5 × 10DP

30 ±

0.03

35 ±0.03

39

27.5230 (Carriage type L)

Ø8 H7 × 1.5DPM5 × 10DP

30 ±

0.03

35 ±0.03

39

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Table 3.6 Mechanical properties


Carriage mass [kg] 0.33 0.38 0.50 0.37 0.43 0.54Mass at 0 stroke [kg] 1.40 1.56 1.89 1.69 1.85 2.18Mass per 1 m stroke [kg/m] 3.02 3.04Jrot. 1) [kgcm2] 0.34 0.34Idle torque at 0 stroke [Nm] 0.18 0.251) Rotatory moment of inertia

Table 3.2 Load data

Carriage type S Carriage type M Carriage type LFydynmax 1) 3) [N] 963Fzdynmax 3) [N] 963Mxdynmax [Nm] 8Mydynmax [Nm] 35 52 85Mzdynmax [Nm] 35 52 85z 2) [mm] 34.11) Force may act only without torque2) Upper carriage edge to guiding centre 3) Maximum possible retention force of guide screw connection taken into accountSee Section 2.9.3 on Page 11 (reference service life)

Table 3.3 General technical data

Repeatability [mm] ± 0.05Max feed force Fx_max [N] 300Max speed [m/s] 3Max acceleration [m/s2] 30Max drive torque Ma_max [Nm] 5Typical load capacity [kg] 10.0Max total length [mm] 3,480Area moment of inertia Ix [mm4] 117,795Area moment of inertia Iy [mm4] 122,922

Table 3.4 Guiding

Guiding type MGN15CStatic load rating C0 [N] 5,590Dynamic load rating Cdyn [N] 4,610

Table 3.5 Drive

Drive element B15HTD3Feed constant [mm/rotation] 111Effective diameter of toothed belt pulley [mm] 35.33

Fz

Fx

MzFy

z My

Mx

Fig. 3.1 Max feed force Fx as a function of axis speed v Fig. 3.2 Deflection under load capacity

200

220

240

260

280

300

320

0 1.0 2.0 3.0 4.0 5.0 6.0Axis speed v [m/s]

Feed

force

F x_m

ax [N

]

0.25

0.20

0.15

0.10

0.05

00 200 400 600 800 1,000 1,200 1,400 1,600 1,800

0 kg

2 kg

4 kg

6 kg

8 kg

10 kg

Unsupported axis length L [mm]

Defle

ction

[mm]

LL

Fz

20






45°

90°

15 Stroke

6.2

72.5

6.2

2.3

7

Detail B

Detail B

20

40

(78)

A – A

77.1

Ø20 H7Ø55 H7

Ø65

9042.5

M6 × 8DP

35.4

83 83L

785463

15

A

A

A

60

C9.7B

15 150 (Carriage type S)

Lc

25200 (Carriage type M)

Ø8 H7 × 1.5DPM6 × 12DP

48 ±0

.03

50 ±0.03

59

25300 (Carriage type L)

Ø8 H7 × 1.5DPM6 × 12DP48

±0.0

3

50 ±0.03

59

21HX-03-0-EN-1810-K

Table 3.8 Load data

Carriage type S Carriage type M Carriage type LFydynmax 1) 3) [N] 2,152Fzdynmax 3) [N] 2,616Mxdynmax [Nm] 21Mydynmax [Nm] 98 164 294Mzdynmax [Nm] 81 135 242z 2) [mm] 45.61) Force may act only without torque2) Upper carriage edge to guiding centre 3) Maximum possible retention force of guide screw connection taken into accountSee Section 2.9.3 on Page 11 (reference service life)


Repeatability [mm] ± 0.05Max feed force Fx_max [N] 882Max speed [m/s] 5Max acceleration [m/s2] 30Max drive torque Ma_max [Nm] 22Typical load capacity [kg] 25Max total length [mm] 6,080Area moment of inertia Ix [mm4] 507,521Area moment of inertia Iy [mm4] 625,920

Table 3.10 Guiding

Guiding type QEH15CAStatic load rating C0 [N] 15,280Dynamic load rating Cdyn [N] 12,530

Table 3.11 Drive


Fz

Fx

MzFy

z My

Mx





400

500

600

700

800

900

1,000

0 1.0 2.0 3.0 4.0 5.0 6.0Axis speed v [m/s]

Feed

force

F x_m

ax [N

]

0.8

0.7

0.6

0.4

0.2

0.5

0.3

0.1

00 500 1,000 1,500 2,000 2,500 3,000

0 kg

5 kg

10 kg

15 kg

20 kg

25 kg


Defle

ction

[mm]

LL

Fz

22






Stroke

A

A

A17.5

B

(100

)20

47.

75

7.75

8.1

8.190

°

45°

4

40

Detail B

Detail B

9.7

210 (Carriage type S)

C

80

L101 101

100

82 69

20 20

Lc

A – A

M6 × 8DP

110

51

97.6

47.8

Ø25 H7

Ø72 H7

Ø82

15

7962

±0.0

3

45 ±0.03


Ø12 H7 × 2DPM8 × 16DP

15

7962

±0.0

3

45 ±0.03


Ø12 H7 × 2DPM8 × 16DP

23HX-03-0-EN-1810-K

Table 3.14 Load data

Carriage type S Carriage type M Carriage type LFydynmax 1) 3) [N] 3,855Fzdynmax 3) [N] 4,819Mxdynmax [Nm] 48Mydynmax [Nm] 275 492 708Mzdynmax [Nm] 220 393 567z 2) [mm] 53.41) Force may act only without torque2) Upper carriage edge to guiding centre 3) Maximum possible retention force of guide screw connection taken into accountSee Section 2.9.3 on Page 11 (reference service life)


Repeatability [mm] ± 0.05Max feed force Fx_max [N] 1,235Max speed [m/s] 5Max acceleration [m/s2] 30Max drive torque Ma_max [Nm] 37Typical load capacity [kg] 60Max total length [mm] 6,120Area moment of inertia Ix [mm4] 1,522,057Area moment of inertia Iy [mm4] 2,081,321

Table 3.16 Guiding

Guiding type QHH20CAStatic load rating C0 [N] 25,630Dynamic load rating Cdyn [N] 23,080

Table 3.17 Drive


Fz

Fx

MzFy

z My

Mx





600

700

900

800

1,000

1,100

1,200

1,300

0 1.0 2.0 3.0 4.0 5.0 6.0Axis speed v [m/s]

Feed

force

F x_m

ax [N

]

1.4

1.2

1.0

0.6

0.2

0.8

0.4

00 500 1,000 1,500 2,5002,000 3,5003,000 4,000

0 kg

10 kg

20 kg

30 kg

40 kg

50 kg


Defle

ction

[mm]

LL

Fz

24





Total carriage length Lc [mm] 305 415 580 425 535 700Length of cover strip deflection A [mm] — — — 60 60 60Switch position B [mm] 71.5 71.5 71.5 131.5 131.5 131.5Switch position C [mm] 166.5 276.5 441.5 226.5 336.5 501.5Total length L [mm] L = stroke + 689 L = stroke + 799 L = stroke + 964 L = stroke + 809 L = stroke + 919 L = stroke + 1,084

LStroke

A

A

40 40 152152

107.

5

145

120

Lc

260 (Carriage type S)22.5

120

9.7

A

B

16076

90°

66.7

20

80

4.5 7.757.

7548.1

8.1

40

(145

)

140.

9

45°

C

Ø35 H7

Ø100 H7

M8 × 16DP

Ø120

Detail B

Detail BA – A

119

99 ±0

.03

20 55 ±0.03


Ø15 H7 × 2M10 × 22DP

Ø15 H7 × 2M10 × 22DP

119

99 ±0

.03

20 55 ±0.03


25HX-03-0-EN-1810-K


Carriage type S Carriage type M Carriage type LFydynmax 1) 3) [N] 9,707Fzdynmax 3) [N] 9,707Mxdynmax [Nm] 123Mydynmax [Nm] 718 1,252 2,053Mzdynmax [Nm] 718 1,252 2,053z 2) [mm] 77.11) Force may act only without torque2) Upper carriage edge to guiding centre 3) Maximum possible retention force of guide screw connection taken into accountSee Section 2.9.3 on Page 11 (reference service life)



Table 3.22 Guiding

Guiding type QHC30HAStatic load rating C0 [N] 48,170Dynamic load rating Cdyn [N] 46,490

Table 3.23 Drive


Fz

Fx

MzFy

z My

Mx





2,000

2,500

3,000

3,500

4,000

4,500

0 1.0 2.0 3.0 4.0 5.0 6.0Axis speed v [m/s]

Feed

force

F x_m

ax [N

]

2.01.81.6

1.21.0

0.40.2

1.4

0.80.6

00 1,000 2,000 3,000 5,0004,000 6,000

0 kg

20 kg

40 kg

60 kg

80 kg

100 kg


Defle

ction

[mm]

LL

Fz

26

Linear axes and axis systems HXLinear modules HM-S

4. Linear modules HM-S

4.1 Properties of linear modules HM-S with ballscrew driveHIWIN linear axes with ballscrew drive are compact, flexible positioning modules. They are specifically ideal for applications moving high loads to high precision.

Linear guidewayHigh quality HIWIN linear guideways transfer forces and torques reliably from the carriage into the axis profile. Each carriage comes with two blocks that are guided over a high precision rail. The SynchMotion™ technology with ball chain also ensures a high level of synchronism and quiet running for the sizes HM060S, HM080S, and HM120S.

Motor connection and belt driveThe motor adapters are made up of several parts that offer an extremely flexible drive interface for attaching and modifying the drive installation. Optionally, a belt transmission can be used to turn the motor attachment through 180°, reducing the total length to a considerable extent.


LubricationThe linear axis can be lubricated easily thanks to the grease nipples at the left and right hand side of each lube point on the carriage. There is therefore optimal relubri-cation access even on difficult installation types.

BallscrewThe integrated HIWIN ballscrews exhibit high lead accuracy and rigidity for precise positioning. Each size comes with various spindle leads for the optimal solution to feed force and dynamic response requirements.

CarriageHIWIN spindle axes are available with two different carriage lengths, depending on the size and dimensions of the load that has to be carried. Around each threaded hole is an additional locating hole that can be used with centring sleeves to secure the load capacity. This allows an ideal, reproducible attachment of the connecting structure. The matching centring sleeves can be found in the accessories on Page 132.

Spindle supportIn applications involving long travel distances and high speeds, the spindle quickly reaches its critical speed. It must therefore be mounted on adequate supports that prevent the spindle from deflecting. Up to three moving supports can be mounted at each side of the carriage of HIWIN spindle axes. Travel is therefore possible at full speed even over long strokes.

27HX-03-0-EN-1810-K

HIWIN linear module

Motor 4)

Flange type of motor 3)


Spindle supports:N: Without spindle supports1: One spindle support per side (HM060/080/120)2: Two spindle supports per side (HM060/080/120)3: Three spindle supports per side (HM060/080/120)

Axis limit switches 5):N: Without limit switchesA: 2 × NC, 100 mm cable, plugC: 2 × NC, 4 m open cable endD: 2 × NO, 5 m open cable end


Spindle lead [mm]:005/010: HM040S005/010/016: HM060S005/010/020: HM080S010/020/032: HM120S

Stroke length [mm]

Carriage length:S: ShortL: Long

Clearance between two carriages [mm]:(000: One carriage only))

Drive type:S: Ballscrew

Cover strip:C: With steel cover stripN: Without cover strip

HM 060 S 010 C 0755 L 000

A N N R HW03 FRLS2020506A

Order code for linear modules HM-S (continuation)

1) Detailed information in Chapter 11 on Page 93 ff. or in the assembly instructions “HIWIN MAGIC Positioning Measuring Systems”2) If no drive interface is selected, the order code ends at this position3) All flange types can be found in Table 12.12 on Page 115 ff. If no flange type is selected, the order code ends at this position4) Suitable HIWIN motors can be found in Section 13.1 on Page 1295) Further reference switches on request

4.2 Order code for linear modules HM-S

Drive interface 2):N: NoneS: StraightL: LeftR: RightA: TopB: Bottom

N S L R A B

28


4.3 Dimensions and specifications of HM040S

Table 4.1 Dimensions of HM040S

Variant without cover Variant with coverCarriage type S Carriage type L Carriage type S Carriage type L

Total carriage length Lc [mm] 175 245 255 325Length of cover strip deflection A [mm] — — 40 40Switch position B [mm] 33.5 33.5 83.5 83.5Switch position C [mm] 42.5 112.5 92.5 162.5Clamp housing length D [mm] — — 10 10End position at mechanical zero E [mm] 38 48End position at mechanical zero F [mm] 20 30Total length L [mm] L = stroke + 253 L = stroke + 323 L = stroke + 353 L = stroke + 423

StrokeL

60

10 10 FE20.53

32

5847

.5

Ø8 k

640

12.5 A

B

(60)

10

5

4.7

1.6

28

36.2

5

28M4 × 8DP

5

1.6 4.7

Detail B

20

Detail B

11.2

14D

C


40A

A

Lc

A – A

Ø30 H7

35 ±0.0322.5

3930

±0.0

3


Ø8 H7 × 1.5DPM5 × 10DP

29HX-03-0-EN-1810-K

Table 4.2 Load data

Carriage type S Carriage type LFydynmax 1) 3) [N] 1,438Fzdynmax 3) [N] 1,438Mxdynmax [Nm] 12Mydynmax [Nm] 80 130Mzdynmax [Nm] 80 130z 2) [mm] 39.61) Force may act only without torque2) Upper carriage edge to guiding centre 3) Maximum possible retention force of guide screw connection taken into accountSee Section 2.9.3 on Page 11 (reference service life)


Repeatability [mm] ± 0.02Max acceleration [m/s2] 15Typical load capacity [kg] 10Max total length [mm] 1,484Area moment of inertia Ix [mm4] 111,032Area moment of inertia Iy [mm4] 116,769

Table 4.4 Guiding

Guiding type MGN15CStatic load rating C0 [N] 5,590Dynamic load rating Cdyn [N] 4,610

Table 4.5 Drive

Spindle lead5 mm 10 mm

Spindle diameter [mm] 12Axial play [mm] 0.02Max feed force Fx_max [N] 976 792Max speed [m/s] 0.25 0.50Max drive torque Ma_max [Nm] 0.98 1.46Static load rating ballscrew C0 [N] 8,800 6,500Dynamic load rating ballscrew Cdyn [N] 5,300 4,300

Fz

Fx

MzFy

My

Mx

z

Fig. 4.1 Critical speed Fig. 4.2 Deflection under load capacity



Spindle lead [mm] 5 10 5 10 5 10 5 10Carriage mass [kg] 0.43 0.43 0.55 0.55 0.48 0.48 0.60 0.60Mass at 0 stroke [kg] 1.49 1.49 1.86 1.86 1.91 1.91 2.28 2.28Mass per 1 m stroke [kg/m] 3.61 3.63Jrot. 1) at 0 stroke [kgcm2] 0.07 0.07 0.08 0.08 0.08 0.08 0.09 0.09Jrot. 1) per 1 m stroke [kgcm2/m] 0.16 0.16Idle torque at 0 stroke [Nm] 0.15 0.201) Rotatory moment of inertia

0

500

1,000

1,500

2,000

2,500

3,000

3,500

0 200 400 600 800 1,000 1,200 1,400Axis stroke length [mm]

Balls

crew

spee

d [rpm

]

without SS

SS = Spindle supports

0.30

0.25

0.20

0.15

0.10

0.05

00 200 400 600 800 1,000 1,200 1,400 1,600 1,800

0 kg

2 kg

4 kg

6 kg

8 kg

10 kg


Defle

ction

[mm]

LL

Fz

30





Total carriage length Lc [mm] 220 320 300 400Length of cover strip deflection A [mm] — — 40 40Switch position B [mm] 35 35 86 86Switch position C [mm] 98 198 149 249Clamp housing length D [mm] — — 11 11End position at mechanical zero E [mm] 50 61End position at mechanical zero F [mm] 25 36Total length L [mm] L = stroke + 325 L = stroke + 425 L = stroke + 427 L = stroke + 527

Stroke

L

78

15 15 FE202.5

43

75.7

63

Ø10

k660

15 A

B

(78)

20

6.2

72.

3

40

45.8

40M5 × 10DP

6.2

2.5 7

Detail B

40

Detail B

9.7

18D

C


51

A

A

Lc

A – A

Ø40 H7 × 2.5DP

50 ±0.0320

5948

±0.0

3


Ø8 H7 × 1.5DPM6 × 12 DP

31HX-03-0-EN-1810-K

Table 4.8 Load data

Carriage type S Carriage type LFydynmax 1) 3) [N] 2,896Fzdynmax 3) [N] 3,628Mxdynmax [Nm] 28Mydynmax [Nm] 240 421Mzdynmax [Nm] 191 336z 2) [mm] 57.41) Force may act only without torque2) Upper carriage edge to guiding centre 3) Maximum possible retention force of guide screw connection taken into accountSee Section 2.9.3 on Page 11 (reference service life)


Repeatability [mm] ± 0.02Max acceleration [m/s2] 15Typical load capacity [kg] 25Max total length [mm] 2,986Area moment of inertia Ix [mm4] 431,907Area moment of inertia Iy [mm4] 539,706

Table 4.10 Guiding


Fz

Fx

MzFy

My

Mx

z

Fig. 4.3 Critical speeds Fig. 4.4 Deflection under load capacity

0

500

1,000

1,500

2,000

2,500

3,000

3,500

0 500 1,000 1,500 2,000 2,500 3,000

SS = Spindle support

Axis stroke length [mm]

Balls

crew

spee

d [rpm

]

3 SS per side

2 SS per side

1 SS per side

without SS

0.450.400.350.30

0.20

0.10

0.25

0.15

0.050

0 500 1,000 1,500 2,000 2,500

0 kg

5 kg

10 kg

15 kg

20 kg

25 kg


Defle

ction

[mm]

LL

Fz

Table 4.11 Drive

Spindle lead5 mm 10 mm 16 mm

Spindle diameter [mm] 16Axial play [mm] 0.02Max feed force Fx_max [N] 2,044 1,602 1,547Max speed [m/s] 0.25 0.50 0.80Max drive torque Ma_max [Nm] 1.90 2.82 4.21Static load rating ballscrew C0 [N] 23,800 18,300 17,900Dynamic load rating ballscrew Cdyn [N] 11,100 8,700 8,400



Spindle lead [mm] 5 10 16 5 10 16 5 10 16 5 10 16Carriage mass [kg] 1.05 1.15 1.15 1.37 1.47 1.47 1.13 1.23 1.23 1.45 1.55 1.55Mass at 0 stroke [kg] 3.31 3.41 3.41 4.22 4.32 4.32 4.03 4.13 4.13 4.95 5.05 5.05Mass per 1 m stroke [kg/m] 5.88 5.93Jrot. 1) at 0 stroke [kgcm2] 0.19 0.23 0.23 0.27Jrot. 1) per 1 m stroke [kgcm2/m] 0.39 0.39Idle torque at 0 stroke [Nm] 0.27 0.281) Rotatory moment of inertia

32





Total carriage length Lc [mm] 290 425 380 515Length of cover strip deflection A [mm] — — 45 45Switch position B [mm] 40 40 100 100Switch position C [mm] 175 310 235 370Clamp housing length D [mm] — — 15 15End position at mechanical zero E [mm] 53 68End position at mechanical zero F [mm] 27 42Total length L [mm] L = stroke + 410 L = stroke + 545 L = stroke + 530 L = stroke + 665

E27545 A

Stroke 20 F20L

100

A

99 82Ø1

2 k6

80

69

17.5 A 255 (Carriage type S)D 19

C

Lc

B

9.7

4

8.1

8.1

4

40

20(1

00)

7.757.

75

46

46 M6 × 12DP

61.4

A – ADetail B

Detail B

Ø50 H7 × 2.5DP

390 (Carriage type L)15 45 ±0.03

7962

±0.0

3

Ø12 H7 × 2DPM8 × 16DP

33HX-03-0-EN-1810-K


Carriage type S Carriage type LFydynmax 1) 3) [N] 4,000Fzdynmax 3) [N] 6,683Mxdynmax [Nm] 67Mydynmax [Nm] 589 1,040Mzdynmax [Nm] 353 623z 2) [mm] 68.51) Force may act only without torque2) Upper carriage edge to guiding centre 3) Maximum possible retention force of guide screw connection taken into accountSee Section 2.9.3 on Page 11 (reference service life)


Repeatability [mm] ± 0.02Max acceleration [m/s2] 15Typical load capacity [kg] 60Max total length [mm] 2,979Area moment of inertia Ix [mm4] 1,293,796Area moment of inertia Iy [mm4] 1,759,898

Table 4.16 Guiding


Table 4.17 Drive


Spindle diameter [mm] 20Axial play [mm] ≤ 0.02Max feed force Fx_max [N] 3,186 3,057 1,620Max speed [m/s] 0.25 0.50 1.00Max drive torque Ma_max [Nm] 3.14 5.46 5.76Static load rating ballscrew C0 [N] 33,800 31,800 16,000Dynamic load rating ballscrew Cdyn [N] 17,300 16,600 8,800

Fz

Fx

MzFy

My

Mx

z




Spindle lead [mm] 5 10 20 5 10 20 5 10 20 5 10 20Carriage mass [kg] 1.91 2.11 2.21 2.73 2.93 3.03 2.07 2.27 2.37 2.88 3.08 3.18Mass at 0 stroke [kg] 6.94 7.14 7.24 9.19 9.39 9.49 8.46 8.66 8.76 10.72 10.92 11.02Mass per 1 m stroke [kg/m] 10.54 10.60Jrot. 1) at 0 stroke [kgcm2] 0.77 0.75 0.77 0.92 0.90 0.92 0.90 0.88 0.90 1.05 1.02 1.05Jrot. 1) per 1 m stroke [kgcm2/m] 1.11 1.07 1.11 1.11 1.07 1.11 1.11 1.07 1.11 1.11 1.07 1.11Idle torque at 0 stroke [Nm] 0.35 0.521) Rotatory moment of inertia

0

500

1,000

1,500

2,000

2,500

3,000

3,500

0 500 1,000 1,500 2,000 2,500 3,000



Balls

crew

spee

d [rpm

]

3 SS per side

2 SS per side

1 SS per side

without SS

0.6

0.5

0.4

0.2

0.3

0.1

00 500 1,000 1,500 2,5002,000 3,000

0 kg

10 kg

20 kg

30 kg

40 kg

50 kg


Defle

ction

[mm]

LL

Fz

34





Total carriage length Lc [mm] 355 575 475 695Length of cover strip deflection A [mm] — — 60 60Switch position B [mm] 68.5 68.5 147.5 147.5Switch position C [mm] 253.5 473.5 332.5 552.5Clamp housing length D [mm] — — 19 19End position at mechanical zero E [mm] 70 89End position at mechanical zero F [mm] 33 52Total length L [mm] L = stroke + 538 L = stroke + 758 L = stroke + 696 L = stroke + 916

Stroke40E

614

33.5Ø2

0 k6

120

9.7

22.5 A

B

80

20

8.1

47.

75

75

75 M8 × 16DP

89

Ø72 H7 × 3DP

7.754.5

8.1

40

(145

)


C

D 24

143

120

107.

5

145

40 FL

A

A

Lc

A – ADetail B

Detail B

55 ±0.0317.5

119

99 ±0

.03


Ø15 × 2DPM10 × 22DP

35HX-03-0-EN-1810-K


Carriage type S Carriage type LFydynmax 1) 3) [N] 12,230Fzdynmax 3) [N] 12,230Mxdynmax [Nm] 155Mydynmax [Nm] 1,296 2,642Mzdynmax [Nm] 1,296 2,642z 2) [mm] 99.11) Force may act only without torque2) Upper carriage edge to guiding centre 3) Maximum possible retention force of guide screw connection taken into accountSee Section 2.9.3 on Page 11 (reference service life)


Repeatability [mm] ± 0.02Max acceleration [m/s2] 15Typical load capacity [kg] 120Max total length [mm] 4,473.5Area moment of inertia Ix [mm4] 6,235,456Area moment of inertia Iy [mm4] 8,646,933

Table 4.22 Guiding

Guiding type QHC30HAStatic load rating C0 [N] 48,170Dynamic load rating Cdyn [N] 46,490

Table 4.23 Drive


Spindle diameter [mm] 32Axial play [mm] 0.02Max feed force Fx_max [N] 6,463 4,069 2,744Max speed [m/s] 0.5 1.0 1.6Max drive torque Ma_max [Nm] 11.14 13.80 14.82Static load rating ballscrew C0 [N] 84,400 50,600 32,800Dynamic load rating ballscrew Cdyn [N] 35,100 22,100 14,900

Fz

Fx

MzFy

My

Mx

z




Spindle lead [mm] 10 20 32 10 20 32 10 20 32 10 20 32Carriage mass [kg] 6.18 6.08 6.08 8.61 8.51 8.51 6.7 6.6 6.6 9.13 9.03 9.03Mass at 0 stroke [kg] 20.85 20.75 20.75 28.57 28.47 28.47 25.3 25.2 25.2 33.0 32.9 32.9Mass per 1 m stroke [kg/m] 24.01 24.10Jrot. 1) at 0 stroke [kgcm2] 5.77 7.55 7.05 8.83Jrot. 1) per 1 m stroke [kgcm2/m] 8.08 8.08Idle torque at 0 stroke [Nm] 0.85 0.901) Rotatory moment of inertia

0

500

1,000

1,500

2,000

2,500

3,500

3,000

0 1,000 1,500500 2,000 2,500 3,000 3,500 4,000 4,500



Balls

crew

spee

d [rpm

] 3 SS per side

2 SS per side1 SS per side

without SS

1.00.90.8

0.60.5

0.20.1

0.7

0.40.3

00 500 1,000 1,500 2,000 3,500 4,0002,500 3,000 4,500

0 kg

20 kg

40 kg

60 kg

80 kg

100 kg


Defle

ction

[mm]

LL

Fz

36

Linear axes and axis systems HXLinear tables HT-B

5. Linear tables HT-B

5.1 Properties of linear tables HT-B with toothed belt driveHIWIN linear tables with toothed belt drive are flexible positioning modules with integrated HIWIN double guide. They are specifically ideal for applications requiring high dynamic responses and high speeds.

Drive connectionThe symmetrical design of the HIWIN linear tables with toothed belt drive allows the attachment of motors and gears at all four sides of the drive blocks. Suitable adapt-ers for all common motors can be found in Section 12.1.2 on Page 100 ff.

Linear guidewayA high quality HIWIN double guide transfers forces and torques reliably from the carriage into the axis profile. Each carriage comes with four blocks that are guided over two parallel high precision rails. The SynchMo-tion™ technology with ball chain also ensures a high level of synchronism and quiet running for all sizes.

Toothed beltThe toothed belt with modern, high perfor-mance profiles (HTD form) and reinforced steel tie beams can transfer high forces under a high skipping resistance.


CarriagesAround each threaded hole the carriages have an additional locating hole that can be used with centring sleeves to secure the load capacity. This allows an ideal, reproducible attachment of the connecting structure. The matching centring sleeves can be found in the accessories on Page 132. Grease nipples are situated at each lube point on the carriage, making it easier to perform maintenance on the linear axis.

37HX-03-0-EN-1810-K

HIWIN linear table

Motor 5)

Gearbox 4)

Flange type 3)



Toothed belt:N: Standard belt




Feed constant [mm/rotation]:105: HT100B155: HT150B184: HT200B208: HT250B

Stroke length [mm]

Carriage length:S: Short

Drive type:B: Toothed belt drive

HT 150 B 155 C 1234 S

A N N R HW10 G0805 FRLS2020506A

Order code for linear tables HT-B (continuation)

1) Details in Chapter 11 on Page 93 ff. or in the assembly instructions “HIWIN MAGIC Positioning Measuring Systems”2) If no drive interface is selected, the order code ends at this position3) All flange types can be found in Table 12.2 on Page 100 ff. If no flange type is selected, the order code ends at this position4) Suitable gearboxes for HIWIN axes can be found in Section 12.1.3.5 on Page 111 ff.5) Suitable HIWIN motors can be found in Section 13.1 on Page 1296) Further reference switches on request

5.2 Order code for linear tables HT-B

N L R

38


5.3 Dimensions and specifications of HT100B

57

49.5

42

15

62

135

100

11.2 17

.5C

A

B

12.5

100.

5

37.5

6.7

25.5

15 57StrokeL

A

A

Lc

3×28 = (84 ±0.03)

80 ±0

.03

99

135

5830

58.8

30

80

1.6

1.6

5

5

4.7

4.7

10

(10)

(62)

90°

65°

28 ±0.03

60 ±0.1

30 ±0.1

M5×10DP

M4×8DP

Ø8H7×1.5DPM5×10DP

Ø45Ø37H7

Ø14H7

A – A

Detail B

Detail B

Connectors for block lubrication

Table 5.1 Dimensions of HT100B

Variant without cover Variant with coverTotal carriage length Lc [mm] 160 220Length of cover strip deflection A [mm] — 30Switch position B [mm] 28.5 58.5Switch position C [mm] 20.5 50.5Total length L [mm] L = stroke + 304 L = stroke + 364

39HX-03-0-EN-1810-K

Table 5.2 Load data

Fydynmax 1) 3) [N] 3,350Fzdynmax 3) [N] 3,575Mxdynmax [Nm] 92.9Mydynmax [Nm] 159.1Mzdynmax [Nm] 149.1z 2) [mm] 38.61) Force may act only without torque2) Upper carriage edge to guiding centre 3) Maximum possible retention force of guide screw connection taken into accountSee Section 2.9.3 on Page 11 (reference service life)


Repeatability [mm] ± 0.05Max feed force Fx_max [N] 813Max speed [m/s] 5Max acceleration [m/s2] 30Max drive torque Ma_max [Nm] 14Typical load capacity [kg] 40Max total length [mm] 6,016Area moment of inertia Ix [mm4] 299,377Area moment of inertia Iy [mm4] 1,516,426

Table 5.4 Guiding


Table 5.5 Drive


Fz

Fx

MzFy

z My

Mx

200

300

400

500

600

700

800

900

0 1.0 2.0 3.0 4.0 5.0Axis speed v [m/s]

Feed

force

F x_m

ax [N

]

0.35

0.30

0.25

0.20

0.15

0.10

0.05

0 00 500 1,000 1,500 2,000 2,500 3,000

0 kg

8 kg

16 kg

24 kg

32 kg

40 kg


Defle

ction

in ve

rtica

l axis

posit

ion [m

m]

Defle

ction

in ho

rizon

tal ax

is po

sition

[mm]

0.2

1.61.41.21.00.80.60.4

LVertical axis position

LHorizontal axis position



Variant without cover Variant with coverCarriage mass [kg] 0.84 0.98Mass at 0 stroke [kg] 3.61 4.23Mass per 1 m stroke [kg/m] 6.54 6.71Rotatory moment of inertia Jrot. [kgcm2] 0.63 0.63Idle torque at 0 stroke [Nm] 1.0 1.5

40



79L

5364

20 Stroke

20

150.

510

25.5

65

150

150

9.7 3

29.5

C

A

B

Lc

A

A 84

20 79

40 ±0.1

M6×12DP

M6×9DP


3×33 = (99 ±0.03)33 ±0.03

120

±0.0

3

149

3677

(14)

3

3 7

7

6.2

6.2

15(8

4)

120

4283

Ø70

Ø59Ø63H7

Ø25H7

60°

90°

150


A – A

Detail B

Detail B


Variant without cover Variant with coverTotal carriage length Lc [mm] 190 285Length of cover strip deflection A [mm] — 47.5Switch position B [mm] 51 98.5Switch position C [mm] 32 79.5Total length L [mm] L = stroke + 388 L = stroke + 483

41HX-03-0-EN-1810-K

Table 5.8 Load data



Repeatability [mm] ± 0.05Max feed force Fx_max [N] 1,300Max speed [m/s] 5Max acceleration [m/s2] 30Max drive torque Ma_max [Nm] 32Typical load capacity [kg] 80Max total length [mm] 6,066Area moment of inertia Ix [mm4] 907,754Area moment of inertia Iy [mm4] 7,417,610

Table 5.10 Guiding


Table 5.11 Drive


400

600

800

1,000

1,200

1,400

0 1.0 2.0 5.04.03.0 6.0 7.0Axis speed v [m/s]

Feed

force

F x_m

ax [N

]

0.450.40

0.300.35

0.250.200.150.100.05

0 00 1,000 2,000 3,000 4,000

0 kg

16 kg

32 kg

48 kg

64 kg

80 kg


Defle

ction

in ve

rticla

l axis

posit

ion [m

m]

Defle

ction

in ho

rizon

tal ax

is po

sition

[mm]

0.5

3.5

3.0

2.5

2.0

1.5

1.0




Fz

Fx

MzFy

z My

Mx



42



79.5

70

98 30 30 98Stroke

A

A

22.5

200.

6

B

190A

100

L

Lc

40 ±0.1

25 ±0.125 ±0.1

70

10 2525

M6×10DP

3×40 = (120 ±0.03)40 ±0.03

165

±0.0

3

199

190

100

(16)

51.5

98.5

160 20

204

4

7.8

7.8

20

(100

)

46

60°

90°

35

Ø12H7×2DPM8×16DP

M8×16DP

Detail B

Detail BA – A

Ø78H7

Ø35H7

Ø87

Ø75.525 ±0.1

25 ±0.1

2525

10

M6×10DP


C

9.7

200

3.5

31.3



43HX-03-0-EN-1810-K





Table 5.16 Guiding


Table 5.17 Drive


600

1,100

1,600

2,100

2,600

3,100

3,600

0 7.01.0 2.0 5.04.03.0 6.0 8.0Axis speed v [m/s]

Feed

force

F x_m

ax [N

]

0.7

0.6

0.5

0.4

0.3

0.2

0.1

0 00 1,000 2,000 3,000 4,000 5,000

0 kg

30 kg

60 kg

90 kg

120 kg

150 kg


Defle

ction

in ve

rtica

l axis

posit

ion [m

m]

Defle

ction

in ho

rizon

tal ax

is po

sition

[mm]

1.0

6.0

5.0

4.0

3.0

2.0




Fz

Fx

MzFy

z My

Mx



44



40 104

Lc

25 ±0.1

25 ±0.1

40 ±0.195

25

10

25

M6×10DP

M6×10DP

M8×12DP

3×50 = (150 ±0.03)50 ±0.03

210 ±

0.03

249

105

47.8 10

2.2

54

(20)

20

130 40

4.5

8.1

8.1

7.8

7.8

4.540

(110

)60°

90°

40

Ø15H7×2DPM10×20DP

Ø78H7

Ø35H7

Ø87

Ø75.5

Detail B

Detail BA – A

25 ±0.1

25 ±0.1

2525

10

230

StrokeA

A

27.5 A

B

250.

8

230

250

C9.7 3.5

31.3

L

110

40104

73.5

85.5



Variant without cover Variant with coverTotal carriage length Lc [mm] 285 425Length of cover strip deflection A [mm] — 70Switch position B [mm] 112 182Switch position C [mm] 112 182Total length L [mm] L = stroke + 573 L = stroke + 713

45HX-03-0-EN-1810-K


Fydynmax 1) 3) [N] 11,600Fzdynmax 3) [N] 13,271Mxdynmax [Nm] 1,134.7Mydynmax [Nm] 1,028.5Mzdynmax [Nm] 899z 2) [mm] 68.071) Force may act only without torque2) Upper carriage edge to guiding centre 3) Maximum possible retention force of guide screw connection taken into accountSee Section 2.9.3 on Page 11 (reference service life)



Table 5.22 Guiding


Table 5.23 Drive


2,000

2,500

3,000

3,500

4,000

4,500

5,000

0 1.0 2.0 5.04.03.0 6.0Axis speed v [m/s]

Feed

force

F x_m

ax [N

]

1.00.90.8

0.60.7

0.50.40.30.20.1

0 00 1,000 2,000 3,000 5,0004,000 6,000

0 kg

50 kg

100 kg

150 kg

200 kg

250 kg


Defle

ction

in ve

rtica

l axis

posit

ion [m

m]

Defle

ction

in ho

rizon

tal ax

is po

sition

[mm]

2.0

12.0

10.0

8.0

6.0

4.0




Fz

Fx

MzFy

z My

Mx



46

Linear axes and axis systems HXLinear tables HT-S

6. Linear tables HT-S

6.1 Properties of linear tables HT-S with ballscrew driveHIWIN linear tables with ballscrew drive are flexible positioning modules with integrated HIWIN double guide. They are specifically ideal for applications moving high loads to high precision.


Motor connections and belt driveThe motor adapters are made up of several parts that offer an extremely flexible drive interface for attaching and modifying the drive installation.


BallscrewThe integrated HIWIN ballscrews exhibit high lead accuracy and rigidity for precise positioning. Each size comes with various spindle leads for the optimal solution to feed force and dynamic response requirements.


Spindle supportIn applications involving long travel distances and high speeds, the spindle quickly reaches its critical speed. It must therefore be mounted on adequate supports that prevent the spindle from deflecting. Up to four moving supports can be mounted at each side of the carriage of HIWIN spindle axes. Travel is therefore possible at full speed even over long strokes.

47HX-03-0-EN-1810-K

HIWIN linear table

Motor 4)

Flange type of motor 3)


Spindle supports:N: Without spindle supports1: One spindle support per side2: Two spindle supports per side 3: Three spindle supports per side4: Four spindle supports per side




Spindle lead [mm]:005/010/016: HT100S005/010/020: HT150S005/010/025: HT200S010/020/032: HT250S

Stroke length [mm]


Drive type:S: Ballscrew

HT 150 S 010 C 1234 S

A N N S HW05 FRLS2020506A

Order code for linear tables HT-S (continuation)

1) Detailed information in Chapter 11 on Page 93 ff. or in the assembly instructions “HIWIN MAGIC Positioning Measuring Systems”2) If no drive interface is selected, the order code ends at this position3) All flange types can be found in Table 12.12 on Page 115 ff. If no flange type is selected, the order code ends at this position4) Suitable HIWIN motors can be found in Section 13.1 on Page 1295) Further reference switches on request

6.2 Order code for linear tables HT-S

Drive interface 2):N: NoneS: StraightL: LeftR: RightA: TopB: Bottom

N S L R A B

48


6.3 Dimensions and specifications of HT100S

28 35 10

2611

4249.561.2

62

StrokeA

A

10 27L

Ø10g

6

Lc

60 ±0.1

30 ±0.1

M5×10DP

3×28 = (84 ±0.03)28 ±0.03

80 ±0

.03

99

25.5


135

M5×10DP

Ø43.8 (10)

(62)

1080

1.6

1.6

5

5

4.7

4.7

Ø37g7

A – A

Detail B

Detail B


Connectors for block lubricationConnector for ballscrew lubrication

100

12.5 A

B

135

11.2 C

18

37.5

6.7

Table 6.1 Dimensions of HT100S

Variant without cover Variant with coverTotal carriage length Lc [mm] 160 220Length of cover strip deflection A [mm] — 30Switch position B [mm] 33.5 63.5Switch position C [mm] 25.5 55.5Total length L [mm] L = stroke + 242 L = stroke + 302

49HX-03-0-EN-1810-K

0.35

0.30

0.25

0.20

0.15

0.10

0.05

0 00 500 1,000 1,500 2,000 2,500 3,000

0 kg

8 kg

16 kg

24 kg

32 kg

40 kg


Defle

ction

in ve

rtica

l axis

posit

ion [m

m]

Defle

ction

in ho

rizon

tal ax

is po

sition

[mm]

0.2

1.61.41.21.00.80.60.4



Table 6.2 Load data

Fydynmax 1) 3) [N] 3,350Fzdynmax 3) [N] 5,340Mxdynmax [Nm] 139Mydynmax [Nm] 280Mzdynmax [Nm] 176z 2) [mm] 36.61) Force may act only without torque2) Upper carriage edge to guiding centre 3) Maximum possible retention force of guide screw connection taken into accountSee Section 2.9.3 on Page 11 (reference service life)


Repeatability [mm] ± 0.02Max acceleration [m/s2] 15Typical load capacity [kg] 40Max total length [mm] 2,978Area moment of inertia Ix [mm4] 299,377Area moment of inertia Iy [mm4] 1,516,426

Fz

Fx

MzFy

My

Mx

z

Table 6.4 Guiding

Guiding type QEH15SAStatic load rating C0 [N] 8,790Dynamic load rating Cdyn [N] 8,560

Table 6.5 Drive



Fig. 6.1 Critical speed


Variant without cover Variant with coverSpindle lead [mm] 5 10 16 5 10 16Carriage mass [kg] 0.93 0.92 0.99 1.06 1.05 1.13Mass at 0 stroke [kg] 3.35 3.34 3.41 4.02 4.01 4.08Mass per 1 m stroke [kg/m] 7.67 7.85Rotatory moment of inertia Jrot. at 0 stroke [kgcm2] 0.16 0.19Rotatory moment of inertia Jrot. per 1 m stroke [kgcm2/m] 0.39 0.39Idle torque at 0 stroke [Nm] 0.4 0.5

0

500

1,000

1,500

2,000

2,500

3,500

3,000

0 1,000 1,500500 2,000 2,500 3,000


3 SS per side

2 SS per side

1 SS per side

without SS


Balls

crew

spee

d [rpm

]

Fig. 6.2 Deflection under load capacity

50



Stroke

2519

38

6482.2

53

35L

20

A – A Detail B

Detail B 0–0.007Ø60

M6×12DP

150

25.5 33 ±0.03

120

±0.0

3

(84)

6.2

3 7

73

6.2

15120

48.5

43

(14)

149


3×33 = (99 ±0.03)

A

A

20 29

19Lc

84

150A

B 9.7 C

20

Ø12k

615

0

40 ±0.165

10 M6×12DP




Variant without cover Variant with coverTotal carriage length Lc [mm] 190 285Length of cover strip deflection A [mm] — 47.5Switch position B [mm] 55.5 103Switch position C [mm] 55.5 103Total length L [mm] L = stroke + 294 L = stroke + 389

51HX-03-0-EN-1810-K

0.450.40

0.300.35

0.250.200.150.100.05

0 00 1,000 2,000 3,000 4,000

0 kg

16 kg

32 kg

48 kg

64 kg

80 kg


Defle

ction

in ve

rticla

l axis

posit

ion [m

m]

Defle

ction

in ho

rizon

tal ax

is po

sition

[mm]

0.5

3.5

3.0

2.5

2.0

1.5

1.0



Table 6.8 Load data

Fydynmax 1) 3) [N] 3,350Fzdynmax 3) [N] 7,256Mxdynmax [Nm] 341Mydynmax [Nm] 337Mzdynmax [Nm] 156z 2) [mm] 54.51) Force may act only without torque2) Upper carriage edge to guiding centre 3) Maximum possible retention force of guide screw connection taken into accountSee Section 2.9.3 on Page 11 (reference service life)


Repeatability [mm] ± 0.02Max acceleration [m/s2] 15Typical load capacity [kg] 80Max total length [mm] 3,468Area moment of inertia Ix [mm4] 907,754Area moment of inertia Iy [mm4] 7,417,610

Table 6.10 Guiding


Table 6.11 Drive






Fz

Fx

MzFy

My

Mx

z

0

500

1,000

1,500

2,000

2,500

3,500

3,000

0 1,000 1,500500 2,000 2,500 3,000 3,500



Balls

crew

spee

d [rpm

]

4 SS per side

2 SS per side

3 SS per side

1 SS per side

without SS


52



43

70

22 29

100

30

21

32

79.596

40 30

22.5

200

A

B C

9.7

190Lc

Ø16g

6

25 ±0.1

25 ±0.1

40 ±0.1

252510

70

353×40 = (120 ±0.03)

40 ±0.03

165

±0.0

3

199

51

160 20(1

00)

(14)

60

M6×10DP

Ø12H7×2DPM8×14DP

M6×10DP

M6×12DP 0–0.007Ø68

4

4

7.8

7.8

8.1

8.1

A – A

Detail B

Detail B



A

AStroke

L

25 ±0.1

25 ±0.1

2525

10

190



53HX-03-0-EN-1810-K

0.7

0.6

0.5

0.4

0.3

0.2

0.1

0 00 1,000 2,000 3,000 4,000 5,000

0 kg

30 kg

60 kg

90 kg

120 kg

150 kg


Defle

ction

in ve

rtica

l axis

posit

ion [m

m]

Defle

ction

in ho

rizon

tal ax

is po

sition

[mm]

1.0

6.0

5.0

4.0

3.0

2.0




Fydynmax 1) 3) [N] 7,800Fzdynmax 3) [N] 12,143Mxdynmax [Nm] 826Mydynmax [Nm] 686Mzdynmax [Nm] 441z 2) [mm] 581) Force may act only without torque2) Upper carriage edge to guiding centre 3) Maximum possible retention force of guide screw connection taken into accountSee Section 2.9.3 on Page 11 (reference service life)



Table 6.16 Guiding


Table 6.17 Drive






Fz

Fx

MzFy

My

Mx

z

0

500

1,000

1,500

2,000

2,500

3,500

3,000

0 1,000 1,500500 2,000 2,500 3,000 4,0003,500



Balls

crew

spee

d [rpm

]

4 SS per side

2 SS per side

3 SS per side

1 SS per side

without SS


54



50 4240

40 37Stroke

Detail B

Detail B

L

A

A29

110

24.5

27.5

250

B C

9.7

A 230 24Lc

Ø20g

6

25 ±0.1

40 ±0.195

2525

10

25 ±0.1

3×50 = (150 ±0.03)50 ±0.03

210

±0.0

3

249

65

52

20

20

(110

)

40

4.5 7.8

8.1

8.1

7.8

4.5

40130

40

M6×10DP


M8×16DP 0–0.007Ø75

A – A

25 ±0.1 2525

10

25 ±0.1



M6×10DP


Variant without cover Variant with coverTotal carriage length Lc [mm] 285 425Length of cover strip deflection A [mm] — 70Switch position B [mm] 126 196Switch position C [mm] 126 196Total length L [mm] L = stroke + 444 L = stroke + 584

55HX-03-0-EN-1810-K

1.00.90.8

0.60.7

0.50.40.30.20.1

0 00 1,000 2,000 3,000 5,0004,000 6,000

0 kg

50 kg

100 kg

150 kg

200 kg

250 kg


Defle

ction

in ve

rtica

l axis

posit

ion [m

m]

Defle

ction

in ho

rizon

tal ax

is po

sition

[mm]

2.0

12.0

10.0

8.0

6.0

4.0




Fydynmax 1) 3) [N] 11,600Fzdynmax 3) [N] 15,522Mxdynmax [Nm] 1,327Mydynmax [Nm] 1,149Mzdynmax [Nm] 858z 2) [mm] 681) Force may act only without torque2) Upper carriage edge to guiding centre 3) Maximum possible retention force of guide screw connection taken into accountSee Section 2.9.3 on Page 11 (reference service life)



Table 6.22 Guiding


Table 6.23 Drive



Fig. 6.7 Deflection under load capacityFig. 6.8 Critical speed



Fz

Fx

MzFy

My

Mx

z

0

500

1,000

1,500

2,000

2,500

3,500

3,000

0 1,000 1,500500 2,000 2,500 3,000 4,5003,500 4,000



Balls

crew

spee

d [rpm

]

4 SS per side

2 SS per side3 SS per side

1 SS per side

without SS

56

Linear axes and axis systems HXLinear tables HT-L

7. Linear tables HT-L

7.1 Properties of linear tables HT-S with linear motorHIWIN linear tables with linear motor are flexible positioning modules with integrated HIWIN double guide. They are specifically ideal for precise positioning at high speed and with high dynamics.


Electrical interfaceThe self-locking quick fasteners provide a fast and easy way of connecting motor and encoder cables at the side of the carriage – without the need for tools. There are two different options for the connector configu-ration to suit the installation conditions and how the cables need to be routed.


Energy chainGenerously dimensioned energy chains pro-vide space for the reliable carrying of supply cables. At the same time, the energy chains are attached to the axis in a particularly compact and space-saving way. Details on the orientation of the energy chain can be found in Section 12.3.

Linear motorThe integrated HIWIN linear motors ensure dynamic and precise positioning. Two motor sizes are available for each size, in order to optimally meet the requirements for the required feed force.


Positioning measuring systemsThe positioning measuring system, that is in-tegrated into the interior of the axis in order to save space, determines the repeatability. Various measuring systems are available, depending on the requirements for measuring method, interface and resolution. See Page 93 for more information.

57HX-03-0-EN-1810-K

HIWIN linear table

Connection interface 2):R: With energy chain, connector right/front 4)

F: With energy chain, connector right/rear 4)

B: Without energy chain, connector right/frontD: Without energy chain, connector right/rear

Optional positioning measuring system 1):A: HIWIN MAGIC, analogue signal, 1 VPP sin/cosB: HIWIN MAGIC, analogue signal, 1 VPP sin/cos and digital hall sensorD: HIWIN MAGIC, digital TTL 5 VE: HIWIN MAGIC, digital TTL 5 V and digital hall sensorT: TTK70, absolute, HIPERFACE 1 VPP sin/cos 4)

Stator:N: Standard


Size (profile width):150: 150 mm200: 200 mm250: 250 mm


Motor size:A12/A13: HT150LA22/A23: HT200LA32/A33: HT250L

Stroke length [mm]


Drive type:L: Linear motor

HT 150 L A12 C 1234 S

A N N R

Order code for linear tables HT-L (continuation)

7.2 Order code for linear tables HT-L

R F B D

1) Detailed information in Chapter 11 on Page 93 ff. or in the assembly instructions “HIWIN MAGIC Positioning Measuring Systems”2) For details of the connector configuration and the position of the energy chain, refer to Section 12.3, Page 127 ff.3) Further reference switches on request4) Maximum stroke may be restricted; see Chapter 11

58


7.3 Dimensions and specifications of HT150L

+ Direction5364

25

20

150

145

10

26

(14)

15 (84)

120

3

6.2

6.2

7

73

A

B

9.7

C

15250 (carriage LMSA12)


20 20 25Stroke

84

L

75.1

Lc

40 ±0.1

2)

M6×12DP 1)

A – A9×33 = (297 ±0.03)33 ±0.03

120

±0.0

3

149

Ø8×1.5DPM6×12DP

Detail B

Detail B


A

A

Table 7.1 Dimensions of HT150L

Variant without cover Variant with coverMotor size A12 A13 A12 A13Total carriage length Lc [mm] 290 389 385 484Length of cover strip deflection A [mm] — — 30 30Switch position B [mm] 138 138 185.5 185.5Switch position C [mm] 73 172 120.5 219.5Total length L [mm] L = stroke + 380 L = stroke + 479 L = stroke + 475 L = stroke + 574

1) Does not apply to version with energy chain 2) Drive interface shown: “D” option; for other versions, see Section 12.3

59HX-03-0-EN-1810-K

0

10

20

30

40

50

60

0 20 40 60 80 100External load [kg]

Max a

xis ac

celer

ation

[m/s²

] A13A12

0.450.40

0.300.35

0.250.200.150.100.05

0 00 500 1,000 1,500 3,5003,0002,5002,000 4,000

0 kg

16 kg

32 kg

48 kg

64 kg

80 kg


Defle

ction

in ve

rtica

l axis

posit

ion [m

m]

Defle

ction

in ho

rizon

tal ax

is po

sition

[mm]

0.5

3.5

3.0

2.5

2.0

1.5

1.0



Table 7.2 Load data

Motor size A12 Motor size A13Fydynmax 1) 3) [N] 3,350 3,350Fzdynmax 3) [N] 4,270 3,789Mxdynmax [Nm] 201 178Mydynmax [Nm] 414 555Mzdynmax [Nm] 325 491z 2) [mm] 51.5 51.51) Force may act only without torque2) Upper carriage edge to guiding centre 3) Maximum possible retention force of guide screw connection taken into accountSee Section 2.9.3 on Page 11 (reference service life)


Motor size A12 Motor size A13Repeatability [mm] 2) ± 0.005Max speed [m/s] 5Max acceleration [m/s2] 50Typical load capacity [kg] 80Max total length [mm] 2) 3) 5,930Flatness (mm/300 mm) 1) ± 0.03Straightness (mm/300 mm) 1) ± 0.03Area moment of inertia Ix [mm4] 907,754Area moment of inertia Iy [mm4] 7,417,6101) Values apply to bolting surfaces or mounting plates with appropriate specifications 2) Depending on positioning measuring system (Chapter 11) and energy chain

(Section 12.3)3) Longer axes lengths on request

Fz

Fx

MzFy

z My

Mx

Table 7.4 Guiding


Table 7.5 Drive

Motor size A12 Motor size A13Motor type LMSA12 LMSA13Continuous force [N] 205 308Peak force [N] 579 868

Fig. 7.1 Max acceleration as a function of load capacity Fig. 7.2 Deflection under load capacity


Variant without cover Variant with coverMotor size A12 Motor size A13 Motor size A12 Motor size A13

Carriage mass [kg] 3.87 5.55 4.30 5.98Mass at 0 stroke [kg] 9.32 12.33 11.13 14.17Mass per 1 m stroke [kg/m] 13.31 13.59Displacement force carriage Fl [N] 1.2 1.7

60



29

100

92 70

30

B

22.5

200

140

A

A

AStroke

L2930

C

100


Lc

40 ±0.1 25 ±0.1 20 10


M6×10DP 1) M6×10DP

8×40 = (320 ±0.03)

165

±0.0

3

199

(16)

20 (100

)

160

7.8

2020

10

7.8

8.1

8.1

4

4

40 ±0.0325

Ø12H7×2DPM8×16DP

M6×10DP

A – A

Detail B

Detail B25 ±0.125 ±0.1


9.7

18

+ Direction

2)


Variant without cover Variant with coverMotor size A22 A23 A22 A23Total carriage length Lc [mm] 295 415 390 510Length of cover strip deflection A [mm] — — 47.5 47.5Switch position B [mm] 156.5 156.5 204 204Switch position C [mm] 81.5 201.5 129 249Total length L [mm] L = stroke + 413 L = stroke + 533 L = stroke + 508 L = stroke + 628


61HX-03-0-EN-1810-K

0

10

20

30

40

50

60

0 5025 75 100 125 150 175 200External load [kg]

Max.

axis

acce

lerati

on [m

/s²] A23

A22

0.70

0.60

0.50

0.40

0.30

0.20

0.10

0 00 1,000 4,0003,0002,000 5,000

0 kg

30 kg

60 kg

90 kg

120 kg

150 kg


Defel

ction

in ve

rtica

l axis

posit

ion [m

m]

Defel

ction

in ho

rizon

tal ax

is po

sition

[mm]

1.0

6.0

5.0

4.0

3.0

2.0




Table 7.8 Load data

Motor size A22 Motor size A23Fydynmax 1) 3) [N] 7,712 6,750Fzdynmax 3) [N] 7,712 6,750Mxdynmax [Nm] 524 459Mydynmax [Nm] 733 1,046Mzdynmax [Nm] 733 1,046z 2) [mm] 58.48 58.481) Force may act only without torque2) Upper carriage edge to guiding centre 3) Maximum possible retention force of guide screw connection taken into accountSee Section 2.9.3 on Page 11 (reference service life)


Motor size A22 Motor size A12Repeatability [mm] 2) ± 0.005Max speed [m/s] 5Max acceleration [m/s2] 50Typical load capacity [kg] 150Max total length [mm] 2) 3) 5,936Flatness (mm/300 mm) 1) ± 0.03Straightness (mm/300 mm) 1) ± 0.03Area moment of inertia Ix [mm4] 2,071,928Area moment of inertia Iy [mm4] 19,658,8101) Values apply to bolting surfaces or mounting plates with appropriate specifications 2) Depending on positioning measuring system (Chapter 11) and energy chain


Table 7.10 Guiding


Table 7.11 Drive

Motor size A22 Motor size A23Motor type LMSA22 LMSA23Continuous force [N] 362 544Peak force [N] 1,023 1,535




Fz

Fx

MzFy

z My

Mx

Linear axes and axis systems HXAccessories

62


33

98 85.5

73.5

40 3340

C

StrokeA

AB

110

L

9.7

20270 (carriage LMSA32)Lc

25 ±0.1 2540 ±0.1155


M6×10DP 1) M6×10DP

6×50 = (300 ±0.03)

210

±0.0

3

25 ±0.1 25 ±0.125 25

1024

9

(20)

(110

)

20

40 40130

4.5

4.58.1

8.1

7.8

7.8

50 ±0.0335


M6×10DP

Detail B

Detail B

A – A

27.5

250

A


+ Direction

2)


Variant without cover Variant with coverMotor size A32 A33 A32 A33Total carriage length Lc [mm] 325 425 465 565Length of cover strip deflection A [mm] — — 70 70Switch position B [mm] 178.5 178.5 248.5 248.5Switch position C [mm] 113.5 213.5 183.5 283.5Total length L [mm] L = stroke + 471 L = stroke + 571 L = stroke + 611 L = stroke + 711


63HX-03-0-EN-1810-K

0

10

20

30

40

50

60

0 10050 150 200 250 300External load [kg]

Max a

xis ac

celer

ation

[m/s²

] A33A32

1.000.900.800.700.600.500.400.300.200.10

0 00 1,000 4,000 5,0003,0002,000 6,000


Defle

ction

in ve

rtica

l axis

posit

ion [m

m]

Defle

ction

in ho

rizon

tal ax

is po

sition

[mm]

2.0

12.0

10.0

8.0

6.0

4.0



0 kg

50 kg

100 kg

150 kg

200 kg

250 kg



Motor size A32 Motor size A33Fydynmax 1) 3) [N] 10,383 8,938Fzdynmax 3) [N] 10,383 8,938Mxdynmax [Nm] 888 764Mydynmax [Nm] 1,012 1,318Mzdynmax [Nm] 1,012 1,318z 2) [mm] 68.07 68.071) Force may act only without torque2) Upper carriage edge to guiding centre 3) Maximum possible retention force of guide screw connection taken into accountSee Section 2.9.3 on Page 11 (reference service life)


Motor size A32 Motor size A33Repeatability [mm] 2) ± 0.005Max speed [m/s] 5Max acceleration [m/s2] 50Typical load capacity [kg] 250Max total length [mm] 2) 3) 5,940Flatness (mm/300 mm) 1) ± 0.03Straightness (mm/300 mm) 1) ± 0.03Area moment of inertia Ix [mm4] 3,265,771Area moment of inertia Iy [mm4] 39,262,0431) Values apply to bolting surfaces or mounting plates with appropriate specifications 2) Depending on positioning measuring system (Chapter 11) and energy chain


Table 7.16 Guiding


Table 7.17 Drive

Motor size A32 Motor size A33Motor type LMSA32 LMSA33Continuous force [N] 583 875Peak force [N] 1,646 2,469




Fz

Fx

MzFy

z My

Mx

64

Linear axes and axis systems HXDouble axes HD

8. Double axes HD

8.1 Properties of the double axes HD with toothed belt driveThe HIWIN HD double axes are flexible linear modules consisting of two HM-B belt axes connected to each other via a synchronous shaft. They are used primarily in applications where a single axis is inadequate owing to the torques exerted by or the size of the transported loads. HIWIN HD double axes are also ideal as a basis for multi-axis systems.

Synchronous shaftThe synchronous shaft safeguards a reliable, undeflecting transfer of forces to the parallel movements of both axes. With a generously dimensioned diameter, the synchronous shaft is particularly stable under torque, so it does not need additional bearings even at greater speeds and with larger distances between axes.

Critical speed of the synchronous shaftThe critical speed is a function of the synchronous shaft’s length and diameter, and may not be exceeded during operation. A function of the size and speed of the HIWIN double axes, the resulting maximum distance between axes can be taken from Fig. 8.1.

Fig. 8.1 Maximum distance between axes D as a function of axis speed v

0

1,000

2,000

3,000

4,000

5,000

6,000

0 1.0 2.0 3.0 4.0 5.0Axis speed v [m/s]

Distan

ce be

twee

n axe

s D [m

m]

HD1HD2HD3HD4

65HX-03-0-EN-1810-K

HIWIN double axis

Motor 5)

Flange type 3)

Distance between axes D [mm]


Axis limit switches:N: Without limit switchesA: 2 × NC, 100 mm cable, plugC: NC, 4 m open cable endD: 2 × NO, 5 m open cable end

Size (profile width of the individual axes):1: 40 mm2: 60 mm3: 80 mm4: 120 mm

Stroke length [mm]

Carriage length:S: ShortM: MediumL: Long

Clearance between two carriages [mm]:(000: One carriage only)

Cover strip:N: Without cover stripC: With steel cover strip

HD 2 N 1234 S 000

A N 1234 R HW05 G0608 FRLS2020506A

Order code for double axes HD (continuation)

1) Detailed information in Chapter 11 on Page 93 ff. or in the assembly instructions “HIWIN MAGIC Positioning Measuring Systems”2) If no drive interface is selected, the order code ends at this position3) All flange types can be found in Table 12.1 on Page 96 ff. If no flange type is selected, the order code ends at this position4) Suitable gearboxes can be found in Section 12.1.3.5 on Page 111 ff.5) Suitable HIWIN motors can be found in Section 13.1 on Page 129

8.2 Order code for double axes HD


N L R

Gearbox 4)

66


8.3 Dimensions and specifications of HD1

Table 8.1 Dimensions of HD1


Carriage section length Lc1 [mm] 125 160 230 125 160 230Total carriage length Lc [mm] 150 185 255 230 265 335Length of cover strip deflection A [mm] — — — 40 40 40Total length L [mm] L = stroke + 294 L = stroke + 329 L = stroke + 399 L = stroke + 374 L = stroke + 409 L = stroke + 479Min distance between axes D [mm] 160 160 160 160 160 160Max distance between axes D [mm] 1,500 1,500 1,500 1,500 1,500 1,500

300

350

400

450

500

0 1.0 2.0 3.0 4.0 5.0 6.0Axis speed v [m/s]

Feed

force

F x_m

ax [N

]

Fig. 8.2 Max feed force Fx as a function of axis speed v


Max feed force Fx_max [N] 450Max speed [m/s] 3Max drive torque Ma_max [Nm] 8Typical load capacity 1) [kg] 25Single axis HM040B1) When load distributed evenly over both axes



Carriage mass [kg] 0.66 0.76 1.00 0.74 0.86 1.08Mass at 0 stroke + distance between axes D = 0 [kg] 3.28 3.61 4.26 3.37 4.20 4.86Mass per 1 m stroke [kg/m] 6.04 6.09Mass per 1 m of distance between axes D [kg/m] 2.74 2.74Jrot. 1) at 0 stroke + distance between axes D = 0 [kgcm2] 1.40 1.40Jrot. 1) per 1 m of distance between axes [kgcm2/m] 3.24 3.24Idle torque at 0 stroke [Nm] 0.35 0.501) Rotatory moment of inertia

Note: Further sizes and details of the HM040B belt axis can be found on Page 18.

LcLc1A

Ø40D40

12.5

40 × 20 groove 5

60

47.5

L40

1062 Stroke 10 62

11.2

67HX-03-0-EN-1810-K





600

800

1,000

1,200

1,400

0 1.0 2.0 3.0 4.0 5.0 6.0Axis speed v [m/s]

Feed

force

F x_m

ax [N

]



Max feed force Fx_max [N] 1,323Max speed [m/s] 5Max drive torque Ma_max [Nm] 33Typical load capacity 1) [kg] 63Single axis HM060B1) When load distributed evenly over both axes




A15

D60

9.7

Ø5080 × 40 groove 8

L

7863

83 15 8315Stroke

54

LcLc1


68






800

1,200

1,600

2,000

0 1.0 2.0 3.0 4.0 6.05.0Axis speed v [m/s]

Feed

force

F x_m

ax [N

]




Lc1

LcA17.5

80D Ø50

9.7

80 × 40 groove 8

100

82L

2010169

10120Stroke





69HX-03-0-EN-1810-K




Carriage section length Lc1 [mm] 260 370 535 260 370 535Total carriage length Lc [mm] 305 415 580 425 535 700Length of cover strip deflection A [mm] — — — 60 60 60Total length L [mm] L = stroke + 689 L = stroke + 799 L = stroke + 964 L = stroke + 809 L = stroke + 919 L = stroke + 1,084Min distance between axes D [mm] 256 256 256 256 256 256Max distance between axes D [mm] 3,000 3,000 3,000 3,000 3,000 3,000

0 1.0 2.0 3.0 4.0 5.0 6.0Axis speed v [m/s]

Feed

force

F x_m

ax [N

]

2,000

3,000

4,000

5,000




Lc1

Lc

A22.5

120

D Ø80

9.7

80 × 80 groove 8

145

120

L10

7.5

15240Stroke152 40





70

0

1,000

2,000

3,000

4,000

5,000

6,000

0 1.0 2.0 3.0 4.0 5.0X axis speed [m/s]

Y axis

strok

e [mm

]

HS21HS22HS23HS24

Linear axes and axis systems HXTwo-axis systems HS2

9. Two-axis systems HS2

9.1 Properties of the two-axis systems HS2HIWIN HS2 two-axis systems are flexible units for positioning along the X and Y axes. They consist of a HIWIN HD double axis along the X axis and a HIWIN HM-B belt axis along the Y axis. HIWIN HS2 two-axis systems have been designed specifically for 2D or single-plane movements and form the basis for three-axis systems.

Energy chainGenerously dimensioned energy chains provide space for the reliable carrying of supply lines. Nevertheless, these energy chains are particularly compact and space saving solutions when integrated in the complete system.

Maximum X axis speedThe maximum X axis speed is a function of the size and the distance between axes presented by the Y axis stroke of the HS2 two-axis system. The maximum axis speed versus Y axis stroke length can be taken from Fig. 9.1

Fig. 9.1 Max X axis speed as a function of Y axis stroke

71HX-03-0-EN-1810-K

HIWIN axis system

Gearbox, axis 2 3)

Axis limit switches:N: Without limit switchesA: 2 × NC, 100 mm cable, plug

Energy chain:N: Without energy chain1: Energy chain on X-axis2: Energy chain on X-axis and on Y-axis

Stroke length of axis 2 [mm]

Stroke length of axis 1 [mm]

Axis 2 identifier:Y

Type and size of axis 2:M1: HM040BM2: HM060BM3: HM080BT1: HT100BT2: HT150BT3: HT200BT4: HT250B

Number of axes:2

Size (profile width of X axis):1: 40 mm2: 60 mm3: 80 mm4: 120 mm

Axis 1 identifier:X

Type and size of axis 1:D1: Double axis HD1D2: Double axis HD2D3: Double axis HD3D4: Double axis HD4

HS 2 2 X D2 Y M2

1000 0800 A 2 R HW06 G0803 HW05 G0608

Order code for two-axis systems HS2 (continuation)

1 If no drive interface is selected, the order code ends at this position2) All flange types can be found in Table 12.1 on Page 96 ff. “Gearbox, Axis 1” is applicable only when a flange type has been selected3) Suitable gearboxes can be found in Section 12.1.3.5 on Page 111 ff.4) All flange types can be found in Table 12.1 on Page 96 ff. If no flange type is selected, the order code ends at this position

9.2 Order code for two-axis systems HS2

Gearbox, axis 1 3)

Flange type of motor, axis 1 2)

Drive interface 1)

N: Without drive adapter/without energy chainL: Drive adapter on left hand sideR: Drive adapter on right hand sideA: Without drive adapter,

drive interface on left hand sideB: Without drive adapter,

drive interface on right hand side

RL

BA

N

Flange type of motor, axis 2 4)

72


9.3 Dimensions and specifications of HS21-D-M

Table 9.1 Dimensions of HS21-D-M

Total length X-axis LX [mm] LX = stroke + 399Total length Y-axis LY [mm] LY = stroke + 329

Table 9.2 Energy chain

X-axis Y-axisInternal cross section W × H [mm] 77 × 25 57 × 25Bending radius [mm] 100 75End position at electrical zero [mm] LXe = 190.5 LYe = 7.0End position at mechanical zero [mm] LXe = 195.5 LYe = 2.0

1) Not applicable when variant without energy chain65

1)20

51)

1601)

Ø40

1201)

40

65

124

L X

L xe1)

LYe1)

99.5Y-stroke99.5

215.

5X-

stro

ke18

3.5

40 × 20 groove 5

Working space

111.

5

3521)

Z

255

27.535 ±0.03

70 ±0.0351)

(57.5)1)

185

Z

30 ±

0.03

Ø8 H7 × 1.5DPM5 × 10DP

Application interface

LY

73HX-03-0-EN-1810-K


X-axis Y-axisAxis type HD1N HM040B-NCarriage type L MMax feed force Fx_max [N] 450 300Max speed [m/s] 1) 3 3Max acceleration [m/s²] 1) 30 30Max drive torque Ma_max [Nm] 8 5Max stroke [mm] 3,000 1,300Typical load capacity [kg] 5 51) Restrictions in version with energy chain possible, depending on strokeNote: Measurements and specifications of HM040B single axes can be found in Section 3.3

Table 9.4 Drive

X-axis Y-axisToothed belt drive element B15HTD3 B15HTD3Feed constant [mm/rotation] 111 111Effective diameter of toothed belt pulley [mm] 35.33 35.33


Moving mass on Y axis [kg] 0.42Moving mass on X axis at 0 stroke Y axis [kg] 2.91Moving mass on X axis per 1 m of stroke Y axis [kg/m] 3.02Mass of complete system at 0 stroke X and Y axes [kg] 7.28Mass of complete system per 1 m of stroke X axis [kg/m] 6.04Mass of complete system per 1 m of stroke Y axis [kg/m] 5.36

Note: All values without energy chain and without drive

X-axis

Y-axis

74


9.4 Dimensions and specifications of HS21-D-T

Table 9.6 Dimensions of HS21-D-T




255

171.

5

324

Z

Z

LY


80 ±

0.03

28 ±0.0325.5

58 124

40

Y-stroke

X-st

roke

181.

5

124 12020

5

215

190.

5

3 × 28 (=84 ±0.03)

Ø8 H7 × 1.5DPM5 × 10DP

Working space

LYe

L X21

7.5

Ø40

L xe

65

40 × 20 groove 5

75HX-03-0-EN-1810-K


X-axis Y-axisAxis type HD1N HT100B-CCarriage type L SMax feed force Fx_max [N] 450 813Max speed [m/s] 1) 3 5Max acceleration [m/s²] 1) 30 30Max drive torque Ma_max [Nm] 8 14Max stroke [mm] 3,000 1,300Typical load capacity [kg] 20 201) Restrictions in version with energy chain possible, depending on strokeNote: Measurements and specifications of the HT100B linear table can be found in Section 5.3

Table 9.9 Drive





X-axis

Y-axis

76





1) Not applicable when variant without energy chain



182

901)

60

2311)

Ø50

1291)90

L X

1781)

X-st

roke

264.

526

1.5

123 123Y-stroke

L Xe1)

LYe1)

80 × 40 groove 8

Working space

3711)

149.

5

Z

330

48 ±

0.03

50 ±0.03

25201)

(55)1)100 ±0.03230

ZApplication interface

Ø8 H7×1.5DPM6×12DP

LY

77HX-03-0-EN-1810-K


X-axis Y-axisAxis type HD2N HM060B-NCarriage type L MMax feed force Fx_max [N] 1,323 882Max speed [m/s] 1) 5 5Max acceleration [m/s²] 1) 30 30Max drive torque Ma_max [Nm] 33 22Max stroke [mm] 5,000 1,700Typical load capacity [kg] 12 121) Restrictions in version with energy chain possible, depending on stroke Note: Measurements and specifications of HM060B single axes can be found in Section 3.4

Table 9.14 Drive





X-axis

Y-axis

78







L X

LYe

330


Ø8 H7×1.5DPM6×12DP

239.

5

343

LY

L Xe

90

231

160.

5

Working space

Ø50

60

258.

5

33 ±0.033 × 33 (= 99 ±0.03)25.5

X-st

roke

267.

5

83 158.5 Y-stroke 158.5 12923

0

80 × 40 groove 812

0 ±0.

03

Z

Z

79HX-03-0-EN-1810-K


X-axis Y-axisAxis type HD2N HT150B-CCarriage type L SMax feed force Fx_max [N] 1,323 1,300Max speed [m/s] 1) 5 5Max acceleration [m/s²] 1) 30 30Max drive torque Ma_max [Nm] 33 32Max stroke [mm] 5,000 1,650Typical load capacity [kg] 40 401) Restrictions in version with energy chain possible, depending on stroke Note: Measurements and specifications of the HT150B linear table can be found in Section 5.4

Table 9.19 Drive





X-axis

Y-axis

80





1) Not applicable when variant without energy chain



1101

)

2471

)

Ø50

80110 1291)

218

2251

)

L X

L Xe1)

LYe1)

Y-stroke178.5 178.5

321

X-st

roke

346

80 × 40 groove 8

Working space

490.

51)

197.

5

Z

425

62 ±

0.03

15

45 ±0.03

90 ±0.03

301) (75)1)

335

135 ±0.03180 ±0.03

ZApplication interface

Ø8 H7 × 1.5DPM6 × 12DP

LY

81HX-03-0-EN-1810-K


X-axis Y-axisAxis type HD3N HM080B-NCarriage type L MMax feed force Fx_max [N] 1,852 1,235Max speed [m/s] 1) 5 5Max acceleration [m/s²] 1) 30 30Max drive torque Ma_max [Nm] 56 37Max stroke [mm] 5,000 1,600Typical load capacity [kg] 30 301) Restrictions in version with energy chain possible, depending on stroke Note: Measurements and specifications of HM080B single axes can be found in Section 3.5

Table 9.24 Drive





X-axis

Y-axis

82







425

317.

5

431

LY

L Xe

110

Z

Z

80 × 40 groove 8

LYe

L X

346

X-st

roke

321

3 × 40 (=120 ±0.03)40 ±0.03

165

±0.0

3

35

Ø12 H7 × 2DPM8 × 14DP

250

129193193

80 Ø50

200

316

Working space

100 Y-stroke

83HX-03-0-EN-1810-K



Table 9.29 Drive





X-axis

Y-axis

84







X-st

roke

Working space33

8

Ø80

434

210

±0,0

3

530

120

251,5 Y-stroke 251,5 179

300

40 50 ±0,033 × 50 (=150 ±0,03)

Ø15 H7 × 2DPM10 × 20DP

LYe

L Xe

LY

Z

Z

16080 × 80 groove 8

481

412,

5

580

85HX-03-0-EN-1810-K



Table 9.34 Drive





X-axis

Y-axis

86

Linear axes and axis systems HXAdapters for cross tables and multi-axis systems

10. Adapters for cross tables and multi-axis systems

10.1 Product selection

10.1.1 Cross tableCross table combinations consisting of two single axes.

With the HIWIN adapters for cross tables and multi-axis systems, two or more axes can be flexibly combined with each other. This way individual multi-axis systems can be designed quickly and easily. Forces and torques are safely transmitted due to force and form closure. Centering sleeves ensure an exact and reproducible connection. All adapters are supplied ready for installation including fixing material.Depending on the desired alignment of the axes to be connected, three basic adapter types are available: CPN: Adapter for connecting the axis profile of the upper axis with the carriage of the

lower axis. Both carriages point in the same direction.CPR: Adapter for connecting the axis profile of the upper axis with the carriage of the

lower axis, whereby the two carriages are rotated 90° to each other.CCN: Adapter for connecting the carriage of the upper axis with the carriage of the

lower axis.


Connection X-Y X-Z Z-X PageCPN adapter carriage – profile

Page 88

CPR adapter carriage – profile (rotated 90°)

Page 90

CCN adapter carriage – carriage

Page 92

87HX-03-0-EN-1810-K

Table 10.3 Examples of multi-axis systems

Complete systemX-Y-Z

Adapter X-Y

Adapter Y-Z

10.1.2 Two-axis systemTwo-axis systems with two single axes or one double axis as base.

10.1.3 Three-axis and multi-axis systemBy combining several adapters from Table 10.1 and Table 10.2, flexible three-axis and multi-axis systems can be designed individually. Below are some examples.


Connection X-Y X-Z Z-X PageCPN adapter carriage – profile

Page 89

CPR adapter carriage – profile (rotated 90°)

Page 91

Page 90

Page 91

Page 91

Page 88

Page 92

Page 92

88


10.2 CPN adapter

10.2.1 CPN adapter for single axesHIWIN adapter for the combination of two single axes via a carriage-profile connection.

LABA

HA

Table 10.4 Specifications of CPN adapter for single axes

Axis 1 Axis 2 LA [mm] BA [mm] HA [mm] H [mm] Weight [kg] Article numberAxis type Size (profile width) Axis type Size (profile width)HM 040 KK 30 59 79 12 95.0 0.159 25-001622

040 40 70 79 12 102.0 0.187 25-001623060 40 76 114 12 120.0 0.291 25-001626060 50 92 114 12 128.5 0.366 25-001627080 50 98 107 12 150.5 0.376 25-001630080 60 114 104 15 159.5 0.513 25-001631

HT 100 HM 040 99 72 12 134.0 0.266 25-001608150 040 79 149 12 156.0 0.417 25-001609150 060 149 120 15 177.0 0.792 25-001610200 060 199 102 15 193.0 0.907 25-001611200 080 199 142 15 215.0 1.287 25-001612250 080 249 126 20 230.0 1.858 25-001613250 120 249 180 20 275.0 2.558 25-001614100 HT 100 158 100 12 136.0 0.548 25-001615150 100 210 100 15 161.0 0.882 25-001616150 150 222 150 15 183.0 1.420 25-001617200 150 274 150 15 199.0 1.756 25-001618200 200 294 200 15 215.0 2.519 25-001619250 200 348 200 20 230.0 3.919 25-001620250 250 296 250 20 240.0 4.146 25-001621100 KK 1) 50 100 99 12 112.5 0.326 25-001624100 60 108 99 12 118.5 0.371 25-001625150 60 149 118 15 143.5 0.724 25-001628150 86 149 118 15 163.0 0.732 25-001629200 86 199 142 15 179.0 1.170 25-001632200 100 199 142 15 187.0 1.193 25-001633

1) KK axis with two carriages required

Axis 1

Axis 2

H

89HX-03-0-EN-1810-K

10.2.2 CPN adapter for double axesHIWIN adapter for combining two single axes or a double axis with a single axis via a carriage-profile connection.

LA

BA

HA

Table 10.5 Specifications of CPN adapter for double axes

Axis 1 Axis 2 LA [mm] BA [mm] HA [mm] H [mm] Weight [kg] Article numberAxis type Size (profile width) Axis type Size (profile width)HM (2 ×) 1) 040 HM 040 76 82 12 132 0.540 25-001594

060 040 76 114 12 150 0.706 25-001595060 060 76 114 12 168 0.932 25-001596080 060 79 150 15 193 1.362 25-001597080 080 79 150 15 215 1.444 25-001598120 080 119 185 20 265 2.850 25-001599120 120 119 240 20 310 3.808 25-001600040 2) HT 100 76 151 12 134 0.876 25-001601060 3) 100 76 164 12 152 0.944 25-001602060 2) 150 76 214 12 174 1.324 25-001603080 3) 150 79 244 12 196 1.568 25-001604080 3) 200 110 287 15 215 3.188 25-001605120 3) 200 119 296 20 265 4.498 25-001606120 3) 250 119 351 20 275 5.180 25-001607

1) Alternatively: double axis HD 2) HM axis with carriage length L required 3) HM axis with carriage length M or L required

2 × Axis 1

Axis 2

H

90


10.3 CPR adapter

10.3.1 CPR adapter for single axes (rotated 90°)HIWIN adapter for the combination of two single axes via a carriage-profile connection (axis 2 rotated 90°).

Table 10.6 Specifications of CPR adapter for single axes

Axis 1 Axis 2 LA [mm] BA [mm] HA [mm] HA1 [mm] H [mm] Weight [kg] Article numberAxis type Size (profile width) Axis type Size (profile width)HT 100 HM 040 122 99 56.0 11.5 118.0 0.685 25-001568

150 040 110 149 56.0 11.5 140.0 0.956 25-001569150 060 134 149 71.5 11.5 155.5 1.173 25-001570200 060 134 199 71.5 11.5 171.5 1.520 25-001571200 080 183 199 97.5 17.5 197.5 3.570 25-001572250 080 196 249 97.5 17.5 207.5 4.657 25-001573250 120 206 249 137.5 17.5 247.5 5.279 25-001574100 HT 100 122 99 111.5 11.5 173.5 0.962 25-001575150 100 111 149 111.5 11.5 195.5 1.375 25-001576150 150 134 149 161.5 11.5 245.5 1.871 25-001577200 150 190 199 167.5 17.5 267.5 4.115 25-001578200 200 190 199 217.5 17.5 317.5 5.462 25-001579250 200 196 249 217.5 17.5 327.5 6.946 25-001580250 250 206 249 236.0 17.5 377.5 7.257 25-001581

Axis 1

Axis 2

H

HA

LABA

HA1

91HX-03-0-EN-1810-K

10.3.2 CPR adapter for double axes (rotated 90°)HIWIN adapter for combining a double axis with a single axis (axis 2 rotated 90°) via a carriage-profile connection.

LABA

HA1

HA

Table 10.7 Specifications of CPR adapter for double axes

Axis 1 Axis 2 LA [mm] BA [mm] HA [mm] HA1 [mm] H [mm] Weight [kg] Article numberAxis type Size (profile width) Axis type Size (profile width)HM (2 ×) 1) 040 HM 040 112 39 56.0 11.5 116.0 0.546 25-001561

060 060 134 59 71.5 11.5 149.5 0.972 25-001562080 080 197 79 97.5 17.5 197.5 3.098 25-001563040 HT 100 112 39 111.5 11.5 171.5 0.764 25-001564060 150 134 59 161.5 11.5 239.5 1.534 25-001565080 200 197 79 217.0 17.5 317.5 4.282 25-001566120 250 207 119 236.0 17.5 412.5 7.206 25-001567

1) Alternatively: double axis HD

2 × Axis 1

Axis 2

H

92

Linear axes and axis systems HXAdapters for cross tables and multi-axis systems / Positioning measuring system

10.4 CCN adapter

10.4.1 CCN adapter for single axesHIWIN adapter for the combination of two single axes via a carriage-carriage connec-tion.

LABA

HA

Table 10.8 Specifications of CCN adapter for single axes

Axis 1 Axis 2 LA [mm] BA [mm] HA [mm] H [mm] Weight [kg] Article numberAxis type Size (profile width) Axis type Size (profile width)HM 040 KK 30 39 79 12 87 0.105 25-001634

040 40 39 79 12 92 0.110 25-001635060 40 59 112 15 113 0.256 25-001638060 50 59 112 15 119 0.287 25-001639080 50 79 112 15 141 0.345 25-001642080 60 79 112 15 148 0.372 25-001643

HT 100 HM 040 97 99 12 134 0.335 25-001582150 040 79 149 12 156 0.409 25-001583150 060 118 149 15 177 0.783 25-001584200 060 102 199 15 193 0.876 25-001585200 080 142 199 15 215 1.246 25-001586250 080 249 180 20 230 2.547 25-001587250 120 249 180 20 275 2.605 25-001646100 HT 100 99 134 12 148 0.894 25-001588150 100 149 142 15 176 1.758 25-001589150 150 149 182 15 198 2.257 25-001590200 150 199 194 15 214 3.196 25-001591200 200 199 240 15 230 3.958 25-001592250 200 249 249 20 250 6.803 25-001593250 250 249 296 20 260 8.109 25-001647100 KK 50 98 104 12 100 0.339 25-001636100 60 98 113 12 107 0.369 25-001637150 60 116 149 15 132 0.675 25-001640150 86 114 168 15 145 0.808 25-001641200 86 140 199 15 161 1.164 25-001644200 100 140 199 15 170 1.206 25-001645

Axis 1

Axis 2

H

93HX-03-0-EN-1810-K

11. Positioning measuring system

If the accuracy of the linear axis, delivered through the drive element, is not high enough for the application, a positioning measuring system can be used to increase positioning accuracy and repeatability for spindle and belt axes. In the case of linear axes HM-B, HM-S, HT-B and HT-S, as well as double axes HD, the positioning measuring system is an external component located on the side of the carriage; see Fig. 11.1 and Fig. 11.2.Linear motor axes HT-L are supplied with the positioning measuring system as standard; it is integrated inside the axis in order to save space. A range of measuring systems are available to suit various measuring principle, interface and signal period requirements; see Table 11.1. To enable motionless commutation of the linear motor axes HT-L, it is also possible to combine the positioning measuring system HIWIN MAGIC with the digital Hall-effect sensor available from HIWIN.

11.1 Dimensions of external positioning measuring system HIWIN MAGIC for linear axes HM-B, HM-S, HT-B and HT-S

In the case of linear modules HM-B and HM-S, as well as linear tables HT-B and HT-S, the positioning measuring system HIWIN MAGIC is located on the side of the carriage. Refer to Fig. 11.1, Fig. 11.2 and Table 11.2 for the dimensions. The positioning measuring system is located on the opposite side to the drive adapter and the limit switches. In the case of linear axes without adapters or limit switches, the positioning measuring system is located on the left-hand side as standard. Other configurations are available on request.

Table 11.1 Positioning measuring system selection

Order code Name Repeatability Signal period Interface Measurement principle Max stroke [mm]H_B H_S H_L

A MAGIC ± 0.02 ± 0.01 ± 0.005 1 mm Incremental 1 VPP (analogue) 1) Magnetic —B 2) MAGIC — — ± 0.005 1 mm Incremental 1 VPP (analogue) 1) Magnetic —D MAGIC ± 0.02 ± 0.01 ± 0.005 1 µm Incremental TTL (digital) 1) Magnetic —E 2) MAGIC — — ± 0.005 1 µm Incremental TTL (digital) 1) Magnetic —T TTK70 — — ± 0.005 1 mm Absolute, 17-bit HIPERFACE Magnetic 3,200 3)

Other positioning measuring systems available on request1) Compatible with all standard drive amplifiers and with HIWIN drive amplifier D1-N

For more information about HIWIN drive amplifiers, consult the “Drives and Servo Motors” catalogue or visit www.hiwin.de2) With digital Hall-effect sensor for motionless commutation3) Depending on size and options up to 3,565 mm available on request

Hw

17

Pos. direction of movement (+)MAGIC on left

Pos. direction of movement (+)MAGIC on right

Fig. 11.1 Positioning measuring system MAGIC – linear axes HM-B and HM-S

94

Linear axes and axis systems HXPositioning measuring system

Table 11.2 Dimensions of positioning measuring system MAGIC for linear axes HM and HT

Linear axis Spacing Hw [mm] Linear axis Spacing Hw [mm]HM040 25 HT100 27HM060 36 HT150 38HM080 54 HT200 55HM120 93 HT250 59

17.5

Hw

Pos. direction of movement (+)MAGIC on left

Pos. direction of movement (+)MAGIC on right

Fig. 11.2 Positioning measuring system MAGIC – linear axes HT-B and HT-S

95HX-03-0-EN-1810-K

12. Drive adapter

12.1 Drive adapter for linear modules HM-B, linear tables HT-B and double axes HD

Motor adapter for linear modules with toothed belt drive (HM-B)

Motor adapter for double axes (HD)

Coupling housing KB

Coupling housing KB

Gear adapter plate AG


Motor gear adapter plate GM


Motor adapter plate AM


Fig. 12.1 Motor adapter for linear modules HM-B

Fig. 12.2 Motor adapter for double axes HD

Gear adapter plate AG: Axis–gear adapterMotor gear adapter plate GM: Gear–motor adapterMotor adapter plate AM: Axis–motor adapter


12.1.1 Motor adapter for linear modules HM-B and double axes HDThe adapter on the linear axis is a multi-part structure that simplifies the process of flange-mounting any standard motor or gear.

The flange type set consists of the following components: Coupling housing KB Coupling components Motor adapter plate AM or gear adapter plate AG and motor gear adapter plate

GM (not applicable to NG01–NG07)

The dimensions of the coupling housing, motor adapter plate and gear adapter plate can be found in 12.1.3, Page 104 ff. The appropriate motor adapters for HIWIN multi-axis systems HS must be selected separately for each axis.

96

Linear axes and axis systems HXDrive adapter

Table 12.1 Order code for flange type 1) – HM-B linear modules and HD double axis

Drive Manufacturer/type

HM040B/HD1 HM060B/HD2 HM080B/HD3 HM120B/HD4Motor only

With PLE40

With PLQE60

Motor only

With PLQE60

With PLQE80

Motor only

With PLQE80

With PLQE120

Motor only

With PLQE120

Gear adapter NG01 NG02 NG03 NG04 NG05 NG06 NG07

HIW

IN

FRLS200W HW03 HW03 HW05 HW05 HW10FRMS400W HW03 HW03 HW05 HW05 HW10FRMS750W HW06 HW06 HW08

B&R

8LSA24 BR02 BR02 BR078LSA25 BR02 BR02 BR02 BR078LSA33 BR03 2) BR03 2) BR04 BR04 BR138LSA34 BR03 2) BR03 2) BR04 BR04 BR04 BR138LSA35 BR03 2) BR03 2) BR04 BR04 BR04 BR138LSA43 BR05 BR108LSA44 BR05 BR108LSA45 BR05 BR108LSA46 BR108LSA53 BR12 2)

8LSA54 BR12 2)

8LSA55 BR12 2)

8LSA56 BR12 2)

8LSA57 BR12 2) BR148LSA64 BR158LSA65 BR158LSA66 BR158LSN43 BR06 2) BR118LSN44 BR06 2) BR118LSN45 BR06 2) BR118LSN46 BR118LSN54 BR12 2) BR148LSN55 BR12 2) BR148LSN56 BR12 2) BR148LSN57 BR14

Beck

hoff

AM8022 BE01 BE01 BE01 BE04AM8023 BE01 BE01 BE01 BE04AM8031 BE02 BE02 BE05 BE05 BE13AM8032 BE03 BE05 BE05 BE05 BE09AM8033 BE03 BE05 BE05 BE05 BE09AM8531 BE02 BE02 BE05 BE05 BE05 BE09AM8532 BE03 BE05 BE05 BE05 BE09 BE09AM8533 BE03 BE05 BE05 BE05 BE09 BE09AM8041 BE06 BE06 BE10 BE10 BE18AM8042 BE06 BE06 BE10 BE10 BE10 BE18AM8043 BE06 BE06 BE10 BE10 BE10 BE18AM8541 BE06 BE06 BE10 BE10 BE10 BE18AM8542 BE06 BE06 BE10 BE10 BE10 BE18AM8543 BE06 BE06 BE10 BE10 BE10 BE18AM8051 BE07 BE11 BE11 BE19AM8052 BE07 BE11 BE11 BE19

PLE and PLQE are registered trademarks of Neugart GmbH1) See order code on Page 17 for HM-B linear modules and on Page 65 for HD double axes2) Drive not suitable for Y axis of HIWIN HS multi-axis systems

97HX-03-0-EN-1810-K

Table 12.1 Order code for flange type 1) – HM-B linear modules and HD double axis (continuation)



With PLE40

With PLQE60

Motor only

With PLQE60

With PLQE80

Motor only

With PLQE80

With PLQE120

Motor only

With PLQE120

Beck

hoff

AM8053 BE11 BE11 BE19AM8551 BE07 BE11 BE11 BE19AM8552 BE07 BE11 BE11 BE15AM8553 BE11 BE11 BE15 BE15AM8061 BE12 2)

AM8062 BE12 2) BE16AM8063 BE16AM8561 BE12 2) BE16AM8562 BE16AM8563 BE16AM8071 BE17AM8072 BE17

Bosc

h

MSK030B BO02 BO02 BO02 BO09MSK030C BO02 BO02 BO02 BO09MSK040B BO03 2) BO03 2) BO05 BO05 BO05 BO10MSK040C BO03 2) BO03 2) BO05 BO05 BO05 BO10MSK043C BO04 2) BO05 BO05 BO05 BO10MSK050B BO06 BO06 BO11 BO11 BO11 BO19MSK050C BO06 BO06 BO11 BO11 BO11 BO19MSK060B BO08 2) BO13 BO13 BO21MSK060C BO08 2) BO13 BO13 BO21MSK061B BO07 2) BO07 2) BO12 BO12 BO12 BO20MSK061C BO07 2) BO07 2) BO12 BO12 BO12 BO20MSK070C BO15 2) BO18MSK070D BO15 2) BO18MSK070E BO15 2) BO18MSK071C BO15 2) BO18MSK071D BO15 2) BO18MSK071E BO18MSK075C BO15 2) BO18MSK075D BO15 2) BO18MSK075E BO18MSK076C BO14 2) BO14 2) BO17 BO17MSK100A BO14 2) BO14 2) BO17 BO17

Lenz

e

MCS06F LE01 LE01 LE04 LE04 LE11MCS06I LE01 LE01 LE04 LE04 LE11MCS09D LE02 2) LE02 2) LE05 LE05 LE05 LE08MCS09F LE03 2) LE05 LE05 LE05 LE08MCS09H LE05 LE05 LE08 LE08MCS09L LE05 LE05 LE08 LE08MCS12D LE06 2) LE06 2) LE09 LE09 LE09 LE15MCS12H LE06 2) LE06 2) LE09 LE09 LE09 LE15MCS12L LE07 2) LE09 LE09 LE09 LE15MCS14D LE10 2) LE10 2) LE16MCS14H LE10 2) LE10 2) LE13 LE13


98





With PLE40

With PLQE60

Motor only

With PLQE60

With PLQE80

Motor only

With PLQE80

With PLQE120

Motor only

With PLQE120

Lenz

e MCS14L LE12 2) LE13 LE13MCS14P LE13MCS19F LE14

Schn

eider

BSH0551 SE02 SE02 SE10BSH0552 SE02 SE02 SE10BSH0553 SE05 SE05 SE10BSH0701 SE03 SE03 SE07 SE07 SE16BSH0702 SE03 SE03 SE07 SE07 SE16BSH0703 SE06 SE08 SE08 SE17BSH1001 SE09 SE09 SE13 SE13 SE20BSH1002 SE09 SE09 SE13 SE13 SE13 SE20BSH1003 SE09 SE09 SE13 SE13 SE13 SE20BSH1004 SE14 SE14 SE21BSH1401 SE15 2) SE15 2) SE22BSH1402 SE15 2) SE15 2) SE19 SE19BSH1403 SE18 2) SE19 SE19BSH1404 SE19BMH0701 SE03 SE03 SE07 SE07 SE07 SE16BMH0702 SE03 SE03 SE07 SE07 SE07 SE16BMH0703 SE04 SE04 SE08 SE08 SE08 SE12BMH1001 SE09 SE09 SE13 SE13 SE13 SE20BMH1002 SE09 SE09 SE13 SE13 SE13 SE20BMH1003 SE09 SE09 SE13 SE13 SE13 SE20BMH1401 SE15 2) SE15 2) SE19 SE19BMH1402 SE15 2) SE15 2) SE19 SE19BMH1403 SE18 2) SE19 SE19

SEW

CMP40S SW02 SW02 SW06CMP40M SW02 SW02 SW02 SW06CMP50S SW03 SW03 SW07 SW07 SW15CMP50M SW03 SW03 SW07 SW07 SW07 SW11CMP50L SW04 SW07 SW07 SW07 SW11CMP63S SW05 SW08 SW08 SW08 SW12CMP63M SW05 SW08 SW08 SW08 SW12 SW12CMP63L SW08 SW08 SW12 SW12CMP71S SW09 SW13 SW13 SW20CMP71M SW09 SW13 SW13 SW20CMP71L SW13 SW13 SW20CMP80S SW14CMP80M SW14CMP80L SW18CMP100S SW19CMP100M SW19CMP100L SW19CMPZ71S SW09 2) SW13 SW13 SW20CMPZ71M SW09 2) SW13 SW13 SW17


99HX-03-0-EN-1810-K




With PLE40

With PLQE60

Motor only

With PLQE60

With PLQE80

Motor only

With PLQE80

With PLQE120

Motor only

With PLQE120

SEW

CMPZ71L SW13 SW13 SW17 SW17CMPZ80S SW14 2) SW18CMPZ80M SW14 2) SW18CMPZ80L SW18CMPZ100S SW19CMPZ100M SW19CMPZ100L SW19

Sieme

ns

1FK7022 SM02 SM02 SM02 SM071FK7032 SM03 SM03 SM04 SM04 SM111FK7034 SM03 SM03 SM04 SM04 SM04 SM111FK7040 SM05 SM05 SM08 SM08 SM151FK7042 SM05 SM05 SM08 SM08 SM08 SM151FK7060 SM06 2) SM09 SM09 SM161FK7062 SM06 2) SM09 SM09 SM121FK7063 SM06 2) SM09 SM09 SM12 SM121FK7080 SM10 2) SM131FK7081 SM10 2) SM131FK7083 SM10 2) SM131FK7084 SM10 2) SM131FK7100 SM141FK7101 SM141FK7103 SM141FK7105 SM14


100


Motor adapter for linear tables with toothed belt drive (HT-B)

Fig. 12.3 Motor adapter for linear tables HT-B

Table 12.2 Order code for flange type 1) – linear tables HT-B


HT100B HT150B HT200B HT250BMotor only

With PLE40

With PLQE60

Motor only

With PLQE80

With PLQE120

Motor only

With PLQE120

Motor only

With PLQE120

Gear adapter NG11 NG12 NG13 NG14 NG15 NG15

HIW

IN

FRLS200W HW03 HW10 FRMS400W HW03 HW08 HW10 FRMS750W HW08

B&R

8LSA24 BR02 BR02 8LSA25 BR02 BR02 8LSA33 BR03 BR13 8LSA34 BR03 BR13 8LSA35 BR03 BR10 BR13 8LSA43 BR10 8LSA44 BR10 8LSA45 BR10 8LSA46 BR14 8LSA53 BR14 BR148LSA54 BR14 BR148LSA55 BR14 BR148LSA56 BR14 BR148LSA57 BR15 BR158LSA63 BR15 BR158LSA64 BR15 BR158LSA65 BR15 BR15

12.1.2 Drive adapter for linear tables HT-BThe adapter on the linear table HT-B is a multi-part structure that simplifies the process of flange-mounting any standard motor or gear.

The flange type set consists of the following components: Coupling components Motor adapter plate AM or gear adapter plate AG and motor gear adapter plate

GM (not applicable to NG11–NG15)

The dimensions of the coupling housing, motor adapter plate and gear adapter plate can be found in the following sections.





PLE and PLQE are registered trademarks of Neugart GmbH1) See order code on Page 37

101HX-03-0-EN-1810-K

Table 12.2 Order code for flange type 1) – linear tables HT-B (continuation)



With PLE40

With PLQE60

Motor only

With PLQE80

With PLQE120

Motor only

With PLQE120

Motor only

With PLQE120

B&R

8LSA66 BR11 8LSN43 BR11 8LSN44 BR11 8LSN45 BR11 8LSN46 BR14 BR148LSN54 BR14 BR148LSN55 BR14 BR148LSN56 BR14 BR14

Beck

hoff

AM8022 BE01 BE01 AM8023 BE01 BE01 BE01 AM8031 BE02 BE02 BE13 AM8032 BE03 BE09 BE09 AM8033 BE03 BE09 BE09 AM8531 BE02 BE02 BE09 BE09 AM8532 BE03 BE09 BE09 AM8533 BE03 BE09 BE09 AM8041 BE10 BE10 BE10 BE18 BE18AM8042 BE10 BE10 BE10 BE18 BE18AM8043 BE10 BE10 BE10 BE18 BE18AM8541 BE10 BE10 BE10 BE18 BE18AM8542 BE10 BE10 BE10 BE18 BE18AM8543 BE10 BE10 BE10 BE18 BE18AM8051 BE11 BE11 BE15 BE19 BE19AM8052 BE11 BE11 BE15 BE19 BE15 BE19AM8053 BE11 BE11 BE15 BE19 BE15 BE19AM8551 BE11 BE11 BE15 BE19 BE19AM8552 BE11 BE11 BE15 BE15 BE15 BE15AM8553 BE11 BE11 BE15 BE15 BE15 BE15AM8061 BE16 BE16AM8062 BE16 BE16AM8063 BE16 BE16AM8561 BE16 BE16AM8562 BE16 BE16AM8563 BE16 BE16AM8071 BE17AM8072 BE17AM8073 BE17

Bosc

h

MSK030B BO02 BO02 MSK030C BO03 BO02 BO02 MSK040B BO03 BO03 BO10 BO10 MSK040C BO03 BO03 BO10 BO10 MSK043C BO04 BO10 BO10 MSK050B BO11 BO11 BO11 BO19 BO19MSK050C BO11 BO11 BO11 BO19 BO19MSK060B BO13 BO13 BO21 BO21MSK060C BO13 BO13 BO21 BO21


102





With PLE40

With PLQE60

Motor only

With PLQE80

With PLQE120

Motor only

With PLQE120

Motor only

With PLQE120

Bosc

h

MSK061B BO12 BO12 BO12 BO20 BO20MSK061C BO12 BO12 BO12 BO20 BO20MSK070C BO18 BO18MSK070D BO18 BO18MSK070E BO18 BO18MSK071C BO18 BO18MSK071D BO18 BO18MSK071E BO18 BO18MSK075C BO18 BO18MSK075D BO18 BO18MSK075E BO18 BO18MSK076C BO14 BO17 BO17 BO17 BO17MSK100A BO14 BO17 BO17 BO17 BO17

Lenz

e

MCS06F LE01 LE11 MCS06I LE01 LE01 LE11 MCS09D LE02 LE08 LE08 MCS09F LE03 LE08 LE08 MCS09H LE08 LE08 MCS09L LE08 LE08 MCS12D LE09 LE09 LE09 LE15 LE15MCS12H LE09 LE09 LE09 LE15 LE15MCS12L LE09 LE09 LE09 LE15 LE15MCS14D LE10 LE13 LE16 LE13 LE16MCS14H LE10 LE13 LE13 LE13 LE13MCS14L LE12 LE13 LE13 LE13 LE13MCS14P LE13MCS19F LE14

Schn

eider

BSH0551 SE02 SE02 BSH0552 SE02 SE02 BSH0553 SE05 SE05 BSH0701 SE03 SE03 SE16 BSH0702 SE03 SE16 BSH0703 SE06 SE13 SE17 BSH1001 SE13 SE13 SE13 SE20 SE20BSH1002 SE13 SE13 SE13 SE20 SE20BSH1003 SE14 SE13 SE13 SE40 SE20 SE40 SE20BSH1004 SE14 SE19 SE21 SE19 SE21BSH1401 SE15 SE19 SE22 SE19 SE22BSH1402 SE15 SE19 SE19 SE19 SE19BSH1403 SE18 SE19 SE19 SE19 SE19BMH0701 SE03 SE03 SE16 BMH0702 SE04 SE03 SE16 BMH0703 SE04 SE13 SE12 BMH1001 SE13 SE13 SE13 SE20 SE20BMH1002 SE13 SE13 SE13 SE20 SE20BMH1003 SE13 SE13 SE19 SE20 SE19 SE20


103HX-03-0-EN-1810-K




With PLE40

With PLQE60

Motor only

With PLQE80

With PLQE120

Motor only

With PLQE120

Motor only

With PLQE120

Schn

eider BMH1401 SE15 SE19 SE19 SE19 SE19

BMH1402 SE15 SE19 SE19 SE19 SE19BMH1403 SE18 SE19 SE19

SEW

CMP40S SW02 SW02 CMP40M SW03 SW02 SW02 CMP50S SW03 SW03 SW15 CMP50M SW03 SW11 CMP50L SW04 SW11 SW11 CMP63S SW05 SW12 SW12 CMP63M SW05 SW12 SW12 CMP63L SW12 SW12 SW17 CMP71S SW13 SW13 SW17 SW20 SW17 SW20CMP71M SW13 SW13 SW17 SW20 SW17 SW20CMP71L SW13 SW13 SW18 SW20 SW18 SW20CMP80S SW18 SW18CMP80M SW18 SW18CMP80L SW19 SW19CMP100S SW19 SW19CMP100M SW19CMP100L SW17 CMPZ71S SW13 SW13 SW17 SW20 SW17 SW20CMPZ71M SW13 SW13 SW17 SW17 SW17 SW17CMPZ71L SW13 SW13 SW18 SW17 SW18 SW17CMPZ80S SW18 SW18CMPZ80M SW18 SW18CMPZ80L SW19 SW19CMPZ100S SW19 SW19CMPZ100M SW19

Sieme

ns

1FK7022 SM02 SM02 1FK7032 SM03 SM03 SM11 1FK7034 SM03 SM08 SM11 1FK7040 SM08 SM08 SM08 SM15 SM151FK7042 SM09 SM08 SM08 SM12 SM15 SM151FK7060 SM09 SM09 SM12 SM16 SM12 SM161FK7062 SM09 SM09 SM12 SM12 SM12 SM121FK7063 SM09 SM13 SM12 SM121FK7080 SM13 SM131FK7081 SM13 SM131FK7083 SM13 SM131FK7084 SM141FK7100 SM141FK7101 SM141FK7103 SM14


104


The overall width of the toothed belt axis depends on the following factors: Adaptor materials (coupling housing KB, motor adapter plate AM, gear adapter

plate AG, motor gear adapter plate GM) Gearbox Motor

12.1.3 Dimensions of motor adapter for linear modules HM-B, linear tables HT-B and double axis HD

Linear axis without gearbox

LKB LAM

Fig. 12.4 HM-B linear module motor connection without gears

LKB Length of coupling housing, see Table 12.3LAM Motor adapter plate length, see Table 12.4

LAM

Fig. 12.5 HT-B linear table motor connection without gears

LAM Motor adapter plate length, see Table 12.5

Linear axis with gearbox

Fig. 12.6 HM-B linear module motor connection with gears

LKB Length of coupling housing, see Table 12.3LAG Gear adapter plate length, see Table 12.6LG Length of gearbox, see Table 12.8LGM Motor gear adapter plate length, see Table 12.7

LKB LAG LGMLG

Fig. 12.7 HT-B linear table motor connection with gears

LAG Gear adapter plate length, see Table 12.6LG Length of gearbox, see Table 12.8LGM Motor gear adapter plate length, see Table 12.7

LAG LGMLG

105HX-03-0-EN-1810-K

Fig. 12.8 Coupling housing KB for HM-B linear modules

Fig. 12.9 Motor adapter plate AM for HM-B linear modules and HT-B linear tables without gears

12.1.3.1 Coupling housing KB for HM-B linear modules

12.1.3.2 Motor adapter plate AM for HM-B linear modules and HT-B linear tables without gears

LF�

LKB

Table 12.3 Dimensions of coupling housing KB for HM-B linear modules

Coupling housing for LF [mm] LKB [mm] Article numberHM040B 47 14.7 25-000798HM060B 69 23.2 25-000799HM080B 84 24.1 25-000800HM120B 118 25.0 25-000801

LF�

LAM

Table 12.4 Motor adapter plate AM for HM-B linear modules without gears

Linear axis Manufacturer Motors LF [mm] LAM [mm] Article numberHM040B B&R 8LSA25 58 25 25-000403

8LSA33, 8LSA34, 8LSA35 82 31 25-000411Beckhoff AM8022D, AM8022E, AM8023E, AM8023F 55 22 25-000402

AM8031D, AM8031F, AM8531D, AM8531F 70 31 25-000407Bosch MSK030B, MSK030C 54 22 25-000401

MSK040B, MSK040C 82 31 25-000405HIWIN FRLS200W, FRMS400W 60 31 25-000404Lenze MCS06F41, MCS06F60, MCS06I41, MCS06I60 62 25 25-000406

MCS09D41, MCS09D60 82 31 25-000411Schneider BSH0701, BSH0702, BMH0701, BMH0702 62 25 25-000406

BMH0703 70 31 25-000407SEW CMP40M 54 22 25-000401

CMP50S, CMP50M 62 25 25-000406Siemens 1FK7022 55 22 25-000402

1FK7032, 1FK7034 72 31 25-000408

106


Table 12.4 Motor adapter plate AM for HM-B linear modules without gears (continuation)

Linear axis Manufacturer Motors LF [mm] LAM [mm] Article numberHM060B Bosch MSK040B, MSK040C, MSK043B 82 27 25-000415

MSK061B, MSK061C 116 37 25-000428MSK060B, MSK060C 116 47 25-000429

B&R 8LSA35, 8LSA34 86 27 25-0004238LSA43, 8LSA44, 8LSA45 100 37 25-0004268LSN43, 8LSN44, 8LSN45 116 37 25-000430

Beckhoff AM8032D, AM8032E, AM8032H, AM8033E, AM8033F, AM8033J, AM8531F, AM8532D, AM8532E, AM8532H, AM8533E, AM8533F, AM8533J

70 27 25-000418

AM8041D, AM8041E, AM8041H, AM8042E, AM8042F, AM8042J, AM8043E, AM8043H, AM8043K, AM8541D, AM8541E, AM8541H, AM8542E, AM8542F, AM8542J, AM8543E, AM8543H, AM8543K

87 37 25-000424

AM8051E, AM8051G, AM8051K, AM8052F, AM8052J, AM8052L, AM8551E, AM8551G, AM8551K, AM8552F, AM8552J, AM8552L

104 47 25-000427

HIWIN FRMS750W 80 37 25-000421Lenze MCS09D41, MCS09D60, MCS09F38, MCS09F60, MCS09H41, MCS09H60, MCS09L41, MCS09L51 86 27 25-000423

MCS12D20, MCS12D41, MCS12H15, MCS12H35 116 37 25-000430Schneider BMH0701, BMH0702 72 21 25-000417

BMH0703 70 27 25-000418BSH1001, BSH1002, BSH1003, BMH1001, BMH1002, BMH1003 98 37 25-000425

SEW CMP50M, CMP50L 72 21 25-000417CMP63S, CMP63M, CMP63SL 86 27 25-000423CMP71S, CMP71M, CMPZ71S, CMPZ71M 116 47 25-000431

Siemens 1FK7034 72 27 25-0004191FK7040, 1FK7042 87 37 25-0004241FK7060, 1FK7062, 1FK7063 116 47 25-000431

HM080B Beckhoff AM8532D, AM8532E, AM8532H, AM8533E, AM8533F, AM8533J 73 27 25-000436AM8042E, AM8042F, AM8042J, AM8043E, AM8043H, AM8043K, AM8541D, AM8541E, AM8541H, AM8542E, AM8542F, AM8542J, AM8543E, AM8543H, AM8543K

87 37 25-000441

AM8051E, AM8051G, AM8051K, AM8052F, AM8052J, AM8052L, AM8053G, AM8053K, AM8053N, AM8551E, AM8551G, AM8551K, AM8552F, AM8552J, AM8552L, AM8553G, AM8553K, AM8553N

100 51 25-000444

AM8061G, AM8061J, AM8061M, AM8062J, AM8062L, AM8062P, AM8561G, AM8561J, AM8561M 138 56 25-000453B&R 8LSA43, 8LSA44, 8LSA45, 8LSA46 100 37 25-000443

8LSA53, 8LSA54, 8LSA55, 8LSA56, 8LSA57, 8LSN54, 8LSN55, 8LSN56 142 51 25-0004548LSN43, 8LSN44, 8LSN45, 8LSN46 116 37 25-000447

Bosch MSK050B, MSK050C 98 37 25-000442MSK061B, MSK061C 116 37 25-000445MSK060B, MSK060C 116 51 25-000446MSK076C, MSK100A 139 51 25-000451MSK70C, MSK70D, MSK70E, MSK71C, MSK71D, MSK75C, MSK75D 138 56 25-000453

Lenze MCS09H41, MCS09H60, MCS09L41, MCS09L51 86 26 25-000440MCS12D20, MCS12D41, MCS12H15, MCS12H35, MCS12L20, MCS12L41 116 37 25-000447MCS14D15, MCS14D36, MCS14H15, MCS14H32 139 51 25-000452

Schneider BSH1002, BSH1003, BMH1001, BMH1002, BMH1003 98 37 25-000442BSH1004 100 51 25-000444BSH1401, BSH1402, BMH1401, BMH1402 139 51 25-000452

SEW CMP63M, CMP63L 86 27 25-000440CMP71S, CMP71M, CMP71L, CMPZ71S, CMPZ71M, CMPZ71L 116 51 25-000448CMP80S, CMP80M, CMPZ80S, CMPZ80M 138 56 25-000453

Siemens 1FK7042 87 37 25-0004411FK7060, 1FK7062, 1FK7063 116 51 25-0004481FK7080, 1FK7081, 1FK7083, 1FK7984 138 56 25-000460

107HX-03-0-EN-1810-K

Table 12.4 Motor adapter plate AM for HM-B linear modules without gears (continuation)

Linear axis Manufacturer Motors LF [mm] LAM [mm] Article numberHM120B Beckhoff AM8553G, AM8553K, AM8553N 104 46 25-000456

AM8062J, AM8062L, AM8062P, AM8063K, AM8063N, AM8063R, AM8561G, AM8561J, AM8561M, AM8562J, AM8562L, AM8562P, AM8563K, AM8563N, AM8563R,

138 56 25-000460

AM8071K, AM8071R, AM8072T 192 76 25-000466B&R 8LSA57, 8LSN54, 8LSN55, 8LSN56, 8LSN57 142 46 25-000461

8LSA64, 8LSA65, 8LSA66 190 46 25-000464Bosch MSK076C, MSK100A 140 46 25-000458

MSK70C, MSK70D, MSK70E, MSK71C, MSK71D, MSK75C, MSK75D, MSK75E 138 56 25-000460Lenze MCS14H15, MCS14H32, MCS14L15, MCS14L32, MCS14P14 140 46 25-000459

MCS19F14 190 56 25-000465Schneider BSH1402, BSH1403, BSH1404, BMH1401, BMH1402, BMH1403 140 46 25-000459SEW CMPZ71L 116 46 25-000457

CMP80L, CMPZ80S, CMPZ80M, CMPZ80L 138 56 25-000460CMP100S, CMP100M, CMP100L, CMPZ100S, CMPZ100M, CMPZ100L 163 56 25-000463

Siemens 1FK7063 116 46 25-0004571FK7100, 1FK7101, 1FK7103, 1FK7105 192 76 25-0004661FK7080, 1FK7081, 1FK7083, 1FK7984 138 56 25-000460

Table 12.5 Motor adapter plate AM for HT-B linear tables without gears

Linear axis Manufacturer Motors LF [mm] LAM [mm] Article numberHT100B Beckhoff AM8023E, AM8023F 55 22 25-000402

AM8031D, AM8031F, AM8531D, AM8531F 70 31 25-000407Bosch MSK040B, MSK040C 82 31 25-000405Lenze MCS06I41, MCS06I60 62 25 25-000406Schneider BSH0701, BMH0701, BMH0702 62 25 25-000406SEW CMP50S, CMP50M 62 25 25-000406Siemens 1FK7032 72 31 25-000408

HT150B Beckhoff AM8032D, AM8032E, AM8032H, AM8033E, AM8033F, AM8033J, AM8532D, AM8532E, AM8532H, AM8533E, AM8533F, AM8533J

73 27 25-000436


87 37 25-000441

AM8051E, AM8051G, AM8051K, AM8052F, AM8052J, AM8052L, AM8053G, AM8053K, AM8053N, AM8551E, AM8551G, AM8551K, AM8552F, AM8552J, AM8552L, AM8553G, AM8553K, AM8553N

100 51 25-000444

B&R 8LSA43, 8LSA44, 8LSA45, 8LSA46 100 37 25-0004438LSN43, 8LSN44, 8LSN45, 8LSN46 116 37 25-000447

Bosch MSK050B, MSK050C 98 37 25-000442MSK040B, MSK040C, MSK43C 82 27 25-000433MSK061B, MSK061C 116 37 25-000445MSK060B, MSK060C 116 51 25-000446


MCS12D20, MCS12D41, MCS12H15, MCS12H35, MCS12L20, MCS12L41 116 37 25-000447Schneider BSH0703, BSH1001, BSH1002, BMH0703, BMH1001, BMH1002 98 37 25-000442

BSH1003 100 51 25-000444SEW CMP63S, CMP63M, CMP63L 86 27 25-000440

CMP50L 73 20 25-000435CMP71S, CMP71M, CMP71L, CMPZ71S, CMPZ71M, CMPZ71L 116 51 25-000448

Siemens 1Fk7040, 1FK7042 87 37 25-0004411FK7060, 1FK7062, 1FK7063 116 51 25-000448

108


Table 12.5 Motor adapter plate AM for HT-B linear tables without gears (continuation)

Linear axis Manufacturer Motors LF [mm] LAM [mm] Article numberHT200B Beckhoff AM8051E, AM8051G, AM8051K, AM8052F, AM8052J, AM8052L, AM8053G, AM8053K, AM8551E,

AM8551G, AM8551K, AM8552F, AM8552J, AM8552L, AM8053N, AM8553G, AM8553K, AM8553N104 46 25-000456

AM8061G, AM8061J, AM8061M, AM8062J, AM8062L, AM8062P, AM8063K, AM8063N, AM8063R, AM8561G, AM8561J, AM8561M, AM8562J, AM8562L, AM8562P, AM8563K, AM8563N, AM8563R,

138 56 25-000460

B&R 8LSN54, 8LSN55, 8LSN56, 8LSN57, 8LSA53, 8LSA54, 8LSA55, 8LSA56, 8LSA57 142 46 25-0004618LSA63, 8LSA64, 8LSA65, 8LSA66 190 46 25-000464

Bosch MSK076C, MSK100A 140 46 25-000458MSK70C, MSK70D, MSK70E, MSK71C, MSK71D, MSK75C, MSK75D, MSK75E 138 56 25-000460

Lenze MCS14D15, MCS14D36, MCS14H15, MCS14H32, MCS14L15, MCS14L32, MCS14P14 140 46 25-000459Schneider BSH1401, BSH1402, BSH1403, BSH1404, BMH1401, BMH1402, BMH1403 140 46 25-000459

BSH1004 104 46 25-000456SEW CMP71S, CMP71M, CMP71L, CMPZ71S, CMPZ71M, CMPZ71L 116 46 25-000457

CMP80S, CMP80M, CMP80L, CMPZ80S, CMPZ80M, CMPZ80L 138 56 25-000460CMP100S, CMP100M, CMPZ100S, CMPZ100M 163 56 25-000463

Siemens 1FK7060, 1FK7062, 1FK7063 116 46 25-0004571FK7080, 1FK7081, 1FK7083, 1FK7984 138 56 25-000460

HT250B Beckhoff AM8052F, AM8052J, AM8052L, AM8053G, AM8053K, AM8552F, AM8552J, AM8552L, AM8053N, AM8553G, AM8553K, AM8553N

104 46 25-000456

AM8061G, AM8061J, AM8061M, AM8062J, AM8062L, AM8062P, AM8063K, AM8063N, AM8063R, AM8561G, AM8561J, AM8561M, AM8562J, AM8562L, AM8562P, AM8563K, AM8563N, AM8563R,

138 56 25-000460

AM8071K, AM8071R, AM8072T, AM8073T 192 76 25-000466B&R 8LSN54, 8LSN55, 8LSN56, 8LSN57, 8LSA54, 8LSA55, 8LSA56, 8LSA57 142 46 25-000461

8LSA63, 8LSA64, 8LSA65, 8LSA66 190 46 25-000464Bosch MSK076C, MSK100A 140 46 25-000458

MSK70C, MSK70D, MSK70E, MSK71C, MSK71D, MSK75C, MSK75D, MSK75E 138 56 25-000460Lenze MCS14D15, MCS14D36, MCS14H15, MCS14H32, MCS14L15, MCS14L32, MCS14P14 140 46 25-000459

MCS19F14 190 56 25-000465Schneider BSH1401, BSH1402, BSH1403, BSH1404, BMH1401, BMH1402, BMH1403 140 46 25-000459

BSH1004 104 46 25-000456SEW CMP71S, CMP71M, CMP71L, CMPZ71S, CMPZ71M, CMPZ71L 116 46 25-000457

CMP80S, CMP80M, CMP80L, CMPZ80S, CMPZ80M, CMPZ80L 138 56 25-000460CMP100S, CMP100M, CMPZ100S, CMPZ100M 163 56 25-000463

Siemens 1FK7062, 1FK7063 116 46 25-0004571FK7081, 1FK7083, 1FK7984 138 56 25-0004601FK7100, 1FK7101, 1FK7103, 1FK7105 192 76 25-000466

109HX-03-0-EN-1810-K

12.1.3.3 Gear adapter plate AG for HM-B linear modules and HT-B linear tables

Fig. 12.10 Gear adapter plate AG for HM-B linear modules and HT-B linear tables

LF�

LAG

Table 12.6 Gear adapter plate AG for HM-B linear modules and HT-B linear tables

Linear axis Gearbox type 2) LF [mm] LAG [mm] Article numberHM040B, HT100B PLE040 1) 50 23.0 25-000735HM040B, HT100B PLQE60 70 32.8 25-000387HM060B PLQE60 70 27.5 25-000388HM060B PLQE80 90 37.0 25-000389HM080B, HT150B PLQE80 90 35.0 25-000390HM080B, HT150B PLQE120 115 47.5 25-000391HM120B, HT200B, HT250B PLQE120 115 43.6 25-0003921) Adapter consists of two parts 2) PLE and PLQE are registered trademarks of Neugart GmbH

Fig. 12.11 Motor gear adapter plate GM for HM-B linear modules and HT-B linear tables

12.1.3.4 Motor gear adapter plate GM for HM-B linear modules and HT-B linear tables

LF�

LGM

Table 12.7 Motor gear adapter plate GM for HM-B linear modules and HT-B linear tables

Gearbox type Manufacturer Motors LF [mm] LGM [mm] Article numberPLE 40 B&R 8LSA24, 8LSA25 60 18.0 25-000481

Beckhoff AM8022D, AM8022E, AM8023E, AM8023F 60 15.0 25-000478Bosch MSK030B, MSK030C 60 15.0 25-000480HIWIN FRLS100W 40 19.0 25-000479Schneider BSH0551, BSH0552, BSH0553 60 15.0 25-000478SEW CMP40S, CMP40M 60 15.0 25-000480Siemens 1FK7022 60 15.0 25-000478

PLE and PLQE are registered trademarks of Neugart GmbH

110


Table 12.7 Motor gear adapter plate GM for HM-B linear modules and HT-B linear tables (continuation)

Gearbox type Manufacturer Motors LF [mm] LGM [mm] Article numberPLQE60 B&R 8LSA24, 8LSA25 60 17.1 25-000490

8LSA33, 8LSA34, 8LSA35 90 23.1 25-000487Beckhoff AM8031D, AM8031F, AM8032D, AM8032E, AM8032H, AM8033E, AM8033F, AM8033J, AM8531D,

AM8531F, AM8532D, AM8532E, AM8532H, AM8533E, AM8533F, AM8533J70 23.1 25-000484

AM8022D, AM8022E, AM8023E, AM8023F 60 16.0 25-000482Bosch MSK040B, MSK040C, MSK043C 80 23.1 25-000489

MSK030B, MSK030C 60 16.0 25-000488HIWIN FRLS200W, FRMS400W 60 23.1 25-000486Lenze MCS06F41, MCS06F60, MCS06I41, MCS06I60 70 16.1 25-000483

MCS09D41, MCS09D60, MCS09F38, MCS09F60, MCS09H41, MCS09H60, MCS09L41, MCS09L51 90 23.1 25-000487Schneider BSH0701, BSH0702, BMH0701, BMH0702 70 16.1 25-000483

BSH0703, BMH0703 70 23.1 25-000484BSH0551, BSH0552, BSH0553 60 16.0 25-000482

SEW CMP50S, CMP50M, CMP50L 70 16.1 25-000483CMP63S, CMP63M 90 23.1 25-000487CMP40S, CMP40M 60 16.0 25-000488

Siemens 1FK7022 60 16.0 25-0004821FK7022, 1FK7032, 1FK7034 70 23.1 25-000485

PLQE80 B&R 8LSA33, 8LSA34, 8LSA35 90 21.2 25-000496Beckhoff AM8041D, AM8041E, AM8041H, AM8042E, AM8042F, AM8042J, AM8043E, AM8043H, AM8043K,

AM8541D, AM8541E, AM8541H, AM8542E, AM8542F, AM8542J, AM8543E, AM8543H, AM8543K90 21.2 25-000493

AM8031D, AM8031F, AM8032D, AM8032E, AM8032H, AM8033E, AM8033F, AM8033J, AM8531D, AM8531F, AM8532D, AM8532E, AM8532H, AM8533E, AM8533F, AM8533J

80 21.2 25-000498

Bosch MSK050B, MSK050C 100 31.2 25-000492MSK040B, MSK040C, MSK043C 80 21.2 25-000497MSK061B, MSK061C 115 31.2 25-000500

HIWIN FRLS200W, FRMS400W 80 21.2 25-000494FRMS750W 80 31.2 25-000495

Lenze MCS09D41, MCS09D60, MCS09F38, MCS09F60, MCS09H41, MCS09H60, MCS09L41, MCS09L51 115 21.2 25-000499MCS06F41, MCS06F60, MCS06I41, MCS06I60 80 21.2 25-000498MCS12D20, MCS12D41, MCS12H15, MCS12H35, MCS12L20, MCS12L41 115 31.2 25-000499

Schneider BSH1001, BSH1002, BSH1003, BMH1001, BMH1002, BMH1003 100 31.2 25-000492BSH0701, BSH0702, BSH0703, BMH0701, BMH0702, BMH0703 80 21.2 25-000498

SEW CMP63S, CMP63M, CMP63L 90 21.2 25-000496CMP50S, CMP50M, CMP50L 80 21.2 25-000498

Siemens 1FK7032, 1FK7034 80 21.2 25-0004911FK7040, 1FK7042 90 21.2 25-000493

PLQE120 Beckhoff AM8041D, AM8041E, AM8041H, AM8042E, AM8042F, AM8042J, AM8043E, AM8043H, AM8043K, AM8541D, AM8541E, AM8541H, AM8542E, AM8542F, AM8542J, AM8543E, AM8543H, AM8543K

115 21.8 25-000504

AM8051E, AM8051G, AM8051K, AM8052F, AM8052J, AM8052L, AM8053G, AM8053K,AM8053N, AM8551E, AM8551G, AM8551K, AM8552F, AM8552J, AM8552L, AM8553G, AM8553K, AM8553N

115 31.8 25-000502

Bosch MSK060B, MSK060C 115 31.8 25-000509MSK061B, MSK061C 115 21.8 25-000508MSK076C, MSK100A 140 31.8 25-000506MSK050B, MSK050C 115 21.8 25-000501

Lenze MCS12D20, MCS12D41, MCS12H15, MCS12H35, MCS12L20, MCS12L41 115 21.8 25-000507MCS14D15, MCS14D36, MCS14H15, MCS14H32, MCS14L15, MCS14L32, MCS14P14 140 31.8 25-000503

Schneider BSH1001, BSH1002, BSH1003, BMH1001, BMH1002, BMH1003 115 21.8 25-000501


111HX-03-0-EN-1810-K

12.1.3.5 Gearboxes for HM-B linear modules, HT-B linear tables and HD double axes

Gearbox 1) for the optimal transfer of motor torque to the toothed belt drive.

LG

ØH

Fig. 12.12 Dimensional drawing of gearbox for HM-B linear modules, HT-B linear tables and HD double axes

1) Economy series PLE/PLQE, registered trademarks of Neugart GmbH

Table 12.8 Gearboxes for HM-B linear modules, HT-B linear tables and HD double axes

Linear axis Ratio i Ø H [mm] LG [mm] Gearbox type Order code for gearbox 1)

HM040B,HT100B

3 40 48.5 PLE40-3 G04035 40 48.5 PLE40-5 G04058 40 48.5 PLE40-8 G0408

12 40 61.5 PLE40-12 G0412HM040B,HM060B,HT100B

3 60 63.0 PLQE60-3 G06035 60 63.0 PLQE60-5 G06058 60 63.0 PLQE60-8 G0608

12 60 75.5 PLQE60-12 G0612HM060B,HM080B,HT150B


12 80 101.0 PLQE80-12 G0812HM080B,HM120B, HT150B,HT200B,HT250B


12 115 152.5 PLQE120-12 G12121) See order codes on Page 17 for HM-B linear modules, on Page 37 for HT-B linear tables and on Page 65 for HD double axes

Table 12.7 Motor gear adapter plate GM for HM-B linear modules and HT-B linear tables (continuation)

Gearbox type Manufacturer Motors LF [mm] LGM [mm] Article numberPLQE120 Schneider BSH1401, BSH1402, BSH1403, BMH1401, BMH1402, BMH1403 140 31.8 25-000503

BSH1004 115 31.8 25-000502SEW CMP71S, CMP71M, CMP71L, CMPZ71S, CMPZ71M, CMPZ71L 115 31.8 25-000505Siemens 1FK7060, 1FK7062, 1FK7063 115 31.8 25-000505

1FK7040, 1FK7042 115 21.8 25-000504


112


12.1.3.6 Coupling components for linear modules HM-B and linear tables HT-B

[1]

[2]

[3]

Fig. 12.13 Coupling components for linear modules HM-B and linear tables HT-B

[1] Clamping hub for the motor side[2] Elastomer insert[3] Expansion hub for the axis side

Expansion hubCoupling element to axis side.

ØD1

ØD2

Screw

Fig. 12.14 Expansion hub for HM-B linear modules and HT-B linear tables

Table 12.9 Article numbers and dimensions for expansion hub

Linear axis Ø D1 [mm]

Ø D2 [mm]

Thread size × length

Screw tightening torque [Nm]

Inertia torque [kgmm2]

Friction grip torque [Nm]

Article number

HM040B, HT100B 29.5 14 M5 × 18 8 1.8 25 25-000819 HM060B 39.5 20 M6 × 20 10 9.0 38 25-000199HM080B, HT150B 54.5 25 M8 × 30 25 35.6 91 25-000200HM120B, HT200B, HT250B 64.5 35 M10 × 35 49 77.0 201 25-000201

Elastomer insert

Fig. 12.15 Elastomer insert for HM-B linear modules and HT-B linear tables

Table 12.10 Article numbers for elastomer insert

Linear axis Article numberHM040B, HT100B 25-000203 HM060B 25-000204HM080B, HT150B 25-000205HM120B, HT200B, HT250B 25-000206

113HX-03-0-EN-1810-K

Clamping hubCoupling element to motor side.

Fig. 12.16 Clamping hub for HM-B linear modules and HT-B linear tables

ØD2ØD1

Table 12.11 Article numbers and specifications for clamping hub

Linear axis Ø D1 [mm] Ø D2 H7 [mm] Thread size × length

Screw tightening torque [Nm] Friction grip torque [Nm] Inertia torque [kgmm2] Article number

HM040B,HT100B

29.5 6.35 M4 × 12 5 11.1 2.58 25-0002148 M4 × 12 5 13.7 2.58 25-0002159 M4 × 12 5 15.2 2.57 25-000182

10 M4 × 12 5 16.6 2.56 25-00018311 M4 × 12 5 18.1 2.56 25-00018412 M4 × 12 5 19.5 2.54 25-00021614 M4 × 12 5 22.2 2.50 25-00018516 M4 × 12 5 24.8 2.43 25-000229

HM060B 40 9 M6 × 16 14 36.4 15.33 25-00021710 M6 × 16 14 40.5 15.29 25-00021811 M6 × 16 14 44.1 15.27 25-00018612 M6 × 16 14 47.7 15.24 25-00018714 M6 × 16 14 54.5 15.16 25-00018816 M6 × 16 14 62.3 15.07 25-00021919 M6 × 16 14 70.8 14.76 25-00018920 M6 × 16 14 73.9 14.63 25-00022024 M6 × 16 14 62.0 13.76 25-000221

HM080B,HT150B

55 14 M6 × 20 14 57.6 59.82 25-00019019 M6 × 20 14 75.4 59.33 25-00019120 M6 × 20 14 78.8 59.17 25-00019224 M6 × 20 14 92.1 58.26 25-00019325 M6 × 20 14 95.3 57.94 25-00022228 M6 × 20 14 106.7 56.71 25-00022332 M6 × 20 14 117.1 54.40 25-000224

HM120B,HT200B,HT250B

65 19 M8 × 25 35 151.9 127.40 25-00019420 M8 × 25 35 158.9 127.24 25-00022524 M8 × 25 35 186.1 125.94 25-00019525 M8 × 25 35 192.7 125.94 25-00019628 M8 × 25 35 215.8 124.70 25-00022632 M8 × 25 35 237.2 122.23 25-00019735 M8 × 25 35 259.4 119.67 25-00022738 M8 × 25 35 237.4 116.34 25-000228

114


12.2 Drive adapter for linear modules HM-S, and linear tables HT-S

12.2.1 Motor adapter for linear modules HM-S and linear tables HT-SThe drive adapter on the linear modules HM-S and the linear tables HT-S is a two-part structure that simplifies the process of flange-mounting any standard motor.

The flange type set consists of the following components: Coupling housing KB Coupling components Motor adapter plate AM or belt drive RT

The following sections list the dimensions for the coupling housing, motor adapterplate, and belt drive.

Motor adapter for linear modules with ballscrew drive – without belt drive

Motor adapter for linear modules with ballscrew drive – with belt drive

Coupling housing KBMotor adapter plate AM

Belt drive RT

Fig. 12.17 Motor adapter for linear modules HM-S

Motor adapter plate AM: Axis–motor adapter

Belt drive RT: For deflecting the drive through 180°

Motor adapter for linear tables with ballscrew drive (HT-S)

Coupling housing KB


Fig. 12.18 Motor adapter for linear tables HT-S

Motor adapter plate AM: Axis–motor adapter

Fig. 12.19 Motor adapter for linear modules HM-S with belt drive

115HX-03-0-EN-1810-K

Belt drive RTBelt drive RT: For deflecting the drive through 180°

Fig. 12.20 Motor adapter for linear modules HM-S with belt drive

Table 12.12 Order code for flange type 3) – HM-S linear modules and HT-S linear tables


HM-S linear module HT-S linear tableHM040S HM060S HM080S HM120S HT100S HT150S HT200S HT250SMotor only Motor only Motor only Motor only Motor only Motor only Motor only Motor only

HIW

IN

FRLS100W HW01 1)

FRLS200W HW02 1) HW03 1) HW05 1) HW03 1) HW05 1)

FRMS400W HW03 1) HW05 1) HW03 1) HW05 1) HW05 1)

FRMS750W HW06 1) HW08 1) HW06 1) HW06 1) HW08 1)

B&R

8LSA24 BR01 1) BR02 1) BR02 1)

8LSA25 BR01 1) BR02 1) BR02 1)

8LSA33 BR03 2) BR04 2) BR03 2) BR04 2) BR04 2)

8LSA34 BR03 2) BR04 2) BR03 2) BR04 2) BR04 2)

8LSA35 BR03 2) BR04 2) BR04 2) BR04 2)

8LSA43 BR05 2) BR10 1) BR05 2) BR10 1)

8LSA44 BR10 1) BR10 1)

8LSA45 BR10 1) BR10 1)

8LSA46 BR10 1)

8LSA53 BR12 2) BR12 2)

8LSA54 BR12 2) BR12 2)

8LSA55 BR12 2)

8LSA568LSN43 BR11 2)

8LSN44 BR11 2) BR11 2)

8LSN45 BR11 2) BR11 2)

8LSN46 BR11 2)

8LSN54 BR12 2)

8LSN55 BR12 2)

8LSN56 BR12 2)

Beck

hoff

AM8022 BE01 1) BE04 1) BE01 1) BE04 1)

AM8023 BE01 1) BE04 1) BE01 1) BE04 1) BE04 1)

AM8031 BE02 2) BE05 1) BE02 2) BE05 1) BE05 1)

AM8032 BE05 1) BE09 1) BE05 1) BE09 1)

AM8033 BE05 1) BE09 1) BE09 1)

AM8531 BE02 2) BE05 1) BE09 1) BE02 2) BE05 1) BE05 1) BE09 1)

AM8532 BE05 1) BE09 1) BE05 1) BE09 1)

AM8533 BE05 1) BE09 1) BE09 1)

AM8041 BE06 2) BE10 1) BE06 2) BE06 2) BE10 1)

AM8042 BE06 2) BE10 1) BE10 1)

1) Possible belt drive V12) Possible belt drive V23) See order codes on Page 27 for HM-S linear modules and on Page 47 for HT-S linear tables

116


Beck

hoff

AM8043 BE10 1) BE10 1)

AM8541 BE06 2) BE10 1) BE06 2) BE06 2) BE10 1)

AM8542 BE06 2) BE10 1) BE10 1)

AM8543 BE10 1) BE10 1)

AM8051 BE07 2) BE11 1) BE11 1)

AM8052 BE11 1)

AM8551 BE07 2) BE11 1) BE11 1)

AM8552 BE11 1)

AM8061 BE12 2)

AM8561 BE12 2)

Bosc

h

MSK030B BO01 1) BO02 1) BO02 1) MSK030C BO02 1) BO02 1) MSK040B BO03 2) BO05 1) BO10 1) BO03 2) BO05 1) BO05 1) BO10 1)

MSK040C BO03 2) BO05 1) BO10 1) BO03 2) BO05 1) BO05 1) BO10 1)

MSK043C BO05 1) BO10 1) BO05 1) BO10 1)

MSK050B BO06 2) BO11 1) BO06 2) BO06 2) BO11 1)

MSK050C BO06 2) BO11 1) BO06 2) BO11 1)

MSK060B BO08 2) BO13 2) BO08 2) BO13 2)

MSK060C BO13 2) BO13 2)

MSK061B BO07 2) BO12 2) BO07 2) BO12 2)

MSK061C BO12 2)

MSK070C BO15 2)

MSK071C BO15 2)

MSK075C BO15 2)

MSK076C BO14 2)

Lenz

e

MCS06F LE01 2) LE04 1) LE01 2) LE04 1)

MCS06I LE01 2) LE04 1) LE01 2) LE04 1) LE04 1)

MCS09D LE02 2) LE05 2) LE08 1) LE05 2) LE05 2) LE08 1)

MCS09F LE05 2) LE08 1) LE05 2) LE08 1)

MCS09H LE08 1) LE08 1)

MCS09L LE08 1)

MCS12D LE06 2) LE09 2) LE09 2)

MCS12H LE09 2) LE09 2)

MCS14D LE10 2) LE10 2)

Schn

eider

BSH0551 SE01 1) SE02 1) SE02 1)

BSH0552 SE01 1) SE02 1) SE02 1)

BSH0701 SE03 2) SE07 1) SE03 2) SE07 1)

BSH0702 SE03 2) SE07 1) SE03 2) SE07 1) SE07 1)

BSH0703 SE08 1) SE08 1) SE08 1)

BSH1001 SE09 2) SE13 1) SE09 2) SE09 2) SE13 1)

BSH1002 SE13 1) SE13 1)

BSH1003 SE13 1) SE13 1)

BSH1004 SE13 1)

BSH1401 SE15 2) SE15 2)

BMH0701 SE03 2) SE07 1) SE03 2) SE07 1) SE07 1)

Table 12.12 Order code for flange type 3) – HM-S linear modules and HT-S linear tables (continuation)




117HX-03-0-EN-1810-K

Schn

eider

BMH0702 SE03 2) SE07 1) SE03 2) SE07 1) SE07 1)

BMH0703 SE08 1) SE12 1) SE08 1) SE08 1) SE12 1)

BMH1001 SE09 2) SE13 1) SE09 2) SE09 2) SE13 1)

BMH1002 SE09 2) SE13 1) SE13 1)

BMH1003 SE13 1) SE13 1)

BMH1401 SE15 2)

SEW

CMP40S SW01 1) SW02 1) SW02 1)

CMP40M SW02 1) SW06 1) SW02 1) SW06 1)

CMP50S SW03 2) SW07 1) SW03 2) SW07 1) SW07 1)

CMP50M SW07 1) SW07 1) SW07 1)

CMP50L SW07 1) SW11 1) SW07 1) SW11 1)

CMP63S SW08 2) SW12 1) SW08 2) SW08 2) SW12 1)

CMP63M SW12 1) SW12 1)

CMP63L SW12 1) SW12 1)

CMP71S SW13 2) SW13 2)

CMP71M SW13 2) SW13 2)

CMP71L SW13 2)

CMP80S SW14 2)

CMPZ71S SW13 2) SW13 2)

CMPZ71M SW13 2) SW13 2)

CMPZ71L SW13 2)

CMPZ80S SW14 2)

Sieme

ns

1FK7022 SM01 1) SM02 1) SM02 1FK7032 SM03 2) SM04 1) SM03 SM04 SM04 1FK7034 SM03 2) SM04 1) SM03 SM04 SM04 1FK7040 SM05 2) SM08 1) SM05 SM05 SM081FK7042 SM05 2) SM08 1) SM05 SM05 SM081FK7060 SM06 SM09 2) SM091FK7062 SM09 2) SM091FK7063 SM09 2) 1FK7080 SM10 2) SM101FK7081 SM10 2)

1FK7083 SM10 2)

Table 12.12 Order code for flange type 3) – HM-S linear modules and HT-S linear tables (continuation)




118


12.2.2 Dimensions of motor adapter for linear modules HM-S and linear tables HT-S

The overall length of the spindle axis depends on the following factors: Adapter materials (coupling housing KS, motor adapter plate AM) Belt drive RT Motor

Linear axis without belt drive

LAM LKS

Fig. 12.21 Motor connection of HM-S linear modules without belt drive

LKS Length of coupling housing, see Table 12.13LAM Motor adapter plate length, see Table 12.14

Linear axis with belt drive

LRT Belt drive length, see Table 12.16

LRT Belt drive length, see Table 12.16

L RT

LAM LKS

LKS Length of coupling housing, see Table 12.13LAM Motor adapter plate length, see Table 12.15

Fig. 12.22 Motor connection of HT-S linear tables without belt drive

Fig. 12.23 Motor connection of HM-S linear modules with belt drive

Fig. 12.24 Motor connection of HT-S linear tables with belt drive

L RT

119HX-03-0-EN-1810-K

12.2.2.1 Coupling housing KS for HM-S linear modules and HT-S linear tables

LH

LBLKS

LH

LBLKS

Fig. 12.25 Coupling housing KS for HM-S linear modules

Fig. 12.26 Coupling housing KS for HT-S linear tables

12.2.2.2 Motor adapter plate AM for HM-S linear modules and HT-S linear tables

Table 12.13 Dimensions of coupling housing KS for HM-S linear modules and HT-S linear tables

Coupling housing for LB [mm] LH [mm] LKS [mm] Article numberHM040S 39.6 57.6 34 25-000305HM060S 59.6 75.0 32 25-000306HM080S 79.6 95.5 41 25-000307HM120S 119.6 141.9 50 25-000308HT100S 55 58.2 39 25-000952HT150S 70 78.5 56 25-000951HT200S 75 90.0 59 25-000950HT250S 90 99.5 68 25-000949

LF�

LAM

Fig. 12.27 Motor adapter plate AM for HM-S linear modules and HT-S linear tables

120


Table 12.14 Motor adapter plate AM for HM-S linear modules

Linear axis Manufacturer Motors LF [mm] LAM [mm] Article numberHM040S B&R 8LSA24, 8LSA25 58 24,5 25-000397

Bosch MSK030B 54 20,5 25-000395HIWIN FRLS100W 42 24,5 25-000393

FRLS200W 60 30,0 25-000398Schneider BSH0551, BSH0552 55 20,5 25-000396SEW CMP40S 54 20,5 25-000395

Siemens 1FK7022 55 20,5 25-000396HM060S B&R 8LSA24, 8LSA25 58 25 25-000403

8LSA33, 8LSA34, 8LSA35 82 31 25-000411Beckhoff AM8022D, AM8022E, AM8023E, AM8023F 55 22 25-000402


MSK040B, MSK040C 82 31 25-000405HIWIN FRLS200W, FRMS400W 60 31 25-000404Lenze MCS06F41, MCS06F60, MCS06I41, MCS06I60 62 25 25-000406

MCS09D41, MCS09D60 82 31 25-000411Schneider BSH0551, BSH0552 55 22 25-000402

BSH0701, BSH0702, BMH0701, BMH0702 62 25 25-000406SEW CMP40S, CMP40M 54 22 25-000401

CMP50S 62 25 25-000406Siemens 1FK7022 55 22 25-000402

1FK7032, 1FK7034 72 31 25-000408HM080S B&R 8LSA33, 8LSA34, 8LSA35 86 27 25-000423

8LSA43 100 37 25-000426Beckhoff AM8022D, AM8022E, AM8023E, AM8023F 72 21 25-000413

AM8031D, AM8031F, AM8032D, AM8032E, AM8032H, AM8033E, AM8033F, AM8033J, AM8531D, AM8531F, AM8532D, AM8532E, AM8532H, AM8533E, AM8533F, AM8533J

70 27 25-000418

AM8041D, AM8041E, AM8041H, AM8042E, AM8042F, AM8042J, AM8541D, AM8541E, AM8541H, AM8542E, AM8542F, AM8542J,

87 37 25-000424

AM8051E, AM8051G, AM8051K, AM8551E, AM8551G, AM8551K 104 47 25-000427Bosch MSK040B, MSK040C, MSK043C 82 27 25-000415

MSK050B, MSK050C 98 37 25-000425MSK061B 116 37 25-000428MSK060B 116 47 25-000429

HIWIN FRLS200W, FRMS400W 72 27 25-000414FRMS750W 80 37 25-000421

Lenze MCS06F41, MCS06F60, MCS06I41, MCS06I60 72 21 25-000417MCS09D41, MCS09D60, MCS09F38, MCS09F60 86 27 25-000423MCS12D20, MCS12D41 116 37 25-000430

Schneider BSH0701, BSH0702, BMH0701, BMH0702 72 21 25-000417BSH0703, BMH0703 70 27 25-000418BSH1001, BMH1001, BMH1002, BMH1003 98 37 25-000425

SEW CMP40M 72 21 25-000412CMP63S 86 27 25-000423CMP50S, CMP50M, CMP50L 72 21 25-000417

Siemens 1FK7032, 1FK7034 72 27 25-0004191KF7040, 1FK7042 87 37 25-0004241FK7060 116 47 25-000431

121HX-03-0-EN-1810-K

Table 12.14 Motor adapter plate AM for HM-S linear modules (continuation)

Linear axis Manufacturer Motors LF [mm] LAM [mm] Article numberHM120S B&R 8LSA43, 8LSA44, 8LSA45, 8LSA46 100 37 25-000443

8LSN43, 8LSN44, 8LSN45, 8LNS46 116 37 25-0004478LSA53, 8LSA54, 8LSA55, 8LSN54, 8LSN55 142 51 25-000454

Beckhoff AM8032D, AM8032E, AM8032H, AM8033E, AM8033F, AM8033J, AM8531D, AM8531F, AM8532D, AM8532E, AM8532H, AM8533E, AM8533F, AM8533J

73 27 25-000436


87 37 25-000441

AM8051E, AM8051G, AM8051K, AM8052F, AM8052J, AM8052L, AM8551E, AM8551G, AM8551K, AM8552F, AM8552J, AM8552L

100 51 25-000444

AM8061G, AM8061J, AM8061M, AM8561G, AM8561J, AM8561M 138 56 25-000453Bosch MSK040B, MSK040C, MSK043C 82 27 25-000433

MSK050B, MSK050C 98 37 25-000442MSK061B, MSK061C 116 37 25-000445MSK060B, MSK060C 116 51 25-000446MSK70C, MSK71C, MSK75C 138 56 25-000453MSK076C 139 51 25-000451


MCS12D20, MCS12D41, MCS12H15, MCS12H35 116 37 25-000447MCS14D15, MCS14D36 139 51 25-000452

Schneider BMH0703 73 27 25-000436BSH1001, BSH1002, BSH1003, BMH1001, BMH1002, BMH1003 98 37 25-000442BSH1004 100 51 25-000444BSH1401, BMH1401 139 51 25-000452

HM120S SEW CMP50L 73 20 25-000435CMP63S, CMP63M, CMP63L 86 27 25-000440CMP71S, CMP71M, CMP71L, CMPZ71S, CMPZ71M, CMPZ71L 116 51 25-000448CMP80S, CMPZ80S 138 56 25-000453

Siemens 1FK7040, 1FK7042 87 37 25-0004411FK7060, 1FK7062, 1FK7063 116 51 25-0004481FK7080, 1FK7081, 1FK7083 138 56 25-000453

Table 12.15 Motor adapter plate AM for HT-S linear tables

Linear axis Manufacturer Motors LF [mm] LAM [mm] Article numberHT100S B&R 8LSA24, 8LSA25 58 25 25-000403

8LSA33, 8LSA34 82 31 25-000411Beckhoff AM8022D, AM8022E, AM8023E, AM8023F 55 22 25-000402


MSK040B, MSK040C 82 31 25-000405

HIWIN FRLS200W, FRMS400W 60 31 25-000404Lenze MCS06F41, MCS06F60, MCS06I41, MCS06I60 62 25 25-000406Schneider BSH0551, BSH0552 55 22 25-000402

BSH0701, BSH0702, BMH0701, BMH0702 62 25 25-000406SEW CMP40S, CMP40M 54 22 25-000401

CMP50S 62 25 25-000406Siemens 1FK7022 55 22 25-000402

1FK7032, 1FK7034 72 31 25-000408

122


Table 12.15 Motor adapter plate AM for HT-S linear tables (continuation)

Linear axis Manufacturer Motors LF [mm] LAM [mm] Article numberHT150S B&R 8LSA33, 8LSA34, 8LSA35 86 27 25-000423

Beckhoff AM8022D, AM8022E, AM8023E, AM8023F 72 21 25-000413AM8031D, AM8031F, AM8531D, AM8531F 70 27 25-000418AM8041D, AM8041E, AM8041H, AM8541D, AM8541E, AM8541H 87 37 25-000424

Bosch MSK040B, MSK040C 82 27 25-000415MSK050B 98 37 25-000425

HIWIN FRLS200W, FRMS400W 72 27 25-000414FRMS750W 80 37 25-000421

Lenze MCS06F41, MCS06F60, MCS06I41, MCS06I60 72 21 25-000417MCS09D41, MCS09D60 86 27 25-000423

Schneider BSH0702, BMH0701, BMH0702 72 21 25-000417BSH0703, BMH0703 70 27 25-000418BSH1001, BMH1001, BMH1003 98 37 25-000425

SEW CMP40M 72 21 25-000412CMP63S 86 27 25-000423CMP50S, CMP50M 72 21 25-000417

Siemens 1FK7032, 1FK7034 72 27 25-0004191KF7040, 1FK7042 87 37 25-000424

HT200S B&R 8LSA33, 8LSA34, 8LSA35 86 27 25-0004238LSA43 100 37 25-000426

Beckhoff AM8023E, AM8023F 72 21 25-000413AM8031D, AM8031F, AM8032D, AM8032E, AM8032H, AM8531D, AM8531F, AM8532D, AM8532E, AM8532H

70 27 25-000418

AM8041D, AM8041E, AM8041H, AM8541D, AM8541E, AM8541H 87 37 25-000424Bosch MSK040B, MSK040C, MSK043C 82 27 25-000415

MSK050B, MSK050C 98 37 25-000425MSK061B 116 37 25-000428MSK060B 116 47 25-000429

HIWIN FRMS400W 72 27 25-000414FRMS750W 80 37 25-000421

Lenze MCS06I41, MCS06I60 72 21 25-000417MCS09D41, MCS09D60, MCS09F38, MCS09F60 86 27 25-000423

Schneider BSH0702, BMH0701, BMH0702 72 21 25-000417BSH0703, BMH0703 70 27 25-000418BSH1001, BMH1001, BMH1003 98 37 25-000425

SEW CMP63S 86 27 25-000423CMP50S, CMP50M, CMP50L 72 21 25-000417

Siemens 1FK7032, 1FK7034 72 27 25-0004191KF7040, 1FK7042 87 37 25-000424

HT250S B&R 8LSA43, 8LSA44, 8LSA45 100 37 25-0004438LSN43, 8LSN44 116 37 25-0004478LSA53, 8LSA54, 8LSN54 142 51 25-000454

Beckhoff AM8032D, AM8032E, AM8032H, AM8033E, AM8033F, AM8033J, AM8531D, AM8531F, AM8532D, AM8532E, AM8532H, AM8533E, AM8533F, AM8533J

73 27 25-000436


87 37 25-000441

AM8051E, AM8051G, AM8051K, AM8551E, AM8551G, AM8551K 100 51 25-000444Bosch MSK040B, MSK040C, MSK043C 82 27 25-000433

MSK050B, MSK050C 98 37 25-000442MSK060B, MSK060C 116 51 25-000446

123HX-03-0-EN-1810-K

Table 12.15 Motor adapter plate AM for HT-S linear tables (continuation)

Linear axis Manufacturer Motors LF [mm] LAM [mm] Article numberHT250S HIWIN FRMS750W 80 37 25-000438

Lenze MCS09D41, MCS09D60, MCS09F38, MCS09F60, MCS09H41, MCS09H60 86 27 25-000440MCS12D20, MCS12D41, MCS12H15, MCS12H35 116 37 25-000447MCS14D15, MCS14D36 139 51 25-000452

Schneider BMH0703 73 27 25-000436BSH1001, BSH1002, BSH1003, BMH1001, BMH1002, BMH1003 98 37 25-000442BSH1401 139 51 25-000452

SEW CMP50L 73 20 25-000435CMP63S, CMP63M, CMP63L 86 27 25-000440CMP71S, CMP71M, CMPZ71S, CMPZ71M 116 51 25-000448

Siemens 1FK7040, 1FK7042 87 37 25-0004411FK7060, 1FK7062 116 51 25-0004481FK7080 138 56 25-000453

124


12.2.2.3 Belt drive RT for HM-S linear modules and HT-S linear tables

L HA

LA LB LRTL H

Fig. 12.28 Belt drive RT for HM-S linear modules and HT-S linear tables

Table 12.16 Belt drive specifications

Linear axis Type 1) LH LB LRT LA LHA RatioHM040S V1 72 138.5 40 30.0 36.25 1HM060S V1 72 138.5 40 30.0 45.80 1

V2 102 168.5 40 30.0 45.80 1HM080S V1 102 197.0 51 39.0 61.40 1

V2 131 226.0 61 39.0 61.40 1HM120S V1 175 248.5 63 55.0 89.00 1

V2 175 288.0 73 55.0 89.00 1HT100S V1 74 157.0 43 29.5 31.00 1

V2 102 196.0 43 29.5 31.00 1HT150S V1 102 217.0 60 38.5 43.00 1

V2 131 251.0 70 38.5 43.00 1HT200S V1 100 237.0 61 42.5 51.00 1

V2 131 268.5 71 42.5 51.00 1HT250S V1 135 298.0 73 50.7 52.00 1

V2 175 349.5 83 50.7 52.00 11) The required type can be found in Table 12.12

Note: Please bear in mind that the belt drive projects over the lower axis edge when:

Note: Please bear in mind that the belt drive may project over the side of the axis when:

> LHALH

2

LA > Profile width (axis)2

125HX-03-0-EN-1810-K

12.2.2.4 Coupling components for HM-S linear modules and HT-S linear tables

Clamping hubMotor- and axis-side coupling element.

Fig. 12.29 Coupling components for linear modules HM040S, HM080S and linear tables HT150S, HT200S

Fig. 12.30 Coupling components for linear modules HM060S, HM120S and linear tables HT100S, HT250S

[1] Clamping hubs (1 for axis side, 1 for motor side)[2] Elastomer insert

[1] Clamping hubs (1 for axis side, 1 for motor side)[2] Elastomer insert

[1]

[2][1]

ØD2ØD1

Table 12.17 Article numbers and specifications for clamping hub


Ø D2 H7 [mm]



Friction grip torque [Nm] Inertia torque [kgmm2]

Article number

HM040S 25.0 6.35 M3 × 12 1.9 5.2 1.43 25-0012558 M3 × 12 1.9 6.4 1.42 25-0009669 M3 × 12 1.9 7.1 1.41 25-001257

10 M3 × 12 1.9 7.8 1.40 25-00125811 M3 × 12 1.9 8.5 1.39 25-00125912 M3 × 12 1.9 9.1 1.38 25-00126014 M3 × 12 1.9 10.8 1.33 25-000967

HM060S,HT100S

29.5 6.35 M4 × 12 5 13.2 2.69 25-0012628 M4 × 12 5 16.2 2.69 25-0012639 M4 × 12 5 18.0 2.68 25-001264

[1]

[2]

[1]

Fig. 12.31 Clamping hub

126


Table 12.17 Article numbers and specifications for clamping hub (continuation)


Ø D2 H7 [mm]



Friction grip torque [Nm] Inertia torque [kgmm2]

Article number

HM060S,HT100S

29.5 10 M4 × 12 5 19.7 2.67 25-00096811 M4 × 12 5 21.5 2.66 25-00126512 M4 × 12 5 23.1 2.65 25-00126614 M4 × 12 5 26.4 2.61 25-00096916 M4 × 12 5 29.5 2.55 25-001267

HM080S,HT150S,HT200S

40.0 9 M6 × 16 14 18.4 14.54 25-00126810 M6 × 16 14 20.3 14.53 25-00126911 M6 × 16 14 22.1 14.51 25-00127012 M6 × 16 14 23.8 14.48 25-00097014 M6 × 16 14 27.3 14.40 25-00127116 M6 × 16 14 30.6 14.28 25-00127219 M6 × 16 14 35.4 14.00 25-00097120 M6 × 16 14 36.9 13.87 25-00127324 M5 × 16 10 37.8 12.95 25-000972

HM120S,HT250S

55.0 14 M6 × 20 14 54.3 58.33 25-00127419 M6 × 20 14 68.0 57.86 25-00097420 M6 × 20 14 71.1 57.71 25-00097324 M6 × 20 14 83.1 56.81 25-00127525 M6 × 20 14 86.0 56.50 25-00127628 M6 × 20 14 94.6 55.32 25-00127732 M6 × 20 14 105.6 53.03 25-000975

Elastomer insert

Fig. 12.32 Elastomer insert

Table 12.18 Article number for elastomer insert

Linear axis Article numberHM040S 25-000202HM060S, HT100S 25-000203HM080S, HT150S, HT200S 25-000204HM120S, HT250S 25-000205

127HX-03-0-EN-1810-K

12.3 Connection interface and energy supply for linear motor axes HT-LLinear motor axes HT-L are equipped with an interface for motor and encoder cables. This is located on the side of the carriage. The self-locking quick fasteners it features provide a fast and easy way of connecting the cables – without the need for tools. There are two different options for the connector configuration to suit the installation conditions and how the cables need to be routed: see Fig. 12.33 and Fig. 12.34.To ensure that the supply cables are carried safely, linear motor axes HT-L with a stroke of up to 4,000 mm are available with the option of generously dimensioned energy chains. They are extremely compact and save space when used with the axis. The configuration of the energy chain depends on the chosen connector orientation.

The dimensions of the energy chain and the electrical interface can be found in Fig. 12.33, Fig. 12.34 and Table 12.19.

75LS1

75

129

LB

Lxe1

LE 266

80

Lxm1

Fig. 12.33 Linear motor axes HT-L: “D” and “F” options – connector right/front

128

Linear axes and axis systems HXDrive adapter/HIWIN servo motors and drives

LS275

75

LB

Lxe2

LE 80

Lxm2

129

266

Fig. 12.34 Linear motor axes HT-L: “R” and “B” options – connector right/rear

Table 12.19 Dimensions of connection interface and energy chains for linear motor axes HT-L

Linear table – variant without cover Linear table – variant with coverHT150L HT200L HT250L HT150L HT200L HT250L

LB [mm] 150 200 250 150 200 250Internal cross section W × H [mm] 75 × 35 75 × 35 75 × 35 75 × 35 75 × 35 75 × 35Bending radius [mm] 100 100 100 100 100 100LE [mm] 3) 125 120 135 125 120 135Lxe1 [mm] 1) 3) 70 30 — 20 — —Lxe2 [mm] 1) 3) — — — — — —Lxm1 [mm] 2) 3) 90 60 35 40 10 —Lxm2 [mm] 2) 3) — — — — — —Ls1 [mm] 4 6 14 4 6 14Ls2 [mm] 15 17 25 15 17 251) At electrical zero2) At mechanical zero3) Not applicable for variant without energy chain For compatible motor and encoder cables, refer to the accessories information in Sections 14.8 to 14.10

129HX-03-0-EN-1810-K

13. HIWIN servo motors and drives

13.1 HIWIN servo motorsHIWIN synchronous AC servo motors are available with power ratings of 100 W, 200 W, 400 W and 750 W. The standard motors are equipped with an absolute 17-bit encoder (singleturn or multiturn), and are available with or without a motor brake.

13.2 HIWIN D2T servo driveThe compact HIWIN D2T servo drive is specially optimised for HIWIN servo motors and is available in the performance classes 100 W, 400 W and 1,000 W. The D2T drive offers the following properties:

Fully digital, vector-controlled drive Autotuning function Vibration suppression Error compensation Integrated PLC function Plug-in connections for quick exchange 2-line alphanumeric display with 4 control keys on the drive Digital pulse-direction interface and analogue ±10 V interface Position control, speed control and torque control Inputs/outputs which can be parameterised Optional EtherCAT interface with CoE (CAN over EtherCAT) protocol and DS402

drive profile Optional mega-ulink interface Efficient and freely available “Lightening” commissioning software

Table 13.1 HIWIN servo motors for linear axes HM-B, HM-S, HT-B, HT-S and double axes HD

Motor type Order code DescriptionFRLS10 FRLS10206A4A AC servo motor 100 WFRLS10 FRLS102B6A4A AC servo motor 100 W with brakeFRLS20 FRLS2020606A AC servo motor 200 WFRLS20 FRLS202B606A AC servo motor 200 W with brakeFRMS40 FRMS4020606A AC servo motor 400 WFRMS40 FRMS402B606A AC servo motor 400 W with brakeFRMS75 FRMS7520608A AC servo motor 750 WFRMS75 FRMS752B608A AC servo motor 750 W with brake

Suitable flange types for HM-B linear axes and HD double axes can be found in Table 12.1 on Page 96 ff.,for HT-B linear tables in Table 12.2 on Page 100 ff. and for HM-S linear axes and HT-S linear tables in Table 12.12 on Page 115 ff.

More information about the HIWIN servo motors and about the D2T servo drives can be found in the catalogue „Drives and Servo Motors“ on www.hiwin.de

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Linear axes and axis systems HXHIWIN servo motors and drives/Accessories

13.3 HIWIN D1-N servo drive for linear tables with linear motor HT-LThe HIWIN servo drive amplifier D1-N has been specifically designed to suit the linear motors in linear tables HT-L. The D1-N drive offers the following properties:

Fully digital, vector-controlled drive amplifier Autotuning function Vibration suppression Digital, analogue, EnDat 2.2 and resolver encoder interfaces Integrated SPS function All connections feature connectors for quick exchange 2-line alphanumeric display with 4 control keys on the drive amplifier Position control, speed control and torque control Inputs/outputs can be parameterised Optional EtherCAT interface with CoE (CAN over EtherCAT) protocol CiA 402 drive profile STO safety function according to IEC61800-5-2 Efficient and freely available “Lightening” commissioning software with real-time

oscilloscope, FFT analysis as well as Bode and Nyquist diagrams

More information about the D1-N servo drives can be found in the catalogue „Drives and Servo Motors“ on www.hiwin.de

131HX-03-0-EN-1810-K

14. Accessories

14.1 Clamping profilesClamping profiles are convenient devices for installing the linear axis to the machine frame from above. The clamping profiles can be swivelled into the sides of the axis’ profile groove. Sets are available with four clamping profiles.

Fig. 14.1 Short and long clamping profiles

Fig. 14.2 Dimensional drawing of short clamping profile

Fig. 14.3 Dimensional drawing of long clamping profile

Table 14.1 Article numbers and dimensions for short clamping profiles

Suitable for linear axis

Type A B C D Ø E Ø F G Suitable screw Article number, 4 pcs.

HM040/HT100 Size 5 18.0 10.5 14.1 6.0 10 5.5 6.85 DIN 912 M5 25-000517HM060 Size 6 25.6 20.9 19.6 9.5 11 6.6 10.00 DIN 912 M6 25-000518HT150 Size 6 26.1 15.9 19.6 8.5 11 6.6 10.00 DIN 912 M6 25-001023HM080 1)/HM120/HT200/HT250

Size 8 28.0 22.0 19.5 8.0 15 9.0 10.00 DIN 912 M8 25-000519

1) StandardUnit: mm

Table 14.2 Article numbers and dimensions for long clamping profiles

Suitable for linear axis

Type A B C D Ø E Ø F G Suitable screw Article number, 4 pcs.

HM080/HM120 1)/HT200 1)/HT250 1)

Size 8 28.0 22.0 19.5 8.0 15.0 9.0 10.0 DIN 912 M8 25-000520

1) Standard Unit: mm

(A) A ØEØF

D

B

C

G

18 40 ±0.176

A

A – A

A

(A) A ØEØF

D

B

A – A

C

G

15 40 ±0.1 40 ±0.1110

A

A


132

14.2 T nutT nut for the frictional connection of the linear axis. Flexible fastening options through the grooves on the side and on the bottom of the axis profile. Sets are available with ten T nuts.

14.3 Centring sleeveCentring sleeves that are inserted in the carriage’s mounting holes for precise, repeat-able load bearing. Sets are available with ten centring sleeves.

Fig. 14.4 Dimensional drawing of T nut

Fig. 14.5 Dimensional drawing of centring sleeve

Table 14.3 Article numbers and dimensions for T nuts

Suitable for linear axis Type A B C Article number, 10 pcs.HM040/HT100 Size 5 M4 3.0 11.5 M4 20-000528HM040/HT100 1) Size 5 M5 4.0 11.5 M5 20-000529HM060/HT150 Size 6 M5 4.5 17.0 M5 20-000530HM060/HT150 1) Size 6 M6 5.5 17.0 M6 20-000531HM080/HM120/HT200/HT250 Size 8 M5 7.5 23.0 M5 20-000532HM080/HM120/HT200/HT250 Size 8 M6 7.5 23.0 M6 20-000533HM080/HM120/HT200/HT250 1) Size 8 M8 7.5 23.0 M8 20-0005341) Preferred type for axis mounting Unit: mm

Table 14.4 Article numbers and dimensions for centring sleeves

Suitable for linear axis A Ø D1 Ø D2 Article number, 10 pcs.HM040/HT100 4 5.5 8 h6 25-000510HM060/HT150 4 6.5 8 h6 25-000511HM080/HT200 4 9.0 12 h6 25-000512HM120/HT250 4 11.0 15 h6 25-000513

Unit: mm

C

BA

Ø D1Ø D2 A

133HX-03-0-EN-1810-K

14.4 Groove coverCover for the fastening groove. Length: 2 m. Sets are available with five groove covers.

14.5 Limit switchInductive limit switch as NC or NO contact. A screw (M3 × 12) and nut (DIN EN ISO 4035) is necessary to fix the sensor to the axis profile. The limit switch is supplied as standard with plug or open cable end. Set including mounting material.

Fig. 14.6 Groove cover for linear axes HM/HT

Fig. 14.7 Limit switch for linear axes HM-B/HM-S

Table 14.5 Article numbers for groove covers

Suitable for linear axis Type Article number, 5 pcs.HM040/HT100 Size 5 25-000514HM060/HT150 Size 6 25-000515HM080/HM120/HT200/HT250 Size 8 25-000516

Table 14.6 Limit switch options

Option Article numberLimit switch with 100 mm cable, plug (NC) 25-000786Limit switch with 4 m cable (NC) 25-000787Limit switch with 5 m cable (NO) 25-000788


134

14.6 Extension cable for limit switchCable with 3-pin M8 round connector on the limit switch side and exposed wires on the other cable end.

14.7 Damping elementThe damping element is needed to switch the limit switches at both of the carriage’s end positions (at stroke 0 and stroke max). It can be attached on the left and right of the carriage. Set including mounting material.Article number HM: 25-000785Article number HT: 25-001031

14.8 Motor cable for HT-L linear tableMotor cable suitable for linear tables HT-L. Open cable end.

Fig. 14.8 Extension cable for limit switch

Fig. 14.9 Damping element for linear axes HM/HT

Fig. 14.10 Motor cable for HT-L linear table

Table 14.7 Extension cable for limit switch

Length [m] Article number3 8-10-02755 8-10-02767 8-10-0277

10 8-10-027815 8-10-0279

Table 14.8 Motor cable for HT-L linear table

Length [m] Article number3 8-10-12145 8-10-1215

10 8-10-1217

135HX-03-0-EN-1810-K

14.9 Encoder cable for incremental positioning measuring systemCable for incremental positioning measuring system (option A, B, D, E) for HT-L linear table. Option of open cable end or cable end that is compatible with D1-N.

14.10 Encoder cable for absolute positioning measuring systemCable for absolute positioning measuring system (option T) for HT-L linear tables. Open cable end.

Fig. 14.11 Encoder cable for incremental positioning measuring system

Fig. 14.12 Encoder cable for absolute positioning measuring system

Table 14.9 Encoder cable for incremental positioning measuring system (option A, B, D, E)

Length [m] Cable end Article number3 Suitable for D1-N: 1 VPP, TTL 8-10-12305 Suitable for D1-N: 1 VPP, TTL 8-10-1231

10 Suitable for D1-N: 1 VPP, TTL 8-10-12333 Suitable for D1-N: 1 VPP, digital Hall-effect sensor 8-10-11955 Suitable for D1-N: 1 VPP, digital Hall-effect sensor 8-10-1196

10 Suitable for D1-N: 1 VPP, digital Hall-effect sensor 8-10-11983 Suitable for D1-N: TTL, digital Hall-effect sensor 8-10-11715 Suitable for D1-N: TTL, digital Hall-effect sensor 8-10-1172

10 Suitable for D1-N: TTL, digital Hall-effect sensor 8-10-11743 Open cable end 8-10-12075 Open cable end 8-10-1208

10 Open cable end 8-10-1210

Table 14.10 Encoder cable for absolute positioning measuring system

Length [m] Article number3 8-10-12075 8-10-1208

10 8-10-1210


136

Fig. 14.13 Journal dimensions

Table 14.11 Article numbers for separators

Suitable for linear axis Article number, 20 pcs.HT-L HS (X-axis) HS (Y-axis)150, 200, 250 21 21, 2, 23 8-05-0336— 22, 23 — 8-5-0337

Table 14.12 Article numbers and dimensions for journal

Linear axis A [mm] B [mm] E (Screw) Ø D1 [mm]

Ø D2 [mm]


Mass inertia moment [kgmm²]

Transferable torque (calculated) [Nm]

Article number

HM040B 18 5 ISO 4762 M4 × 30 14 h7 25 h9 4.5 1.21 17 25-000174HM060B 22 8 ISO 4762 M6 × 45 20 h7 32 h9 10.0 5.37 36 25-000175HM080B 30 8 ISO 4762 M8 × 55 25 h7 45 h9 25.0 17.70 81 25-000176HM120B 30 10 ISO 4762 M10 × 60 32 h7 55 h9 55.0 55.70 213 25-000177

14.11 Separators for energy chainSeparators for separating the cables within the energy chain. By default, the energy chain is equipped with a separator in each second chain link. Additional separators are available in sets of 20 pieces.

14.12 Journal for HM-B linear axisThe journal can be clamped to each side of the drive wheel. It can be used to adapt the input/output drive, synchronous drive, encoder attachment, etc.

AE

ØD1

ØD2

B

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14.13 Synchronous shaftIn the case of double axes, the synchronous shaft transfers the drive torque from the powered to the passenger axis. In addition to the actual synchronous set, the set also contains the coupling elements and the adapters.

14.13.1 Order code for synchronous shaft

14.13.2 Spacer

Ø sh

aft

D

ds

Table 14.13 Dimensions of synchronous shaft

Suitable for double axis D min D max Ø shaft Ø dsHD1/HM040B 160 1,500 40 14HD2/HM060B 180 2,000 50 20HD3/HM080B 180 2,400 50 25HD4/HM120B 240 3,000 80 35

Unit: mm

Table 14.14 Article numbers for spacer

Suitable for double axis Suitable for synchronous shaft Article numberHD1/HM040B HZS40HM040Bxxxx 1) 25-000730HD2/HM060B HZS50HM060Bxxxx 1) 25-000731HD3/HM080B HZS50HM080Bxxxx 1) 25-000731HD4/HM120B HZS80HM120Bxxxx 1) 25-0007331) xxxx = Distance between axes D

HIWIN synchronous shaft

Shaft diameter [mm]:405080

Axis size:HM040BHM060BHM080BHM120B

Distance between axes D [mm]

HZS 50 HM060B 1000

If not installed horizontally, the synchronous shaft must be fitted with the spacer disc. This prevents metal-on-metal contact in the lower coupling.


138

14.14 HIWIN lubricants

Table 14.15 Recommended HIWIN grease

Grease type Application Quantity unitCartridge 400 g Can 1 kg

G04 High speed

Article number: 20-000345 Article number: 20-000346

Table 14.16 Recommended HIWIN grease gun

Article number Description Scope of delivery Comment20-000333 Grease gun GN-400C incl. set

of lubrication adapter and nozzles (see Fig. 14.14)

Grease gun GN-400-C consisting of: Grease gun Hydraulic coupling A1 suitable for conical grease nipples acc. to DIN 71412,

outer diameter 15 mm Hollow mouthpiece A2 suitable for conical or ball grease nipples acc. to DIN

71412/DIN 3402, outer diameter 10 mm Set of lubrication adapter and nozzles

Suitable for 400 g cartridge or direct filling

Table 14.17 Grease nipples M4 × 0.7

Article number Linear axes HM Linear axes HT Picture20-000325 Standard Standard: HT100

Option: HT150, HT200, HT250

20-000538 Option Standard: HT150, HT200, HT250Option: HT100

Fig. 14.14 Grease gun GN-400C

14.15 HIWIN grease nipplesGrease nipples suitable for HM and HT (all sizes).

Linear Actuators

Linear Motor Components

Linear Axes

Ballscrews Linear Motor Systems

Rotary Tables

Robots

Linear Guideways

Drives & Servo Motors

GermanyHIWIN GmbHBrücklesbünd 2D-77654 OffenburgPhone +49 (0) 7 81 9 32 78 - 0Fax +49 (0) 7 81 9 32 78 - [email protected]

TaiwanHeadquartersHIWIN Technologies Corp.No. 7, Jingke Road Taichung Precision Machinery ParkTaichung 40852, TaiwanPhone +886-4-2359-4510Fax [email protected]

TaiwanHeadquartersHIWIN Mikrosystem Corp.No. 6, Jingke Central Road Taichung Precision Machinery ParkTaichung 40852, TaiwanPhone +886-4-2355-0110Fax [email protected]

ItalyHIWIN SrlVia Pitagora 4I-20861 Brugherio (MB)Phone +39 039 287 61 68Fax +39 039 287 43 [email protected]

PolandHIWIN GmbHul. Puławska 405a PL-02-801 WarszawaPhone +48 22 544 07 07Fax +48 22 544 07 [email protected]

SwitzerlandHIWIN Schweiz GmbHEichwiesstrasse 20CH-8645 JonaPhone +41 (0) 55 225 00 25Fax +41 (0) 55 225 00 [email protected]

SlovakiaHIWIN s.r.o., o.z.z.o.Mládežnicka 2101SK-01701 Považská BystricaPhone +421 424 43 47 77Fax +421 424 26 23 [email protected]

Czech RepublicHIWIN s.r.o.Medkova 888/11CZ-62700 BrnoPhone +42 05 48 528 238Fax +42 05 48 220 [email protected]

France HIWIN [email protected]/fr

NetherlandsHIWIN [email protected]

AustriaHIWIN [email protected]

SloveniaHIWIN [email protected]

HungaryHIWIN [email protected]

ChinaHIWIN Corp.www.hiwin.cn

JapanHIWIN [email protected]

USAHIWIN [email protected]

KoreaHIWIN Corp.www.hiwin.kr

SingaporeHIWIN Corp.www.hiwin.sg

Linear Axes

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Positioning Systems - Hiwin