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PCAPP Update
28 May 2014
Safety
As of April 30, 2014
PCAPP staff has accomplished:
734 Safe Work Days
4,082,176 Safe Work Hours
VPP Application Submitted
2
Staffing – 1,018 employees
3
Bechtel Pueblo Team non-manual: 938
Pueblo
–241 Pueblo County hires
– 58 Colorado hires
–639 From Other Locations
Construction Workers:80
–Bechtel direct-hire – 50
–Subcontractor personnel – 30
Staffing Update
Upcoming Recruiting
Events:
May 22 -
Veterans Job Fair –
Colorado Springs,
Colorado
July 8-
Resume Writing
Workshop—Pueblo
Workforce Center
Hires v. Vacancies Pueblo County Applicants v. Hires
PCAPP Staffing Actuals
0
200
400
600
800
1000
1200
Jul-1
3
Aug-1
3
Sep-1
3
Oct-
13
No
v-1
3
De
c-1
3
Jan-1
4
Feb
-14
Ma
r-1
4
Apr-
14
Ma
y-1
4
Jun-1
4
Jul-1
4
Aug-1
4
Sep-1
4
Oct-
14
No
v-1
4
De
c-1
4
Jan-1
5
Feb
-15
Ma
r-1
5
Apr-
15
Ma
y-1
5
Jun-1
5
Jul-1
5
Aug-1
5
Sep-1
5
Sta
rt O
ps
Medical
Maintenance
Ops Support
Operations
Laboratory
Other
Actuals
1086
0
5
10
15
20
25
30
35
40
45
50
Filled Positions
Filled Positionscontaining PuebloCounty Applicants
Pueblo County NewHires
0
10
20
30
40
50New Hires PuebloCounty
New Hires fromColorado
New Hires fromOther (IncludesTransfers)
Positions Filled
4
Recruiting Efforts
5
Pueblo Community College Technical Career Fair on May 16 (above) and
May’s classified ad featuring local hire Jenny Owens
SYSTEMIZATION - 55% COMPLETE
APB 67%
ERB 66%
BTA 59%
As of May 2014
System Complete
UTILITIES 86%
HVAC 82%
FACILITIES 82%
6
Mar May Jul Sep Nov Jan 2015 Mar May Jul Sep
7
- Baseline
2014 Mar May Jul Sep NovJan
2015
Mar May Jul Sep 2015
120 daysHVAC Test &
Balance24 March 2014 - 21 July 2014
56 days
ERB Provisional Ops 30 September 2014 - 24 November 2014
28 days
Yard Provisional Ops 17 July 2014 - 13 August 2014
56 days
APB Provisional Ops 25 November 2014 - 19 January 2015
21 days
Integrated SYS Testing 20 January 2015 - 9 February 2015
30 days
Final HVAC 10 February 2015 - 11 March 2015
105 days
Optimization 12 March 2015 - 24 June 2015
56 days
BTA Provisional Ops 19 November 2014 - 13 January 2015
14 days
IOD 25 June 2015 - 8 July 2015
14 days
Fix Cat 1 Findings 9 July 2015 - 22 July 2015
60 daysEndorsement 23 July 2015 –
20 September 2015
START 21 September 2015
Systemization Schedule Overview
BTA Risk Reduction
What we are doing
• Identified BTA risks
• Defined mitigation actions
• Provided preliminary estimates of costs and benefits associated with BTA risk reduction implementation
• Optimizing BTA Systemization activities (biotreatment [ICB], bioreactor off-gas treatment, BRS, & WRS)
• Integrate proposed execution and implementation plan into IMS working file to indicate viability and benefits
• Accelerate BTA Provisional Ops
• Provide multiple opportunities for early BTA hands-on operator access and training for normal and off-normal Ops
8
BTA Risk Reduction
Four Key Mitigation Actions
• Perform enhanced water testing (2 parts: temp and ph control)
• Perform respirometry study (performed in laboratory)
• Perform BRS saltwater test
• Perform BTS/BRS surrogate hydrolysate test
Brine Reduction
System
9
BTA Risk Reduction
Benefits• Establish baseline operating temps
for ICBs
• Identify the optimal seed for BTS startup
• Evaluate dewatering performance and salt cake waste
• Demonstrate BRS effluent meets the water quality standards for recycle to the process water tanks
• Provide the forum for early training and hands-on operator access and use of BTA equipment and SOPs
• Demonstrate early TDG removal capability and provide a BTS module of full-rate processing at the start of Pilot Testing
10
2014May Jul Sep Nov
Jan
2015Mar May Jul Sep 2015
Today
Start of Agent Operations
Systemization Complete
BTA Provisional Ops
B14 System Demo Complete
B04 System Demo Complete
BT03 & BT04 System Complete
TDG #3(Optional
)TDG #2TDG #1TDG P.O.
Surrogate Test Material Procurement
Temp Mod Material
Procurement
Transition to Agent OpsSurrogate Testing
Field Work
Temp Mod
Design
Data Sheets
Salt Water TestField WorkTemp Mod DesignData
Sheets
Temp Mod Material
Procurement
Salt Water Test Material Procurement
Salt
Water
Testing
Surrogat
e Testing
Review &Add
Test Procedure Development
Test Plan
DevelopmentTest Plans
&
Procedure
sEWT Test 1B
EWT Test 1A*
Enhanced
Water Testing
BTA Risk Reduction Schedule
11
System Turnover
12
Significant progress was made when two systems—the natural gas system and the sanitary waste system—were turned over to the Operations team.
Agent Filtration Area
13
The last two of 10 plenums in the AFA have completed systemization testing, rendering them ready to receive cascading air flow. The plenums contain 180 pre-filters, 340 HEPA filters and 2,960 charcoal adsorber cells, weighing more than 123 tons.
Rep. Tipton Staffer Tour
14
PCAPP Project Manager Rick Holmes (second from left) and Operations Manager Kim Jackson give Regional Director Brian McCain, Constituent Services Representative (left) Doug Fitzgerald and Caseworker Robert Galena (right) from Rep. Scott Tipton’s office a tour of the facility on May 8.
Hazard School Board
15
PCAPP Employees learned a valuable lesson about the hazards associated with texting while driving as part of Safety’s Hazard School Board last month.
College Partnership
16
Pueblo Community College (PCC) Mechanical Systems Instructor Troy Bodle (right) assists PCAPP welder PetaKrajewski during a welding class. PCAPP has enlisted PCC to train eight PCAPP welders in titanium welding.
17
May 2014 Construction Update
18
May 2014 Construction Update
19
May 2014 Construction Update
Change House
Environmental
Enclosure #1
Environmental
Enclosure #3
Laboratory
PCAPP EDS Site Overview
20
PCAPP EDS Safety
As of April 30, the PCAPP EDS project staff has accomplished:
20 Safe Work Days
2,497 Safe Work Hours
21
Workers smooth concrete on May 8 after the first concrete slab pour for Environmental Enclosure #1.
PCAPP EDS ConstructionStaffing –26 employees
Construction
Workers: 6
–Subcontractor personnel – 20
A worker sets screws for the forms in preparation for the concrete slab pour for Environmental Enclosure #2
22
NOT STARTED
IN PROGRESS (POTENTIAL ISSUES)
IN PROGRESS (NO ISSUES)
COMPLETE
Key Milestone
DESIGN START (DEC 2013)
SITE DESIGN COMPLETE (MAR 2014)
CONSTRUCTION STARTS (27 MAR 2014)
CONSTRUCTION COMPLETE (OCT 2014)
E-DAY – EDS START OF
AGENT OPERATIONS (OCT 2014)
CONSTRUCTION CONTRACT AWARD (NOV 2013)
PEO ACWA PROGRAMMATIC DECISION TO SELECT EDS TECHNOLOGY (APR 2013)
PCAPP EDS Schedule(JPME-P Working Schedule)
CONCRETE POURS BEGIN (17 APR 2014)
MODULES (COMMAND POST, CHANGE HOUSE, TREATY TRAILER, ETC.)
BEGIN TO ARRIVE (MAY 2014)
MILITARY FABRIC STRUCTURES FOR EDS ENVIRONMENTAL
ENCLOSURES ARRIVE (JUN 2014)
ARRIVAL OF FIRST EDS UNIT (AUGUST 2014)
23
PCAPP EDS Permitting Progress
NOT STARTED
IN PROGRESS (POTENTIAL ISSUES)
IN PROGRESS (NO ISSUES)
COMPLETE
Key Milestone
CLASS III PERMIT MODIFICATION SUBMITTED TO CDPHE (24 OCT 2013)
STATE APPROVAL OF TEMPORARY AUTHORIZATION
FOR CONSTRUCTION (7 MAR 2014)
SITE CONSTRUCTION START (27MAR 2014)
APPROVAL OF CLASS III MODIFICATION
FOR OPERATIONS (SEP 2014)
E-DAY – EDS START OF AGENT
OPERATIONS (OCT 2014)
PCD RCRA PERMIT RENEWED (JAN 2014)
SUBMIT CERTIFICATE OF DESIGNATION (CD) (DEC 2013)
PEO ACWA PROGRAMMATIC DECISION TO SELECT EDS TECHNOLOGY (APR 2013)
APPROVAL OF CD FOR OPERATIONS
(OCT 2014)
COUNTY APPROVAL OF TEMPORARY AUTHORIZATION
FOR CONSTRUCTION (26 MAR 2014)
RECORD OF ENVIRONMENTAL CONSIDERATION (DEC 2013)
24
Site Progress
25
Processing dirt, the job of mixing the fill with water under the weight of heavy equipment, makes for better compaction when it’s later moved into the enclosures as a base for the slabs that will be poured.
Site Progress
26
Measure twice, dig once. A worker confirms the depth of the trench being carved out. This for the pipes that will be part of the fire line that will serve the EDS site when complete.
Questions?
27
Acting Principal Deputy Assistant Secretary of Defense Dr. A. Tom Hopkins (third from left), Program Executive Officer ACWA Conrad Whyne (second from left) and PCAPP Project Manager Rick Holmes, listen to Jake Torres explain the munition process in the Vapor Containment Room.
