FAGOR AUTOMATION MAB

Ref.1704

MAB Quick Reference

Original instructions

FAGOR AUTOMATION

FAGOR AUTOMATION

Fagor Multi-Axis Box and Motors Quick Reference. Ref.1704 MABQR-3/40

WARRANTY TERMS

FAGOR AUTOMATION guarantees its products for the period of time withthe exceptions indicated below, against defects in design, materials usedand manufacturing process that affect the correct operation of the product.

The warranty period will have an initial duration of 24 months, applicableto all FAGOR products from the date the material is shipped to thecustomer. The machine manufacturers or distributors will have amaximum period of 12 months from the time the product leaves FAGORAUTOMATION warehouse to register the warranty. If the manufacturer,distributor and/or end user registers or informs FAGOR AUTOMATIONregarding the final destination, date of installation and identification of themachine through any of the methods described by FAGOR AUTOMATIONProduct Warranty registration process, this warranty will be commence for24 months period from the date of registration, with a maximum limit of 36months from the time the product leaves the facilities of FAGORAUTOMATION; i.e., the period between the product shipping date and thedate the warranty ends must not exceed a total of 36 months.

If a product has never been registered, the warranty period will end 24months from the time the product leaves FAGOR AUTOMATION'swarehouses. After this period, a warranty extension contract, for thematerial, must be executed or a specific agreement reached withFAGOR AUTOMATION.

In the case of new replacement parts, the applicable warranty will be 12months. With repaired products or in those cases where the productexchange option was used, during outside product warranty period-theapplicable warranty will be provided by the corresponding repair center.When a repair estimate is provided it pertains to a specific defective item/shence the warranty only covers the replaced part.

FAGOR guarantees to provide service for all current products and until 8years after the date they are removed from the current catalog includingrepair, providing replacement part service or replacing the product withanother identical or equivalent model. A backward compatible solution isavailable for most products i.e. the product can be upgraded to a newermodel.

It is entirely up to FAGOR to determine whether the repair is to beconsidered under warranty.

During the warranty period, and following identification and diagnosis,FAGOR AUTOMATION will only repair or replace the product/partassessed to be defective. FAGOR AUTOMATION is not liable for anyother compensation.

FAGOR AUTOMATION at its sole discretion reserves the right either torepair or replace the affected product during warranty period.

This product warranty covers all costs of materials and labor to repair orcorrect the cause of defect. The repairs will be carried out at the facilitiesof FAGOR AUTOMATION, unless it is agreed between FAGORAUTOMATION and the CUSTOMER to carry out the repairs on thepremises of the CUSTOMER or end user. Unless there is a specificagreement in cases of onsite repair all expenses related to diagnosis,labor, travel expenses, shipping costs, etc. are excluded and will be billedaccord ing to FAGOR AUTOMATION's estab l ished ra te. Thecustomer/user will be notified in advance of the estimate of charges whenapplicable.

The part/s replaced under warranty will be a property of FAGORAUTOMATION.

FAGOR AUTOMATION offers to its customers an extension to thestandard warranty and comprehensive warranty services throughSERVICE CONTRACTS that meet the diverse needs of customers.

Excluded from this warranty are:

a) Deteriorated/Defective components as the result of mishandling, inviolation of safety rules or the technical specifications of the product,inadequate monitoring or any type of negligence on behalf of theCUSTOMER.

b) Defects caused by improper handling, assembly and/or installation bythe CUSTOMER or caused by modifications or repairs carried out withoutthe consent of FAGOR AUTOMATION.

c) Defects caused due to specific materials, fluids/coolants, electricitypower or services used by the CUSTOMER.

d) The malfunctions caused by unforeseen circumstances or forcemajeure (weather or geological events) and accidents or any other type ofnatural disaster.

e) In a general sense, any indirect, consequential and/or collateral damage.

f) Damage caused during transport.

All service requests during the warranty period must be communicated toFAGOR AUTOMATION, identifying the product (serial number), describingin detail the symptoms observed, the reason for the malfunction (if known)and its scope.

All components replaced within the warranty period are covered by thewarranty until the expiration of the original warranty period of the product.

The warranty offered by FAGOR AUTOMATION will become null and voidin the event that the CUSTOMER fails to comply with the installation andoperation requirements and recommendations regarding preventive andcorrective maintenance as indicated in product manuals.

SAFETY CONDITIONS

Read the following safety instructions in order to prevent harmingpeople and damage to this product or to the products connected to it.FAGOR AUTOMATION shall not be held responsible of any physical ormaterial damage originated from not complying with these basic safetyrules.

Original manual

Any translation of the original manual (spanish or english) will replace thephrase ORIGINAL INSTRUCTIONS with TRANSLATION OF THEORIGINAL INSTRUCTIONS.

Do not handle the connectors while the unit is connected to mainsBefore handling the connectors (mains, moving power, feedback, etc.)make sure that the unit is not connected to mains.

Use the right mains cablesIn order to avoid risks, use only the mains cables recommended for this unit.

Avoid electrical shocksTo avoid electric shocks and the risk of fire, do not apply electrical voltagebeyond the range indicated in this manual.

Ground connectionIn order to avoid electrical shocks, connect the ground terminal of this unitto the main ground point. Also, before connecting the inputs and outputs,make sure that the ground connection has been done.

Before turning the unit on, make sure that it is connected to groundIn order to avoid electrical shocks, make sure that it has been connectedto ground.

Ambient conditionsRespect the limits of temperature and relative humidity indicated in thetechnical characteristics of this manual.

Do not operate this unit in explosive environmentsIn order to avoid risks, harm or damages, do not work in explosiveenvironments.

Working environmentThese electrical units are ready to be used in industrial environments andcomply with the current Directives and regulations of the EuropeanCommunity.

DUAL-USE products. Products manufactured by Fagor Automation S.Coop. included on the list of dual-use products according to regulation(UE) Nr 1382/2014. Their product identification includes the text -MDUand require an export license depending on destination.

MANDATORY. Always use the latest ·man_mab_ hard.pdf·manual reference, available on FAGOR's corporate website.http://www.fagorautomation.com.

MANDATORY.To obtain detailed information regarding thesafety system of the MAB system, see section on SAFETYCONDITIONS of the ·man_mab_hard.pdf· manual.See chapter 9 of the ·man_mab_hard.pdf· manual for anyinformation on FUNCTIONAL SAFETY of the MAB system.

WARNING. Do not access the inside of this unit.Only personnel authorized by FAGOR AUTOMATION mayaccess the interior of this unit.

MABQR-4/40 Fagor Multi-Axis Box and Motors Quick Reference. Ref.1704

SYNCHRONOUS MOTORS

ELECTRICAL CHARACTERISTICS

Electrical limitations for a synchronous motor

1. Curves for torque limitation by voltage depending on type of statorwinding.

2. Curve for thermal torque limitation in continuous duty S1 (100 K)with fan where T=100 K at the winding.

3. Curve for thermal torque limitation in continuous duty S1 (100 K)without fan where T=100 K at the winding.

4. Maximum turning speed limitation (in voltage) Nmax.

5. Voltage saturation curves.

Electrical limitations for a motor-drive combination

ZONE 1. Is the permanent duty area (S1 duty) and it is delimited bythe stall motor torque and the torque at rated speed.

ZONE 2. Is the intermittent duty zone.

DEFINITIONSMo. Stall torque. Maximum torque that the motor can supply when therotor is locked and is thermally limited by the temperature increase atthe stator winding (T=100 K). This torque is available for a zero rotorturning speed for an unlimited time period. The stall torque Mo isalways greater than the rated torque Mn.

Io. Stall current. Current circulating through each phase of the statorwinding required to generated the stall torque Mo. This current cancirculate for an unlimited time.

Mn. Rated torque.Torque that the motor can supply continuously at itsrated speed and is thermally limited by the temperature increase atthe stator winding (T=100 K).

In. Rated current. Current circulating through each phase of the statorwinding required to generated the rated torque Mn.

Pn. Rated power. Power available at rated speed and rated torque. Itsvalue is given in watts by expression: Mn·nN/9550 where Pn (in kW),Mn (in N·m) and nN (in rev/min).

Nmax. Maximum speed. Rotor turning speed limitation due toelectrical restrictions (voltage limits). Note that the maximum value forthis speed is shown in the torque-speed curves given in this manual.

Mp. Peak torque. Maximum torque (limited by current) generated bythe maximum Ip current allowed at zero speed. It is available fordynamic operations such as accelerations, ... The value of this currentis always limited by the control parameter ·CP20· in face of the risk ofexceeding the destruction temperature of the insulation of the statorwinding.

tac. Acceleration time. Time it takes the motor to accelerate from zerospeed to its rated speed with maximum torque.

kt. Torque constant. Torque generated according to the currentsupplied. Its value may be calculated with the division of the stalltorque by the stall current (Mo/Io).

nN. Rated turning speed.

Pcal. Power value given by the expression: Mo·nN/9550 where Pcal(in kW), Mo (in N·m) and nN (in rev/min).

R. Value of the resistance of a phase at an ambient temperature of20°C/68°F. The stator winding has a star configuration.

L. Value of the inductance corresponding to a phase when using three-phase power supply. The stator winding has a star configuration.

J. Rotor moment of inertia.

P. Mass.

WARNING. Note that this data is valid for ambient temperatureor an average cooling temperature of 40°C/104°F.

0 12000

SpeedN (rev/min)

Torque

1

2

3

4

2000 3000 4000

5

6A B C D

M (Nm)

5

4

1

2

3

VOLTAGE LIMITS CHARACTERISTICSMAINS VOLTAGE: 400 Vrms; MOTOR VOLTAGE: 400-4.5%: 382 VrmsMAINS VOLTAGE: 220 Vrms; MOTOR VOLTAGE: 220-4.5%: 210 VrmsMAINS VOLTAGE: 400-15%: 340 Vrms; MOTOR VOLTAGE: 400-15%-4.5%: 325 VrmsMAINS VOLTAGE: 220-15%: 187 Vrms; MOTOR VOLTAGE: 220-15%-4.5%:179 VrmsMAINS VOLTAGE: 400-10%: 360 Vrms; MOTOR VOLTAGE: 400-10%-4.5%: 344 Vrms

Voltage limit

1

2

Limit Torque

Limitation due to max.through the drive

Mlim

RatedTorqueMn

(100 K)Speed (rpm)

Rated SpeednN

Motor Peak TorqueMp

StallTorqueMo

(100 K)

Peak Torque limitedby the drive

Torque (Nm)


FKM2/4/6 MOTORS

GENERAL CHARACTERISTICSThese motors have been manufactured in accordance with theEuropean regulations EN 60204-1 and EN 60034 as instructed by theEuropean Directive 2014/35/EU on Low Voltage (LVD).

TEMPERATURE SENSORAll FKM motors have a KTY84-130 thermistor as thermal protection ofthe motor and it is located in the stator winding. It has a positivetemperature coefficient (PTC) and they should be used in control andmeasurement systems within a range between -40°C/-40°F and300°C/572°F.

OUTSIDE APPEARANCEThe following figure shows the location of the connectors for powerand motor feedback conection:

ROTARY CONNECTORSNote that both the power connector and the feedback connector arerotary making it easier to connect the cable when the installation sorequires. The possible rotating angles are:

CHARACTERISTICS CURVES

FKM SERIES AT 400 V AC

FKM21.60A

Excitation Permanent rare earth magnets (Nd-Fe-B)

Temperature sensorPTC KTY-84-130 thermistor ·discontinued· RTD Pt1000 thermoresistance

Shaft extension Cylindrical without keywayOption: with keyway

Mounting Face flange with through holes

Mounting methods IM B5, IM V1, IM V3 meets IEC 60034-7Mechanical tolerances Normal class N, meets IEC-72/1971

Balancing Class N (class R option) meets DIN 45665Half-key balancing

Usefull life of bearings 20000 hoursType of winding A winding, 400 V ACPairs of poles p=3

Noise emission DIN 45653

Vibration resistance Withstands 1g along the shaft and 3g sideways (take g=9.81 m/s²)

Stator winding insulation class

Class F. Limit temperature 150°C/302°F according to IEC 60034-1

Insulation resistance 500 V DC, 10 M or greaterDielectric rigidity 1500 V AC, 1 minute.

Protection degree Standard configuration IP 64.Seal option: IP 65.

Storage temperature -20°C/+80°C (-4°F/+176°F)Ambient temp. allowed 0°C/40°C (32°F/104°F)Working ambient humidity From 20% to 80% ·non condensing·

Fan Option only available on FKM66 modelsHolding brake Option on all models

Feedback Sinusoidal encoder. Ref. E3/A3

WARNING. The “F class” insulation on the motor keeps itsdielectric properties as long as the temperature does notexceed 150°C/302°F for a cooling temperature of 40°C/104°F.

Sensor type KTY-84-130Resistance at 20°C/68°F 581 Resistance at 100°C/212°F 1000 Sensor connection Feedback cableResponse temperature Break at 145°C ±10°C

TAMB (°C)

R(k

ICONT=2 mA

)

0

1

2

The following figure showsthe resistance of the sensoras a function of the ambienttempera ture (averagevalues).

The wires of the temperaturesensor are included in thefeedback cable.

The temperature sensorKTY-84-130 has polarity.Therefore, watch its polaritywhen connecting it !

MANDATORY. The indicated rotating angle values must beexceeded. We recommend to rotate both connectors onlywhen necessary and not too often. The more times they arerotated, the torque necessary to rotate them wi l ldecrease.They must not be forced permanently.

WARNING. Note that the corresponding cable must beinstalled on each connector. Remember that each cable hasa specific flexibility and, therefore, when handling theconnector with the cable installed, its maximum bendingradius must not be exceeded.

Note. Without FAN

1. Power base connector for the motor+brake (if applicable).

2. Motor feedback base connector.

FKM2/4/6

1

2

A

A

H

H

(1)

(2)

CONNECTOR MOTOR Amax HmaxPOWER (1) FKM 150° 180°SIGNAL (2) FKM2 150° 180°

FKM4 115° 110°FKM6 110° 105°

Note. Certain positions cannot bereached by rotating with thebased mounted.

Approx. max. rotating torque, 8 N·m.Only 5 rotations are allowed in orderto keep the degree of protection.

0

1

2

3

4

5

6

Nm

1/min

FKM21.60A

400V-15%

400V


FKM22.30A

FKM22.50A

FKM22.60A

FKM42.30A

FKM42.45A

FKM42.60A

FKM43.20A

FKM43.30A

0 1000 2000 3000 4000 50000

2

4

6

8

10

Nm

12

14

FKM22.30A

1/min

400V-15%

400V

400V-15%

400V

0

2

4

6

8

10

12

14

0 1000 2000 3000 4000 5000 6000 7000 8000

FKM22.50A

1/min

400V-15%

400V

0

2

4

6

8

10

12

14

0 1000 2000 3000 4000 5000 6000 7000 8000 9000

FKM22.60A

1/min

10000

2000 3000 4000 5000

1/min

5

0

10

15

20

25

FKM42.30A

400V-15%

400V

Nm

0 1000 2000 3000 4000 5000 6000 70000

5

10

Nm

15

20

25

1/min

FKM42.45A

400V-15%

400V

0 1000 2000 3000 4000 5000 6000 70000

5

10

15

20

25

8000 9000

FKM42.60A

1/min

400V-15%

400V

FKM43.20A

48

1/min

42

36

30

24

18

12

6

010000 2000 3000 4000

400V-10%

400V

42

36

30

24

18

12

6

0

Nm

10000 2000 3000 4000

400V

400V-10%

FKM43.30A

1/min


FKM43.40A

FKM44.20A

FKM44.30A...-2

FKM44.40A

FKM62.30A

FKM62.40A

FKM62.60A

FKM63.20A

48

42

36

30

24

18

12

6

010000 2000 3000 4000 5000 6000

400V-15%

400V

1/min

FKM43.40A

0 1000 2000 3000

12

6

0

18

24

30

36

42

48

FKM44.20A

1/min

400V-10%

400V

0

6

12

Nm

18

24

30

36

42

48

0 1000 2000 3000 4000

FKM44.30A.2

1/min

400V-10%

400V

0 1000 2000 3000 4000 5000 60000

6

12

Nm

18

24

30

36

42

1/min

FKM44.40A

400V-15%

400V

0 1000 2000 3000 4000 50000

5

10

Nm

15

20

25

30

35

40

1/min

FKM62.30A

400V-15%

400V

0 1000 2000 3000 4000 5000 6000 70000

5

10

Nm

15

20

25

30

35

40

1/min

FKM62.40A

400V-15%

400V

400V-15%

400V

0

5

10

Nm

15

20

25

30

35

40

0 1000 2000 3000 4000 5000 6000 7000 8000 9000

FKM62.60A

1/min

FKM63.20A

10000 2000 3000

1/min 0

Nm

10

20

30

40

50

60

70

400V-10%

400V


FKM63.30A

FKM63.40A

FKM64.20A

FKM64.30A

FKM64.40A

FKM66.20A...-2

FKM66.30A

1/min

FKM63.30A

400V-15%

400V

40

0

Nm

10

20

30

50

60

10000 2000 3000 4000 5000

40

0

Nm

10

20

30

50

60

10000 2000 3000 4000 5000 6000

1/min

FKM63.40A

400V-15%

400V

0 1000 2000 30000

10

20

Nm

30

40

50

60

70

1/min

FKM64.20A

400V-10%

400V

0 1000 2000 3000 4000 50000

10

20

Nm

30

40

50

60

FKM64.30A

1/min

400V-15%

400V

0 1000 2000 3000 4000 5000 60000

20

Nm

30

40

50

60

70

10

FKM64.40A

1/min

400V-15%

400V

400V-10%

400V

FKM66.20A.2

0 1000 2000

1/min0

20

30

40

50

60

70

10

80

90

100

0

10

20

30

40

50

60

70

80

90

100

1/min

FKM66.30A

Nm

0 1000 2000 3000 4000 5000

400V-15%

400V


TECHNICAL DATA

FEED AXIS MOTORS - A/B/C AXES ASSOCIATIONSee section MOTOR-AXIS ASSOCIATION.

POWER AND FEEDBACK CONNECTORS

DIMENSIONS

MOTORSS

tall

to

rque

Pea

k

torq

ue

Rat

ed

spee

d

Sta

ll

curr

ent

Pea

k

curr

ent

Cal

cula

tion

pow

er

Tor

que

co

nsta

nt

Acc

eler

atio

n tim

e

Indu

ctan

ce

per

pha

se

Res

ista

nce

pe

r ph

ase

Iner

tia

Mas

s

Mo Mp nN Io Imax Pcal kt tac L R J PN·m N·m rpm A A kW Nm/A ms mH kg·cm² kg

FKM21.60A 1.7 7 6000 2.8 11 1.1 0.6 14.4 7.7 2.600 1.6 4.2FKM22.30A 3.2 13 3000 2.4 10 1.0 1.3 7.0 16 3.950 2.9 5.3FKM22.50A 3.2 13 5000 4.0 16 1.7 0.8 11.7 5.8 1.400 2.9 5.3FKM22.60A 3.2 13 6000 4.5 18 2.0 0.7 14.0 4.6 1.100 2.9 5.3FKM42.30A 6.3 25 3000 4.6 19 2.0 1.3 10.7 8.6 1.450 8.5 7.8FKM42.45A 6.3 25 4500 6.9 28 3.0 0.9 16.0 3.9 0.675 8.5 7.8FKM42.60A 6.3 25 6000 8.5 34 3.9 0.7 21.3 2.6 0.450 8.5 7.8FKM43.20A 9.0 36 2000 3.9 15.7 1.88 2.30 9.7 14.5 1.720 16.7 11.7FKM43.30A 9.0 36 3000 6.2 25 2.82 1.45 14.5 6.2 0.755 16.7 11.7FKM43.40A 9.0 36 4000 9.4 38 3.77 0.95 19.4 2.4 0.315 16.7 11.7FKM44.20A 11.6 47 2000 4.6 19 2.4 2.5 7.4 14.51 1.720 16.7 11.7FKM44.30A-2 11.6 47 3000 7.0 28 3.6 1.65 11.1 6.16 0.755 16.7 11.7FKM44.40A 11.6 47 4000 10.7 43 4.9 1.1 14.9 2.4 0.315 16.7 11.7FKM62.30A 8.9 35 3000 7.1 28 2.8 1.2 14.3 7.2 0.770 16.0 11.9FKM62.40A 8.9 35 4000 9.3 37 3.7 0.9 19.1 4.1 0.440 16.0 11.9FKM62.60A 8.9 35 6000 13.1 52 5.6 0.6 28.7 2.1 0.225 16.0 11.9FKM63.20A 12.5 51 2000 5.3 21.3 2.6 2.35 12.1 13.2 0.935 29.5 17.1FKM63.30A 12.5 51 3000 10.3 40.6 3.9 1.21 18.1 3.8 0.280 29.5 17.1FKM63.40A 12.5 51 4000 16.2 64.0 5.2 0.77 24.2 2.1 0.160 29.5 17.1FKM64.20A 16.5 66 2000 6.5 26 3.4 2.53 9.3 13.16 0.935 29.5 17.1FKM64.30A 16.5 66 3000 12.1 48 5.2 1.4 14.0 3.8 0.285 29.5 17.1FKM64.40A 16.5 66 4000 16,2 64 6.9 1.0 18.7 2.1 0.160 29.5 17.1FKM66.20A-2 23.5 94 2000 9.4 37 4.9 2.5 9.57 8.82 0.410 43.0 22.3FKM66.30A 23.5 94 3000 16.4 66 7.4 1.4 14.3 2.6 0.170 43.0 22.3

97 (3.82)80 (3.15) 27

(1.06

)

MC-20/6

Outside view of the motor power connector

1

24

5

6 (1)

MC-20/6SEALING: IP 65PIN SIGNAL126345

U PHASEV PHASEW PHASEPEBRAKE [+]BRAKE [-]

(1)

FKM2/4/6

PIN SIGNAL123456

REFCOS+ 485TEMP-TEMP+SINREFSIN

PIN SIGNAL78910

- 485COSCHASSISGNDN. C.+ 8 V DC

1112

62 (2.44)

91 (3.58)

Encoders:Ref. E3/A3

Outside view of the motor feedback connector

(2)

FKM2/4/6

(2)EOC-12

D

GA

GD

FST

-0.2

8018

40±0.1 03±0.1

Ø80

j6Ø

19j6

30

8 54LBL 97

139.5

7

Ø100

Ø115

DIMENSION LB LUnits mm in mm inFKM21 106 4.17 208 8.19FKM22 130 5.11 232 9.13

DIMENSION ØD j6Units mm inFKM2 19 0.74

DIMENSION F GD R GA STUnits mm in mm in mm in mm in mmFKM2 6 0.23 6 0.23 30 1.18 21.5 0.84 M6x16

FKM2 Dimensions in mm1 in = 25.4 mm

8018

50±0.1 03.5±0.1

Ø24

j6Ø

110j

6

40

10 54LBL 126

168.5

9

Ø130

Ø150

D

GA

GD

FST

-0.20

DIMENSION LB LUnits mm in mm inFKM42 133 5.23 247 9.72FKM43 175 6.88 289 11.38FKM44 175 6.88 289 11.38


DIMENSION F GD R GA STUnits mm in mm in mm in mm in mmFKM4 8 0.31 7 0.27 40 1.57 27 1.06 M8x19


D

GA

GD

FST

-0.2

200.5

12

03.5±0.1

50

Ø32

k6

Ø165

Ø190

12 54LBL 158

1858±0.25

DIMENSION LB LUnits mm in mm inFKM62 136 5.35 260 10.24FKM63 172 6.77 296 11.65FKM64 172 6.77 296 11.65FKM66 208 8.18 332 13.07


DIMENSION F GD R GA ST

Units mm in mm in mm in mm in mmFKM6 10 0.39 8 0.31 50 1.96 35 1.37 M10x22



HOLDING BRAKEThe holding brake (motor shaft) must never exceed its maximumspeed. Voltage over 22-26 V DC will lock the axis.

FANThe “with fan” option is not available.

GENERAL MOUNTING CONDITIONSBefore installing in onto the machine, the anti-rust paint should beremoved from the rotor shaft and the flange. It must always be in a dryand clean place. Mounted so it is easily inspected, cleaned andmaintained. Free of corrosive atmosphere and/or explosive gasses orliquids. If the motor is going to be continously exposed to oil splashes,it should be protected with a guard.

CAUTION! When installing pulleys or gears for transmission,avoid hitting the shaft.Use some tool that is supported in thethreaded hole on the shaft to insert the pulley or the gear.

AXIAL AND RADIAL LOADSA poor alignment between the motor shaft and the machine axisincreases vibration of the shaft and reduces the useful life of bearingsand couplings. Likewise, exceeding certain maximum radial loadvalues on the bearings has a similar effect.

Follow these considerations in order to avoid these problems:

Use flexible couplings for direct coupling.

Avoid radial and axial loads on the motor shaft making sure not toexceed the limit values.

MOUNTING ARRANGEMENTS · IM CODE ·

IDENTIFICATION

NAMESThe denomination of each motor is made up of letters and digits thatmean the following.

The sales model is stored in the motor encoder. The drive software canautomatically adjust the motor parameters by reading that “sales-reference” from the encoder memory.

CHARACTERISTICS PLATEThe specifications label stuck on synchronous servomotors suppliedby FAGOR offers the necessary data to identify the motor for the user.

On series 2, 4 and 6 of the FKM motor family, they correspond with:

This characteristics plate of the motor is located on the right side ofthe motor viewed from its shaft.

The items shown on this plate are:

Series Holding torque

Power consumption

Time on/off

Inertia Mass

Units N·m lbf·ft W hp ms kg·cm² kg lbf

FKM2 4.5 3.31 12 0.016 7/35 0.18 0.30 0.66FKM4 9.0 6.63 18 0.024 7/40 0.54 0.48 1.06FKM6 18.0 13.27 24 0.032 10/50 1.66 0.87 1.92

Note. The maximum turning speed of the holding brake for theFKM2/4/6 series is 10000 rpm.

MANDATORY. When applying a combined axis and radialload, decrease the maximum radial force allowed ·Fr· to70% of the value indicated in the table.

Series Axial force ·Fax·

Radial force·Fr·

Distance·d·

Units N lb N lb mm in

FKM2 125 28.10 668 150.17 20 0.78FKM4 140 31.47 737 165.68 25 0.98FKM6 240 53.95 1342 301.69 29 1.14

CAUTION! Note that the surface of the motor can reach veryhigh temperatures when it is running or it just stoppedrunning. This label warns about this danger.

Fax

Fr

d

IM V1

IM V3IM B5

EN 60034-7, code I

1 QR code / Serial Nr 9 Degree of protection

2 Version 10 Insulation class

3 Postal address 11 Rated speed

4 Current without load 12 Level of vibration

5 Maximum current 13 Mass

6 Stall torque 14 Back Electro Motor Force

7 Maximum torque 15 Holding brake (unlocking voltage/power absorbed)8 Motor model reference

AC BRUSHLESS SERVOMOTORFagor Automation S. Coop.

San Andrés Auzoa 19, 20500 Arrasate-Mondragón Made in Spain

128005003031234FKM42.30A.E3.110-K03

Mmax 44 NmMo 11 NmType Ver: 01

Imax 23 AIo 7.2 A

BRAKE 24VDC

SN.:Nominal speed: 3000 rpmB.E.M.F.: 275 Iso.Cl: F

Bal.Cl: NIP 64 W: 11.4 kg

23

5

4

67

8

9

1012

11

15 13 14

1


ASYNCHRONOUS MOTORS

OPERATING MODESNext, the motor operating modes are described showing the differentzones in the diagram below (power-torque/speed). The motor behaviorcharacteristics are different in each of them. For spindle motors it iscrucial to have an ample constant power zone. Three operating zonesare established in order to analyze this characteristic. The followinggraph shows each zone and the motor operating mode in each of them.

Operating zones

ZONE I. This zone is established from the rest state - null speed (0rev/min) - to the nominal operation (rated or base speed). The torquedeveloped by the motor coincides with the rated torque (Mrated) andis constant in the whole zone. Its value is obtained as the product ofthe power generated by the motor (directly proportional to the currentcirculating through its rotor up to the rated operation point) times itscorresponding turning speed. The power developed by the motor isdirectly proportional to the speed up to the rated operation pointwhere it reaches the rated power (Prated).

ZONE II. This zone is defined as the constant power zone and coversfrom the nominal operating point to where the motor reaches itsmaximum available voltage. The torque decreases porportional as thespeed increases. The power remains constant.

ZONE III. This zone begins when the voltage at the motor terminals hasreached the maximum voltage that the drive can provide. The torquedecreases with the square of the speed. The power decreases as thespeed increases.

INFLUENCE OF THE SUPPLY VOLTAGEThe supply voltage of the bus sets the electrical limitation on how themotor will run.

DEFINITIONSnmax. Maximum turning speed allowed. The maximum speed nmaxdepends on the mechanical design (roller bearings life, short-circuitring of the squirrel cage) and electrical design (voltage limitingcharacteristics).

n1. Maximum permanent speed. It is the maximum speed allowedpermanently (regardless of the speed duty cycle).

S1. S1 duty cycle (continuous). Operation with constant load enough tostabilize the temperature of the motor.

S6. S6 duty cycle (intermittent operation). Uninterrupted periodicservice with intermittent load, also called “continuous cycle withintermittent load”. It consists of a series of identical cycles that have aconstant load time and another one without load. There is no resting(stopped) intervals. If no other value is indicated, the duty cycle with loadwill be referred to a time period of 10 minutes. Thus, S6-40% indicates:

tc = 4 minutes with load tv = 6 minutes without load

Motor limits. For induction motors, the speed and power values arelimited for thermal and mechanical reasons. The maximim current isonly limited by thermal characteristics of the motor windings.

Thermal limit. Heat loss is stored in the motor and dissipated bycooling systems. The motor temperature depends, among otherthings, on the duty cycle with load. This critical motor temperaturemust never be exceeded. The characteristics for continuous cycleS1 and intermittent cycle S6-40% define de outputs allowed for anambient temperature of up to 40°C. For this case, the windingtemperature increase is about 100°C.

Mechanical limit. The mechanical speed limit must never beexceeded. Exceeding this value may damage the roller bearings,the short-circuit ring of the rotor, ...

0

POWER

N10

ZONE I

TORQUE

M max

Pmax

Pn

M n

ZONE II ZONE III

nbas e

Power S 6 -4 0 %

Power S 1

Tor que S 6 -4 0 %

Tor que S 1

S PEEDnm ax

0

POWER

N10

ZONE I

Pn

ZONE II ZONE III

nbas e

Power S 1

S PEEDnmax

Lim it at ion by cur r ent

Lim it at ion by volt age

Lower volt age at t he dr ive

Higher volt age at t he d r ive

T

TIM E

P

max

Pp

TIM E

TIM E

T: Dur at ion of t he cyc leP: Power of t he loadPp: Los t elect r ical power: Tem per at ur e incr eas e over ambient t emper at ur emax: M axim um t emper at ur e t hat t he mot or m ay r each wit hout damaging it s ins ulat ion

TIM E

TIM E

TIM E

TP

Pp

max

t c t v

T: Dur at ion of t he cyc leTc: Tim e wit h loadTv: Time wit hout loadP: Power of t he loadPp: Los t elect r ical power: Tem per at ur e incr eas e over ambient t emper at ur emax: M axim um t emper at ur e t hat t he mot or m ay r each wit hout damaging it s ins ulat ion


FM7 MOTORS

GENERAL CHARACTERISTICSThese motors have been manufactured in accordance with the Euro-pean regulations EN 60204-1 and EN 60034 as instructed by the Eu-ropean Directive 2014/35/EU on Low Voltage (LVD).

The “F” classification of the winding insulation is based on its capabilityto run at maximum temperature.

This temperature 155°C/311°F represents the maximum runningtemperature for the winding. In other words, if the motor ran 40 hrs aweek in a clean and dry environment, its life expectancy would be 10to 20 years before the insulation deteriorates due to the point that it canno longer withstand the applied voltage.

TEMPERATURE SENSORThe temperature sensor have a negative temperature coefficient(NTC) and they should be used in control and measurement systemswithin a range between -50°C/-58°F and 200°C/392°F.

STRUCTUREThe structure of the motor is shown below.

TERMINAL BOX. LAYOUT OF THE CONNECTIONTERMINALThe layout of the terminals in the box on top of the motor depends onthe type of motor. The top image shows the terminal box on the motorseries FM7---E01/E02. The bottom image shows theterminal box on the motor series FM7-D-S1D0-E03/HS3.

Motor type Induction. Squirrel cageThermal protection NTC thermistor

Balancing

On E01/E02 series:Standard degree of vibration: V5/V10 Optional degree of vibration: V3/V5On E03/HS3 series:Standard degree of vibration: V3

Mounting

On E01/E02 series:Horizontal: IM B3 - IM B5 - IM B35Vertical: IM V1 - IM V5 - IM V15On E03/HS3 series:Horizontal: IM B5Vertical: IM V1

Electric winding insulation Class F (155°C/311°F)Degree of protection IP 44

Storage temperature 0°C/60°C (32°F/140°F)Permitted ambient temp. 0°C/40°C (32°F/104°F)Working ambient humidity 95% max (non condensing)Recommended max. altitude 1000 m (3281 ft) max. over sea level

Fan 400 V AC three-phase (50/60 Hz).Independent supply voltage

Resistance of the isolation voltage

1800 V AC in 1 min.

Isolation resistance 500 V DC, 10 M min.

Feedback Magnetic encoder ·standard·“C” axis encoder ·optional·

Meets EC regulation IEC 60034-1

Sensor type NTC thermistor

Resistance at 20°C/68°F 10 kResistance at 100°C/212°F 750 Sensor connection Feedback cable

Temperature [°C]

3.5 k

750

Resistance [k]

35 k

CHARACTERISTICS OF THERMISTERRESISTANCE-TEMPERATURE

200-50 0 50 100 1500.01

0.1

1

10

100

1000

The following figure shows theresistance of the sensor as afunc t ion o f the ambien ttemperature (average values).

The wires of the temperaturesensor are included in thefeedback cable.

1 Shaft 6 Stator winding

2 Ball bearing 7 Terminal box

3 Rotor 8 Power connector

4 Short-circuit ring of the rotor 9 Cooling fan

5 Stator 10 Encoder

1 FAN connection 4 Ground bolt

2 MOTOR connection 5 Cable input-1

3 ENCODER connection 6 Cable input-2

356

2

10

9

8

47

1

1

2

3

4

56 1

23

4

56

E01/E02 versions

E03/HS3 versions


TECHNICAL DATA & CHARACTERISTICS CURVES

E01/E02 series

The following figures show the torque and power characteristics formotor versions E01 and E02. Version E02 differs from E01 in the max.number of rpm that the motor can reach. Thus, the graph are whoseshaded area is lighter represents the behavior for version E01 and thedarker area expands its rpm range. Note that not all motor modelshave both versions.

Note that the value of weight B/P (flange/foot) indicated in the data ta-ble indicates the weight depending on whether it is a flange or footmounted model.

Motors whose max. speed 8000 rev/min are recommended to havea keyless shaft and be balanced under these conditions.

Their power and torque graphs are shown here for duty cycles S1 andS6-40% (duty cycle of 10 minutes). The tables accompanying thegraphs show the technical data for each model.

The AC motors of the FM7 series for main-spindle drives must befanned all the time while running regardless of their duty cycles.

FM7-A037--E0

FM7-A055--E0

FM7-A075--E0

FM7-A090--E0

FM7-A110--E0

Rated power

Rated speed

Rated torque

Rated current

Max. speedInertia

WeightB/PE01 E02

Pn nN Mn In Nmax J PkW 1/min N·m A 1/min kg·cm² kg

3.7 1500 23.5 12.4 9000 12000 140 47/49

Rated power

Rated speed

Rated torque

Rated current

Max. speedInertia

WeightB/PE01 E02

Pn nN Mn In Nmax J PkW 1/min N·m A 1/min kg·cm² kg5.5 1500 35.0 14.6 9000 10000 210 52/56

To

rque

(N

m)

35.336

0

23.5

S1

S6-40%

10

20

30

0 1500 6000 9000 12000

Speed (1/min)

Po

we

r (k

W)

Speed (1/min)

0 1500 6000 9000 12000

2.32.83.5

7300

S6-40% (17.5 A)

S1 (12.4 A)

0

3

3.7

55.5

7

1.872.26

Speed (1/min)

Tor

que

(N

m)

Pow

er (

kW)

Speed (1/min)

S6-40% (18.9 A)

S1 (14.6 A)5.5

3.02.8

5000 10000150000

5

7.7

10

3900 9000

5000 1000015000

49

0

10

20

30

40

50

S6-40%

S1

9000

35

2.752.94

Rated power

Rated speed

Rated torque

Rated current

Max. speedInertia

WeightB/PE01 E02


7.5 1500 47.7 19.8 9000 10000 260 59/64

Rated power

Rated speed

Rated torque

Rated current

Max. speedInertia

WeightB/PE01 E02


9.0 1500 57.4 25.1 9000 10000 330 68/73

Rated power

Rated speed

Rated torque

Rated current

Max. speedInertia

WeightB/PE01 E02


11.0 1500 70.0 28.0 9000 10000 690 94/110

Tor

que

(Nm

)

Pow

er (

kW)

Speed (1/min)

0 1500 6000

9000

1000045000

4.55.0

S6-40% (27.0 A)

S1 (19.8 A)7.5

10

11

Speed (1/min)

0 1500 100005000

90000

15

30

45

60

75

71.5

47.7

S6-40%

S1

4.414.90

Speed (1/min)

0 1500 5000

9000

10000

S6-40% (33.6 A)

S1 (25.1 A)

Pow

er (

kW)

15

13

10

9

6.8

5.9

5

Speed (1/min)0 1500 6500 10000

900052500

Tor

que

(Nm

)

0

15

30

45

60

57.4

7582.4

90

S6-40%

S1

5.86.7

0 1500 6400

9000

10000Speed (1/min)

Tor

que

(N

m)

S6-40%

S1

70

100.4

0

25

50

75

100

Po

wer

(kW

)

S6-40% (36.5 A)

S1 (27.9 A)

15.5

7.8

0

10

20

11.0

7.0

6.8

16.8

Speed (1/min)

0 1500 6400 10000

9000

4500


FM7-A150--E0

FM7-B120--E0

E03 series

The following figures show the torque and power characteristics formotor versions E03. Higher speeds may be reached with these FM7motor versions those mentioned earlier. Their windings may be con-nected in start or triangle to obtain constant power either at low or highrpm respectively.

FM7-D055-S1D0-E03

FM7-D075-S1D0-E03

FM7-D110-S1D0-E03

FM7-D150-S1D0-E03

Rated power

Rated speed

Rated torque

Rated current

Max. speedInertia

WeightB/PE01 E02


15.0 1500 95.5 39.3 8000 9000 690 94/110

Rated power

Rated speed

Rated torque

Rated current

Max. speedInertia

WeightB/PE01 E02


12.0 1000 114.6 35.0 8000 9000 890 120/130

Co

nn

ect

ion

ty

pe

Rated power

Rated speed

Rated torque

Rated current

Max.speedInertia

Weight(B)E03


5.5 1500 35.0 20.3 15000 210 67 5.5 4000 13.1 20.7 15000 210 67

S6-40%

S1

143.9150

125

100

Tor

que

(N

m)

75

50

25

Speed (1/min)

0 1500 6800 90004600

80000

95.5

21.6

12.2

S6-40% (52.9 A)

S1 (39.3 A)

Pow

er (

kW)

Speed (1/min)

0 1500 6800 90004600

8000

11.2

0

5

10

15

20

22

25

Speed (1/min)0 1000 90004500

Tor

que

(Nm

)

200

150

100

50

0

176.6

114.6

S6-40%

S1

8000

S6-40% (47.5 A)

S1 (35.0 A)

0 1000 90004500 6000

2800 8000

Speed (1/min)

6.0

18.520

12.0

10

0

Po

wer

(kW

)

6.0

Tor

qu

e (N

m)

5049

40

30

35

23.8

13.1

20

10

S6-40%

S6-40%

S1

00 1500 4000 5000 10000 13000 15000

Speed (1/min)

S1

S6-40% (21.9 A)

S6-40% (26.2 A)

S1 (21.0 A)S1 (20.3 A)

8.6

5.5

2.6

1.8

0 1500 4000 5000 10000 13000 15000Speed (1/min)

Po

we

r (k

W)

10

7.7

stardelta

5.0

0

star

delta

Co

nne

ctio

n

typ

e

Rated power

Rated speed

Rated torque

Rated current

Max.speed Inertia Weight(B)E03

Pn nN Mn In Nmax J P

kW 1/min N·m A 1/min kg·cm² kg

7.5 1500 47.7 26.5 15000 260 74 7.5 4000 17.9 25.8 15000 260 74

Co

nn

ect

ion

ty

pe

Rated power

Rated speed

Rated torque

Rated current

Max. speedInertia

Weight(B)E03



11.0 1500 70.0 38.0 12000 690 110 11.0 4000 26.3 40.0 12000 690 110

Con

ne

ctio

n

type

Rated power

Rated speed

Rated torque

Rated current

Max. speedInertia

Weight(B)E03


15.0 1500 95.5 46.4 12000 690 110

15.0 4000 35.8 45.7 12000 690 110

7070

60

50

47.7S6-40%

Tor

que

(N

m) 40

30

20

10

00 1500 4000 6000 10000 15000

Speed (1/min)

S1

17.9

31.0

S6-40%

S1

4.4

3.0

S1 (26.5 A) S1 (25.8 A)

S6-40% (35.7 A)

S6-40% (34.5 A)

Po

we

r (k

W)

15

13

11

0 1500

6000

10000 15000

Speed (1/min)

5000

4000

stardelta

10

7.5

5

0

stardelta

100

75

98.7

S6-40%70.0

47.7

26.3

Tor

que

(Nm

)

50

25

00 1500 4000 6400 12000

Speed (1/min)

S6-40%

S1

S1

stardelta

Pow

er (

kW)

20

stardelta

Speed (1/min)

15

S6-40% (52.0 A)

S6-40% (50.0 A)15.5

11.0

8.2

5.8

S1 (40.0 A)S1 (38.0 A)

0 1500 5000 6400 12000

4000

10000

10

5

0

150

140

95.5

125

100

75

62.0

35.8

50

25

0

Tor

que

(Nm

)

S6-40%

S6-40%

S1

S1

0 1500 4000 6800 12000Speed (1/min)

stardelta

8500

S6-40% (62.3 A)

S6-40% (63.3 A)

S1 (45.7 A)S1 (46.7 A)

18.4

11.0

9.18.4

Pow

er

(kW

)

26

22

20

15

10

5

00 1500 5000 6800 12000

Speed (1/min)

stardelta

8500

4000 8800


HS3 series

The following figures show the torque and power characteristics formotor versions HS3. Higher speeds may be reached with these FM7motor versions those mentioned earlier. Their windings may beconnected in start or triangle to obtain constant power either at low orhigh rpm respectively.

FM7-D075-S1D0-HS3

FM7-D110-S1D0-HS3

SPINDLE MOTOR - S AXIS ASSOCIATIONSee section MOTOR-AXIS ASSOCIATION.

DIMENSIONS

FM7-A-3-E01/E02

Co

nn

ect

ion

type

Rated power

Rated speed

Rated torque

Rated current

Max.speed Inertia Weight(B)E03



7.5 1500 47.7 26.5 15000 260 77 7.5 4000 17.9 25.8 15000 260 77

Con

ne

ctio

n

type

Rated power

Rated speed

Rated torque

Rated current

Max. speed Inertia Weight(B)E03



11.0 1500 70.0 38.0 12000 690 115 11.0 4000 26.3 40.0 12000 690 115

7070

60

50

47.7S6-40%

Tor

qu

e (N

m)

40

30

20

10

00 1500 4000 6000 10000 15000

Speed (1/min)

S1

17.9

31.0

S6-40%

S1

4.4

3.0

S1 (26.5 A) S1 (25.8 A)

S6-40% (35.7 A)

S6-40% (34.5 A)

Po

wer

(kW

)

15

13

11

0 1500

6000

10000 15000

Speed (1/min)

5000

4000

star

delta

10

7.5

5

0

star

delta

100

75

98.7

S6-40%70.0

47.7

26.3

To

rque

(N

m)

50

25

00 1500 4000 6400 12000

Speed (1/min)

S6-40%

S1

S1

stardelta

Pow

er (

kW)

20

Speed (1/min)

15

S6-40% (52.0 A)

S6-40% (50.0 A)15.5

11.0

8.2

5.8

S1 (40.0 A)S1 (38.0 A)

0 1500 5000 6400 12000

4000

10000

10

5

0

stardelta

60

45

R1

DETAIL OF SHAFT EXTENSION

Ø28 0 -0.013

3-M4THREADED HOLES10 DEEP

Ø22

4+0.2 0

70 -0.09

0

8 0-0.036

Ø34

17

4

3480 80

188

250110

.510

00 -0.5

9

499324 175292

225 99 113284

60

70168 31

45

174

4-Ø12

70

FM7-A037-3-E01/E02, DIMENSIONS in mm

80

70

R2


Ø32 0 -0.016

3-M5THREADEDHOLES

Ø22

5+0.2 0

80 -0.09

0

10 0-0.036

Ø42.5

204

4-Ø12

22095 95

75

204

26911

411

20 -0.5

10

486286 200

129 5550 50 70

247

170 107 117234

80

FM7-A055-3-E01/E02 DIMENSIONS in mm

110

90

R0.5


Ø48 0 -0.016

3-M5THREADEDHOLES10 DEEP

Ø40

5.5+0

.2 09

0 -0.09

0

14 0-0.043

Ø42.5

4-Ø12

22095 95

75

20426

9114

112

0 -0.5

1020

4 247

177 5570 70 70

244

170 117 137296 250

546

110


247

170 156138269317

586

110

215 5589 89 70

90

R0.5


Ø48 0 -0.016


Ø40

5.5+0

.2 09

0 -0.09

0

14 0-0.043

4-Ø12

22095 95

75

204

26911

411

20 -0.5

10

Ø42.5

265

110



FM7-A-1-E01/E02

FM7-A-5-E01/E02

110

90

R1


Ø48 0 -0.016

3-M5THREADEDHOLES

Ø40

5.5+0

.2 09

0 -0.09

0

14 0-0.043

4-Ø15

26

0

16

341

131

160

0 -0.5

250

29089

110

191Ø42.5

176 19658307261

568

127 12755 55

331.5

223 8489 108

FM7-A110-3-E01/E02 , FM7-A150-3-E01/E02DIMENSIONS in mm

110

255 84105 108105

110

90

R1


Ø48 0 -0.016


Ø40

5.5+0

.2 09

0 -0.09

0

14 0-0.043

4-Ø15

16

341

131

160

0 -0.5

323307630

26

0

Ø42.5

331.5

237176 212104

250

290127 127

55 55

FM7-B120-3-E01/E02 DIMENSIONS in mm

150

110.5

4-Ø11Ø185

174 60

45

R1


Ø28 -0.013


Ø22

4+0.2 0

70 -0.09

0

8 0-0.036

0

17

4

60 Ø15

0 -0.0

40

225 214

512Ø34

Ø220

174

399407 60499

DIMENSIONS in mmFM7-A037-1-E01/E02

80

70

R2


Ø32 -0.016


Ø22

5+0.2 0

80 -0.09

0

10 0-0.036

0

20

4

Ø42.5

4-Ø15

Ø250

204

158

114

204

Ø215

516

80

170 227354

406 80486

270

Ø18

0 -0.0

40

FM7-A055-1-E01/E02DIMENSIONS in mm

110

90

R0.5

Ø48 -0.016


Ø40

5.5+0

.2 09

0 -0.09

0

14 0-0.043

0

20

4

Ø42.5

4-Ø15

Ø250

204

158

114

204

Ø215

516

110

171 257384

436 110546

270

Ø18

0 -0.0

40

FM7-A075-1-E01/E02DIMENSIONS in mm

20

4

Ø42.5110

90

R0.5

4-Ø15

Ø250

204

158

114

204

Ø215

516

110

171 297424

476 110586

270

Ø18

0 -0.0

40


Ø48 -0.016


Ø40

5.5+0

.2 09

0 -0.09

0

14 0-0.043

0FM7-A090-1-E01/E02DIMENSIONS in mm

Ø265

343

255388

458 110568

Ø23

0 -0.0

460

110

90

R1

Ø48 -0.016


Ø40

5.5+0

.2 09

0 -0.09

0

4-Ø15

Ø300

250

181

131

250

14 0-0.043

0

26

0

Ø42.5520

110

176


26

0

Ø42.5520

110

176 317450

520 110630

Ø23

0 -0.0

460

110

90

R1


Ø48 -0.016


Ø40

5.5+0

.2 09

0 -0.09

0

14 0-0.043

0

4-Ø15

Ø300

25018

1

250

Ø265

343FM7-B120-3-E01/E02DIMENSIONS in mm

331.5

8489 10889

110

388Ø42.5

176 19758307261

568

250

4-Ø19

Ø300

Ø265 Ø23

0 -0.0

460

520

110

4-Ø15

16

341

131

160

0 -0.5

250

127 12755 55

26

0



Ø48-0.016


Ø40

5.5+0

.2 0

90

-0.09

0

14 0-0.043

0

90

110R1

Note. Only shafts having a key have tapped holes for mountingthe coupling.


Note. Only shafts having a key have tapped holes for mounting the cou-pling.

FM7-D-S1D0-E03

FM7-D-S1D0-HS3

ASSEMBLING PRECISIONAssociate the accuracies of the elements with the code assigned ac-cording to the table in order to interpret later data.

Units in mm L LA LB LC LG LH LL LR LD LE LF

FM7-D055-S1D0-E03 475 215 180h7 204 20 250 415 60 353 226 171

FM7-D075-S1D0-E03 506 215 180h7 204 20 250 446 60 401 256 190

FM7-D110-S1D0-E03 556 265 230h7 250 25 300 476 80 420 271 205

FM7-D150-S1D0-E03 556 265 230h7 250 25 300 476 80 420 271 205

Units in inches L LA LB LC LG LH LL LR LD LE LF

FM7-D055-S1D0-E03 18.7 8.4 7.1h7 8.0 0.7 9.8 16.3 2.3 13.8 8.8 6.7FM7-D075-S1D0-E03 19.9 8.4 7.1h7 8.0 0.7 9.8 17.5 2.3 15.7 10.0 7.4FM7-D110-S1D0-E03 21.9 10.4 9.1h7 9.8 0.9 11.8 18.7 3.1 16.5 10.6 8.0FM7-D150-S1D0-E03 21.9 10.4 9.1h7 9.8 0.9 11.8 18.7 3.1 16.5 10.6 8.0

Units in mm Z D I KD KL KI KE Q QR S

FM7-D055-S1D0-E03 15 204 270 42.5 158 204 114 60 0.5 28h6

FM7-D075-S1D0-E03 15 204 270 42.5 164 250 114 60 0.5 28h6

FM7-D110-S1D0-E03 15 260 343 42.5 183 279 131 80 0.5 38h6

FM7-D150-S1D0-E03 15 260 343 42.5 183 279 131 80 0.5 38h6

Units in inches Z D I KD KL KI KE Q QR S

FM7-D055-S1D0-E03 0.5 8.0 10.6 1.6 6.2 8.0 4.4 2.36 0.02 1.1h6FM7-D075-S1D0-E03 0.5 8.0 10.6 1.6 6.4 9.8 4.4 2.36 0.02 1.1h6FM7-D110-S1D0-E03 0.5 10.2 13.5 1.6 7.2 10.9 5.1 3.15 0.02 1.5h6FM7-D150-S1D0-E03 0.5 10.2 13.5 1.6 7.2 10.9 5.1 3.15 0.02 1.5h6


Ø48-0.016


Ø40

5.5+0

.2 0

90

-0.09

0

14 0-0.043

0

90

110R1

Ø300

Ø265 Ø23

0 -0.0

460

12755 55

110

26

0

250

4-Ø19

255 84105 108105

Ø42.5

331.5

450176

4-Ø15

16

341

131

160

0 -0.5

250

290127

213104323307

630

110

520

FM7-B120-5-E01/E02DIMENSIONS in mm

LB

LG5

KD

D

KL

KE

4 - Ø Z

LH

LA

Diameter ofmounting hole

KI

LC

I

L

LL

LD

LF LE

Q

LRFM7-DXXX-S1D0-E03 DIMENSIONS in mm

S Q

QRR

Symbol indicating the direction ofthe cooling air

Detail of extension shaft

Units in mm L LA LB LC LG LH LL LR LD LE LF

FM7-D075-S1D0-HS3 715 215 180h7 204 20 250 446 60 401 256 190

FM7-D110-S1D0-HS3 751 265 230h7 250 25 300 476 70 420 271 205

Units in inches L LA LB LC LG LH LL LR LD LE LF

FM7-D075-S1D0-HS3 28.1 8.4 7.1h7 8.0 0.7 9.8 17.5 2.3 15.7 10.0 7.4

FM7-D110-S1D0-HS3 29.5 10.4 9.1h7 9.8 0.9 11.8 18.7 2.7 16.5 10.6 8.0

Units in mm Z D I KD KL KI KE Q mxl

FM7-D075-S1D0-HS3 15 204 271 42.5 158 250 114 60 M12 x1.25

FM7-D110-S1D0-HS3 15 260 343 42.5 183 279 131 70 M16 x1.50

Units in inches Z D I KD KL KI KE Q mxl

FM7-D075-S1D0-HS3 0.5 8.0 10.6 1.6 6.2 9.8 4.4 2.36 -

FM7-D110-S1D0-HS3 0.5 10.2 13.5 1.6 7.2 10.9 5.1 2.75 -

Units in mm L1 L2 L3 I1 I2 S X1 X2 X3 X4 dx

FM7-D075-S1D0-HS3 137 210 308 288 33 28h6 31 14.5 13 1 16

FM7-D110-S1D0-HS3 142 208 331 320 30 38h6 38 17.0 15 1-1.5 20

Units in inches L1 L2 L3 I1 I2 S X1 X2 X3 X4 dx

FM7-D075-S1D0-HS3 5.4 8.26 12.12 11.3 1.30 1.1h6 1.2 0.57 0.5 .03 .63

FM7-D110-S1D0-HS3 5.6 8.18 13.03 12.5 1.18 1.5h6 1.5 0.66 0.6 .03-.05 .78

Code Measurement

A Parallelism of shaft extensiónB Rotational excentricity of shaft extension (runout)

C Shaft runout at the endD Concentricity between flange and shaft diameters

E Concentricity of the support side of the flange with respect to the machine axis

F Perpendicularity of the support side of the flange with respect to the foot

KI

KL

KE

LA

LH

I

LC

4 - Ø ZDiameter ofmounting hole

LL

LT LL LR

LF LE

LD

LG

5

Q

LB

I1

L1 L2 L3

I2

FM7-DXXX-S1D0-E03 DIMENSIONS in mm

Detail of the shaft at the endopposite to the load

Symbol indicating the direction of thecooling air

Ø18 ± 0.003

Ø45

Ø65

Ø100

Ø120

20

Ø19

xxxxxxxxx

x

M16x1.5LH

A

A

Ap

rox.

2

A

A

7.5

11.

5

0.5

247.

5

30°

Left-hand screw

S

Ø6

Q

R0.5

dx 30°

mxl

X1

X2

X3

X4

RHRight-handscrew

Detail of the shaftat the load end

With sealDirect coupling onlyUse the clean air through the airdrier and filter fir sealing airAir pressure: 1 kg/cm²


E01/E02 series. FOOT mounting

E01/E02 series. FLANGE mounting

E01/E02 series. FLANGE and FOOT mounting

E03 series. FLANGE mounting

HS3 series. FLANGE mounting

BRAKEFM7 motors do not offer the brake in any of their models.

FANAll FM7 series spindle AC motors have an electrical cooling fan thatgenerates a constant air flow regardless of the motor turning direction.This assures proper motor cooling in all duty cycles. This fan startsturning when connected to the three-phase line.

Electrical characteristics

Units in mm A BFM7-A037-3-E0 0.03 0.02

FM7-A055-3-E0 0.03 0.02

FM7-A075-3-E0 0.033 0.022

FM7-A090-3-E0 0.033 0.022

FM7-A110-3-E01 0.033 0.022

FM7-A150-3-E0 0.033 0.022

FM7-B120-3-E0 0.033 0.022

Units in mm C D E

FM7-A037-1-E0 0.02 0.04 0.04

FM7-A055-1-E0 0.02 0.04 0.04

FM7-A075-1-E0 0.022 0.04 0.04

FM7-A090-1-E0 0.022 0.04 0.04

FM7-A110-1-E0 0.022 0.046 0.04

FM7-A150-1-E0 0.022 0.046 0.04

FM7-B120-1-E0 0.022 0.046 0.04

Units in mm A C D E FFM7-A110-5-E01 0.033 0.022 0.046 0.04 0.130FM7-A150-5-E0 0.033 0.022 0.046 0.04 0.130

FM7-B120-5-E0 0.033 0.022 0.046 0.04 0.130

Units in mm C D EFM7-D055-S1D0-E03 0.02 0.04 0.04FM7-D075-S1D0-E03 0.022 0.04 0.04FM7-D110-S1D0-E03 0.022 0.046 0.04FM7-D150-S1D0-E03 0.022 0.046 0.04

Units in mm C D EFM7-D075-S1D0-HS3 0.022 0.04 0.04FM7-D110-S1D0-HS3 0.022 0.046 0.04

MANDATORY. Make sure that the fan is turning in the direc-tion indicated on the label that is located on the outside of thebody and that the air flowing as shown in the drawing below.

(a) Flange mounting (b) Foot mounting

The fan will blow the hot air towards the rear of the motor in bothtypes of connections. However, it will be necessary to verify that theturning direction is the one shown on the label.

(a) Flange mounting

(b) Foot mounting

Motor Voltage Frequency Power CurrentUnits V AC Hz W A

FM7-A037--E0400 50/60 37/51 0.11/0.14460 60 60 0.16

FM7-A055--E0FM7-D055-S1D0-E03

400 50/60 64/85 0.11/0.16

460 60 96 0.17FM7-A075--E0FM7-D075-S1D0-E03FM7-D075-S1D0-HS3

400 50/60 41/62 0.07/0.10

460 60 63 0.09

Motor Voltage Frequency Power CurrentUnits V AC Hz W A

FM7-A090--E0400 50/60 45/58 0.11/0.10

460 60 63 0.10FM7-A110--E0FM7-D110-S1D0-E03FM7-D110-S1D0-HS3

400 50/60 59/83 0.11/0.14

460 60 88 0.13

FM7-A150--E0FM7-D150-S1D0-E03

400 50/60 59/83 0.11/0.14460 60 88 0.13

FM7-B120--E0400 50/60 58/82 0.11/0.14460 60 88 0.13

Z 1

AIR

FL

OW F

AN

MO

TOR

RO

TAT

ION

Z 2 Z 3

C o nne c t io n f o r t he d ir e c t io n s ho w n o n f a n la be l

L1 L3L2

If connected Z1-L1, Z2-L2 and Z3-L3 the fan will turn in the oppositedirection to the one indicated on the label. Observe that the phasesare not swapped.

· Connection for the direction shown on fan label ·

Note that phases L1 and L2 are swapped for proper air flow andmotor turning directions indicated on the outside label.

The fan connection to the three/phase line is done through4/wire cable with a minimum section of 1.5 mm² per wire.

L1

FAN connection terminal box

To three-phase line

L3

L2


PRECAUTIONS WHEN INSTALLING THE MOTORThis section describes the environmental precautions to bear in mindwhen installing the motor.

The motor must be installed under the following conditions:

Leave enough clearance for the cooling fan to blow the air out.The minimum clearance between the machine and the exit of themotor fan is 100 mm (3.94 in).

Install the motor in a clean place, away from oil and water. If thereis a chance that the motor may be exposed to oil or water, coverit for protection. If dirty oil or water gets into the motor, it would de-crease the isolation resistance and cause a grounding failure.

Make sure that the motor is firmly secured to the floor or with theflange because the weight of the motor the dynamic load when itis running may generate vibrations.

Install the motor in an environment free of dust and metal parti-cles. The motor has an integrated fan with an internal structurethat provides cooling air to the motor. Blocking the air flow withdust other strange elements may decrease the efficiency of thecooling system.

CONSIDERATIONS FOR MOTOR INSTALLATIONBear in mind the following considerations when installing the motor:

If it is a flange-mounted motor, it may be installed with its shaft atthe load end and at an angle between the horizontal and verticalwith the shaft facing down.

If it is a foot-mounted motor, it must be mounted with its feetsecured to the floor. If the motor is installed vertically, its shaftmust be facing down.

CAUTION! Note that when installing transmission pulleys orgearboxes, any blow to the shaft reduces its useful life, ofbearings, and may damage the encoder. Therefore, do not hitit for any reason.

RADIAL LOADSA misalignment between the motor shaft and the machine axisincreases vibration of the shaft and shortens the life of the ballbearings and couplings. Likewise, exceeding certain maximum radialload values may cause a similar effect of the ball bearings.

In order to avoid these problems, the maximum values given in thetable for radial load must not be exceeded.

They are assumed to be applied at the end of the shaft and for themaximum motor speed.

GRAPHS-RPMWhen using mechanical transmission elements, the end of the motorshaft may be subjet to radial loads.

Make sure that the maximum radial load values at the end of theshaft do not exceed the permitted values shown on the graphs de-pending on the rev/min of the shaft.

Exceeding these radial load values increases the vibration of theshaft and shortens the life of the ball bearings and couplings.

The particular graph may be used to determine the permitted radialloads that may be applied on to the end of the motor shaft dependingo its rev/min.

MANDATORY. The flange and the shaft of the motor have ananticorrosive layer of paint or grease. The flange, the shaft andthe key must be cleaned before installing the motor.

Note. The motor must not be mounted with its shaft facing up.

Note. The motor must not be mounted with its shaft facing up.

MotorE03 series

Radial force·Fr·

Distance·d·

Units N lbf mm in

FM7-D055-S1D0-E03 196 44.06 60 2.36

FM7-D075-S1D0-E03 196 44.06 60 2.36

FM7-D110-S1D0-E03 290 65.19 80 3.15

FM7-D150-S1D0-E03 290 65.19 80 3.15

Fr

d

MotorHS3 series

Radial force·Fr·

Distance·d·

Units N lbf mm in

FM7-D075-S1D0-HS3 196 44.06 60 2.36

FM7-D110-S1D0-HS3 290 65.19 70 2.75

MotorE01/E02 series

Radial force·Fr·

Distance·d·

Units N lbf mm in

FM7-A037--E01 1370 307.98 60 2.36

FM7-A037--E02 1140 256.28 60 2.36

FM7-A055--E01 1570 352.95 80 3.15

FM7-A055--E02 1510 339.46 80 3.15

FM7-A075--E01 1570 352.95 110 4.33

FM7-A075--E02 1510 339.46 110 4.33

FM7-A090--E01 1570 352.95 110 4.33

FM7-A090--E02 1470 330.46 110 4.33

FM7-A110--E01 1715 385.54 110 4.33

FM7-A110--E02 1590 357.44 110 4.33

FM7-A150--E01 2640 593.49 110 4.33

FM7-A150--E02 1715 385.54 110 4.33

FM7-B120--E01 2640 593.49 110 4.33

FM7-B120--E02 1715 385.54 110 4.33

Motor Radial force·Fri·

Speed·Ni·

Units N 1/minFr1 Fr2 Fr3 Fr4 N1 N2 N3 N4*

FM7-A037-...-E0 1610 1467 1370 1140 5630 7190 9000 12000FM7-A055-...-E0 1910 1890 1570 1510 4880 5000 9000 10000FM7-D055-S1D0-... 1910 1890 1570 196 4880 5000 9000 15000FM7-A075-...-E0 1990 1890 1570 1510 4310 5965 9000 10000FM7-D075-S1D0-... 1990 1890 1570 196 4310 5965 9000 15000FM7-A090-...-E0 1990 1890 1570 1470 4610 5625 9000 10000FM7-A110-...-E0 2810 2150 1715 590 1500 4560 9000 10000FM7-D110-S1D0-... 2810 2150 1715 290 1500 4560 9000 12000FM7-A150-...-E0 3230 3195 2640 1715 4360 4560 8000 9000FM7-D150-S1D0-... 3230 3195 2640 290 4360 4560 8000 12000FM7-B120-...-E0 3530 3130 2640 1715 2990 5000 8000 9000

* The values of Fr4 and N4 do not apply to FM7-A-...-E01.

RA DIA L LOA D(N)

Fr 1

Fr 2

Fr 3

Fr 4

N1 N2 N3 N4

S PEED (1 / min)


BALL BEARINGS. USEFUL LIFEThe useful life of the bearings is aproximately 12000 hours ofcontinuous operation at maximum speed both for version E01/E02.

MOUNTING ARRANGEMENTS · IM CODE ·

IDENTIFICATION

NAMESThe denomination of each motor is made up of letters and digits thatmean the following.

The sales model is stored in the motor encoder. The drive softwarecan automatically adjust the motor parameters by reading that “sales-model” from the encoder memory.

E01/E02 series

E03/HS3 series

CHARACTERISTICS PLATEThe specifications label stuck on FM7 servo motors supplied by FagorAutomation S. Coop offers the necessary data to identify the motor forthe user.

IM B3 IM B5 IM B35

IM V5 IM V1 IM V15

1 Serial number

2 BEARING number. LOAD side / FAN side

3 Mounting type

4 Voltage without load

5 Rated current in S1/S6-40%

6 Rated power in S1/S6-40%

7 Nr of phases

8 Motor model reference

9 Manufacturing year/month

10 Maximum voltage

11 Stator winding resistance per phase

12 Protection degree

13 Insulation class

14 Base speed / maximum speed

15 Slip frequency

16 Stator dispersion inductance per phase

17 Level of vibration

18 ENCODER type

19 Nr of poles

20 Magnetizing current

21 Mass

22 FAN supply voltage at 50/60 Hz

23 FAN supply current at 50/60 Hz

24 Frequency of the FAN supply voltage

AC SPINDLE MOTOR

Fs (Hz):

FAGOR AUTOMATION S. COOP. – SPAIN

XX.XX

X.XXXXXXX

X.XX X.XXX.XX

X.X / X.X

IP 44 XXXX-XXXX-XXX

XXXXX/XX

INS. CLASS: F VOLT.MAX.: 400

DATE:TYPE: FM7-

PHASE:3

kW S1/S6-40%

POLES:4

Manufactured by YASKAWA ELECTRIC CORP - JAPANNB3917-1N

AMP S1/S6-40% X.X / X.XVo (V):

Mounting:

BEARING No:

SERIAL No:

XXXXXXXXXXXXXX XXXXXXXXXXXXXX

Im (A):

WEIGTH (kg):

R1 ( ): L1 (mH):

VBR. CLASS.:

Fan Motor: V= XXX/XXXENCODER TYPE: XXXXXXXXXXXXXX-X-XXI= X.XX/X.XX F = 50/60 Hz

RPM BASE/MAX.: XXXX / XXXX

18

24

1716

1514

1312

11

10

919

12

34

5

23202122

6

87


ELECTRONIC MODULES

NON-REGENERATIVE Multi-Axis BoxA FAGOR regenerative Multi-Axis Box is a multi-axis drive (up to 4axes) that cannot return energy to mains and whose characteristicsplate shows a name like MAB---. It is connected to three-phase mains after the mains filter. It supports mains frequenciesbetween 50-4.0% Hz and 60+3.3% Hz and rated voltages between400-10% and 480+10% V AC.

Models

Outside look

REGENERATIVE Multi-Axis BoxA FAGOR regenerative Multi-Axis Box is a multi-axis drive (up to 4axes) that can return energy to mains and whose characteristics plateshows a name like MAB-R--. It is connected to three-phase mains after a CHOKE or three-phase coil. It supports mainsfrequencies between 50-4.0% H and 60+3.3% Hz and rated voltagesbetween 400-10% and 480+10% V AC.

Models

Outside look

MAB--075-2 MAB--075-3 MAB--150-2 MAB--150-3MAB--000-3-L MAB--000-3-H MAB--000-4-L MAB--000-4-H

Connector Function

X1Internal communication bus with an additionalAXD 1. or MAB

X2 24 V DC, 2 A output of the auxiliary power supplyX5 RS-232 serial lineX6 SERCOS-IIX11A Power connector of the axis servomotor, M1X11B Power connector of the axis servomotor, M2

X11CPower connector of the axis servomotor, M3Not available on:MAB---2 / MAB--000-3 models.

X11S Power connector of the spindle or axis motor, MX12 Holding brake

X13 STO control of all feed axes

X13S STO control of the spindle

X15 External Ballast resistorX34 SBC control of the holding brakeX35 Basic control signalsA17 BUS DC under lidA19 Power input of three-phase mainsA20 Power from the auxiliary power supplyE21A Motor feedback of axis feed servomotor M1E21B Motor feedback of axis feed servomotor M2

E21CMotor feedback of axis feed servomotor M3Not available on:MAB---2 / MAB--000-3 models

E21S Motor feedback of the spindle or axis motor, ME21SD Direct feedback of the spindle

A17

X2

X12

X1

X5

X15

X11C

E21AE21BE21CE21SE21SD

Characteristics plate

Label version/model

X11B

A20

Led. OVER VOLTAGEButton. RESET

Led. OVER CURRENTLed. ON

X34X13S

X35

X13

X6

NODE

NODE X5

A19

X11A

MAB-R-075-2 MAB-R-075-3 MAB-R-150-2 MAB-R-150-3

Connector Function

X1Internal communication bus with an additionalAXD 1. or MAB

X2 24 V DC, 2 A output of the auxiliary power supplyX5 RS-232 serial lineX6 SERCOS-IIX11A Power connector of the axis servomotor, M1X11B Power connector of the axis servomotor, M2

X11CPower connector of the axis servomotor, M3Not available on:MAB-R--2 models

X11S Power connector of the spindle motor, MX12 Holding brake

X13 STO control of all feed axesX13S STO control of the spindleX15 Not availableX34 SBC control of the holding brakeX35 Basic control signalsA17 BUS DC under lidA19 Power input of three-phase mainsA20 Power from the auxiliary power supplyE21A Motor feedback of axis feed servomotor M1E21B Motor feedback of axis feed servomotor M2

E21CMotor feedback of axis feed servomotor M3Not available on:MAB-R--2 models

E21S Motor feedback of the spindle motor ME21SD Direct feedback of the spindle

A17

X2

X12

X1

X5

X11C

E21AE21BE21CE21SE21SD

X11B

X11A

A20

Led. OVER VOLTAGEButton. RESET

Led. OVER CURRENTLed. ON

X34X13S

X35

X13

X6

NODE

NODE X5

X15

A19

Label version/model

Characteristics plate


Technical data

MAB---

Power and current consumption data

Electrical data

Ambient conditions and mechanical specifications

Electrical data


MAB-R--

Power and current consumption data

ModelsPower

absorbed from

mains

S axis

spindle or feed

axis

A axisfeed axis

1

B axisfeed axis

2

C axisfeed axis

3

AXD 1.axis

additional feed axis

Pmains InS InA InB InC InAXD

Units kW A A A A A1 spindle in S axis + 2 feed axes in A and B axes +AXD 1.35

MAB--075-2 15 20 7.5 7.5 - -MAB--150-2 29 40 17.5 17.5 - -1 spindle in S axis + 3 feed axes in A, B and C axes +AXD 1.35

MAB--075-3 23 20 7.5 7.5 17.5 17.5MAB--150-3 32 40 17.5 17.5 17.5 17.51 feed axis in S axis + 2 feed axes in A and B axes +AXD 1.35

MAB--000-3-L 9 15 7.5 7.5 - -MAB--000-3-H 19 27 17.5 17.5 - -1 feed axis in S axis + 3 feed axes in A, B and C axes +AXD 1.35

MAB--000-4-L 13 15 7.5 7.5 17.5 17.5MAB--000-4-H 19 27 17.5 17.5 17.5 17.5

MAB-- 075-2 075-3 150-2 150-3Power supply, Vmains 3 AC, 400-10% to 480+10% V AC, 50/60 HzPower supply Vmains with an additional AXD

3 AC, 400-10% to 460+10% V AC 50/60 Hz

Active rated mains power consumption (kW) 15 23 29 32

Mains power consumption (in S6-40%) (kW) 20 27 38 44

Rated input current (A) 23 34 44 48Section (mm²) according to EN 60204-1, table 6 ·method B2·.The recommended section depends onthe nominal operating power of the con-nected motor

4 10 10 16

Max. power cable section (mm²) 10 10 16 16

Power bus voltage VBUS 500/800 V DCPower for the module control circuit 24 V DCConsumption of the module control circuit itself (A) 3.5 2.5 3.5 2.5

Speed feedback encoderControlling method PWM, AC sinewave, vector controlCommunication RS-232 serial line to connect to a PCInterface Digital SERCOS-II ring

Output at X11S/X11A/X11B/X11CRated frequency1 0-550 Hz

External Ballast resistor () 18 18 18 18Ballast circuit on/off 775/770 V DCIntermediate circuit filter capacitance (µF)

1500 2000 3000 3000

Auxiliary power supply for the control circuit of the module

3 AC, 400-10% to 480+10% V AC 50/60 Hz

Auxiliary power supply for the control circuit of the module with an additional AXD

3 AC, 400-10% to 460+10% V AC 50/60 Hz

Mains consumption to generate 24 V DC

0.6 A

Max.·SYSTEM OK· contact voltage 24 V AC / 33 V DCMax.·SYSTEM OK· contact current 1 A

1 Higher than 550 Hz only for commercial models MAB--...-MDU (dual use).

MAB-- 075-2 075-3 150-2 150-3

Running ambient temperature5°C/45°C (41°F/113°F)

for temperatures between 45°C and 55°C, refer to the power derating graph.

Storage ambient temperature -25°C/+60°C (-13°F/+140°F)Working ambient humidity < 90% (non condensing) at 45°C/113°F

Max.altitude without loss of features 2000 m (6561 ft) above sea levelRunning vibration 1gShipping vibration 1.5 g

Sealing degree IP 2xApproximate mass (kg/lb) 16.0/35.2 16.0/35.2 16.0/35.2 16.0/35.2

MAB-- 000-3-L 000-4-L 000-3-H 000-4-HPower supply, Vmains 3 AC, 400-10% to 480+10% V AC 50/60 HzPower supply Vmains with an additional AXD

3 AC, 400-10% to 460+10% V AC 50/60 Hz


Rated input current (A) 14 20 29 30Section (mm²) according to EN 60204-1, table 6 ·method B2·.The recommended section dependson the nominal operating power of theconnected motor

2.5 4 6 6

Max. power cable section (mm²) 10 10 16 16Power bus voltage VBUS 500/800 V DCPower for the module control circuit 24 V DCConsumption of the module control circuit itself (A) 3.5 2.5 3.5 2.5



External Ballast resistor () 18 18 18 18Ballast circuit on/off 775/770 V DCIntermediate circuit filter capacitance (µF) 1500 2000 3000 3000


3 AC, 400-10% to 480+10% V AC 50/60 Hz

Auxiliary power supply for the control circuit of the module with an additional AXD

3 AC, 400-10% to 460+10% V AC 50/60 Hz


0.6 A



MAB-- 000-3-L 000-4-L 000-3-H 000-4-H



Storage ambient temperature -25°C/+60°C (-13°F/+140°F)Working ambient humidity < 90% (non condensing) at 45°C/113°FMax.altitude without loss of features 2000 m (6561 ft) above sea levelRunning vibration 1g

Shipping vibration 1.5 gSealing degree IP 2x

Approximate mass (kg/lb) 16.0/35.2 16.0/35.2 16.0/35.2 16.0/35.2

ModelsPower

absorbed from

mains

S axis

spindle

A axisfeed axis

1

B axisfeed axis

2

C axisfeed axis

3

AXD 1.axis

Additional feed axis

Pmains InS InA InB InC InAXD

Units kW A A A A A1 spindle in S axis + 2 feed axes in A and B axes +AXD 1.35

MAB-R-075-2 15 20 7.5 7.5 - -MAB-R-150-2 29 40 17.5 17.5 - -1 spindle in S axis + 3 feed axes in A, B and C axes +AXD 1.35

MAB-R-075-3 23 20 7.5 7.5 17.5 17.5MAB-R-150-3 32 40 17.5 17.5 17.5 17.5


Electrical data


MOTOR-AXIS ASSOCIATIONNote. Shaded cells indicate the optimal motor to install in the axis.

MAB-R- 075-2 075-3 150-2 150-3Power supply, Vmains 3 AC, 400-10% to 480+10% V AC, 50/60 HzPower supply, Vmains with an additional AXD

3 AC, 400-10% to 460+10% V AC 50/60 Hz


Mains power consumption (in S6-40%) (kW) 20 27 38 44

Rated input current (A) 23 34 44 48Section (mm²) according to EN 60204-1, table 6 ·method B2·.The recommended section depends onthe nominal operating power.

4 10 10 16

Max. power cable section (mm²) 10 10 16 16

Power bus voltage VBUS 500/800 V DCPower for the module control circuit 24 V DCConsumption of the module control circuit itself (A) 3.5 2.5 3.5 2.5



Intermediate circuit filter capacitance (µF) 1500 2000 3000 3000

Input CHOKE (µH) 300 300 250 250CHOKE-MAB cable section (mm²).Depending on the rated operating power.No shielding is required.Max. length: 2 m

4 10 10 16


3 AC, 400-10% to 480+10% V AC 50/60 Hz


0.6 A



MAB-R- 075-2 075-3 150-2 150-3



Storage ambient temperature -25°C/+60°C (-13°F/+140°F)Working ambient humidity < 90% (non condensing) at 45°C/113°FMax.altitude without loss of features 2000 m (6561 ft) above sea levelRunning vibration 1g

Shipping vibration 1.5 gSealing degree IP 2xApproximate mass (kg/lb) 16.0/35.2 16.0/35.2 16.0/35.2 16.0/35.2

SPINDLE MOTOR

MAB--075- /MAB-R-075-S AXIS POWER

CABLEPn S1 Mn S1 Pn S6-40 Mn S6-40FM7- kW N·m kW N·m brakelessA075-...-E01/E02 7.5 47.7 11.0 71.5 MPC-4x4A055-...-E01/E02 5.5 35.0 7.7 49.0 MPC-4x2.5A037-...-E01/E02 3.7 23.5 5.5 35.3 MPC-4x2.5

D055-S1D0-E03 5.5/5.5 35.0/13.1 7.7/10.0 49.0/23.8 MPC-4x4

FEED AXIS MOTOR

MAB--000--LS AXIS POWER

CABLEMp Mp/Mo

FKM N·m - brakeless*66.20A.2 75.0 3.2 MPC-4x1.566.20A.2/V 75.0 2.3 MPC-4x1.564.30A 40.8 2.9 MPC-4x1.564.20A 66.0 4.0 MPC-4x1.563.30A 36.3 2.9 MPC-4x1.563.20A 51.0 4.0 MPC-4x1.562.60A 20.4 2.3 MPC-4x2.562.40A 27.0 3.0 MPC-4x1.562.30A 35.0 3.9 MPC-4x1.544.40A 33.0 2.8 MPC-4x1.544.30A.2 47.0 4.0 MPC-4x1.544.20A 47.0 4.0 MPC-4x1.5

FEED AXIS MOTOR

MAB--000--LS AXIS POWER

CABLEMp Mp/MoFKM N·m - brakeless*43.40A 28.5 3.1 MPC-4x1.543.30A 36.0 4.0 MPC-4x1.543.20A 36.0 4.0 MPC-4x1.542.60A 21.0 3.3 MPC-4x1.542.45A 25.0 3.9 MPC-4x1.542.30A 25.0 3.9 MPC-4x1.522.60A 13.0 4.0 MPC-4x1.522.50A 13.0 4.0 MPC-4x1.522.30A 13.0 4.0 MPC-4x1.521.60A 7.0 4.1 MPC-4x1.5

* When ·holding brake· option add the factor + (2x1) to the cable name.

FEED AXIS MOTOR

MAB--000--L / MAB--075- / MAB-R-075-A AXIS B AXIS C AXIS POWER

CABLEMp Mp/Mo Mp Mp/Mo Mp Mp/MoFKM N·m - N·m - N·m - brakeless*66.30A - - - - 50.1 2.1 MPC-4x2.566.20A.2 - - - - 87.5 3.7 MPC-4x1.564.40A - - - - 35.0 2.1 MPC-4x2.564.30A - - - - 47.6 2.8 MPC-4x1.564.20A - - - - 66.0 4.0 MPC-4x1.563.40A - - - - 26.9 2.1 MPC-4x2.563.30A - - - - 42.3 3.3 MPC-4x1.563.20A - - - - 51.0 4.1 MPC-4x1.562.60A - - - - 23.8 2.6 MPC-4x1.562.40A - - - - 31.5 3.5 MPC-4x1.562.30A - - - - 35.0 3.9 MPC-4x1.544.40A - - - - 38.5 3.3 MPC-4x1.544.30A.2 24.7 2.1 24.7 2.1 47.0 4.0 MPC-4x1.544.20A 37.5 3.2 37.5 3.2 47.0 4.0 MPC-4x1.543.40A - - - - 33.2 3.7 MPC-4x1.543.30A 21.7 2.4 21.7 2.4 36.0 4.0 MPC-4x1.543.20A 34.5 3.8 34.5 3.8 36.0 4.0 MPC-4x1.542.60A - - - - 25.0 3.9 MPC-4x1.542.45A 13.5 2.1 13.5 2.1 25.0 3.9 MPC-4x1.542.30A 19.5 3.1 19.5 3.1 25.0 3.9 MPC-4x1.522.60A 10.5 3.2 10.5 3.2 13.0 4.0 MPC-4x1.522.50A 12.0 3.7 12.0 3.7 13.0 4.0 MPC-4x1.522.30A 13.0 4.0 13.0 4.0 - - MPC-4x1.521.60A 7.0 4.1 7.0 4.1 - - MPC-4x1.5


SPINDLE MOTOR

MAB--150- / MAB-R-150-S AXIS POWER

CABLEPn S1 Mn S1 Pn S6-40 Mn S6-40FM7- kW N·m kW N·m brakelessA150-...-E01/E02 15.0 95.5 22.0 143.9 MPC-4x10A110-...-E01/E02 11.0 70.0 15.5 100.4 MPC-4x6A090-...-E01/E02 9.0 57.4 13.0 82.4 MPC-4x6B120-...-E01/E02 12.0 114.6 18.5 176.6 MPC-4x10

D110-S1D0-E03 11/11 70.0/26.3 15.5/20.0 98.7/47.7 MPC-4x10D075-S1D0-E03 7.5/7.5 47.7/17.9 11.0/13.0 70.0/31.0 MPC-4x6D055-S1D0-E03 5.5/5.5 35.0/13.1 7.7/10.0 49.0/23.8 MPC-4x4

D110-S1D0-HS3 11/11 70.0/26.3 15.5/20.0 98.7/47.7 MPC-4x10D075-S1D0-HS3 7.5/7.5 47.7/17.9 11.0/13.0 70.0/31.0 MPC-4x6

FEED AXIS MOTOR

MAB--000--HS AXIS POWER

CABLEMp Mp/MoFKM N·m - brakeless*94.20A 145.8 2.1 MPC-4x684.20A 130.2 2.5 MPC-4x483.30A 81.5 2.0 MPC-4x683.20A 81.5 2.0 MPC-4x2.582.40A 65.3 2.0 MPC-4x682.30A 86.9 2.7 MPC-4x482.20A 96.0 3.0 MPC-4x1.566.30A 75.6 3.2 MPC-4x2.566.30A/V 77.7 2.4 MPC-4x466.20A.2 94.0 4.0 MPC-4x1.566.20A.2/V 94.0 2.9 MPC-4x1.564.40A 54.0 3.2 MPC-4x2.564.30A 66.0 4.0 MPC-4x1.564.20A 66.0 4.0 MPC-4x1.563.40A 41.6 3.3 MPC-4x2.563.30A 51.0 4.0 MPC-4x1.563.20A 51.0 4.0 MPC-4x1.562.60A 35.0 3.9 MPC-4x1.562.40A 35.0 3.9 MPC-4x1.562.30A 35.0 3.9 MPC-4x1.544.40A 47.0 4.0 MPC-4x1.544.30A.2 47.0 4.0 MPC-4x1.544.20A 47.0 4.0 MPC-4x1.543.40A 36.0 4.0 MPC-4x1.543.30A 36.0 4.0 MPC-4x1.543.20A 36.0 4.0 MPC-4x1.5


AUXILIARY MODULES

External Ballast resistors, ER+TH-18/X and ER+TH-18/X+FAN

External resistors are used to dissipate the excess of energygenerated at the power bus in a braking process of electrical motorsand cannot be dissipated by another device. These resistors do notrequire external electrical supply.

Outside look

Technical data

With external thermostat

With internal thermostat

With internal thermostat and fan

Ohmage

The following table indicates how combine resistors ER-TH-18/(with thermostat) and ER-TH-18/+FAN (with thermostat and coolingfan) to obtain the ohm value for each power supply.

FEED AXIS MOTOR

MAB--000--HS AXIS POWER

CABLEMp Mp/MoFKM N·m - brakeless*42.60A 25.0 3.9 MPC-4x1.542.45A 25.0 3.9 MPC-4x1.542.30A 25.0 3.9 MPC-4x1.522.60A 13.0 4.0 MPC-4x1.522.50A 13.0 4.0 MPC-4x1.522.30A 13.0 4.0 MPC-4x1.521.60A 7.0 4.1 MPC-4x1.5


FEED AXIS MOTOR

MAB--000--H / MAB--150- / MAB-R-150-A AXIS B AXIS C AXIS POWER

CABLEMp Mp/Mo Mp Mp/Mo Mp Mp/MoFKM N·m - N·m - N·m - brakeless*66.30A 50.1 2.1 50.1 2.1 50.1 2.1 MPC-4x2.566.20A.2 87.5 3.7 87.5 3.7 87.5 3.7 MPC-4x1.564.40A 35.0 2.1 35.0 2.1 35.0 2.1 MPC-4x2.564.30A 47.6 2.8 47.6 2.8 47.6 2.8 MPC-4x1.564.20A 66.0 4.0 66.0 4.0 66.0 4.0 MPC-4x1.563.40A 26.9 2.1 26.9 2.1 26.9 2.1 MPC-4x2.563.30A 42.3 3.3 42.3 3.3 42.3 3.3 MPC-4x1.563.20A 51.0 4.1 51.0 4.1 51.0 4.1 MPC-4x1.562.60A 23.8 2.6 23.8 2.6 23.8 2.6 MPC-4x1.562.40A 31.5 3.5 31.5 3.5 31.5 3.5 MPC-4x1.562.30A 35.0 3.9 35.0 3.9 35.0 3.9 MPC-4x1.544.40A 38.5 3.3 38.5 3.3 38.5 3.3 MPC-4x1.544.30A.2 47.0 4.0 47.0 4.0 47.0 4.0 MPC-4x1.544.20A 47.0 4.0 47.0 4.0 47.0 4.0 MPC-4x1.543.40A 33.2 3.7 33.2 3.7 33.2 3.7 MPC-4x1.543.30A 36.0 4.0 36.0 4.0 36.0 4.0 MPC-4x1.543.20A 36.0 4.0 36.0 4.0 36.0 4.0 MPC-4x1.542.60A 25.0 3.9 25.0 3.9 25.0 3.9 MPC-4x1.542.45A 25.0 3.9 25.0 3.9 25.0 3.9 MPC-4x1.542.30A 25.0 3.9 25.0 3.9 25.0 3.9 MPC-4x1.522.60A 13.0 4.0 13.0 4.0 13.0 4.0 MPC-4x1.522.50A 13.0 4.0 13.0 4.0 13.0 4.0 MPC-4x1.5


A. ER+TH-18/, B. ER+TH-18/+FAN

(A) (B)

ER+TH-OO/OOOO 18/1100Resistance 18

RMS power 950 W

Energy absorbed in 5" overloaded 55 kJ

Operating ambient temperature 5°C/45°C (41°F/113°F)

Storage temperature - 20°C/60°C (- 4°F/140°F)

Relative humidity < 90%

Operation/shipping vibration 0.5 g / 2 g

Sealing IP 55

Approx. mass, gr (lb) 1250 (2.75)

WARNING. Be careful with the surface of the resistors.Remember that its temperature may reach 400°C/752°F.

ER+TH-OO/OOOO 18/1800 18/2200Resistance 18 18 RMS power 1300 W 2000 W

Energy absorbed in 5’’ overloaded 55 kJ 83 kJ



Relative humidity < 90 %

Operation/shipping vibration 0.5 g / 2 g

Sealing IP 54

Approx. mass, kg (lb) 3.0 (6.60) 6.2 (13.66)

WARNING. Be careful with the surface of the resistors.Remember that its temperature may reach 410°C/770°F.

ER+TH-OO/OOOO+FAN 18/1000 18/1500 18/2000Resistance 18 18 18 RMS power 2 kW 3 kW 4 kW

Operating ambient - 10°C/40°C (14°F/104°F)


Relative humidity < 90 %

Running vibration 0.5 g

Shipping vibration 2 g

Sealing IP 20 / IP 65 *

Approx. mass, kg (lb) 6.0 (13.2) 7.0 (15.4) 8.0 (17.6)

* To maintain a sealing protection of IP 65, the surface temperature ofthe resistor must not exceed 200°C/392°F.

WARNING. Be careful with the surface of the resistors. Re-member that its temperature may reach 300°C/572°F.

Model Ohm RMS power Resistor

MAB---2MAB---3MAB--000-3-LMAB--000-4-LMAB--000-3-HMAB--000-4-H

18

950 W ER+TH-18/1100

1.3 kW ER+TH-18/1800

2.0 kW ER+TH-18/2200

2.0 kW ER+TH-18/1000+FAN

3.0 kW ER+TH-18/1500+FAN

4.0 kW ER+TH-18/2000+FAN


Bus Protection Module, BPM

Install in MAB--- systems having:

Synchronous spindle and only when required by the application.

Purpose. Protect the power semi-conductors (IGBTs) of the drive thatgoverns it, thus preventing damage to the unit due to a very highvoltage that may be generated at the power bus because the brakingenergy cannot be returned when a voltage drop occurs and/or,

MAB-R when only the controlled stop is to be ensured.

Purpose. To ensure a controlled stop of the motor due to mains failurebecause the energy may be dissipated while braking at the externalBallast resistors installed in the BPM module. Not installing thismodule will result in an uncontrolled stop ·by friction· in case of avoltage failure due to an over-voltage error of the bus because thereare no resistors to dissipate the braking energy.

Outside look

Technical data

Mains filters, MAIN FILTER XA-A

Absolutely necessary for complying with the European Directive onElectromagnetic Compatibility 2014/30/EU or the InternationalStandard IEC 1800-3. The ·MAIN FILTER 42A-A· is designed forMAB--075- / MAB--000--L and ·MAIN FILTER 75A-A· isdesigned for MAB--150- / MAB--000--H.

Outside look

Technical data

Inductances, CHOKE MAB-R--4The CHOKES (inductances) must only be installed with Multi-AxisBox Regenerative ·MAB-R--·. When returning power tomains, the impedance of mains for the outgoing currents is very low.Thus, the up ramps of this current must be limited with a choke.

Outside look

Technical data

Bus Protection Module BPMPower voltage input 542-800 V DCControl circuit voltage 24 V DC (between 22-26 V DC)

Control circuit consumption 0.1 A

Protections Short-circuit, over-temperature

Ballast resistors ≥ 18 Ω. Up to three 18 Ω resistors maybe connected without power limit

Maximum braking power 100 kW

Filter capacity 410 µF, 900 V DC

Max. voltage at DR OK contact 125 V AC, 150 V DC

Max. current at DR OK contact 1 A

Module width 77 mm

Approx. mass kg/lb 3.6/7.9

Ambient temperature 0°C/45°C (32°F/113°F)

Storage temperature -25°C/60°C (-13°F/140°F)

Maximum humidity < 90% (non condensing at

Maximum altitude 2000 m (6561 ft) above sea level

Operating vibration 1 g

Shipping vibration 1.5 g

Sealing IP 2x

MAIN FILTER 42A-A 75A-ARated voltage 380-480 V AC (50/60 Hz)

Rated current (rating @ 50°C/122°F) 42 A 75 A

Approx. max. (kg/lb) 2.8 / 6.2 4.0 / 8.81

Rated leak current 0.50 mA 0.50 mA

Max. leak current 27 mA 27 mA

Power loss 19 W 20 W

Sealing IP 20 IP 20

Note. This system has been manufactured in accordance with theEN 60204-1 Standard in compliance with European Directive2014/35/EU on Low Voltage.

CHOKE MAB-R-075-4 MAB-R-150-4Inductance (50 Hz) 0.300 mH 0.250 mH

Rated current 35 A 60 A

Peak current 100 A 130 A

Min./max. section terminals 0.5/10 mm² 1.5/16 mm²

Min./max. tightening torque 1.5/1.8 N·m 2.5/3.0 N·m


Storage temperature -25°C/+60°C (-13°F/+140°F)

Relative humidity < 90% (non condensing at 45°C/113°F)

Operating vibration 1 g

Shipping vibration 1.5 g

Sealing degree IP 2x

Approx. mass, kg/lb 8.0/17.6 14.5/31.9

CHOKE MAB-R-075-4 CHOKE MAB-R-150-4


DIMENSIONSWhen making the electrical cabinet, also taken into account thenecessary room for the connectors and their cables. Especially for theupper connectors which on the bigger modules can be up to 45 mm high.

MAB---

MAB-R--

BPM

MAINS FILTER

787878

373

272

389

347

255

22

R3.5

R6.5

8

7.5

R3.58.5

787878

389

347

255

373

272

22

R3.5

R6.5

8

7.5

R3.58.5

Dimension in mm. 1 in = 25.4 mm

22

R3.5

R6.5

8

7.5

R3.58.5

389

77

373

347

266

255

No

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ILT

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303

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57

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314

45M

6M

52

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2 lb

in1

2.99

11.8

10.

59

2.7

53.

34

12.

361.

77

75A

-Am

m27

02

4040

8013

52

5560

M6

M6

4.0

kg8.

8 lb

in1

0.62

9.4

41.

57

3.1

45.

31

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032.

36

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L-1

C

X

Y

D

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M

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EXTERNAL RESISTORS

WITH EXTERNAL THERMOSTAT

WITH INTERNAL THERMOSTAT

WITH EXTERNAL THERMOSTAT AND FAN

EXTERNAL THERMOSTAT

ER+TH-18/1000Units mm inL 320 12.59ln 240 9.44lf 300 11.81

ER+TH-18/1800 ER+TH-18/2200Units mm in mm in

A 120 4.72 190 7.48B 40 1.57 67 2.63L 380 14.96 380 14.96

I 107112 4.214.40 177182 6.967.16P 300 11.81 300 11.81

309571

L8084

THERMO-SWITCH 160 °CFAST ON 6.3 mm

Inlf

External thermostat specificationsProtection degree: IP 20Contact person: Normally closedContac t open ing tempera tu re :200°C/392°F±10%Rated voltage-current: 250 V AC - 2 AWire section: 0.25 mm²

I

A

B

P L

2.5 mm²2.5 mm²

Ø6,5Ø12

1

Internal thermostat specificationsProtection degree: IP 20Contact person: Normally closedContact opening temperature:160°C/320°F±10%Rated voltage-current: 250 V AC - 2 AWire section: 0.25 mm²

ER+TH-18/1000+FAN

ER+TH-18/1500+FAN

ER+TH-18/2000+FAN

Units mm in mm in mm in

B1 175 6.88 175 6.88 175 6.88B2 165 6.49 165 6.49 165 6.49H1 76 2.99 76 2.99 76 2.99H2 154 6.06 154 6.06 154 6.06L1 170 6.69 329 12.95 530 20.86L2 121 4.76 280 11.02 500 19.68L3 250 9.84 250 9.84 250 9.84L 188 7.40 347 13.66 548 21.57ØD 6.5 2.55 6.5 2.55 6.5 2.55

B1

B2

L3

L2 L1L

H2

H1

11

9

ØD

External thermostat specificationsRated voltage-current: 250 V AC - 2 ATemperature switch value: 200°C/392°F±10%Cable standard length: 500 mm-0.25 mm²


CHOKES MAB-R--4

CONNECTORS

DB

H

R3.2

R4.5R4.5

25

R24x

AC

E

F

4x4x

4x

CHOKE Units A B C D E F H mass

MAB-R-075-4mm 180 130 130 80 8 12 220 8 kg

in 7.08 5.11 5.11 3.14 0.31 0.47 8.66 17.6 lb

MAB-R-150-4mm 240 180 180 100 9 18 210 14.5 kgin 9.44 7.08 7.08 3.93 0.35 0.70 8.26 31.9 lb

X2

X34

X35X13

X13S X11S

A19

A20

X11A

X11BX12X11CX15

MAB connector figure coding pin data

000075150

A19

000075150

A20

000-L075

X11A

000-H150

X11A

000-L075 X11B

000-H150 X11B

000-4075-3150-3

X11C

000-L 075 X11S

000-H150 X11S

000075150

X12

000075150

X15

000075150

X13

000075150

X13S

000075150

X34

000075150

X35

000075150

X2

Tightening torque 1.7-1.8 N·m

Section min./max. 4/16 mm²

Screwdriver flat-head 1.0x4.0 mm

Length to strip 12 mm


Rated section 1 mm²

Screwdriverflat-head 0.6x3.5 mm


Tightening torque 0.5-0.6 N·mRated section 1.5 mm²




Section min./max. 1.5/2.5 mm²




Rated section 1.5 mm²












Section min./max. 2.5/4 mm²




Section min./max. 4/10 mm²











Tightening torque -


Terminal length 10 mm


Tightening torque -


Terminal length 10 mmLength to strip 8 mm

Tightening torque -



Tightening torque -



Tightening torque 0.5-0.6 N·mRated section 1 mm²




FKM2/4/6 SERVOMOTOR CONNECTIONSA AXIS. FKM SERVOMOTOR WITH E3 SINCOS ENCODER

B AXIS. FKM SERVOMOTOR WITH E3 SINCOS ENCODER

C AXIS. FKM SERVOMOTOR WITH E3 SINCOS ENCODER

S AXIS. FKM SERVOMOTOR WITH E3 SINCOS ENCODER

FM7 MOTOR CONNECTIONSS AXIS. FM7 MOTOR WITH MAGNETIC TTL ENCODER

S AXIS. FM7 MOTOR WITH C-AXIS ENCODER

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CABLES

MOTOR FEEDBACK CABLESQC-EEC- cable

The range of QC-EEC- cables for motor feedback by encodersupplied by FAGOR enables the connection between the feedbackdevice (SinCos 1 Vpp sinusoidal encoder) of a FKM feed axisservomotor and axis A, B and C of the MAB drive controlling it. FAGORsupplies them upon request and with connectors on both ends.Available lengths: 03, 05, 10, 15, 20, 30 and 50 m.

QC-EEC-FM7- cable

The range of QC-EEC-FM7- cables for motor feedback by encoder,supplied by FAGOR enables the connection between the magneticTTL encoder of a FM7 spindle motor and the S-axis of the MAB drivecontrolling it. Fagor supplies them upon request and only with theconnector on the end side of the drive. The other end leads all driversin the air (without a connector) with each terminal crimped andnumbered in its identification ring. The user should perform theassembly on the body of the ELP-12V connector, available as anaccessory, on this end of the cable (engine side). Available lengths:03, 05, 10, 15, 20, 30 and 50 m.

QC-EEC-FM7C- cable

The range of QC-EEC-FM7C- motor feedback cables by encodersupplied by FAGOR enable the connection between the C-axis SinCossinusoidal encoder of a FM7 spindle motor and the S-axis of the MABdrive controlling it. Fagor supplies them upon request and only with theconnector on the end side of the drive. The other end leads all driversin the air (without a connector) with each terminal crimped andnumbered in its identification ring. The user should perform theassembly on the body of the ELP-12V connector, available as anaccessory, on this end of the cable (engine side). Available lengths: 03,05, 10, 15, 20, 30 and 50 m.

DIRECT FEEDBACK CABLESThe direct feedback of the spindle is given by an external linear orrotary encoder that may be incremental (with I0 reference signals) orabsolute (without I0 reference signals).

The direct feedback cable to establish connection between anincremental external feedback device (linear or rotary) with FAGORsinusoidal signals (1 Vpp) or (differential TTL) square signals and theE21SD connector of the MAB is supplied by FAGOR and depends onthe type of feedback device to be installed.

RS-232 SERIAL LINE. X5 CONNECTORThis cable enables the connection between the PC or laptop and thepreviously selected axis on the rotary switch for node selection·NODE X5· of the MAB drive. FAGOR does not supply this cable.

It enables users to install a control version, customize settings, loadparameter tables individually in each axis of the MAB multi-axis driveand adjust them, ...

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Soft. V0816, GP2=0,Safe into flash memory,Reset

MAB

Sub-D, F9 connector

RS-232 cable

X5

Sub-D, F9 connector

RS-232 cable

86432

5

Pin

Overall shieldMetallic shield connected to CHASSIS pin - only at the MAB drive end -

(Sub-D, F25)Front view

86432

5

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CTSDSRDTRTxDRxD

GND

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CHASSIS

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6

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GND

Signal

1

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25


SERCOS RING CONNECTIONNode identification

The 16-position (0-F) ·NODE· switch node adjusts the node thatcorresponds to each of the axes, differentiating them within theSERCOS ring.

The node selected in the selector always identifies the spindle or axis(S-axis). The other axes connected in A, B and C are identifiedautomatically as nodes numbered sequentially in this order as set bythe selector.

Selecting the 0 identifier with the rotary switch implies that all axesconnected to the SERCOS ring are ignored.

Interconnection

Connect the MAB multi-axis drive and the AXD 1. drive (if any) tobe controlled by the CNC in the SERCOS ring.

Note. The user can also connect several additional MAB devices andAXD 1. drives to the same SERCOS ring.

To do that, using SFO- fiber optic cables:

Connect the OUT terminal of the MAB1 to the IN terminal of theadjacent device (AXD or MAB2), if any.

Repeat this procedure with the following adjacent device and so onuntil the last device.

Connect the OUT terminal of the last device to the IN terminal ofthe CNC.

Connect the IN terminal of the MAB1 to the OUT terminal of theCNC.

When all these connections have been made, the ring will be closed.

FAGOR supplies the fiber optic cable with its terminals protected witha hood. Remove the terminal protecting hood before connecting thecable.

Either to remove the terminal protecting hood or to connect anddisconnect the cable, the cable must always be held by the terminal,never pull at the cable because it could get damaged.

MANDATORY. All remaining nodes identified in the SERCOSring should be numbered sequentially and the existence of anode 1 is required, since the CNC node is always 0.

Note. Remember that each drive has a fiber optic line to connect itto the adjacent module. FAGOR supplies the rest of the optical fiberupon request.

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Note. For sections longer than 40 meters, use the optical fiber cable,SF0-V-FLEX model.

Note. Note that, if the machine has two separate drive systems(each with their own power supply, such as two MAB devices) and asingle CNC, the same ring should interconnect all MAB devices andAXD drives of the machine.

WARNING. The bending radius of the fiber optic cable mustbe more than 30 mm (SFO- & SFO-FLEX-) or 60 mm(SFO-V-FLEX-).

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SFO-, SFO-FLEX- SFO-V-FLEX-L< 40 m L > 40 m

CAUTION !


ELECTRICAL INSTALLATION

MOUNTING CONDITIONS The MAB system must be mounted vertically in the electrical

cabinet with the power connectors on top.

The equipment should be installed so as to leave at least 80 mm(3.15 in) above and below it.

The temperature around the equipment should always be under55°C/131°F. Vibration should be avoided.

When applying external cooling to the system, make sure that watercondensation does not fall on the equipment.

Never install the MAB system in places where there are corrosivegases.

ER+TH-18/ and ER+TH-18/+FAN modules should be mountedaway from the rest of the heat sensitive modules and materials. Werecommend the upright position with the cables down (ideal case),but the horizontal position is also acceptable (although with lowerdissipation). Never position it in the upright with the cables up.

ELECTRICAL INTER-CONNECTIONSee electrical drawings.

Connect the ground connection

Tightening torque 2.3 2.8 N·m

Connect the internal bus X1 (only in the presence of an additionalAXD)

Connect the Ballast external resistor, ER+TH-18/ or ER+TH-18/ (only in the presence of MAB---)

EXTERNAL BALLAST RESISTOR CONNECTIONHow to install an external Ballast resistor with internalthermostat and with no fan

How to install an external Ballast resistor with an externalthermostat and with no fan

How to install an external Ballast resistor with internalthermostat and fan

WARNING. On top of the ER+TH modules, the air temperaturecan reach values over 120°C/248°F. Therefore, the resistorshould be mounted away from the rest of the modules or evenoutside the electrical cabinet, always vertically and away fromcables and other temperature sensitive material.

INTERNALTHERMOSTAT Tk

Tk PLC INPUT+ 24 V DC

160°CR R

Always install it vertically

Resistor connection terminals

Tk connection terminals of the internal thermostat

Diagram.Take either one of the two pinsto +24 V DC of the external power supplyof the electrical cabinet and the other oneto a PLC input.

Important. Remember to manage thechosen PLC input in the PLC program togenerate an error when exceeding thelimit temperature (160°C) detected by

Take the Ballast resistor terminals to the R and R terminals of theterminal strip of the Ballast of the MAB---.

R RTk Tk

WARNING. On top of the ER+TH modules, the air temperaturecan reach values over 120°C/248°F. Therefore, the resistorshould be mounted away from the rest of the modules or evenoutside the electrical cabinet, always vertically and away fromcables and other temperature sensitive material.

WARNING. Therefore, the resistor should be mounted awayfrom the rest of the modules or even outside the electricalcabinet, always vertically and away from cables and othertemperature sensitive material.

EXTERNALTHERMOSTAT Tk

TkPLC INPUT+ 24 V DC

200°C

R R

Resistor connection terminals

Element to connect with the external thermostat


R R

Tk

Diagram.Take either one of the two pins to +24V DC of the external power supply of theelectrical cabinet and the other one to a PLCinput.

Important. Remember to manage the chosenPLC input in the PLC program to generate anerror when exceeding the limit temperature(200°C) detected by the sensor and to open thecontact.

External thermostat

Take the Ballast resistor terminals to the R and R terminals of theterminal strip of the Ballast of the MAB---.


How to install two external Ballast resistor in parallel. Diagrams

MOTORS-MAB CONNECTIONSPOWERPower connection of the axis servomotorsThe connection with the M1, M2 , M3 and M (only on MAB--000-XXXmodels) feed axis servomotors is performed using MPC-4x cablesthrough the U, V and W terminals of the X11A, X11B, X11C and X11Sconnectors, respectively. The ground connection (PE) of the metallicscreen (shield) of each MPC-4x hose should be performed in thescrew connectors in the vertical plates near the connectors.

Power connection of the spindle motorThe connection of the single M spindle motor that can be controlled byan MAB axis is performed using the MPC-4x cable through the U, Vand W terminals of the X11S connector. The ground connection (PE)of the metallic screen (shield) of each MPC-4x hose should beperformed in the screws of the vertical plate near the connector.

Holding brake connectionThe connection of the holding brake of the feed axis servomotor isperformed using an MPC-4x+(2x1) cable through the B+/B- terminalsof the X12 connector. To control the brake, supply a direct voltage of+24 V DC (terminals 1 and 2) from an external power supply.

FEEDBACKMotor feedbackThe connection of each feedback motor of the M1, M2 and M3 feedaxis servomotor with its respective E21A, E21B and E21C connectorof the MAB is performed using the QC-EEC- cable.

The connection of the feedback device of the M spindle motor with itsE21S connector of the MAB is performed usign a cable:

The connection of the feedback device of the M axis servomotor withits E21S connector of the MAB--000- is performed usign a cable:

Direct feedbackThe direct feedback of the spindle is given by an external linear orrotary encoder that may be incremental (with I0 reference signals) orabsolute (without I0 reference signals).

INTERNALTHERMOSTAT Tk

Tk

+ 24 V DCPLC INPUT

160°C

RR

AXIAL FAN50/60 Hz220/240 V AC

Ballast resistor connection terminals

Take the Ballast resistor terminals to the Rand R terminals of the terminal strip of theBallast of the MAB---.

FASTON type terminalsfor connecting the fan

Dimensions of the fan’sFASTON terminals

Take the fan connection terminals to an outlet of theelectrical cabinet, single phase 50/60 Hz, 220/240 V AC.Consumption: 0.15/0.13 A, 23/20 W.

R


RTk connection terminals of the internal thermostat

Diagram.Take either one ofthe two pins to +24 V DC of theexternal power supply of theelectrical cabinet and the otherone to a PLC input.

Important. Remember to manage the chosen PLC input in the PLC program to generate an error when exceeding the limit temperature (160°C) detected by the sensor and to open the contact.

160°C

+ 24 V DC

PLC INPUT160°C

R R R R

R R

AXIAL FAN AXIAL FAN

To a50/60 Hz

220/240 V ACoutlet of the

electrical cabinet

INTERNALTHERMOSTAT

INTERNALTHERMOSTAT

Always install both resistors verticallyFor two resistors in parallel with fan and internal thermostat

Take the terminal labeled +24 V DC to an external 24 V DC powersupply of the electrical cabinet and the other one labeled PLCINPUT to a PLC input. Important. Remember to manage the chosenPLC input in the PLC program to generate an error when exceedingthe limit temperature (160°C) detected by the sensor and to openthe contact.

Take the indicated terminals to the R and R terminals of the terminalstrip of the Ballast of the MAB---.

Motor Encoder CableFM7 Magnetic TTL ·1024 ppt· QC-EEC-FM7-FM7 C-axis sinusoidal SinCos ·1024 ppt· QC-EEC-FM7C-

Motor Encoder CableFKM Sincos 1Vpp sinusoidal QC-EEC-

160°C 160°C

R R R R

R R

INTERNALTHERMOSTAT

INTERNALTHERMOSTAT

PLC INPUT

+24 V DC

Always install both resistors verticallyFor two resistors in parallel with an internal thermostat and no fan

Take the terminal labeled +24 V DC to an external 24 V DC powersupply of the electrical cabinet and the other one labeled PLCINPUT to a PLC input. Important. Remember to manage the chosenPLC input in the PLC program to generate an error when exceedingthe limit temperature (160°C) detected by the sensor and to openthe contact.

Take the indicated terminals to the R and R terminals of theterminal strip of the Ballast of the MAB---.


Incremental external feedback device. The direct feedback cable toestablish the connection between an incremental external feedbackdevice (linear or rotary) with FAGOR sinusoidal signals (1 Vpp) or(differential TTL) square signals and the E21SD connector of theMAB, which is supplied by FAGOR and depends on the type offeedback device to be installed.

Absolute external feedback device. The direct feedback cable toestablish the connection between an absolute external feedbackdevice (FAGOR absolute encoder) with sinusoidal signals (1 Vpp) andthe E21SD connector of the MAB is supplied by FAGOR and dependson the type of feedback device to be installed.

External Stegmann sinusoidal feedback encoder. FAGOR doesnot supply the direct feedback cable for connecting an externalStegmann sinusoidal encoder with the E21SD connector. For thisconnection, you must know the pinout at the encoder end and matchit with the pinout of the E21SD connector. With this information, theuser will be able to make the connection and make his own cable.

CABLING OF THE MAB TO MAINSMAINS CONNECTION

FAGOR's MAB system - Multi-Axis Box - is a multi-axis servo system,compact and stackable. It is connected directly to a TN or TT type three-phase system with mains frequencies between 50-4% Hz and 60+3.3%Hz and rated voltages between 400-10% AC and 480+10% V AC.

A MAB system with an additional AXD and/or BPM module connectedto it is designed for connection to a three-phase power network rangingfrom 400-10% to 460+10% V AC.

Connecting it to a different voltage range requires the use oftransformers or autotransformers.

The connection may vary depending on the type of mains andElectromagnetic Compatibility required by the machine.

Certain mandatory protection devices must be added between themains lines and the MAB. Others may be optional. These elements are:

Mains connection of the FAGOR MAB system

Mains connection of the FAGOR MAB+AXD system

Mains connection of the MAB system and other units

Mains connection of the MAB+AXD system & other units

Name Symbol Usage

Main switch - S1 Mandatory

Fuses - F Mandatory

Differential breaker - Q1 Mandatory

Transformer or autotransformer

- T Optional

Contactor - KM1 Required with an AXD drive

Mains filters MAIN FILTER Mandatory

Choke - coil - CHOKE Required with MAB-R

MAINS CONNECTION (TN TYPE)

L1 L2 L3

DIFFERENTIALBREAKER

TRANSFORMEROR

AUTOTRANSFORMER

- S1MAIN SWITCH

MAIN FILTERxA-A

- KM1CONTACTOR

TRANSFORMEROR

AUTOTRANSFORMER

L1 L2 L3

PROPER INSTALLATION NOT BEST INSTALLATION

DIFFERENTIALBREAKER

L1 L2 L33x400-480 V AC

MAB A19

L1 L2 L33x400-480 V AC

MAB A19

MAIN FILTERxA-A

- S1MAIN SWITCH

required required

FUSESrequired

required- Q1

- FFUSESrequired

required- Q1

- F


required

FUSESrequired

required- Q1

- FFUSESrequired

required- Q1

- F

+-

L+L -

L1 L2 L3

DIFFERENTIALBREAKER

TRANSFORMEROR

AUTOTRANSFORMER

- S1MAIN SWITCH

L1 L2 L33x400-460 V AC

MABA19

AXD1.XX

+-

L+L -

MAIN FILTERxA-Arequired


L1 L2 L3

DIFFERENTIALBREAKER

TRANSFORMEROR

AUTOTRANSFORMER

- S1MAIN SWITCH

MAIN FILTERxA-A


PROPER INSTALLATION WRONG INSTALLATION

L1 L2 L33x400-460 V AC

MABA19

AXD1.XX

- KM1CONTACTOR required

L1 L2 L3

DIFFERENTIALBREAKER

TRANSFORMEROR

AUTOTRANSFORMER

- S1MAIN SWITCH

MAIN FILTERxA-A

L1 L2 L33x400-460 V AC

MAB A19

- KM2CONTACTOR


FUSESrequired

L1 L2 L3

DIFFERENTIALBREAKER

TRANSFORMEROR

AUTOTRANSFORMER

- S1MAIN SWITCH

MAIN FILTERxA-A


L1 L2 L33x400-460 V AC

MAB A19OTHERUNITS

- KM2CONTACTOR

OTHERUNITS

MAINSFILTER

required

required- Q1

required- Q1

- FFUSESrequired

- F

required

+-

L+L -

OTHERUNITS

- KM1CONTACTORrequired

MAINSFILTER

L1 L2


L1 L2 L3

DIFFERENTIALBREAKER

TRANSFORMEROR

AUTOTRANSFORMER

- S1MAIN SWITCH

MAIN FILTERxA-A


L1 L2 L33x400-460 V AC

MABA19

AXD1.XX

L3

DIFFERENTIALBREAKER

- S1MAIN SWITCH

MAINSFILTER

L1 L2 L33x400-460 V AC

MABA19

AXD1.XX

+-

L+L -

OTHERUNITS

- KM1CONTACTOR

TRANSFORMEROR

AUTOTRANSFORMER

- KM2CONTACTORrequired

required

FUSESrequired

required- Q1

- FFUSESrequired

required- Q1

- F


Protection fusesThe MAB system does not include the fuses.

Semi-conductor fuses according to UL 248 to be installed in the mainsline according to the MAB model. Nominal voltage in AC, UN 500 VAC. High cut-off power 100 kA.

Differential breakerOn a MAB system, fault DC current, practically flat, may come upbesides the AC currents and pulsating DC currents. This requires theuse of a differential breaker. This switch must be a B type universalbreaker of selective disconnection.

As an alternative, “A type” differential signals may be used withselective shut-off. They are more economical than the “B type” andusually valid for MAB systems with a FAGOR filter. The shut-offcurrent must be equal or greater than 500 mA and with selectiveswitch-off.

Isolating transformer or auto-transformerWhen the mains voltage must be isolated or adapted to the levelsrequired by the MAB system, it may be connected through an isolatingtransformer or an auto-transformer. This element will also help reducethe amount of harmonics on the line although it will not guarantee thecompliance with the EC regulation.

Hence it is possible to apply simultaneity factors and decrease thepower required by the transformer or auto-transformer. It is also highlyrecommended to use auto-transformers instead of isolatingtransformers when only an adaptation of the working voltages isrequired.

Mains filtersIn order for the MAB system to meet the European Directive onElectromagnetic Compatibility 2014/30/EU, a mains filter must also beinstalled against electromagnetic disturbances. The optional filtersprovided by FAGOR ensure the compliance of the MAB system itselfwith the currently effective directive.

To install it, it must be properly connected to ground and the wiresconnecting it to the MAB must be as short as possible. It may beinstalled either horizontally or vertically. The three-phase network lineis connected to the terminals on top of the filter and the load (powersupply of the MAB) to those at the bottom. Please check the frontlabel, which provides details of the terminals.

WARNING. The protect the MAB system fuses must beincludes on the lines coming from mains.

WARNING. Using other types of protection instead of fuses(e.g.: magneto-thermal switches) does not ensure the properprotection of the unit.

MAB-- 075-2 150-2 075-3 150-3MAB-- 000-3-L 000-3-H 000-4-L 000-4-HMínimum prospective short circuit current

5000 A 5000 A 5000 A 5000 A

MANUFACTURER

EATONBUSSMANN

FWP-40A22F FWP-80A22F FWP-50A22F FWP-80A22F

FWP-40A14Fa - FWP-50A14Fa -

FERRAZSHAWMUT

A60Q40-2 - - -

6.900 CP gRC22x58/40

6.900 CP gRC22x58/80

6.900 CP gRC22x58/50

6.900 CP gRC22x58/80

SIBA 50 140 06.40 50 140 06.80 50 140 06.50 50 140 06.80

LITTELFUSE L50S040 L50S070 L50S050 L50S080

INFORMATION. It is not recommended to use differentialbreakers sensitive to pulsating currents and, overall, generalpurpose differential breakers. In this cases, undesired stopsmight occur due to the high sensitivity of those devices topulsating currents.

MANDATORY. Never use AC type differential breakers.

INFORMATION. When having a mains perfectly referred toground, autotransformers may be used to adapt the mainsvoltage. However, if mains is not referred to ground, anisolating transformer must be used in order to avoid possibledangerous voltage surges on any phase with respect toground that could damage the equipment. In this situation,the secondary must have a star configuration with access tothe middle point. This middle point of the secondary must beconnected to ground or the neuter of mains.

INFORMATION. On systems with MAB-R--, theinductance of the transformer must be very low and negligibleagainst the inductive value of the CHOKE MAB-R--4.

i

i

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INFORMATION. This does not guarantee compliance withsuch EMC Directive regarding the machine because it mayhave other devices that could cause disturbances.

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)

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(

)

%

(

*

*

i

L3 L2 L1M

AIN

S

3 Phase R

FI FilterType:

L3' L2' L1'LO

AD

CU

RR

ENT:75A

@

MAB--XXX-XXX

MAIN FILTER XA-Asee bottom view

MPC-4x...see top view

MPC-4x...PEL3L2L1

mai

ns

L2 L3L1

L1'L2'

L3'

L1L2

L3

PE

top view

PEPE

bottom view

L3 L2 L1M

AIN

S

3 Phase R

FI FilterType:

L3' L2' L1'LO

AD

CU

RR

ENT:75A

@

MAIN FILTER XA-A

PE

bottom view

top view

PE

mai

ns

PEL3L2L1

MPC-4x...see bottom view see top view

CHOKEMAB-R-XXX-4

PE

MAB-R-XXX-XXX

L1 L2 L3

PE

U1 V1 W1 U2 V2 W2

MP

C-4

x...

L1'L2'

L3'

L1L2

L3

with:MAB--000- modelsMAB--075- modelsMAB--150- models

with:MAB-R-075- modelsMAB-R-0150- models


Install the mains filter according to the MAB model installed:

DISTRIBUTION DIAGRAMSThe distribution diagram being used must be taken into considerationin order to determine the characteristics of the protection meansagainst electrical shocks, in case of failure (indirect contacts) andagainst over-current, as well as the specifications of the devices incharge of such functions. The distribution diagrams are establishedaccording to the ground connections of the distribution network or ofmains, on one hand, and the of the grounds of the receivinginstallation on the other. Depending on the electric energy distributionnetwork, there are three types of diagrams: TN, TT and IT.

TN diagram

Distribution diagram that has a point directly connected to ground andthe conductive parts of the installation are connected to this pointthrough ground protection conductors. This type of mains admitsloads between one or several phases and the neuter.

There are three kinds of TN diagrams depending on the relativeposition of the neuter wire (N) and the protection wire (PE):

TN-S diagram where the neuter wire (N) and the protection wire(PE) are different in the entire diagram.

TN-C-S diagram where the neuter and protection functions arecombined in a single wire (PEN) in part of the diagram.

TN-C diagram where the neuter and protection functions arecombined in a single wire (PEN) in the entire diagram.

TT diagram

Distribution diagram that has a point directly connected to ground andthe conductive parts of the installation are connected to a ground pointindependently from the ground electrode of the power supply system.

IT diagramDistribution diagram that has no direct connection to ground and theconductive parts of the installation are connected to ground.

With IT type distribution diagrams, the differential breaker is usedassuming that the capacitance of mains with respect to ground is largeenough to ensure that a minimum fault current flows with the samemagnitude as that of the operating differential current assigned.Otherwise, its use is not necessary.

MAB MAINS FILTER CHOKEMAB--075- MAIN FILTER 42A-A Not applicableMAB--150- MAIN FILTER 75A-A Not applicableMAB--000--L MAIN FILTER 42A-A Not applicableMAB--000--H MAIN FILTER 75A-A Not applicableMAB-R-075- MAIN FILTER 42A-A CHOKE MAB-R-075-4MAB-R-150- MAIN FILTER 75A-A CHOKE MAB-R-150-4

INFORMATION. The MAB system may be connecteddirectly, through a transformer or auto-transformer in mainswith a TN type distribution diagram.

i

TN-C diagram

MANDATORY. “Corner grounded” type TT mains requireinstalling an isolating transformer.

MANDATORY. With an IT distribution diagram, always installthe MAB system to mains through an isolating transformer.

INFORMATION. Note that with an IT type distributiondiagram, mains can also be controlled through an isolationwatching device. Both protection measurements arecompatible with each other.

The MAB system is designed to support phase-chassis voltages under 300 V AC.

It must be ensured that there is no voltages over the indicated value if an isolating transformer is not installed; i.e. if the MAB system is connected directly to mains or through an auto-transformer.

Otherwise, protection elements must be installed to avoid reaching excessive voltages.

TT diagram

i


CABLE SECTIONS

Determines the maximum current in continuous duty cycle, admitted bythree-phase conductors in PVC hoses and installed on the machinesthrough conduits and channels. The ambient temperature consideredis 40°C/104°F.

JOINING THE CHASSIS BETWEEN MODULESThe chassis connection between the MAB (or several MAB), the AXD1. (where applicable) and/or the BPM module (where applicable)is performed through the M6 stud located at the top of each module.To accomplish this task, use the plates, self-locking nuts and brasswashers supplied as accessories with the additional devices.

The tightening torque must be between 2.3 and 2.8 N·m.

Connecting these terminals by means of metal plates offers mechanicalridigity; but it does not guarantee proper ground connection of eachmodule.

GROUND CONNECTION OF THE MODULESThe chassis of each modules must be connected to a single point andfrom there to the ground terminal of the electrical cabinet. Applying acurrent of 10 A between this ground and any of these points, the voltagedrop should not exceed the value of 1 V. Use brass washers and locknuts supplied with the module to make the ground connection. Whennot having a separate ground point, join the plates to the M6 stud of theMAB, which, in turn, will be connected to the mains.

ELECTRICAL DRAWING

See chapter 10 of the· man_mab_hard.pdf · manual.

BRAKE SUPPLY CIRCUITThe holding brake of the FKM motors is unlocked by applying 24 V DCthrough a connector.

Section Max. current Section Max. currentmm² A mm² A1.5 13.1 6 30 2.5 17.4 10 40

4 23.0

WARNING. Before handling the power leads: Alwaysdisconnect the three-phase voltage at the electrical cabinet.Wait, before handling these leads (about 10 minutes, MAXDISCHARGE TIME: 10 min).

WARNING. Make sure that the DC BUS voltage is lower than60 V DC. This precaution is indicated on the front of theequipment near the cover of the DC bus with the legend·DANGER, RISK OF ELECTRIC SHOCK ·.

IT diagram

X34 X35 X13 X13S

RESET

BOOT

NODE X5

A20MA

B X3

MAB-R-- AXD 1.

Tightening torque: 2.32.8 N·m

BPM

MANDATORY. Take a ground cable (as short as possible)from each module to each main machine ground point. Thecable section must be the same as that of the cablesconnected to the largest servomotor (at least 6 mm²).

WARNING. When installing the motor, verify that the brakereleases the shaft completely before turning it for the first time.

X34 X35 X13 X13S

RESET

BOOT

NODE X5

A20MA

B X3

1 1

2 2 2

3 3 3

4 4 4

12

34

1. P la t e 2. Br a ss w a sh er

4. S el f-lock in g n u t3. Gr ou nd ing w ir e t er m in a l

Tightening torque2.32.8 N·m

WARNING. Power the holding brake with a power supply thatprovides a continuous, stabilized voltage of 24 V DC. To ensuresafe operation in the event of large temperature variations, thecoil must be powered with stabilized direct current.


IDENTIFICATION

NamesThe name of each device is made up of letters and digits that meanthe following:

Version labelThe versions plate shows the hardware and software versions of theequipment. For example, the VECON board mounted in this device hasversion xxx (VEC4) and the software version is xx.xx (SOF).

Characteristics plateEach electronic device is identified by its characteristics plate. Itindicates the commercial model and its main technical characteristics.

Packaging labelThe electronic device also includes the label in its package.

MULTI-AXIS BOX, MAB

M A BULTI- XIS OX

POWER

SUPPLY

none

R

non-regenerative

regenerative

Example: MAB - - 000 - 3 - L - MDU

DRIVE

·SPINDLE·

000 without spindle

DRIVE

·AXES·

OPTION

·AXES·

DUAL

USE

075 7.5 kW

150 15 kW

2 2 axes

3 3 axes

4 4 axes

none standard

without spindle ·standard current·- L

without spindle ·high current·- H

none no

yes- MDU

References MAB-R-000- currently not available.


User notes


Code 14460245

Fagor Automation S. Coop.Bº San Andrés, 19 - Apdo. 144E-20500 Arrasate-Mondragón, SpainTel: +34 943 719 200

+34 943 039 800Fax: +34 943 791 712E-mail: [email protected]

FAGOR AUTOMATION

REG-4-434-0Ref:1704

Documents

FAGOR AUTOMATION MAB