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    MANUFACTURING TECHNOLOGY

    Code: SPL 4602

    Lecturer:H J MOHD MOHSIN BIN UZIR

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    CHANG SIANG LEONG

    SX070853PHJ01

    LIM WAN ENGSX081474PHJ01

    WONG CHENG YUN

    SX070872PHJ01

    TEO PEI YI

    SX081113PHJ01

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    Sunningdale Tech

    SunningdaleIndustries Ltd

    Tech Group Asia

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    Pasaran Sunningdale Barangan telekom

    Barangan Automotif

    Antara pelanggannya seperti :

    1. Panasonic

    2. Bosch

    3. Motorola

    4. Sony Ericson

    5. Delphi

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    Sunningdale mempunyai kumpulan yangkuat dalam urusniaga di

    Tianjin, China

    Shanghai, China

    Mexico

    Singapura

    Johor, Malaysia

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    Tech Group Asia berurusniaga dalam bidang

    Barangan IT dan Konsumer

    Barangan perubatan Pembuatan teknologi

    seperti : Tooling, moulding

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    Tga mempunyai kumpulan yang kuatdalam urusniaga di

    Suzhou, China

    Zhuhai, China Johor, Malaysia

    Singapura

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    Kenapa nak Gabung ?

    menjadi partner yang bersaing bagi

    pelanggannya. Kekuatan dalam urusniaga

    Lebih bernilai dalam harga saham

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    4 bidang dalam urusniaga

    selepas bergabung

    Automotif

    Konsumer / IT Telekom

    Perubatan

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    Lokasi pusat pembuatan bagi

    Sunningdale & Tech Group Asia

    Tianjin, China

    Shanghai, China

    Johor, Malaysia

    Suzhou, China

    Zhuhai, China

    Mexico Singapura

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    Perkhidmatan dalam bidang: Barangan rekacipta

    Rekacipta Mould dan Fabrication

    Suntikan moulding

    Post moulding finishing

    assembly

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    PODOYO PLASTICS IND (M)

    SDN BHD

    TOTAL ASSETS

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    The company is located in a factory lots with a total

    production area of 230,000 sq feet and it has a separateoffices of 23,000 Sq feet.

    PODOYO FACTORY 2

    (MAIN OFFICE)

    PODOYO FACTORY 3

    (MOLDING)

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    4 manufacturing plants in Johor for the manufacturing of

    various plastics products and automotive interior products.

    The company is furnished with 49 injection machines ranging

    from 30 ton to 1300 ton with the capability and space to uplift

    to more machines if customer request to do so.

    The company has 900 employees. The company providessubstantial training and development opportunities to their

    employees.

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    Their molding capabilities include:

    Ultra precision injection molding

    Machine range from 80 tons to 1800 tons

    High speed thin wall molding capability

    Two-shot injection molding

    Auto insert molding

    Gas-assisted molding

    In-Mold-Decoration molding

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    PODOYO PLASTICS IND (M)

    SDN BHD

    COMPANY PRODUCTS

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    AUTOMOTIVE PARTS COMPUTER

    PERIPHERAL PARTS

    PRINTER PARTS CONSUMER PARTS

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    44 PLOTTER PART

    AUTOMOTIVE PART

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    SILK SCREENPARTS

    2 COLOR MOLDEDPARTS

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    PODOYO PLASTICS IND (M)SDN BHD

    MANUFACTURINGMACHINE

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    MOLDING MACHINE

    (JSW J850E2)

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    TOSHIBA MOLDING MECHINE

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    INJECTION MOLDINGMACHINE

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    INJECTION MOLDING

    MACHINE

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    LASER WELDING

    MECHINE

    SCOPINGEQUIPMENT

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    LARGE CO-ORDINATED

    MEASURING M/C

    LEAK TESTER

    EQUIPMENT

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    LASER ETCHING

    MACHINEGREASE MACHINE

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    ROBOTIC AUTOSPRAY HEAT STAKINGMACHINE

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    TYPE OF MOLD

    Plastic Mould Plastic injection mould Percision plastic mould and injection

    Mould ready to send

    to productiondepartment

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    PODOYO PLASTICS IND (M)

    SDN BHD

    MATERIALS FOR

    MOULD INJECTION

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    Raw material

    Raw material in pack

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    PODOYO FACTORY SPACE

    SITE BUILT UP AREA OFFICE LAND AREA

    =================================================

    Factory 1 47,500 sq ft 7,850sq ft 2 acres

    Factory 2 105,390 sq ft 12,916sq ft 7.6 acres

    Factory 3 60,994 sq ft 2,031sq ft 3.1 acres

    Factory 4 21,000 sq ft 800sq ft 1.36 acres

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    Automotive

    Telecommunication

    Consumer / IT

    Healthcare

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    Designs decorative plastic : trimplates for automotive stereo

    systems, climate controls,speedometer, steering switches & designs

    covers.

    Two-shot injection molding/ ND-YAG Laser Marking rising

    denmand for custom- made plastic injection parts.

    Tapping on-going outsourcing trends from the US, Europe and

    Japan.

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    Manufactures plastic casing.

    Plastic casing are used by American and Japanese / European handset.

    Sunningdale Tech feel proud in the sophisticated high-speed and Uvlines,Tempo printing, facilities and advanced laser etching equiment can handle the

    high volume demand from their customers.

    Their focus is on producing niche components for the mid to highed handset

    market.

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    Manufactures plastic parts of printer casing, smartcards, barcode scanner and other comsumer.

    With years of experience serving some of the worldsbest and Fortune 500 companies in the IT comsumerarena.

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    Dedicated to healthcare and medical manufacturing.

    Sunningdale Tech take pride in professionalism to attain qualitymanufacturing, regulatory compliance, premium customer service

    encompassing a systematics programe management from start ofprograme to product end-of-life.

    In their continuous effort to provide comprehensive, engineeringcapacilities to their healthcare customers, fully-equipped metrologylaboratory coupled with experienced teams of tool and productdesigners, toolmaker.

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    PODOYO PLASTICS IND (M) SDN BHD

    At Sunningdale Tech, they are always at the forefront

    of assimilating new knowledge and technology. With

    the aid of fully integrated 3D CAD/CAM system, our

    experienced mold designers and engineers are

    capable of transforming a highly complicated product

    design into a precision-finished product.

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    The old style tooling Capabilities include:

    2D design with CAD/CAMLow precision molds from 50 to 900 tons

    Design-and-Fabricate Multi-cavity molds

    Half-Automated robotic electrodes / work

    piece changes

    Low speed machining

    12-hour continuous operations

    Old Tooling System (ISW J850EII)

    a

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    New Tooling System(ISW A890 E II) The New invention tooling

    Capabilities include:

    Full 3D UG design withCAD/CAM

    High precision molds from 50 to1800 tons

    Design-and-Fabricate Multi-cavity molds

    Automated robotic electrodes /work piece changes

    288 pallet magazines capacity High speed machining

    24-hour continuous operations

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    Old Molding System(CW 2JGA ACII)Old mo lding capabi l i t ies include:

    Limitation precision injection

    molding Machine range from 80 tons to 890

    tons

    Low speed thin wall molding

    capability

    One-shot injection molding

    Semi-auto insert molding

    Gas-assisted molding

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    TOSHIBA MACHINES(AS 87JSW IV)New mo lding capabi l i t ies include:

    Ultra precision injection molding

    Machine range from 80 tons to1800 tons

    High speed thin wall moldingcapability

    Two-shot injection molding

    Auto insert molding

    Gas-assisted molding

    In-Mold-Decoration molding

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    Using man power to finish the spray painting

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    High speed automated spray painting

    machines Spray Painting

    Fully automated high speed UV

    spindle system

    Full automated high speedreciprocal system

    High speed water based system

    High precision laser etching

    machineries

    Advance tempo printing machineries Silkscreen printing

    Hot stamping

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    New invention products

    HP Compatible Ink Cartridge

    Sony Erission hand phone

    Laboratory appratures

    HONDA GPS/Player

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    Consumer Electronics20%

    Automotive

    Components

    40%

    ComputerPeripherals

    40%

    FY 06 Revenue Contribution by Industry

    Segmentation

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    HONDA BEST SUPPLIER AWARD

    2007

    ASIAN PACIFIC INTERRNATION

    HONESTY ENTERPRISE

    KERIS

    AWARD 2008

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