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Accession #: Dl96086679

Document #: SD-WM-ATR-145

TitlelDesc: CONE PENETROMETER MOISTURE PROBE ACCEPTANCE TEST REPORT

Pages: 105

2. TO: (Receiving Organization)

D i s t r i b u t i o n

N4H4A 5. Proj./Prog.lDept./Div.:

11. Receiver Remarks:

3. ~ r m : (Originating Organization)

C h a r a c t e r i z a t i o n Equip Deve ' 1

GN B o e c h l e r 6 . Cog. Engr.:

15. DATA TRANSMITTED IAl IC1 ID) Itern IBI DocurnsntiDrawinp No. sheet N O NO. NO

IE) TRls or Dssonptmn of Data TmnrrnkIad

1 WHC-SD-WM-ATR-145 ALL 0 Cone P e n e t r o m e t e r M o i s t u r e Probe Acceptance T e s t R e p o r t

4. Related EDT No.:

6 0 4 9 8 1 7. Purchase Order No.:

NA ~~

9. Equip.lCorrponent No.:

NA

NA

NA

NA

4 / 1 5 / 9 6

10. System/BLdg./Facility:

12. Major Assm. Dug. No.:

13. PerrnitlPerrnit A w l i c a t i o n No.:

14. Required Response Date:

Approval Rsalon OriW Rossir

nafor Trans- DISDO- Dmpo- Dosip- nator

BD 7400 172 1 IO21891

WHC-SD-WM-ATR-145, Rev. 0

CONE PENETROMETER MOISTURE PROBE ACCEPTANCE TEST REPORT

GA BARNES WESTINGHOUSE HANFORD COMPANY, Richland, WA 99352 U.S. Department o f Energy Contract DE-AC06-87RL10930

EDT/ECN: 158604 UC: 2070 Org Code: 75250 Charge Code: N4H4A B&R Code: EW3120074 To ta l Pages: 103

Key Words: Cone Penetrometer, acceptance t e s t procedure (ATR)

Abs t rac t : Th i s Acceptance Test Report (ATR) documents the r e s u l t s o f WHC-SD-WM-ATP-146 (Prototype Cone Penetrometer Mois ture Probe Acceptance Test Procedure) and WHC-SD-WM-ATP-145 (Cone Penetrometer Mois ture Probe Acceptance Test Procedure). The master copy o f WHC-SD-WM-ATP-145 can be found i n Appendix A and the master copy o f WHC-SD-WM-ATP-146 can be found i n Appendix B . showing design c r i t e r i a o f t he Cone penetrometer mois ture probe and the v e r i f i c a t i o n method used (Appendix C ) .

A lso inc luded w i t h t h i s r e p o r t i s a m a t r i x

TRADEMARK DISCLAIMER. Reference here in t o any s p e c i f i c c m r c i a l product, process, or serv ice by trade name, tradenark, manufacturer, o r otherwise, does no t necessar i l y c o n s t i t u t e or imply i t s endorsement, recannendation, or favor ing by the united States C o v e r m t or any agency thereof or i t s con t rac tors or subcontractors.

Pr in ted i n the Un i ted States of America. To ob ta in copies of t h i s docunent, contact: UHC/BCS Doc-t Control Services, P.D. Box 1970, Mai ls top H6-08. Richland UA 99352. PhoM (509) 372-2420; Fax ( 5 0 9 ) 376-4989.

1 Date Release Starrp

Approved for Public Release A-6400-073 (10/95) GEF321

WHC-SD-WM-ATR-145 REV 0

Page 1


APRIL 1996


Page 2

CONTENTS

1.0 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

2 . 0 CONCLUSIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

A m e n d i x e s

A WHC-SD-WM-ATP-145 . . . . . . . . . . . . . . . . . . . . . . . . . A-1

B WHC-SD-WM-ATP-146 . . . . . . . . . . . . . . . . . . . . . . . . . B-1

C DESIGN CRITERIA MATRIX . . . . . . . . . . . . . . . . . . . . . . C-1


Page 3


1.0 INTRODUCTION

This Acceptance Test Report (ATR) documents the results of WHC-SD-WM- ATP-146 (Prototype Cone Penetrometer Moisture Probe Acceptance Test Procedure) and WHC-SD-WM-ATP-145 (Cone Penetrometer Moisture Probe Acceptance Test Procedure). and the master copy of WHC-SD-WM-ATP-I46 can be found in Appendix B. Also included with this report is a matrix showing design criteria o f the Cone penetrometer moisture probe and the verification method used (Appendix C).

2 .0 SUMMARY AND CONCLUSIONS

2.1 PROTOTYPE ATP

The master copy of WHC-SD-WM-ATP-145 can be found in Appendix A

The first ATP (WHC-SD-WM-ATP-146) performed was for the prototype CPMP. The prototype CPMP ATP verified that the mechanical and electrical features of the CPMP were operating as designed. follows:

The scope of the prototype ATP was as

Testing of basic equipment functions and mechanical interfaces

The winch system was demonstrated

Performance o f electronic components were demonstrated

The probe detectors were demonstrated

The prototype ATP was successfully completed on September 21, 1995 with no exceptions.

2.2 CPMP ATP

The CPMP ATP (WHC-SD-WM-ATP-145) was performed to turn the prototype The design criteria used t o CPMP into a field deployable moisture sensor.

verify the CPMP system can be found in WHC-SD-WM-FDC-047 and Appendix C. scope of the CPMP ATP was as follows:

The

Perform probe calibration using the calibration chamber and operating system

Perform manual moisture probe operations

Perform automatic moisture measurements

Perform surface moisture measurements


Page 4

The CPMP ATP was successfully completed on 1 / 3 0 / 9 6 with only minor

Verify the accuracy of the temperature sensor

exceptions as listed in appendix A . the CPHP is acceptable for inclusion on the Cone Penetrometer system.

Completion o f this testing verifies that

WHC-SD-WM-ATR-145 Rev. 0

Page A-1

APPENDIX A

WHC-SD-WM-ATP-145

. . . .: ~ ..

L

~

ED-7LOC-172-2 ( O L f P L ) tEF097

ED-7400-172-1 (0719’


Page A-3

Cone Penetrometer Moisture Test Procedure

WHC-SD-WM-ATP-145, Rev. 0

Probe Acceptance

G. A . Barnes Westinghouse Hanford Company, Richland, WA 99352 U.S. Department o f Energy Contract DE-AC06-87RL10930

B&R Code:

Key Words:

EDT/ECN: 604981 UC: 2070 Orq Code: 75250 Charge Code: E46576

EW3120074 Total Pages: X 2 7 nd

Moisture Probe Cone Penetrometer

Abstract:

TRADEHARK DISCLAIMER. trade name, trademark, manufacturer, or olherw1se. does not necessari ly constitute o r i V L y i l s endorsement, recornendation, o r favoring by the United Slates Governnenr or any agency thereof or i t s contractors o r subconrractors.

Printed i n rhe United Srates of America. i o obtain copies of th is d o c w n t , Confact: UHC/BCS Docmenr Control Services, P.O. Box 19 i0 , Hailstop H6-08. Rich Fax ( 5 0 9 ) 376-4989.

Reference herein to any spec i f ic c o m r c i a l product, process, o r service by

ReLease Sramp hh6 Dale

Approved for Public Release

A-6400-073 ( 1 0 1 9 5 ) GEf321


Page A-4

,h’HC-SD-WM-ATP-145 w\ REV 0

CONE PENETROMETER MOISTURE PROBE ACCEPTANCE TEST PROCEDURE

January 1995

i

. . WHC-SD-WM-ATR-145 REV 0

Page A-5

.WHC.SD.WM.AT P.145 4 REV 0

TABLE OF CONTENTS

1.0 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . 1 1.1 PURPOSE . . . . . . . . . . . . . . . . . . . . . . 1

2 . 0 APPLICABLE/REQUIRED DOCUMENTS . . . . . . . . . . . . . 1

1.2 SCOPE . . . . . . . . . . . . . . . . . . . . . . . 1

3.0 TEST 3.1 3.2 3.3 3.4 3.5 3.6 3.7

CONTROLS . . . . . . . . RESPONSIBILITIES . . . . TEST DATA . . . . . . . . TEST CONFIGURATION . . . PROCEDCTE CONTROL . . . . RETEST PROCEDURE CONTROL OPEN ITEMS . . . . . . . TEST EQUIPMENT CONTXOLS .

. . . . . . . . . . . . . 2 . . . . . . . . . . . . . 2 . . . . . . . . . . . . . 3 . . . . . . . . . . . . . 3 . . . . . . . . . . . . . 3 . . . . . . . . . . . . . 4 . . . . . . . . . . . . . 4 . . . . . . . . . . . . . 4

4.0 TEST FACILITY . . . . . . . . . . . . . . . . . . . . . 4

5.0 SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . 4 5.1 EQUIPMENT PRECAUTIONS . . . . . . . . . . . . . . . 5

6.0 TEST PROCEDURE . . . . . . . . . . . . 6.1 PREREQUISITES . . . . . . . . . . 6 . 2 TEST SETUP . . . . . . . . . . . 6.3 SYSTEM STPATUP . . . . . . . . 6 . 4 SETUP MODE . . . . . . . . . . . 6.5 HOMING . . . . . . . . . . . . . 6.6 MPNUAL OPERATIONAL TESTS . . . . 6.7 TEMPERrlTURE SENSOR VERIFICATION . 6 . 8 MOISTURE PROBE CALIBRATION TESTS 6.9 SCAN TESTS . . . . . . . . . . . 6.10 MANUAL S C W TESTS . . . . . . . . 6.11 ELECTRICAL SYSTEM OPERATION TEST 6.12 SURFACE SCAN TESTS . . . . . . . 6.13 E-STOP TESTS . . . . . . . . . . 6.14 TERMINATION OF OPERATION . . . .

. . . . . . . . . 5 . . . . . . . . . 5 . . . . . . . . . 5 . . . . . . . . . 5 . . . . . . . . . 6 . . . . . . . . . 7 . . . . . . . . . a . . . . . . . . . 9 . . . . . . . . . 10 . . . . . . . . . 11 . . . . . . . . . 13 . . . . . . . . . 14 . . . . . . . . . 14 . . . . . . . . . 16 . . . . . . . . . 16 APPENDIX A . . . . . . . . . . . . . . . . . . . . . . . . . A-1

ii


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WHC-SD-hi-ATP-14 5 REV 0

CONE PENETROMETER MOISTURE PROBE ACCEPTANCE TEST PROCEDURE

1.0 INTRODUCTION

1.1 PURPOSE

This procedure shall be used for acceptance testing of the Cone Penetrometer Moisture Probe (CPMP) system. The system includes the probe and detectors, the winch system, the NIM bin electronics, the thermistor, the laptop computer, Inputioutput ( I / O ) interfaces, LabVIEW' application with automatic scanning features and the calibration chamber. This Acceptance Test Procedure (ATP) will cover the function of all the components, and demonstrate data flow through the system, winch functions, and detector and temperature sensor sub-system functions in accordance with the Functional Design Criteria (FDC) specified in WHC-SD-WM-FDC-047.

1.2 SCOPE

Completion of this test will verify that all applicable features of the CPMP system are operating as specified in WHC-SD- WM-FDC-047. The scope of the acceptance testing is as follows:

0

0

0

0

Perform probe calibration using the calibration chamber and operating system.

Perform manual noisture probe operations.

Perform automatic moisture measureaent.

Perform surface moisture measurement using the near detector.

Verify the accuracy of the temperature sensor.

2.0 APPLICABLEIREQUIRED DOCUMENTS

Science Applications International Corporation (SAIC) drawings:

544200, Moisture Probe Assembly, CPMP

' LabVIEW is a trademark of National Instruments.

Page 1


Page A-7

WHC-SD-WM-ATP-145 'm\' REV 0

544100, Cone Penetrometer Deployment System, CPMP

544010, Calibration Block

D714-A, Source Remover

3.0 TEST CONTROLS

3.1 RESPONSIBILITIES

3.1.1 Project Engineer

responsibilities include: Project Engineer: G. N. BoechlerIG. A. Barnes

overall control of testing.

Provide liaison with facility used for testing.

Provide liaison with Quality Assurance (QA) for testing activities as required.

Approve test procedure and final report.

Overall testing responsibilities and assignment of

Review test results and prepare/issue test report.

b Monitor testing for compliance with the test procedures.

3.1.2 Test Performer

responsibilities.

Test Performer: SAIC. Responsibilities include:

Perform test in accordance with approved test procedure.

Maintain a file of documented information pertinent to the tests.

3.1.3 Quality Engineer

Quality Engineer: M. L. McElroy. Responsibilities include:

Page 2


Page A-8

WHC-SD-WM-ATP-145 REV 0

0 Review and approve the test procedure and test report.

satisfied for the test. Ensure that quality requirements are defined and

Page 3

WHC-SD-WM-ATR-I 45 REV 0

Page A-9

WHC-SD-WM-ATP-145 9' REV 0

a Witness conductance of acceptance testing as required. Testing may proceed per this procedure without a QA engineer present.

3.1.4 Quality Control Inspectors

Quality Control Inspectors: SAIC Quality Control

a Provide signature verification, as identified in this ATP.

The QA engineer or project engineer may request QC witness of testing not specifically required in the test procedure.

a

The test perforners and project engineers for this test procedure shall be documented in the acceptance test report.

3.2 TEST DATA

3.2.1 All test data, pertinent observations, and off-normal events shall be recorded on the test procedure, Section 6.0 of this AT?. If additional space is required, the data shall be recorded on an observation/results data sheet (provided in P.ppendix A ) or equivalent.

3.2.2 Data recorded on the observation/results data sheets shall be formally documented in the Acceptance Test Report (ATR) .

3.2.3 Changes to the test procedure are permitted. The test performer shall red ink changes with the concurrence of the lvHC project engineer. Approvals will be documented by the IUHC project engineer's initials on the redlined item. Lack o f immediate redline approval does not constitute a test hold.

3.3 TEST CONFIGURATION

3.3.1 The drawings and engineering documents which establish the process equipment test configuration are listed in Section 2 . 0 .

3.3.2 Additional documents required to perform, document, or validate a test (sketches, calibration sheets, etc.) will be referenced in the ATR.

?age 4

r

WHC-SO-WM-ATR-145 REV 0

Page A-10

. kHC-SD-WM-ATP-145 REV 0

3.4 PROCEDURE CONTROL

3.4.1 A controlled test procedure package shall be used f o r testing and shall include the following:

A single copy of this test procedure.

Other information directly applicable to testing which is required.

Functional Block Diagram.

3.5 RETEST PROCEDURE CONTROL

3.5.1 If retest is required, additional copies of applicable procedure sections or data sheets of this test procedure may be used or new procedures may be used.

The addition of procedure sections to be used for retest shall be added to the test procedure package, concurred with by the kHC QA representative, and formally released in the ATR.

3.5.3 Minor procedure changes such as editorial changes to a step, clarification of a step or steps, elimination or addition of a step or limited sequential changes of steps, shall be noted in the procedure by redline entries and noted in the exceptions sheet located in Appendix A giving the reason for the change.

3.5.2

3.6 OPEN ITEMS

Items and actions identified during the conduct of testing which require future resolution/completion shall be noted on comment sheets in appendix A . Identified open items shall subsequently be entered into the test completion report to assure final close-out.

3.7 TEST EQUIPMENT CONTROLS

It is the responsibility of SAIC to maintain calibration of all test equipment used for acceptance testing.

4.0 TEST FACILITY

Acceptance testing of the CPMP system will be conducted in the SAIC Campus Point E building high bay, San Diego, CA.

Page 5


Page A-11

WHC-SD-hi-ATP-145 4 REV 0

5.0 SAFETY

Only the project engineer and/or their approved S A I C personnel shall operate the CPMP during perfomance of ATP.

b Test personnel shall be briefed, prior to test performance,

this

on the hazards unique to the CPMP equipment.

SAIC is responsible for safety during acceptance testing. b

5.1 EQUIPMENT PRECAUTIONS

5.1.1 The electrical supply service disconnect must be OFF when connecting or disconnecting any electrical equipment or cables.

5.1.2 Failure to hook up or remove the power and interconnecting cables in the sequence prescribed in this manual could result in generation of unacceptable equipment voltages and in electrical arcing or sparking.

6.0 TEST PROCEDURE

6.1 PREREQUISITES

Perform functional testing as follows:

6.1.1 Record additional observations on CPMP functional testing observation sheets (Appendix A ) , as required. Successful completion of the test is documented by the project engineer's signature on the master test procedure.

6.2 TEST GETUP

The CPMP shall be setup so that all operational functions that make moisture measuremenrs (homing, calibrate, manual counting, full scan and surface scan) are tested in waste simulants.

6.2.1 Verify that the moisture content of the waste simulants used for this ATP have been verified and documented (Reference SAIC, PHASE 1 OF CONE PENETROMETER MOISTURE PROBE STUDY, FINAL REPORT, Rev. 1).

Page 6


Page A-12

WHC-SD-WM-ATP-145 4' REV 0

Verified by: Test Per ormer

6 . 3 BYSTEN STARTUP

6 . 3 . 1 Power up the N I M Bin, detector high Voltage power supply, and the motor system.

6 . 3 . 2 Verify that power

Verified by:

Press the computer's power switch to the ON position. The computer screen will display the LabView interface

LabView starts, and an "Open VI" dialogue box will be displayed.

Move to the directory "c:\hanfcrd\" and open the library "mprobe. llb"

Open the VI "Cone Pen Moisture Probe.vi". The "VI"

6 . 4 SETUP HDIXS

6 . 4 . 1

6 . 4 . 2

From the front panel, click on SETUP

Note that Pen. Bottom, Start Depth, and End Depth are positions relative to the Pen. Top reference position (0.00 feet). In the dialogue box, enter the following information:

Tank Number: 22123

Riser Number: 992

Operator: (Enter the Test Performer)

Pen. Top: 0.00 (feet)

Pen. Bottom:- 7 g!f- physical measurement, in feet, iron penetrometer top to penetrometer bottom)

Start Depth:- &+ (This will be the

Page 7


Page A-13

, WHC-SD-WM-ATP-145 4 REV 0

End Depth: -2.00 (feet)

Count Time: 3 0.00 (seconds)

Step Distance: 1.00 (inch)

6.4.3 Verify that LabView accepts and displays this information and also displays the correct date and time :

-LGGZIL Verified by: Test Perfbrm'er

6.4.4 click on the button labeled "YES" to write to a data file.

6 . 4 . 5 Click on the Sutton labeled "OK".

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.WHC-SD-WM-ATP-145 REV 0

6 . 4 . 6 Verify that the SETUP display disappears and the FRONT PANEL is displayed:

Verified by: + T e d Performer

6 . 4 . 7 Click on the button labeled "START".

6 . 4 . 8 A dialog box will appear giving the opportunity to re- run SETUP. Click on NO.

6 . 4 . 9 Verify that a dialogue box appears stating that the CPMP must be "HOMED" before a full scan can be performed and that the "Set Home Position" window is automatically opened: /

Verified by: Tesil Performer

6 . 5 HOMING

6 . 5 . 1 Position the moisture probe so that it can be lowered into a +&+e drum of waste simulant that already has a cone penetrometer rod installed in it. The moisture content of the waste simulant should be approximately 20%wt. Reccrd the documented moisture content of the waste simulant (by volume] :

Moisture content: L / - - 2 d n o 1 +/- /o/ svol

Dry sisulant density: / . 5 7 g/cc

6 . 5 . 2 Use the UP or DOWN controls to move the probe into it's P, the HOME position will be

-@ (<*d& % 723 P & PI S f 2 . 6 . 5 . 3 In the dialogue box, enter the Home Position (This is

the physical measurement from the end of the moisture probe to the top of the cone penetrometer.

6 . 5 . 4 Record the dimension entered above.

Hone Position:+ d. LO ft.

6 . 5 . 5 Click on the SET HOME POSITION button to set the home position.

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hHC-SD-WM-ATP-14 5 i.4' REV 0

6 . 5 . 6 Verify that the HOME button has turned green indicating that Homing is complete.

Verified by: h< Test Per'fdrmer

6 . 6 MANUAL OPERATIONAL TESTS

6 . 6 . 1

6 . 6 . 2

6 . 6 . 3

6 . 6 . 4

6 . 6 . 5

Click on the MANUAL MODE button to display the "Manual Counting and Motion Control" display.

Click on and hold down the DOWN button to initiate movement of the probe and to continue the motion. After the probe has moved downward a couple of feet, release the DOWN button.

Verify that the moisture probe moves down, the probe position indicators display probe movement downward and the moisture probe stops when the DOWN button is released.

Verified by:

Click on and hold down the UP button to initiate movement of the probe upward and to continue the motion. feet, release the UT button.

Verify that the moisture probe moves up, the probe position indicators display probe movement upward and the moisture probe stops when the UP button is released.

After the probe has moved upward a couple- of

/--H / Verified by: d w

Test Performer

6 . 6 . 6 ,,- get ABSOLUTE POSITION button t o "Distance" rather than p/fl& Position". Enter the following motion control &parameters in the appropriate data input boxes.

Distance: - 2 . 0 0 (feet) Velocity: 4.00 (in/sec)

6 . 6 . 7 Click on the MOVE button.

Page 10

6.6.8

6.6.9

6.6.10

6.6.11

6.6.12

6.6.13


Page A-16 4 WHC-SD;---rP-145 , ,,I '

Verify that the moisture probe moves down 2 ft +IL 1/4" /

Verified by:

Enter the following motion control parameters in the appropriate data input boxes.

Distance: f 1 . 0 0 (feet) Velocity: 2.00 (in/sec)

Click on the MOVE button until the probe stops moving.

Verify that the probe moves up 1 ft +/- 1/4" approximately 6 sec. /,,

Verified by: &fiMW Test Per m e r

Click on the QUIT button to return to the fr

in

nt pan 1.

Click on the HOME button.Verify that the moisture probe moves up to the

Verified by:

6.7 TEMPERATURE SENSOR VERIFICATION

6.7.1 Click on the MANUAL MODE button to display the "Manual Counting and Motion Control" display.

Insert the temperature sensor section of the moisture probe (not the entire probe) and a calibrated temperature sensor into an oven. Set the oven temperature to 121'C (250'F). Click on the COUNT button. After the temperature sensor readouts stabilize, record the readings.

6.7.2

/ / & S O

Moisture Probe Temperature (from FRONT PANEL display):

Calibrated Temperature Sensor: // cg 6.7.3 Reduce the oven temperature to 40'C (104'F). After the

temperature sensor readouts stabilize, record the

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WC-SD-WM-ATP-145 REV 0

readings.

6 . 7 . 4 Moisture Probe Temperature (from FRONT PANEL display) :

Calibrated Temperature Sensor: L\3 .3

that is at approximately room temperature.

qe. ce

6 . 7 . 5 Insert the moisture probe into a cone penetrometer rod

6 . 7 . 6 Record the time it takes the temperature sensor to stabilize:

6.7.7 Place the moisture probe and calibrated temperature sensor in ice water (place the probe's temperature sensor in a plastic bag to protect it from the water). After the temperature sensor readouts stabilize, record the readings.

Moisture Probe Tenperature (from FRONT PANEL display): , z 'G

Calibrated Temperature Sensor: .b

measurements recorded above are within 1 . 1 . C of the 6.7.8 Verify that the three moisture probe temperature sensor /

calibrated

Verified by:

6 . 7 . 9 Record the calibrated temperature sensor information below:

6.8 MOISTURE PROBE CA?lIBRATION TESTS

6.8.1 Insert the moisture probe into the calibration block (SAIC Dwg 544010).

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Page A-18

6.8.2

6.8.3

6.8.4

6.8.5

6.8.6

6.8.7

6.8.8

6.8.9

6.8.10

6.8.11

WHC-SD-h'M-ATP-14 5 REV 0

open the swinging door of install the Cf-252 source the SOURCE REMOVER (SAIC

A d f+[I-'7b Close the door of the calibration block.

From the front panel, click on the CALIBRATION button.

Click on OK to initiate calibration test.

After the "Done" light is illuminated (calibration will take 60 seconds), verify that "Near Count", "Far Count" and "Cal. Ratio" are within 2 % of their corresponding Calibration data displayed and the "Cal. OK" light is illuminated.

Verified by: & Test Performer

Remove the moisture probe from the calibration block.

Click on OK to initiate calibration test.

After the "Done" light is illuminated (calibration will take 60 seconds), verify that an error message is displayed indicazing that the moisture probe is out of calibration.

Verified by: -634- Test Performer

Insert the noisture probe into the calibration chamber and repeat step 6.8.5 and 6.8.7

Verify that the calibration data observed in steps 6.8.6, 6.8.9 and 6.8.10 can be retrieved from the

Verified by: Test Performer

6.9 SCAN TESTS

6.9.1 Use Manual Mode to lower the moisture probe just into the penetrometer. From the front panel, click on the SCAN button. When the SETUP dialog box appears, click

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Page A - I 9 WHC-SD-WM-ATP-145 4' REV 0

on the NO button. Verify that a dialogue box appears asking if the system is ready for the scan. Click on OK.

6 . 9 . 2 Verify that the moisture probe is lowered to the bottom of the penetrometer, stops and begins moisture scans at 1 inch intervals for 30 seconds each until the moisture probe is at the toppf t h e penetrometer rod.

Verified

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Page A-20

6.9.3

6 . 9 . 4

6 . 9 . 5

6.9.6

6 . 9 . 7

6.9.8

6 . 9 . 9

6.9.10

6.9.11

6.9.12

, WHC-SD-WM-ATP-145 4 REV 0

Verify that the front panel display plots the correct moisture content (within 5%vol.) vs. depth and plots temperature vs. depth.

Verified by: Test Performer

Using a spreadsheet or graphics package, reproduce these plots from the data file and attach them to the master copy of this ATP.

Click on the HOME button to return the probe to the Home position.

Reposition the moisture probe over a double barrel that contains approximately 1 5 % ~ ‘ ~ moisture content simulant in the bottom barrel and approximately 2O%wt moisture content in the top barrel. Record the documented moisture contents (by volume):

Bottom barrel: 3 I $vel. + I - r . I %vel. Dry simulant Density: / . fs’ 9Icc

Top barrel: 4m %vol. +/ - ,/ f %vol. Dry simulant DensiVf: [ ~ ,qq g/cC

Setup the moisture probe to perform a scan in the double barrel arrangement at 2 inch increments for 60 seconds each.

From the front panel, click on the SCAN button.

After the moisture probe starts the scan, click on the SUSPEND OPERATION button.

Verified by:

Click on ‘the SUSPEND OPERATION button.

Verify that the moisture probe continues with the scanning operation and scans at 2 inch intervals for 60

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Page A-21

seconds each until the moisture probe is at the top of the penetrometer r

Verified by: - 2 G K - Test Performer

6.9.13 Verify that the front panel display plots the correct moisture content (within 5%vol) vs. depth and plots temperature vs. de t

Verified by: 4w Test' Performer

6.9.14 Using a spreadsheet or graphics package, reproduce these plots from the data file and attach them to the master copy of this ATP.

6.10 MANUAL SCAN TESTS

6.10.1

6.10.2

6.10.3

6.10.4

6.10.5

6.10.6

From the front panel display, click on the MANUAL MODE button.

Click on the DOWN BUTTON to lower the moisture probe into the penetrometer rod ( 2 0 0 w t top barrel). When the moisture probe is approximately 2 ft into the penetrometer rod release the DOWN button.

Adjust the COUNT TIXE to 30 seconds.

Click on the COUNT button.

Verify that the moisture probe performs a 30 second scan and that the measured moisture content is within 5%VOl.

Ll5ZBL- Verified by: Test Performer

Repeat steps 6 . s . 2 and 6 . H . 4 in simulants with approximately 15%wt and 500wt moisture content. Record the documented moisture contents (by volume) of the simulants:

150wt simulant: 2 \ Zvol. +/- &%v01.

Dry simulant Density: / y c g/cc

10 I O

page 1 6


Page A-22 4. WHC-SD;$-yP-145

50kwt simulant: (5 %vol. +/- fJ!-%VOl. I& s &K.rl%

Dry simulant Density: D.731 g/cc

6.10.7 Verify that the moisture probe measures the moisture content of the 15kwt and 50kwt simulants to within 5%VOl.

Verified by: q& Test rmer

6.10.6 click on the QUIT button.

6.11 ELECTRICAL SYSTEM OPERATION TEST

6.11.1

6.11.2

6.11.3

6.11.4

6.11.5

6.11.6

6.11.7

Connect the outputs of two function generators directly into the inputs (channel 1 and channel 2) of the Tennelec TC512 counterjtimer.

Adjust the function generator for a frequency of 10.46 Kilohertz.

Verify the function generator frequency using a calibrated oscilloscppe.

Verified by: Tiak&-- Record Oscilloscope calibration information: &/I&

: / - /a -qL 7”s 420 44dL@’a/L

Click on the START button to perform a MANUAL scan €Or 30 seconds.

When the manual scan is complete, verify that the NEAR DETECTOR and FAR DETECTOR count readings are 313,800 +I- 2000.

&,’ ~ l s 7 ~ g / c > f )cc 34gloa Verified by:

Test Performer

Disconnect the function generators from the Tennelec TC512 counterjtiner.

Page 17

WHC-SD-WM-ATR- 145 REV 0

Page A-23

. WC-SD-WM-ATP-145 REV 0

6.12 SURFACE SCAN TESTS

6.12.1 Fill the 20%wt and 30%wt (approximate) double barrel arrangement to the top with water.

6.12.2

6.12.3

6.12.4

Enter the Setup Menu and enter a 0 . 5 inch Step Distance and a 60 sec Count Time. Select SURFACE SCAN. Exit the Setup Menu.

Position the moisture probe over the 20%wt and 30%wt double barrel arrangement.

From the front panel, initiate the surface scan.

Page 18

WHC- SD- WM-ATR- 14 5 REV 0

Page A-24

6.12.5

6.12.6

6.12.7

w/ WHC-SD-WM-ATP-145 REV 0

Verify that the surface scan data (near counts vs

Tes't Pyrformer

Using a spreadsheet graphics package, verify that the surface level is indicated within +/- .25 inches and the surface moisture content (by volume and weight) is calculated to within 3%wt and 51~01. Reproduce these surface plots and attach them to the master copy of this AT?.

Verified by: WN- Test Performer

Position the moisture probe over a barrel with approximately 30%wt moisture content waste simulant. Record the documented moisture content (by volume) of the wasre simulant:

Moisture content: % i/- I . / %

Dry simulant Density: /- 37 g/cc vfi /

6.12.10

6.12.8 From the front panel, initiate the surface scan.

6.12.9 -the end of the surface scan, enter the . following comment into the comment box in the front panel: "CPM? FINAL ACCEPTANCE TEST"

a$.+??,-

Verify that the surface scan data (near counts vs depth) is plotted on the front panel. n Verified by: / k / kF - -

Test PeYf ormer

6.12.11 Using a spreadsheet graphics package, verify that the surface level is indicated within i/- .25 inches and the surface moisture content (by volume and weight) is calculated to within 3%wt and 5%vol. Reproduce these surface plots and all raw data for the ATP and attach

Verified by: Te%t qerformer

Page 19


Page A-25

6.12.12 Verify that the data file contains the comment entered in step 6.12.9 and that all data points contain a "Time Stamp".

Verified by: 49 Test Performer

6.13 E-STOP TESTS

6.13.1

6.13.2

6.13.3

6.13.4

Setup the moisture probe for a scan in one of the test barrels. Start the scan from the front panel. During the scan, press the STOP BUTTON on the front panel.

Verify that the notion is stopped.

Verified by: 6& Test Perforxer

Setup the moisture probe for a scan in one of the test barrels. Start the scan from the front panel. During the scan, press the manual red Emergency Stop Button.

Verify that the mot' n is stopped.

Verified by: ds Test Pgrformer

6.14 TEILWINATION OF OPERATION

6.14.1

6.14.2

6.14.3

6.14.4

6.14.5

6.14.6

6.14.7

Press the "Exit" button. This will return the user to the tlindows* interface.

Select "Exit Windows" from the file menu.

Choose OK to quit Windows.

Insert a 3-1/2" diskette into drive '!A:"

At the DOS prompt (C:\>) type: copy c:\data\mm-dd- yy\*.* a:. This will copy all files that were created for this ATP to the diskette.

Attach a hardcopy of the files to the MASTER COPY of this ATP.

Press the power button to turn-off the computer.

Page 2 0 *liindows i s a t rademark o f Flicrosoft Corporation

/r; - WHC-SD-WM-ATP-145 R E V 0

APPENDIX A


Page A-26

Page A - 1

WHC-SD-WM-ATR-I 4 5 REV 0

Page A-27

WC-SD-WM-ATP-145 REV 0

CPMP FUNCTIONAL TESTING OBSERVATION/RESULTS SHEET

Page A-2

WHC-SO-WM-ATR- 145 REV 0

Page A-28 mj!. WKC-S D-WM-ATP-14 5

REV 0

CPHP FUNCTIONAL TESTING COMMENT SHEET

Page A-3


Page A-29

EXCEPTION TO CPMP ACCEPTANCE TEST

TEST APPROVED - WITH 1 TEST APPROVED - NO EXCEPTIONS: EXCEPTIONS:

PROJECT ENGINEER Y DATE /-SO-?(& DATE

QUALITY ASSURANCE I f 30/?6 DATE

TEST WITNESS / -pa - pL( DATE

cx A8

&d

I / 2? (9d

CERTIFICATION NUMBER: COO0000578 CALIBRTION CERTIFICATE Date Due: 01/04/97 CALIBRATION DATE: 01/05/96


Page A-30

Printed:01/08/96

ASSOCIATED SP-1601 20344 11Dxl3Hxl2W,C02,SOLID STATE CONTROL DIAL READINGS (DEG F ) LOW HIGH 0 -1.9 2.2 25 23.3 28.1 50 47.4 50.6 75 68.5 73.0 100 98.5 99.8 125 121.2 123.3 150 147.6 149.1 175 168.3 179.8 200 193.5 207.1 2 2 5 222. a 234.2 2 5 0 246.2 255.9

Cert Date: Cert Q.C.:

STANDARD C


Page A-31

, - WHC-SO-WM-ATR-145 REV 0

Page A-32

WHC-SD-WM-ATR- 1 .if, REV 0

Page A-33

I " "

7

m P a

File: YY12399ZXLS

450000 2 400000 2 350000 0 300000

250000

p" 150000

50000 0

0 $I 200000

5 100000

Surface Scan - 42% by vol January 11,1996

-2 -1.5 -1 -0.5 0

Depth Position (feet)

--e Near Detector Far Detector - -Surface Level - 31%vol Calibration

- - x - 42%vol Calibration --e 47YoVOl Calibration


Page A - 3 5

N

r

P

File: ZZ12399Z.XLs

Full Double Barrel Scan - 31% & 42% by vol January 11,1996

im 350000

15ooo

300000 14oM)

c u) 250000 c 3 0 Far Detector

--Far Detector y 200000 0 0 0 d d

150000 t 6ooo

100000 4ooo

50000 rn

0 0

-6.8 -5.8 -4.8 -3.8 -2.8 -1.8 -0.8

Depth Position (feet)

CAL-DATA.DAT


Page A - 3 7

Page 1

u12399z.D62


Page A-38

Page 1

3

Wl2399Z.062


Page A - 3 9

Page 1


Page ,?-40

Wl2393Z.220


Page 4 - 4 1

Page 1


Page A - 4 2


Page A - 4 3

Surfacs Soan. 42%

: 1-12 -96 : 2 : 3 1 P M ; CAT?-. 1 7 R R 5 7 1 : f l Q


Page A-44


Page 6-1

APPENDIX B

WHC-SD-WM-ATP-146


Page 8-2 RELEASE AUTHORIZATION

Document Numbe% WHC-SD-WM-ATP-146, Rev. 0

Document Title: Prototype Cone Penetrometer Moisture Probe Acceptance Test Procedure

~- ~ ~

Release Date: September 1 4 , 1995

This document was reviewed following t h e procedures described in WHC-CM-3-4 and is:

APPROVED FOR PUBLIC RELEASE

WHC Information Release Administration Specialist:

September 14, 1995

T.L. Ontiveros

TRADEMARK DISCLAIMER. Reference herein t o any s p e c i f i c commercial product , process, o r s e r v i c e by t rade name, trademark, manufacturer , o r otherwise, does not necessar i ly c o n s t i t u t e o r imply i t s endorsement, recommendation, o r favoring by t h e United S t a t e s Government or any agency thereof or i t s cont rac tors o r subcontractors .

This repor t has been reproduced from the bes t a v a i l a b l e copy. paper copy. th is repor t , contact :

Avai lable i n Pr inted in the United S t a t e s of America. To obta in copies of

Westinghouse Hanford Company - P.O. Box 1970, Mailstop H6-08, Richland, WA 99352 Telephone: (509) 372-2420; Fax: (509) 376-4989

Document Control Serv ices

. . ' . ._ 1-6001-400.2 (09/9C) YiF2$56

-


Page 8-3 Papa I Of

E t $ 1 4 C 8 4 1 .. ENGINEERING DATA TRI .;ii/.rs f i .3q 35 2. TO: (Receiving Organization) 5. Frm: (originarinp Organizrrion) 1. Related EDT Yo.:

Distribution Characterization Equi prnent N/A Develoornent

I . Proj ./ProQ./Dept./Div.: 6. Cog. Engr.: 7. Purchase Orckr NO.:

N4B41 R.Y. Seda N/A E. o r i p i r u t o r Rmdrka: ETN-94-0027 N /A For Review 10. SystwBldg. / rac i l i ry :

N /A

N/A

N /A

9. Equip./Caponant Yo.:

12. Major AS=. Dug. NO.: 11. Receiver Rmdrks:

13. PcrmiKlPemit Application No.:

11. Required Rrrponrr Dace:

1 I Env. I 4/11 I 1 G.N. B O u h l e r e dr,,$F SIN H5-09 I 831 18. I 19. 20.

I D. Sourer r i WSIY f7-54

21. DOE APPRWAL ( i f rcquircr') C t r t . Uo.

007400-172-1 107E

2. T f f l C - 3. nvrtxr

Acceotance Test Procedure t Prototype Cone Penetrometer Moisture Probe , UHC-SO-WH-ATP-146

Cone Penetrometer, Moisture Probe, Acceptance Test Procedure

fioruturc

4. Rev YO.

0

1 OrgMir i t iM(Char#e Cod. N4B41 7. h b t r a c t

This procedure shall be used for acceptance testing o f the prototype cone penetrometer moisture probe instrument. The prototype cone penetrometer moisture probe includes a l l the necessary hardware to operate the system except for the hardware/software required: to operate the automated production model.

5. Key Words

RELUSE S I M P a.

6. Author

.. .


Page 8-5


Page B-7 .WHC-SD-WM-ATP-14 6

Rev. o Page 1 of 29

PROTOTYPE CONE PENFPROMFTER MOISTURE PROBE ACCEPTANCE TEST PROCEDURE

September 1995


Page 8-8 .WHC.SD.WM.AT P.146

Rev . 0 Page 2 of 29

CONTENTS

1.0 IMaODUCTION . . . . . . . . . . . . . . . . . . . . . . 4 1.1PURPOSE . . . . . . . . . . . . . . . . . . . . . . 4 1.2 SCOPE . . . . . . . . . . . . . . . . . . . . . . . 4

2.0 APPLICABLE/REQUIRED DOCUMENTS . . . . . . . . . . . . . 5

3.0 TESTCONTROLS . . . . . . . . . . . . . . . . . . . . . 5 3.1 RESPONSIBILITIES . . . . . . . . . . . . . . . . . 5

3.1.1 Project Engineer . . . . . . . . . . . . 5 3.1.2 Test Performer . . . . . . . . . . . . . 5 3.1.3 Quality Engineer . . . . . . . . . . . . 6 3.1.4 Quality Control Inspectors . . . . . . . 6

3.2 TEST DATA . . . . . . . . . . . . . . . . . . . . . 6 3.3 TEST CONFIGURATION . . . . . . . . . . . . . . . . 7 3.4 PROCEDURE CONTROL . . . . . . . . . . . . . . . . . 7 3.5 RETEST PROCEDURE CONTROL . . . . . . . . . . . . . 7 3.6 OPENITEMS . . . . . . . . . . . . . . . . . . . . 7

4.0 TEST FACILITY . . . . . . . . . . . . . . . . . . . . . 9

5.0 SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . 9

6.0 TEST PROCEDURE . . . . . . . . . . . . . . . . . . . . . 9 6.1 PREREQUISITES . . . . . . . . . . . . . . . . . . . 9 6.2 VISUAL EXAMINATIONS AND MEASURPiENTS . . . . . . . 9

6.2.2 Computer . . . . . . . . . . . . . . . . 9 6.2.3 NIM Bin Electronics . . . . . . . . . . . 10 6.2.4 Detectors . . . . . . . . . . . . . . . . 11 6.2.5 Source/Container . . . . . . . . . . . . 11 6.2.6 Probe Body . . . . . . . . . . . . . . . 11 6.2.7 Winch . . . . . . . . . . . . . . . . . . 12

6.3 ELECTRICAL SYSTEM PREOPERATIONAL CHECKOUT . . . . . 12 6.3.1 Wiring Check . . . . . . . . . . . . . . 12

6.4 SYSTEM STARTUP TEST . . . . . . . . . . . . . . . . 12 6.4.1 Computer start-up . . . . . . . . . . . . 12

6.5 OPERATIONAL TESTS . . . . . . . . . . . . . . . . . 14 6.5.1 Motor Tests . . . . . . . . . . . . . . . 14 6.5.2 MOTOR CONTROLLER TESTS . . . . . . . . . 14 6.5.3 WINCHTESTS . . . . . . . . . . . . . . . 15

6.6 MEASUREMENTS . . . . . . . . . . . . . . . . . . . 16 6.6.1 Sensor Tests . . . . . . . . . . . . . . 16 6.6.2 Temperature Display . . . . . . . . . . . 19

6.7 SOFTWARE . . . . . . . . . . . . . . . . . . . . . 19 6.7.1 Lab View/Windows Software . . . . . . . . 19

6.2.1 Electronics and Computer Equipment . . . 9


Page B-9

d,WHC-SD-WM-ATP-14 6 Rev. 0

Page 3 of 29

ADDendixes

A Prototype CPMP Functional Testing ObservationfResults Sheet . . 20 B Prototype CPMP Exceptions to Acceptance Test . . . . . . . . . 23

C Prototype CPKP Drawing . . . . . . . . . . . . . . . . . . . . 25


Page E-10

*dWHC-SD-Wn-ATP-14 Rev. 6 0

Page 4 of 29

PROTOTYPE CPlLp INSTRUMENT ACCEPTANCE TEST PROCEDURE

1.0 INTRODUCTION

1.1 PURPOSE

This procedure shall be used for acceptance testing of the prototype cone penetrometer moisture probe instrument. The prototype cone penetrometer moisture probe includes all the necessary hardware to operate the system except for the hardwarelsoftware requiredto operate the automated production model. The pro.totype hardware includes the probe and detectors, the winch system [not including the computer controlled motor drive system], the NIM bin electronics, the thermistor, the laptop computer and 110 interfaces. The prototype does not include the hardware and software required to calibrate the probe nor all the software required to scan the waste, and acquire and process the data during field operation. The prototype test will cover the function of all the components, and demonstrate data flow through the system, winch function, and detector and temperature sensor sub-system function.

The production acceptance test procedure is covered under WHC- SD-WM-ATP-145, which will demonstrate overall system function, includingthe Labview software and automatic scanning features of the system. Functional criteria specified in WHC-SD-WM- FDC-047 will be verified in the production acceptance test procedure.

1.2 SCOPE

Completion of this test will verify that the mechanical and electrical features of the Prototype CPMP instrument are operating as designed. The scope of the acceptance test is as follows :

Basic equipment functions and mechanical interfaces will be verified.

Performance of electronic components will be demonstrated.

* * The probe detectors will be demonstrated

The winch system will be demonstrated.


Page B-11

.,,,# WHC-SD-WM-ATP-146 Rev. 0

Page 5 of 29

2 . 0 APPLICABLE/REQUIRED DOCUMENTS

SAIC drawincs

544200, Moisture Probe Assembly, CPMP

544100, Cone Penetrometer Deployment System, CPMP

3 . 0 TEST CONTROLS

3.1 RESPONSIBILITIES

3.1.1 Project Engineer

Nick Boechler Rosa Seda

Note: Either proiect engineer mav perform test performer activities.

* Overall responsibilities for maintaining and controlling testing.

* Provide liaison with facility used for testing.

* Provide liaison with Quality Assurance (QA) for testing activities as required.

Approve test procedure and final report.

Overall testing responsibilities and assignment of responsibilities.

* Review test results and prepare/issue test report.

* Uonitor testing for compliance with the test procedures.

3.1.2 Test Performer [as approved by the project engineer (5) ]

Perform test in accordance with approved test

Maintain a file of documented information

procedure.

pertinent to the tests.


Page 8-12

WHC-SD-WM-ATP-146 Rev. 0

Page 6 of 2 9

3.1.3 Quality Engineer: M. L. McElroy

Review and approve the test procedure and test report.

Ensure that quality requirements are defined and satisfied for the test.

Witness conductance of acceptance testing as required. Testing may proceed per this procedure without a QA engineer present.

3.1.4 Quality Control Inspectors

* Monitor test activities and provide signature verification, as required.

* The QA engineer o r project engineer may request QC witness of testing not specifically required in the test procedure.

3.1.5 The test performers and project engineers for this test procedure shall be documented in the acceptance test report.

3.2 TEST DATA

3.2.1 All test data, pertinent observations, and off- normal events shall be recorded on the test procedure, section 6 . 0 of this ATP. If additional space is required, the data shall be recorded on an observation/results data sheet (provided in Appendix A) or equivalent.

3.2.2 Data recorded on the observation/results data sheets shall be formally documented in the ATR.

3.2.3 The data recorded during the f r k l 5 e m test shall be released in the ATR as raw or reduced data.

3.2.4 Changes to the test procedure are permitted. The test performer shall red ink changes with the concurrence of the WHC project engineer. Approvals will be documented by the WHC project engineer's initials on the redlined item. Lack of immediate redline approval does not constitute a test hold.


Page 6-13

Jd. WHC-SD-WK-ATP-146 Rev. 0

Page 7 of 2 9

3 . 3 TEST CONPIGVRATION

3.3.1 The drawings and engineering documents which establish the process equipment test configuration are listed in Section 2.0.

3.3.2 Additional documents required to perform, document, or validate a test (sketches, calibration sheets, etc.) will be referenced in the ATR.

3 . 4 PROCEDURE CONTROL

3.4.1 A controlled test procedure package shall be used for testing and shall include the following:

A single copy of this test procedure.

* Other information directly applicable to

hYlctiona1 Block Diagram, Fig. 3-1.

testing which are required.

3 . 5 RETEST PROCEDURE CONTROL

3.5.1 If retest is required, additional copies of applicable procedure sections or data sheets of this test procedure may be used or new procedures may be used.

3.5.2 The addition of procedure sections to be used for retest shall be added to the test procedure package, concurred with by the WHC QA representative, and formally released in the ATR.

3.5.3 Minor procedure changes such as editorial changes to a step, clarification of a step or steps, elimination or addition of a step or limited sequential changes of steps, shall be noted in the procedure by redline entries and noted in the exceptions sheet located in Appendix B giving the reason for the change.

3 . 6 OPEN IT-

3.6.1 Items and actions identified during the conduct of testing which require future resolution/completion shall be noted on comment sheets. Identified open items shall subsequently be entered into the test completion report to assure final close-out.

r------- I


Page 8-14

4, WHC-SD-iiM-ATP-146 Rev. o

Page 8 of 29

1 _------- I I I I I I I I I I I I

I I I I I I I I I I I I I I I I I I I I I I I 1

- I I I I I I I I I I I I I I I I I I I I

- I

M

G


Page 6-15

4, WHC-SD-WM-ATP-146 Rev. 0

Page 9 of 29

4 . 0 TEST FACILITY

Acceptance testing of the Prototype CPMP instrument will be conducted in the SAIC Campus Point E building high bay, San Diego, CA. After acceptance testing has been completed and approved, the accepted assemblies will be held at the SAIC facility until completion of the production unit test.

5 . 0 SAPETY

* Only the project engineers and/or their approved personnel shall operate the Prototype CPMP during performance of this ATP.

* Test personnel shall be briefed, prior to test performance, on the hazards unique to the Prototype CPMP equipment.

* Science Applications International Corporation (SAIC) is responsible for safety during conduction of the acceptance test.

6 . 0 TEST PROCEDURE

6 . 1 PRWEQUISITES

Perform functional testing as follows. Record additional observations on Prototype CPMP functional testing observation sheets (Appendix A), as required. Successful completion of a given test is documented by project engineer signature on the master data sheet.

Completed: TeSt Perf omer

6 . 2 VISUAL EXAXINATIONS AND KEASUREXENTS

6.2.1

6.2.2

Electronics and Computer Equipment

Review the following equipment and verify identification. Note any discrepancies in Appendix A.

6.2.3


Page E-16

4 WHC-SD-WM-ATP-146 Rev. 0

Page 10 of 29

GPIB Interface Manufacturer: u a f+G*p r B Model No. p C lfi L I & Serial No. QG( 7

Multifunctional I O - Manufacturer: MA, Model NO. 0 4 Q C a r d - 7 O Serial No. ? ? f i e RS-232 Interface Manufacturer' Model No. 7% serial No. /e

Completed: & / L a NIM Bin Electronics

Tes+ Pefformer +7/4 5- Date

Preamps Manufacturer: Tenelec Model No. TC 175 SerialNo. ~ F I Y B Z . F ~ ~ , R ~ - ~ , L ~ Amplifier Manufacturer: Tenelec Model No. TC-246 serial NO. 2 614 I (, Delay Amplifier Manufacturer: Tenelec Model No. TC 215

I ,

Serial No. 3 c> 1 Dual counter and timer Manufacturer: Tenelec Model No. TC 512 Serial No. 7 I 1

High Voltage Power Supply Manufacturer: Tenelec Model No. TC 952 Serial NO. T G l.

- a

- -


Page B-17 -4. WHC-SD-WM-ATP-146 Rev. 0

Page 11 of 29

NIM Bin Manufacturer: Tenelec Model No. TB 3 Serial NO. :& Completed: -

Performer

6.2.4 Detectors

Neutron detectors Manufacturer: TGM P/nlOEB20/13 serial~o. ~ “ 7 r q 5 D q - 6 3 1 F F L R - L i 4 5 ] - ~ 0 Thermistor Manufacturer: Newark Electronics

Serial No. J ~r Calibrated: Y_ (Y/N) Calibration Date:

Completed:

Model. NO. 29F 04. *w Test Pyformer Date

6.2.5 SourcefContainer

Manufacturer: Frontier Technology, MfN 210

Type A DOT approved shipping container Manufacturer: Frontier Technology

Serial No. m c - - - tF- -157( )

MIN 50240.

7 / 2 7 / G serial NO: 91. Completed:

TesrP&rf?rmer Date

6.2.6 Probe Body

Manufacturer: SAIC Drawing No.: 544200, Moisture Probe Assembly, CPMP Serial No. 1

Completed: 4 / 2 7 hr Tekt qerf ormer Date ’


Page 8-18

, WHC-SD-WM-ATP-146 Rev. 0

Page 12 of 29

6.2.7 Winch

Manufacturer: SAIC Drawing No. :

Including:

544100, Cone Penetrometer Deployment system, CPHP Serial No. 1

Reduction aear Manuf act=&: Bayside Model NO.: Serial No. 3 1 4 7

K pr 90- COO

6.3 ELECTRICAL SYSTEM PREOPERATIONAL CHECKOUT

6.3.1 Wiring Check

Verify the hook up of the NIX bin electronics, detectors, motor/encoder controllers and the computer interface using the system electronics block diagram, Fig. 6-1. I ' I

Completed: TestVPerf ormer Date

6.4 SYSTEM STARTUP TEST

6.4.1 Computer start-up

Turn-on computer and display Lab View Front Screen.

Completed: T e k PBrformer Date

c W

3 c z 0 L'

-

f 1 -

,y, A-- -cu-mm-~iP-146

WHC-SD-WM-ATR-145 Rev. o Page 13 of 29 REV 0

Page B-19

11'

ZS6-51 I ?3Y110h E3iH I

a

a W o L C W I- z H

E z 0 C I- o W -I W

c I

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Page B-20 F/WHC-SD-h'M-ATP-146 Rev. 0

Page 14 of 2 9

6.5 OPERATIONAL TESTS

6.5.1 Motor Tests

operate drum a minimum or 3 revolutions per test and observe for any anomalies. Load the cable with a simulated force similar to the moisture sensor weight ( 5 lbs for moisture sensor and 0.1 lbs/ft for cable).

Rotate the drum in the clock wise direction utilizing the computer control on slow speed.

Record Rotation speed

Rotate the drum in the clock wise direction utilizing the computer control on high speed.

Record rotation speed q " / s Rotate the drum in the counter clock wise direction

I : " / 5

3

2 utilizing the computer control on slow speed.

t\

6.5.2

Record rotation speed 1 . YZ''/3 Rotate the drum in the counter clock wise direction utilizing the computer control on high speed.

Record rotation speed

Date Completed:

Test P'erformer

MOTOR CONTROLLER TESTS

Operate drum a minimum of one half revolution for the following tests.

Load the cable with a simulated force similar to the moisture sensor weight ( 5 lbs for moisture sensor and 0.1 lbs/ft for cable).

Rotate the drum in the clock wise direction utilizing the computer control in a timed (start delay start delay) mode.

Record delay time 10%.

Record distance cable traveled 'f '- IQ "


Page 8-21

4. WHC-SD-WM-ATP-146 Rev. 0

Page 15 of 2

Record number of intervals

Record rate of rotation (.,‘I/< o/, , ’ I\$? Rotate the drum in the counter clock wise direction utilizing the computer control in a timed (start delay start delay) mode.

Record delay time

Record distance cable traveled

Record number of interrals

completed: Date I

6.5.3 WINCH TESTS

Position a simulated cone penetrometer pipe in the center and approximately three feet from the drum and thread the cable through it. Load cable with simulated sensor package load ( 5 lbs for moisture sensor and 0.1 lbs/ft for cable).

Repeat the following steps a minimum of three times.

With the drum fully loaded or with the sensor in it’s simulated stored position, reel out 65 feet of cable. f

Record length 6 s Record time 8 3 Sa-( Record rate of travel 4,q ‘‘bQC,

With the drum fully unloaded or with the sensor in it’s simulated lowered position, reel in 65 feet of cable.

Record length 6 3 ‘ Record time $3 5oc. Record rate of travel


Page B-22 f i j . WHC-SD-WM-ATP-146

Rev. 0 Page 16 of 29

With the drum fully loaded or with the sensor in it's simulated stored position, reel out 6 5 feet of cable.

Record length 66' 8 3 5acf Record time

Record rate of travel 7- 9 ' ' / 5 & - , With the drum fully unloaded or with the sensor in it's simulated lovered position, reel in 65 feet of cable.

C 6 I Record length

Record time

Record rate of travel

With the drum fully loaded or with the sensor in it's simulated stored position, reel out 65 feet of cable. , , I

Record length

Record time

b 6 '

83 .sect Record rate of travel 7 I cl ' i / ' % ,

G 5- ' 90 '1' ';/seL

with the dnun fully unloaded or with the sensor in it's simulated lowered position, reel in 65 feet of cable.

Record length

Record time Zlbec.

Record rate of travel

4 /;I dYr &&A- Date Test qrformer Completed:

6.6 MEAS-S

6.6.1 Sensor Tests

Lover the Moisture Sensor assembly (including source) into sax different waste simulants. While


Page E-23 . I

,f WHC-SD-WM-ATP-146 Rev. o

Page 17 of 29

t h e sensor is i n t h e waste s imulant , t ake timed count readings. P lo t t h e Near\Far r a t i o aga ins t t h e water % by weight and v e r i f y a l i n e a r curve e x i s t s . Reference Phase 1 f i n a l r epor t ( F i g u r e 2 0 ) , dated March 2 0 , 1995.

Note: 1) This can be a hand operation and without the winch. 2 ) Counts and r a t i o s s h a l l be recorded and cont ro l led from t h e computer

Bar re l I,

Record % water 10 030 Record count t i m e f OS%

Record f a r count

Record near count

1 . 1 1 b Q,* 2 9 G L t O & &,#

Record nea r \ f a r r a t i o 173.5 Barre l 2

Record % water L\ 7 30 Record count t i m e I 0 g e G

Record f a r count k9or? &.% Record near count I 1 V , 3 L Y & jt

c

Record near \ fa r r a t i o 75 a 9


Page 8-24

Barrel 3

Record 0 water

Record count time

Record far count

Record near count

Record near\far ratio

Barrel 4

Record 0 water

Record count time

Record far count

Record near count


Barrel 5

Record % water

Record count tine

Record far count

Record near count


Barrel 6

Record % water

Record count tine

Record far count

Record near count


4 WHC-SD-WM-ATP-146 Rev. 0

Page 18 of 29

312


Page 13-25

d. WHC-SD-WM-ATP-14 6

Completed: Test Performer

6.6.2 Temperature Display

Display and record output from the thermistor on the computer screen at two temperatures.

Temperature 1 2r°C Temperature 2 3(7& b Completed:

.B

Test rerformer

6.7 SOFTWARE

6.7.1 Lab View/Windows Software

Record the Version of Lab View being used for system development so t;at WHC can verify their use license. version J . I . I Verify the Window PC software being used and supply to ARA as interface information for their computer system design.

I

WHC jD-WM-ATR-145 REV 0

Page 8-26 ,d, WHC-SD-WM-ATP-146 Rev. 0

Page 20 of 2 9

APPENDIX A

PROTOTYPE CPMP PVNCTIONAL TESTING OBSEXVATION/RESULTS SHEET

COMPIENT SHEET

ATP Sensor Measurements September 21,1995

I

0 10 20 30 40 50 60 70 80 90 100 Moisture Content (“hwt)


Page 8-27

4, WHC-SD-WM-ATP-14 6 Rev. 0

Page 21 of 29

PROTOTYPE C P W PVNCTIONZ TESTING OBSERVATION/RESOLTS SHEET


Page 8-28

4. WHC-SD-WM-ATP-146 Rev. 0

Page 22 of 29

PROTOTYPE CPMP FUNCTIONAL TESTING COKHENT SHEET

WHC-SD-WM-ATH-145 REV 0

Page R-29

4 .WHC-SD-WM-ATP-14 6 Rev. 0

Page 23 of 29

APPENDIX B

Exception t o Acceptanco Test


Page 6-30 4, WHC-SD-WM-ATP-14 6 R e v . 0

P a g e 2 4 of 29

EXCEPTION TO PROTOTYPE CPHP ACCEPTANCE TEST

PARAGRAPH NO.

TEST APPROVED - NO EXCEPTIONS:

& ENGINEER 9-2 l-7$ DATE

52zC27 DATE

COXR TION APPI

INITIALS

v2.L

DATE

PROJECT EWGIYEER DATE

DCULITY ASSURANCE DATE

TEST WITNESS DAIE


Page 6-31

~.WHC-SD-Wn-ATP-146 Rev. 0

Page 25 of 29

APPENDIX c

Prototype CPMP Dravings

IIILE

- lTEh NO.

1 2 3 4 5 8 7 8 0 10 11 12 13 14 15 18 17 18 10 20 21 22 23

- ......... ........ ......... .......... .......... ........... ........... ........... .......... .......... ......... ......... ......... ......... ........ ........ ......... ........ ........ ......... ......... ......... ..........

........ 28 27 28 29 30 31 32

......... ......... ......... .......... .......... __ -

PL544200 REV A mEJB Sckncm Appllcdlonr _I.- I-

~ ~ r n i ~ o /nlemafiona/ Corporsf/ori

MOISTURE PROBE ASSEMBLY

- I - 1 1 1 1 1 1 1

.......

...... .... ....... ..... ....... ........ ........ ........

1 2 2

AH AH Al l

........

........

........

........

.......

........

........

........

........

........

........

........

........

....._.

........

.......

.......

.-.-.

-

CPMPS

Y I

- ~~

SHEET 1 OF I

I PART OR NOMENCLATURE OR I MATERIAUSPECI I ...... - ..

.............. " ........................ " "

..I...._--.." ......... " " ..........

"

....................................... .................................................................. ....... URCE HOLDER ASSEMBLY _... "

... ......................... .............. " ....... " ............. ....... ...... TEMPEwTllRF TRANBnl ICFR ANAI nc. ... .I ................. ...... .....

TYPE 44 .... !!E!?..S!NK!

" ...... " ......

..................................... - -..... ".. " - ............ " .

0 I r I 6 I 5 .) 4 I 3 I I", I T L. E

2 .

. . I--

zz I 0 I

v) 0

az

t R D m - l w w w m I I <- W P w o r n

9 7

pl I SEE SEPARATE PARTS LIST P L 5 4 4 2 0 0

ITLE

- ITEM NO.

1 2 3 4 5 0 1 8 0 10 11 1 2 13 14 15 10 17 18

20 21 22 23 24 25 20 27 28 28 30 31 32 33

_.

...

.......... ..

..........

..........

..........

.........

..........

..........

.........

......... ........ ......... ......... ........ ......... ........ ...... .!!?.. ....... ......... ... - ... ......... .... .. ....... ....... ......... ........ .......... ........ ......... ......... -

Sclonco Appllcrllon~

ai--.. /nlomal/onr/Corporel/ori

DEPLOYMENT SYSTEM ASSEMBLY CPMPS -

I 1 I 1 1 1 1 2 2 1 1 1 1 1 1

1 1 2 2 2 1 1 1 1 1

- ........

..

.........

........

.......

.........

........

.........

.........

.........

.........

.........

.........

.........

........

.........

.l.l._

.........

.........

......... 1 2 5 1

1

.........

......... ...

......... I

- ......... ......... ......... ......... .........

.........

.........

.........

..........

.... .. ....

..........

..........

.......... ......... ......... ......... ......... ......... ......... ......... ......... ......... .._ .....

.........

.........

.........

.........

......... -

..........I ...._..-.. I ..-_..........- I

PART OR IDENTIFYING NUMOER

544101-1 544 102- I

._.I._.__ .... -- ""_

.._". .......... -...- "

..... 544105-1 " ..... ........... " .......... "

._ - " 5441 19-1 "

_._- - RAQO-100 " ..... VAKI-JI8' 473730

............................................................. -

.... 8041 S-2 ._ " .......... LP0438 " ................. -_ FlSR20CA255M+ 1OOOLM -.

. A707-5202002 AI07-S484004

. KM-801102

" ..._........ " .. .- .........................................

-- .

510 Dlh x 518 LONG

PL544100 REVA . .

>

SHEET 1 OF 1

NOMENCLATURE OR WTERIAUSPECI DESCRIPTION REFERENCE DESlCNATlON

SAlC WELDMENT SAlC

...REEC,.WELDY.NT ........................ .......... ......................................................... .................................... __...._.___.._. ............................................................

.................................

0

In m - - I w w m m I I <c-. W e POUl

........................... .............. THRUST WASHER - (1 .5 ID) COUPLING "

. # ...... ... .... " ." - . ...... ' 8 .

;I

' L . I

-4 ., SHOULDER SCREW SST. ANY GRADE

I

r I'

-__- - - e l

I -

I I

I I n I- I I i - I * I - I

I

I

! .

I - I

I U

I

I

I

I

/ .

I

WHC-SD


Page C-1

APPENDIX C

DESIGN CRITERIA MATRIX

ITEM WHC-SD-WM- ATP-146

1

WHC-SD-WM- ATP- 15 1

2

WHC-SD-WM- FDC-047 PARAGRAPH

1.3

1.3


Page C-2

REQUIREMENT WHC-SD-WM- ATP- 145

The mois ture sensor package s h a l l f i t w i t h i n the cone penetrometer 1 inch (2.5 cm) i nne r diameter rod and i n t e r f a c e w i t h the cone penetrometer equipment. The sensor w i l l be lowered i n t o the rod a f t e r a l l cables associated w i t h the cone penetrometer system have been removed

6.9.1

The system s h a l l be designed t o be mounted on the top o f t h e cone penetrometer o r i n s t a l l e d on the back o f a f u l l s i zed p i c k up t r u c k and sh ie lded from the weather. The p i c k up t r u c k system s h a l l i n t e r f a c e w i t h M u l t i f u n c t i o n a l Instrument t rees and Core Sample Truck D r i l l S t r i n a

- ;AIC 'HASE1 {EPDRT

S A I C O&M MANUAL ( V I 22700)

X

METHOD USED

TESl

ANALYSIS


Page C-3

ITEM IHC-SD-WM- FDC-047 PARAGRAPH

!.l

!.l

REQUIREMENT

The moisture sensor shall indicate water level, moisture content, surface moisture and temperature as a function of tank depth. Water level shall be measured within t 1 / 4 inch ( . 6 4 cm). Moisture content and surface moisture shall be measured within:

f 3% water by weight for 0-25% moisture content by weight ? 5% water by weight for 2 5 5 0 % moisture content by weight

Temperature sensor shall measure temperatures between 50 and 212 F (10 and 100 "C). A t 2 "F (1.1 "C) accuracy shall be required for these sensors. These temperatures shall be measured within the rod and shall be compensated for the heat transfer associated with the rod/waste interface.

WHC-SD-WM- ATP- 151

SAIC PHASE1 REPORT

j A I C l&M 4ANUAL ( V I !2700)

YETHOD JSED

TESl

TEST

FDC-047 PARAGRAPH

WHC-SD-WM- ATP-145

REQUIREMENT WHC-SD-WM- WHC-SD-WM- ATP-146 ATP-151

The mois ture sensor system sha l l be equipped w i t h computer data storage and r e t r i e v a l c a p a b i l i t i e s . The data a c q u i s i t i o n system s h a l l be capable o f acqu i r i ng and logging mois ture content , depth, water l e v e l and temperature. The data s h a l l be recorded as a f u n c t i o n o f depth versus mois ture content, depth versus water l e v e l and depth versus temperature.


Page C-4

6.12.6 6.9.13 6.9.3 6.10.7

S A I C PHASE 1 REPORT


METHOD USED

TESl


Page C-5

ITEM

1 3.1.1

REQUIREMENT

The data a c q u i s i t i o n system sha l l conta in t h e f o l l o w i n g hardware:

One operator s t a t i o n . Input/Output channels t o accommodate mo is tu re probe sensors, thermistor , and p o s i t i o n i n g c o n t r o l . A data a c q u i s i t i o n computer s h a l l have a minimum o f 200 Mb hard d r i v e and a 1.4 Mb f l o p p y d i sk . The data a c q u i s i t i o n system s h a l l su rv i ve the cond i t i ons l i s t e d i n sec t i on 3.1.3. The computer equipment s h a l l be p ro tec ted aga ins t dust. The data a c q u i s i t i o n system s h a l l i nco rpo ra te c a l i b r a t i o n sof tware. The data a c q u i s i t i o n system s h a l l p rov ide r e a l t ime g raph ica l and numerical d i s p l a y s o f data, a v a i l a b l e d u r i n g tank scanning. The data a c a u i s i t i o n system shall ’ be capable

IHC-SD-WM- ITP- 1 5 1

S A I C PHASE1 REPORT

SECT 0 k 11

S A I C O&M MANUAL (V I 22700)

METHOD USED

VISUAL ANALYSIS

ANALYSIS

ANALYSIS

TEST

ANALYSIS

TEST

ANALYSIS

ANALYSIS

TEST

ITEM

7


3.1.2

3.1.2

REQUIREMENT

The system s h a l l be equipped t o c a l i b r a t e the probe (mois ture c a l i b r a t i o n ) i n an automated fashion be fo re each usage. Instrument c a l i b r a t i o n sof tware fo r t he mois ture sensor s h a l l be provided. These sensors inc lude two B-10 l i n e d neutron probes and a temperature probe. The sof tware s h a l l be compatible w i t h the sensors and s h a l l i n t e r f a c e w i t h t h e data a c q u i s i t i o n software.

The sensor c a l i b r a t i o n system s h a l l be capable o f genera t i ng r e p o r t - q u a l i t y i ns t rumen ta t i on c a l i b r a t i o n p l o t s . Real t ime graphica l and numerical d i s p l a y o f i ns t rumen ta t i on and c a l i b r a t i o n values s h a l l be provided. Time-stamped comments o r notes i n t h e form o f a d a i l y A S C I I f i l e t o be used as a d a i l y ope ra to r ' s l o g s h a l l be recorded. C a l i b r a t i o n data s h a l l au tomat i ca l l y s t o r e data i n t o a uniaue da ta f i l e .

WHC-SD-WM- ATP-145

6.8.6 6.8.9

6.8.11

WHC-SD-WM-ATR- 145 Rev. 0

Page C-6

S A I C D&M MANUAL ( V I 22700)

YETHOD USED

TEST

TEST

ITEM

IO

1


3.1.2

3.1.2

3.1.3.1

REQUIREMENT

Pre - ins ta l l a t i o n c a l i b r a t i o n f o r t h e temperature thermocouple s h a l l be a one p o i n t temperature v e r i f i c a t i o n . I n i t i a l thermocouple c a l i b r a t i o n s h a l l be v e r i f i e d by t h r e e d i f f e r e n t temperature p o i n t s

The system s h a l l be capable o f c a l i b r a t i n g i t s e l f t o o the r deployment p i p i n g (e.g. Mu1 t i func t i ona l Instrument t rees and Core Sample Truck D r i l l S t r i n g )

Two components ( c a l i b r a t i o n and data a c q u i s i t i o n ) s h a l l be developed f o r t he cone penetrometer mois ture probe system. The data a c q u i s i t i o n sof tware acquires, s tores and r e t r i e v e s data acquired du r ing a mois ture survey. D e t a i l s on the system are descr ibed i n sec t i on 3.1.1. The c a l i b r a t i o n sof tware c a l i b r a t e s the neutron sensors and temperatures s p e c i f i e d i n sec t i on 3.1.2. Sect ion 3.1.3 conta ins i n fo rma t ion on sof tware funct ions, assumptions and i n t e r f a c e s .

IHC-SD-WM- \TP-145

5.7.8


Page C-7

ATP-146 ATP- 15 1

- SAIC 'HAS E 1 IEPORT

-


X

METHOD USED

TEST

RNALYSIS


ITEM WHC-SD-WM- FDC-047 PARAGRAPH

3.1.3.2

3.1.3.3

REQUIREMENT

This product i s independent and t o t a l l y s e l f contained. The major components o f t h e system are the data a c q u i s i t i o n system and the c a l i b r a t i o n system. The cone penetrometer software, which i s covered under WHC-S- 0241, s h a l l i n t e r f a c e w i t h the mois ture probe sof tware

The system sha l l perform t h e f o l l o w i n g funct ions: sensor data a c q u i s i t i o n and logging, and sensor c a l i b r a t i o n . The sensors i nc lude two neutron sensors and a the rm is to r o r thermocouple. From t h e neutron sensors, t h e mois ture content , sur face moisture, and water l e v e l s h a l l be determined. Temperature sha l l be determine from thermocouple o r t h e r m i s t o r readinas.

WHC-SD-WM- ATP-145

6.12.6 6.9.13 6.9.3 6.10.7

WHC-SD-WM- ATP-146

Page C-8

ATP- 151 PHASE1 REPORT

j A I C )&M {ANUAL

22700) ( V I -

METHOD USED

TEST

TEST


Page C-9

WHC-SD-WM- ATP-I45

ITEM WHC-SD-WM- ATP- 146

14


3.1.3.6

~~

?EQUIREMENT

rhe data a c q u i s i t i o n sof tware shal l :

Be user f r i e n d l y

prov ide r e a l t ime graphica l and numerical d i sp lays o f data, a v a i l a b l e du r ing tank scanning.

be capable o f reco rd ing time-stamped comments o r notes i n the form o f a d a i l y ASCII f i l e . Each data p o i n t s h a l l have a t ime stamp. The data a c q u i s i t i o n system s h a l l a l l ow the operator t o pause and resume data c o l l e c t i o n and reco rd such events i n the data f i l e .

support both A S C I I and b i n a r y f i l e formats. The data a c q u i s i t i o n system s h a l l generate i n d i v i d u a l l y unique da ta f i l e names w i t h system and chronologica l s ign i f i cance .

6.9.10 6.12.12

WHC-SD-WM- ATP-I 51


X


X

X

X

X

METHOD USED

ANALYSIS

ANALYSIS

TEST

ANALYSIS

ANALYSIS

TEST

ITEM dHC-SD-WM- 4TP-146

15


dHC-SD-WM- FDC-047 PARAGRAPH

3.1.3.6

tEQUIREMENT

The ca l i b r a t i o n system s h a l l be Lapable o f :

generat ing repor t -qual i t y i ns t rumen ta t i on c a l i b r a t i o n p l o t s . Real t ime g raph ica l and numerical d i s p l a y o f i ns t rumen ta t i on and c a l i b r a t i o n values s h a l l be provided. Time- stamped comments o r notes i n t h e form o f a d a i l y A S C I I f i l e t o be used as a d a i l y o p e r a t o r ' s l o g s h a l l be recorded. C a l i b r a t i o n da ta s h a l l au tomat i ca l l y s t o r e data i n t o a unique data f i l e .

P re - ins ta l 1 a t i on c a l i b r a t i o n f o r t he temperature thermocouple s h a l l be a one p o i n t temperature v e r i f i c a t i o n . I n i t i a l thermocouple c a l i b r a t i o n s h a l l be v e r i f i e d by t h r e e d i f f e r e n t temperature po in ts .

WHC-SD-WM- ATP-145

6.9.10 6.12.12


Page C-10


-

S A I C 3&M YANUAL ( V I 22700)

YETHOD JSED

rESl


Page C-11

ITEM

16


3.1.3.7.1

3.1.3.7.1

3.1.3.7.3

REQUIREMENT

The system s h a l l con ta in a menu d r i ven user i n t e r f a c e . The content o f t h i s i n t e r f a c e s h a l l con ta in i n fo rma t ion p e r t i n e n t t o the operat ion o f the system as we l l as p r o j e c t s p e c i f i c t e s t setup parameters. The user sha l l i n p u t p r o j e c t s p e c i f i c parameters such as opera to r ' s name, date, tank, and r i s e r l o c a t i o n , and operat ion mode (automatic survey, manual survey, sur face survey o r c a l i b r a t i o n ) .

Output s h a l l i n c l u d e probe output (see s e c t i o n 3.1.3.8.1) as a func t i on o f depth and der ived q u a n t i t i e s such as mois ture content and sur face mois ture as a f u n c t i o n o f depth. Hardcopy page layou ts s h a l l conta in a l l t he ou tpu t i n fo rma t ion l i s t e d above as we l l as the user i npu t .

The CP sof tware s h a l l i n t e r f a c e w i t h the mois ture probe software, has been generated us ing Nat ional Inst rument LabView software.

WHC-SD-WM- ATP-145

6.4.3

6.12.6 6.9.13 6.9.3 6.10.7

WHC-SD-WM- RTP-146


7.18


S A I C 3&M YANUAL ( V I 22700)

r

METHOD USED

TEST

rEST


Page C-12

WHC-SD-WM- ATP-146

ITEM WHC-SD-WM- S A I C ATP- 151 PHASE1

REPORT

SECT 5

19

20

The sampling r a t e s h a l l be software adjustable.

21

6.4.3

22


3.1.3.7.4

3.1.3.8.4 .

3.1.4

3.1.5

REQUIREMENT WHC-SD-WM- ATP- 145

The system s h a l l be a v a i l a b l e upon demand, which may inc lude weekends, annual and o f f -hou r a v a i l abi 1 i t y .

The mois ture sensor s h a l l be e i t h e r unaf fected o r compensated f o r any e r r o r due t o temperatures rang ing from 50 "F t o 212 "F (10 t o 100 "C) and r a d i a t i o n f i e l d s ranging from 0 t o 2000 R/hr. A l l down hole equipment sensor s h a l l w i thstand these environmental cond i t i ons f o r a p e r i o d o f 500 hours w i thou t any f u n c t i o n a l degradation.

The vendor s h a l l p rov ide maintenance procedures and a spare p a r t 1 i s t .

S A I C D&M MANUAL ( V I 22700)

X

K

YETHOD USED

TEST

4NALYSIS

TEST

lNALYSIS


Page C-13

dHC-SD-WM- \TP-145

""I"" FDC-047

PARAGRAPH


REQUIREMENT

The mois ture sensor s h a l l be automated and s h a l l be operable by personnel i n Personal P ro tec t i ve Equipment (PPE) as requ i red by a Radiat ion Work Permit (RWP). A p o s i t i o n i n g dev ices s h a l l be prov ided w i t h a r e s o l u t i o n o f t 0.1 i n c h (.25 cm) v e r t i c a l sensor l o c a t i o n .

~ ~

The source s h a l l be removable from t h e sensor. The opera t i on i n c l u d i n g the storage con ta ine r s h a l l comply w i t h DOE (Hanford S i t e Radio log ica l Contro l Manual (HSRCM- 1 ) ) requirements . The system s h a l l be designed t o p rov ide ALARA r a d i a t i o n t o personnel us ing the guidance o f t h e WHC Rad io log i ca l Design Guide WHC-SD-GN-DGS-30011.

5.6.8

VHC-SD-WM- ATP- 151

3.3.3


Page C-14

IHC-SD-WM- FDC-047 PARAGRAPH

ITEM REQUIREMENT

1.3

1.4

t . 5

The s u p p l i e r s h a l l ensure t h a t any fas tene r w i t h headmarks matching those on the at tached U. S. Custom Fasteners Headmarks l i s t (F igure 1) are n o t u t i l i z e d on t h i s con t rac t . These fasteners are no t acceptable and w i l l cause r e j e c t i o n o f t he CP systemlcomponents o r spare p a r t s which use these fasteners.

A l l p a r t s which are exposed t o environmental cond i t i ons l i s t e d i n t h i s performance s p e c i f i c a t i o n s h a l l be non- co r ros i ve . D i s s i m i l a r metal s s h a l l be i nsu la ted against ga l van ic corros ion. No aluminum o r o the r r e a c t i v e metals s h a l l be u t i l i z e d i n t h e f a b r i c a t e d components which may p o t e n t i a l l y be exposed t o tank waste.

A l l e l e c t r i c a l c o n t r o l s s h a l l be v i s i b l y l abe led and mounted i n s i d e t h e cone penetrometer s k i d enclosure.

WHC-SD-WM- RTP- 145

IHC-SD-UM- \TP-146

UIHC-SD-WM- RTP-151

6.2.12

6.2.7

SAIC PHASE 1 PEPORT

-

-

-

j A I C l & M IANUAL ( V I !2700) -

t

IETHOD JSED

rEST

4NALY S IS

Y I SUAL


Page C-15

ITEM

!a


5.1

REQUIREMENT

Copies o f t h e f o l l o w i n g documents s h a l l be submitted t o WHC f o r rev iew and approval p r i o r t o s t a r t o f f a b r i c a t i o n .

Engineering c a l c u l a t i o n s

* Assembly drawings showing general equipment l ayou t , subassembly d e t a i l s , one l i n e diagrams, elementary e l e c t r i c a l diagrams, p i p i n g and ins t rumen ta t i on diagrams (P&ID), c r i t i c a l i n t e r f a c e dimensions and i d e n t i f i c a t i o n o f a l l major components.

6 se ts

* Mate r ia l

JHC-SD-WM- \TP-145

WHC-SD-WM- 4lP-146

JHC-SD-WM- \TP-151

- i A I C 'HASEl IEPORT

-


X

METHOD USED

ANALYSIS


Page C-16

dHC-SD-WM- 4TP-146

[TEM WHC-SD-WM- S A I C ATP- 15 1 PHASE1

REPORT

!9 5 . 2

REQUIREMENT WHC-SD-WM- ATP-145

Six (6) sets o f t h e data l i s t e d below s h a l l be submi t ted t o the rlHC a t t he t ime ind i ca ted . A l l outstanding issues and concerns sha l l be s a t i s f a c t o r i l y resolved p r i o r t o the t imes ind icated.

*

*

*

*

*

T r a i n i n g manuals (1 month p r i o r t o WHC possession).

Acceptance t e s t procedure (1 month p r i o r t o s t a r t o f acceptance t e s t i n g ) .

Acceptance t e s t r e p o r t (upon t e s t i n g complet ion) .

Operat ing and maintenance procedures ( 1 month p r i o r t o WHC possession).

C a l i b r a t i o n procedures (3 month p r i o r t o s t a r t o f acceptance

j A I C X M rlANUAL

I::oo) K

SETHOD JSED

4NALVSIS


Page C-17

j A I C 'HASE1 IEPORT

ITEM S A I C O&M MANUAL ( V I 22700)

X IO


5.3

REQUIREMENT

A d e t a i l e d acceptance t e s t procedure (ATP) s h a l l be prepared by the s u p p l i e r and submitted t o WHC f o r rev iew and approval no l e s s than f o u r (4) weeks p r i o r t o the t e s t . s h a l l be n o t i f i e d a t l e a s t 5 working days before a s u p p l i e r ' s ATP i s performed and t h a t WHC personnel s h a l l be al lowed t o witness t h e ATP. A l l sensors s h a l l be c a l i b r a t e d w i th WHC approved c a l i b r a t i o n procedures f o r t he t e s t o r have WHC approved c a l i b r a t i o n procedures. The acceptance t e s t s h a l l v e r i f y t he fo l l ow ing :

WHC

* Moisture probe performs a l l f unc t i ons s p e c i f i e d i n t h i s f u n c t i o n a l design c r i t e r i a . These func t i ons are s p e c i f i e d i n paragraphs 1.0 through 4.0.

descr ibed i n sec t i on 2.1, s h a l l be demonstrated t o

* A l l sensors

dHC-SD-WM- 1TP- 145

WHC-SD-WM- ATP-146

JHC-SD-WM- \TP- 1 5 1

YETHOD USED

4NALY S I S

[TEM I WHC-SD-WM- FDC-047 PARAGRAPH

REQUIREMENT

~~~ ~~~

S i x (6) copies o f the i nspec t i on and t e s t data r e s u l t s s h a l l be submitted t o WHC f o r rev iew and approval seven (7) days p r i o r t o shipment. The supp l i e r s h a l l n o t s h i p any equipment u n t i l WHC approval o f these i tems i s rece ived v i a w r i t t e n conf i rmat i on.

The s u p p l i e r s h a l l prov ide opera t i ng manuals, t roub leshoo t ing manuals and o the r t r a i n i n g ma te r ia l s a t l e a s t one month p r i o r t o d e l i v e r y . The operat ing procedures s h a l l i nc lude emergency s i t u a t i o n s and s tep by s tep opera t i on o f the mois ture probe system.

JHC-SD-WM- \TP-145

WHC- SD- WM-ATR- 145 Rev. 0

Page C-18

WHC-SD-WM- WHC-SD-WM- S A I C ATP-146 1 ATP-151 I PHASE1

REPORT

SAIC J&M YANUAL (VI 22700)

METHOD USED

ANALYSIS

ANALYSIS


Page C-19

REFERENCES

WHC-SD-WM-FDC-047, "Funct ional Design C r i t e r i a Cone Penetrometer Product ion Mois ture Sensor", Rev. 1.

WHC-SD-WM-ATP-145, "Cone Penetrometer Product ion Mois ture Probe Acceptance Test Procedure", Rev. 0.

WHC-SD-WM-ATP-146, "Prototype Cone Penetrometer Prototype Mois ture Probe Acceptance Test Procedure", Rev. 0.

WHC-SD-WM-ATP-151, "Cone Penetrometer Acceptance Test Procedure", Rev. 0.

S A I C , Phase 1 o f Cone Penetrometer Mois ture Probe Study, f i n a l r e p o r t , Rev. 1, Task MJB-SWV- 370248-001, February 1996

Documents

RMIS View/Print Document Cover Sheet/67531/metadc681566/..."" RMIS View/Print Document Cover Sheet"" This document was retrieved from the Documentation and Records Manaqement (DRM)