Weishaupt Pressure regulators 1979 with safety assemblies for

Note

This document contains a summary of high pressureregulators for various boundary conditions in addition tothe units detailed in leaflet print No. 12!

In accordance with the following boundary conditions itcan be determined from which range a targeted regulatorselection can be made.

Weishaupt Pressure regulatorswith safety assemblies for - Inlet pressures up to max. 1 bar- Inlet pressures greater than 4 bar- Outlet pressures 180 to 350 mbarAdditional sheet to leaflet Pressure regulators with safety assemblies, Print No. 12

83197902 – 1/2010

ATTENTION

1. Inlet pressures up to max. 1 bar Page 2

➞ In the following types: 06/1S, 07/1S, 08/1S, 09/1S 1/1S, 2/1S, 3/1S, 4/1S

2. Inlet pressures greater than 4 bar and outlet pressures up to max. 210 mbar Page 3 - 7

➞ In the following types: 07/2-25/50, 08/2-25/50 1/2-50/50, 2/2-50/50 5/2-25/80, 5/2a-25/80, 6/2-50/100, 6/2a-50/100

3. Outlet pressures 180 up to 350 mbar Page 8 - 11

➞ In the following types: 5/2a-So-25/80, 6/2-So-50/100, 6/2a-So-50/100, 7/1-So-50/100, 8/1-So-80/150 9/1-So-100/150

Note

With safety diaphragm, no connection for breather andvent lines required. Max. permissible inlet pressure 1 bar.

2

Technical data:

Gas pressure regulatorType Connection Weight Order No. Type DN Nozzle Max. inlet Outlet Spring colour Product ID No. DN approx. Ø pressure pressure Inlet Outlet kg mm bar mbar

06/1S 25 25 15 1513362668/0 133-730 25 3 1 30 - 70 orange CE-0085AQ109007/1S 25 25 15 1513362669/0 133-730 25 4.7 1 30 - 70 orange CE-0085AQ109008/1S 25 25 15 1513362670/0 133-730 25 6.3 1 30 - 70 orange CE-0085AQ109009/1S 25 25 15 1513362671/0 133-730 25 12.5 1 30 - 70 orange CE-0085AQ1090

1/1S 50 50 27 1513362672/0 233-730 50 10 1 70 - 140 black CE-0085AQ10922/1S 50 50 27 1513362673/0 233-730 50 12.5 1 70 - 140 black CE-0085AQ10923/1S 50 50 27 1513362674/0 233-730 50 20 1 70 - 140 black CE-0085AQ10924/1S 50 50 27 1513362675/0 233-730 50 25 1 70 - 140 black CE-0085AQ1092

The units differ from the compact units in Print No. 12 in having a safety diaphragm. This removes the need for the connection of breather and vent lines.Therefore the units also have no SBV safety relief valve.

Construction of the regulators is as per the corresponding types without safety diaphragm in the diagram on pages 8/9 in Print No. 12. (Max. inlet pressure 1 bar!).

The dimensions of the regulators are the same as those of the regulators without safety diaphragm.

Outlet pressure springs and labels

Type Outlet pressure Colour Order No. Label mbar coding Order No.

06/1S to 09/1S 12 - 20 blue 490 031 201 000 08 10/706/1S to 09/1S 15 - 35 green 490 032 201 000 08 11/706/1S to 09/1S 30 - 70 orange 490 033 201 000 08 12/706/1S to 09/1S 50 - 140 black/white 490 030 201 000 08 13/706/1S to 09/1S 100 - 210 silver 490 029 201 000 08 15/7

1/1S to 4/1S 15 - 35 green 490 085 201 000 08 11/71/1S to 4/1S 30 - 70 orange 490 086 201 000 08 12/71/1S to 4/1S 70 - 140 black 490 087 201 000 08 14/71/1S to 4/1S 100 - 210 silver 490 088 201 000 08 15/7

Note: The pressure regulators 06/1S to 09/1S are fitted as standard with springs for an outlet pressure of 30 - 70 mbar (orange spring).The pressure regulators 1/1S to 4/1S are fitted as standard with springs for an outlet pressure of 70 - 140 mbar (black spring).

Included in delivery: See page 6, Print No.12, however, these regulators are fitted with safety diaphragms and do not include an SBV.

The regulators are non-stock items, please allow for a turnaround time of around 6 weeks!

Inlet pressures up to max. 1 bar

ATTENTION

3

Technical data:

Gas pressure regulatorType Connection Weight Order No. Type DN Nozzle Max. inlet Outlet Spring Product ID No. DN approx. Ø pressure pressure colour Inlet Outlet kg mm bar mbar

07/2-25/50 25 50 15 1513362659/0 133-6-66 25 3 6 30 - 70 orange CE-0085AQ109008/2-25/50 25 50 15 1513362660/0 133-6-66 25 4.7 6 30 - 70 orange CE-0085AQ1090

1/2-50/50 50 50 27 1513362661/0 233-12-6-66 50 10 6 70 - 140 black CE-0085AQ10922/2-50/50 50 50 27 1513362662/0 233-12-6-66 50 12.5 6 70 - 140 black CE-0085AQ1092

The units have an integrated SAV shut off valve with an upper and lower release. Therefore the SAV is closed on delivery. In order to be able to reset theSAV, the regulator must be under pressure. Upper settings range: 140 - 400 mbar, preset to 350 mbar, green springLower setting range: 8 - 50 mbar, preset to 8 mbar, red springThe units have an external impulse line for the SAV and regulator. The SBV is integrated, switch point 30 mbar above the control pressure.



07/2 and 08/2 12 - 20 blau 490 031 201 000 08 10/707/2 and 08/2 15 - 35 green 490 032 201 000 08 11/707/2 and 08/2 30 - 70 orange 490 033 201 000 08 12/707/2 and 08/2 50 - 140 schwarz/white 490 030 201 000 08 13/707/2 and 08/2 100 - 210 silber 490 029 201 000 08 15/7

1/2 and 2/2 15 - 35 green 490 085 201 000 08 11/71/2 and 2/2 30 - 70 orange 490 086 201 000 08 12/71/2 and 2/2 70 - 140 schwarz 490 087 201 000 08 14/71/2 and 2/2 100 - 210 silber 490 088 201 000 08 15/7

Note: The pressure regulators 07/2 and 08/2 are fitted as standard with springs for an outlet pressure of 30 - 70 mbar (orange spring)The pressure regulators 1/2 and 2/2 are fitted as standard with springs for an outlet pressure of 70 - 140 mbar (black spring)

Included in delivery: 1 pressure regulator with safety assemblies SAV and SBV, 1 inlet pressure gauge with ball valve, 1 outlet pressure gauge with ballvalve, 2 intermediate pieces, stabilising line with connections and control line for the regulator and SAV, connection pieces. Unitsupplied fully assembled and pressure tested.

Gas pressure regulatorType Connection Weight Order No. Type DN Nozzle Max. Outlet Spring Product ID No. DN approx. Ø inlet pressure colour Inlet Outlet kg mm pressure bar mbar

5/2-25/80 25 80 46 1513362654/0 RR16-25-24-8N-SL-IZN.1 25 24 10 100-210 green/white CE-0085AQ11035/2a-25/80 25 80 58 1513362655/0 RR16-25-31-8N-SL-IZN.1 25 31 10 100-210 green/white CE-0085AQ1103

6/2-50/100 50 100 73 1513362657/0 RR16-50-31-8N-SL-IZN.1 50 31 10 100-210 green/white CE-0085AQ11036/2a-50/100 50 100 73 1513362658/0 RR16-50-42-8N-SL-IZN.1 50 42 10 100-210 green/white CE-0085AQ1103

Note: The RR16... regulator has an integrated SAV with safety diaphragm, green spring, setting range 200 - 800 mbar (set to 350 mbar as standard).

Included in delivery: 1 pressure regulator with safety shut off valve SAV, 1 safety vent valve SBV, 1 inlet pressure gauge with ball valve, 1 outlet pressure gauge with ball valve, stabilising line with connections and control line for the regulator and SAV, connection pieces. Unitsupplied fully assembled and pressure tested.

SBV

Setting range Spring ProductType DN mbar colour ID Number

275 D 3/4" 150-500 black CE-0085AQ1102


Outletpressure Colour coding Order No. Labelmbar Order No.

15 - 35 orange/grey 490 190 201 000 08 11/730 - 70 yellow/black 490 191 201 000 08 12/770 - 140 red/blue 490 192 201 000 08 14/7100 - 210 green/white 490 194 201 000 08 15/7

Inlet pressures greater than 4 bar and outlet pressures up to max. 210 mbar

4


Filter with flange connection

Max. operating pressure: 16 barOperating temperature: -10 to 80°CFlange connection to: EN 1092-1 (DIN 2633 PN16)Installation: In horizontally or vertically

running inner linesFine mesh: 50 µmFiltered medium: Gases to G260

dry sewage and bio gas,with max. 0.1%v H2S

Housing material: GGG 40.3Cover: R-ST 37-2

L

Ø d 4Ø k

Ø D

H1

H2

H

Ø d 2

DN

Dimensions

Type DN L H H1 H2 Weight [kg] DIN DVGW No. Order No.

25/20/16 25 146 115 57 58 4.6 DG-4501 AS 0101 151 330 2617/250/21/16 50 210 202 90 112 12.7 DG-4501 AS 0101 151 327 2606/280/20/16 80 268 323 135 188 26.7 DG-4501 AS 0101 151 329 2663/2

Operational Maximum permissible over-press. gas throughput DN 25 DN 50 DN 80[bar] [mn3/h] [mn3/h] [mn3/h]

1 67 254 6682 100 380 10003 133 506 13324 166 632 16645 200 758 19966 233 884 23287 266 1011 26598 299 1137 29919 332 1263 332310 366 1389 3655

N.B.: Pressure loss when operating with Natural Gas < 50 mbar is included in the above max. gas throughputs.

Filter design

5


Selection diagram for outlet pressure pa: 100 mbar, 140 mbar, 200 mbar

Dimensions

1

10

10 100 1000 10000

2

3

4

5

6

789

50 500 5000

The procedure for selecting a regulator, notes and conversions for other gas types can be taken from Print No. 12, pages 8 and 9.

The principle notes on installing, setting and operating the units can also be taken from Print No. 12.

The SAV SL-IZN.1 is equipped with a breather port (1/4”) which must be connected with a ø 12 line to the regulator’s breather line or the vent line connection of the SBV.

07/2-25/50 and 08/2-25/50

175

11616

8

188

103

97

269

172

903

163 160500

405

411

Inle

t pre

ssur

e pe

[bar

] int

o re

gula

tor

Flow rate Vn [m3/h] Natural Gas E and Natural Gas LL (d = 0.606 and d = 0.641) Control press. 100 mbarControl press. 140 mbarControl press. 200 mbar

07/2

– 2

5/50

08/2

– 2

5/50

1/2

– 50

/50

2/2

– 50

/50

5/2-

25/8

0

5/2a

-25/

80

6/2-

50/1

006/

2a-5

0/10

0

6


1/2-50/50 and 2/2-50/50

264 114

116

355

157

253,

5

197

442

791

432

405

200500

DN 50

5/2-25/50 and 5/2a-25/80

707

1016

650 182 180

134

40,5

240

467

310

36042

0

188

DN 80

G 3/4

7


6/2-50/100 and 6/2a-50/100

731

1204

750 200 250

179

50

246

485

310

373

188

432

DN 100

G 3/4

Note

Please note that, due to the max. permissible operationaloverpressure of various valve train parts, the control pressure of 350 mbar must not be exceeded, even if thespring range of the regulator springs permit it. The switchoff pressure of the SAV is set to 500 mbar as standard,which represents the max. permissible switch offpressure.

8

Technical data: Gas pressure regulatorType Connection Weight Order No. Type DN Nozzle Max. Outlet Spring Product ID No. DN approx. Ø inlet pressure colour Inlet Outlet kg mm pressure range bar mbar

5/2a-So-25/80 25 80 58 1513362678/0 RR16-25-31-8N-SL-IZN.1 25 31 10 200 - 330 orange CE-0085AQ11036/2-So-50/100 50 100 73 1513362679/0 RR16-50-31-8N-SL-IZN.1 50 31 10 200 - 330 orange CE-0085AQ11036/2a-So-50/100 50 100 73 1513362680/0 RR16-50-42-8N-SL-IZN.1 50 42 10 200 - 330 orange CE-0085AQ1103

7/1-So-50/100 50 100 73 1513362681/0 RR16-50-54-8N-SL-IZN.1 50 54 5 200 - 330 orange CE-0085AQ11038/1-So-80/150 80 150 120 1513362682/0 RR16-80-82-8N-SL-IZN.1 80 82 4 200 - 330 orange CE-0085AQ1103

9/1-So-100/150 100 150 163 1513362683/0 RBE4020 100 100 5 180 - 290 silver CE-0085BU0091

Note The RR16… regulator is fitted with an integrated SAV with safety diaphragm (SL-IZN.1). Green spring, setting range 200 - 800 mbar (set to 500 mbar as standard). For increased control pressures the springs listed in the table below should also be ordered.

The RBE4020 regulator is fitted with an integrated SAV with safety diaphragm (SAV022-1). Black spring, setting range 350 mbar - 1 bar (set to 500 mbar as standard). For increased control pressures the springs listed in the table below should also be ordered.

Both regulators are fitted with an integrated SBV275D safety vent valve. Black spring with setting range 150 – 500 mbar (set to 430 mbar as standard).

Included in delivery: 1 pressure regulator with safety shut off valve SAV, 1 safety vent valve, 1 inlet pressure gauge with ball valve, 1 outlet pressuregauge with ball valve, stabilising line with connections and control line for the regulator and SAV, connection pieces.

Unit supplied fully assembled and pressure tested.

Springs for outlet pressure for type RR16 & RBE4020


RR16 300 - 450 black 490 235 2010000818/7RBE4020 240 - 370 violet 490 234 2010000817/7

Selection diagram for outlet pressures 180 to 350 mbar

0,3

1,0

10,0

100 1000 10000

1 2 3 4 5 6

Flow rate Vn [m³/h] Natural Gas E and Natural Gas LL ( d = 0.606 and d = 0.641)

1 5/2a-So-25/802 6/2-So-50/1003 6/2a-So-50/1004 7/1-So-50/1005 8/1-So-80/1506 9/1-So-100/150

Outlet pressures 180 to 350 mbar

ATTENTION

The procedure for selecting a regulator, notes andconversions for other gas types can be taken fromPrint No. 12, pages 8 and 9.

The principle notes on installing, setting and operatingthe units can also be taken from Print No. 12.

The SAV SL-IZN.1 is equipped with a breather port(1/4”) which must be connected with a ø 12 line to theregulator’s breather line or the vent line connection of the SBV.

9


5/2a-So-25/80

134

180 182 650

420

454,

5

18846

7310

40,5

707

1016

140

DN80DN25

DN100DN50

731

14050250 200 750

1204

310

246

485

432

467

188

6/2-So-50/100 and 6/2a-So-50/100

Dimensions

10

Type d1 d2 d3 d4 h1 h1* h2 h3

7/1-So-50/100 50 100 310 188 485 680 242 4328/1-So-80/150 80 150 310 188 545 735 284 459

Type h4 h5 l1 l2 l3 l4 l5 l6

7/1-So-50/100 373 727 179 250 200 750 1204 508/1-So-80/150 400 829 210 300 200 750 1254 60

d2

d3d4

h1h1*

h2

d1

l2

2

l3

2

l4

l5

l6

h4h3

l1

h5

G 3/4


7/1-So-50/100 and 8/1-So-80/150

1658

85165602,5

494

45957

5,5

350

ø 470

142,

5

115

DN100 DN150

9/1-So-100/150


11

Max Weishaupt GmbHD-88475 Schwendi

Weishaupt close by?Addresses, telephone numbers etc.can be found at www.weishaupt.de

Print No. 83197902, March 2010We reserve the right to make changes. All rights reserved.

Product Description Performance

W-Burners The compact series, proven millions of times over: Up to 570 kW Economical, reliable, fully automatic. Gas, oil and dual fuel burners for domestic and commercial applications. The purflam burner gives almost soot-free combustion of oil with greatly reduced NOx emissions.

monarch® and The legendary industrial burner: Up to industrial burners Tried and tested, long lived, clear construction. 11,700 kW Gas, oil and dual fuel burners for district heat provision.

multiflam® burners Innovative Weishaupt technology for large burners: Up to Minimal emission values particularly at ratings 16,000 kW over one megawatt. Oil, gas and dual fuel burners with patented fuel distribution system.

WK Modular powerhouses: Up to industrial burners Adaptable, robust, powerful. 22,000 kW Oil, gas and dual fuel burners for industrial plant.

Thermo Unit The Thermo Unit heating systems from cast iron or Up to 55 kW steel: Modern, economic, reliable. For environmentally friendly heating. Fuel: Gas or oil as desired.

Thermo Condens The innovative condensing boilers with the SCOT system: Up to Efficient, low in emissions, versatile. Ideal for domestic 1,200 kW heating. Floor standing gas condensing boiler with up to 1200 kW (cascade), for higher heat demand.

Heat pumps The heat pump programme offers solutions for utilisation Up to 130 kW of heat from air, soil and ground water. The systems are suitable for refurbishment or new builds.

Solar systems Free energy from the sun: Perfectly coordinated components, innovative, proven. Pleasantly shaped flat roof collectors to support heating and of domestic water.

Water heater / The attractive domestic water heating range energy reservoir includes classic water heaters which are supplied through a heating system and energy reservoirs which can be fed through solar systems.

Control technology / From control panels to complete building management building systems – at Weishaupt you can find the entire management spectrum of modern control technology. Future oriented, economical and flexible.

Documents

Weishaupt Pressure regulators 1979 with safety assemblies for