Supplier Capability Assessment 2017. 11. 1.¢  Supplier Capability Assessment SUPPLIER CAPABILITY ASSESSMENT

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  • Supplier Capability Assessment

    SUPPLIER CAPABILITY ASSESSMENT General Details Factory Name Dongguan Chun Fa Industry Limited

    Factory and Audit Location No A93 & A95 Gaoyu SouthRoad Pingshan 188 Industrial Area Tangxia Town Dongguan City Guangdong Province China.

    Audit date 25 December 2014

    Supplier Name Shenzhen A.T.R Industry Co Ltd

    Registered Company Name Shenzhen A.T.R Industry Co Ltd

    Supplier Location Rm808 Lijing Building 1008 Hongling Zhong Road Luohu Shenzhen Guangdong China.

    Business Registered Address No A93 & A95 Gaoyu SouthRoad Tangxia Town Dongguan City Guangdong Province China.

    Business Registration Number 441900000407938

    Objective of this Audit This Site Verification is intended to confirm that data provided by the company matches the actual situation at the site. The document should assist prospective buyers in the process of qualifying potential factories

    Products being produced in the factory

    Automotive accessories, such as warning lamp, working lamp, car decoration lamp, drink holder, thermometer, rearview mirror, snow shovel, hanger, voltmeter.

    Validity Period From 8 October 2008 to long term.

    Supplier & Factory relationship

    Privately owned

    The factory was established on 8 October 2008 and is located at No A93 & A95 Gaoyu SouthRoad Pingshan 188 Industrial Area Tangxia Town Dongguan City Guangdong Province China. Factory occupies 4,920 square meters with one 4-floor production building and one 6-floor dormitory building. Canteen is located on 1st floor of dormitory building. Total number of employees is 33. Type of ownership is privately owned. Main production processes are hardware processing, punching, plastic injection, assembly and packing. The factory specializes in the production of automotive accessories, such as warning lamp, working lamp, car decoration lamp, drink holder, thermometer, rearview mirror, snow shovel, hanger, voltmeter.

    Monthly capacities: warning lamp: 100,000 PCS, working lamp: 50,000 PCS, car decoration lamp: 50,000 PCS, drink holder: 260,000 PCS, thermometer: 10,000 PCS, rearview mirror: 10,000 PCS, snow shovel: 10,000 PCS, hanger, voltmeter: 10,000 PCS. Current Export Markets are Europe, North America, South America and Oceania.

    Shawn Wu Wendy Wei Julia Hou Auditor Audit Coordinator Audit Manager

    25 December 2014 29 December 2014 29 December 2014

    The above reflects our findings for the particular factory in concern on the date of our service only. The report does not certify, confirm or imply: a) Compliance with any government, industry or association regulations or standards, unless stated otherwise; or b) the quality of any specific products manufactured by the factory/sellers/suppliers; or c) the shipment of any specific products. This report does not discharge or release the factory/sellers/suppliers from their commercial, legal or contractual obligations with buyers in respect of products manufactured by the factory/sellers/suppliers. Our services, including reports and certificates are subject to the general conditions of TSGI, which have been sent to your company. They can be resent upon written request. This report cannot be partially copied. Any reader other that the party for which this report has been specifically issued is hereby informed that the General Conditions of Service of TSGI contain liability limitation provisions. No documentation or records were reviewed to verify the factory representative’s statements.

  • Supplier Capability Assessment Section 1: General Information

    Business Type: Current Export Markets/Countries:

    Manufacturer Europe/ Netherlands, Italy, Germany

    North America/USA, Canada

    South America/ Brazil, Argentina, Peru

    Oceania/ Australia

    Total Capitalization Total Annual Sales:

    USD 1,000,000 USD 2,000,000

    Year company was established: Payment Terms:

    8 October 2008 15~30 days by bank transfer.

    Major Customers: Brand Names:

    Lumisource, Wal-mart, Lammi, ITI, Powell, Premier, Autoduck,

    ACP, Optronics, Lampa, Service .

    Type of ownership: Export License:

    Privately Owned Yes.

    Nearest Airport & Distance by road from airport: Type of Products:

    Shenzhen Airport & 60 minutes drive distance Automotive accessories, such as warning lamp, working lamp, car decoration lamp, drink holder, thermometer, rearview mirror, snow shovel, hanger, voltmeter.

    Product Export Percentage: Certifications:

    100% CE

    Test Reports: Company Development /Expansion Plans:

  • Supplier Capability Assessment Remark: : Substantiated by documents provided to the auditor;

    : As stated by the supplier Observed by the auditor at the factory

    Section 2: Production Capabilities

    Company building information: Number of Staff:

    Rented 33

    R & D Staff: Number of Engineers:

    1 1

    Number of Subcontractors used by Factory: Number of Production Lines:

    0 6

    Factory Size: Factory Buildings:

    4,920 square metres 1

    Dormitory Buildings: Monthly Capacity:

    1 Warning lamp: 100,000 PCS, working lamp: 50,000 PCS, car

    decoration lamp: 50,000 PCS, drink holder: 260,000 PCS, thermometer: 10,000 PCS, rearview mirror: 10,000 PCS, snow shovel: 10,000 PCS, hanger, voltmeter: 10,000 PCS.

    OEM Capability: Quality Control Responsibility:

    Warning lamp: 100,000 PCS per month, working lamp: 50,000 PCS per month, car decoration lamp: 50,000 PCS per month, drink holder: 260,000 PCS per month, thermometer: 10,000 PCS per month, rearview mirror: 10,000 PCS per month, snow shovel: 10,000 PCS per month, hanger, voltmeter: 10,000 PCS

    per month.

    In-house

    Description of Machinery Used

    Name of Machinery Type / Model

    Specification Quantity Year Made Service Date Condition

    Punching machine 80T 1 Good

    Punching machine 63T 3 Good

    Punching machine 25T 3 Good

  • Supplier Capability Assessment Punching machine 16T 6 Good

    Plastic injection machine

    50T 1 Good

    Plastic injection machine

    100T 4 Good

    Plastic injection machine

    120T 1 Good

    Plastic injection machine

    160T 1 Good

    Plastic injection machine

    250 1 Good

    Plastic injection machine

    120T 5 Good

    Plastic injection machine

    220T 1 Good

    Plastic injection machine

    270T 1 Good

    Mixing machine HM- 100C

    2 Good

    Mixing machine HM-50C 1 Good

    Smashing machine 15KG 1 Good

    Spot welding machine Air pressure

    1 Good

    Spot welding machine Pedal 1 Good

  • Supplier Capability Assessment Tapping machine 1 Good

    Cutting machine 1 Good

    Digital multimeter VC890D 1 Good

    Oscilloscope Rroeek 6510 1 Good

    Millivoltmeter HFJ-8D 1 Good

    Electronic balance BS-6KH 1 Good

    Electronic balance 1706 2 Good

    Electrical parameter gauge

    PF1200 1 Good

    Remark: : Substantiated by documents provided to the auditor;

    : As stated by the supplier Observed by the auditor at the factory

  • Supplier Capability Assessment

    Section 3: Quality Systems

    Supplier management and after sales services are available. Quality is monitored on all relevant line operations. QA/QC inspectors are independent of production. Mr. Nong Ming Chan / Quality Manager reports to Mr. Cheng Ji Ping / General Manager. There are 3 QC operators at the factory. There are designated production line inspection / test areas. Based on observation on site, inspectors conducted spot-checking in accordance with specifications during In-process

    and Final inspection. For finished product inspection, the sampling plan was based on MIL-STD-105E, Level II, CRI(0), MAJ(1.5), MIN(4.0).

    Rejected pieces are 100% re-inspected by inspector after repair.

    Remark: : Substantiated by documents provided to the auditor;

    : As stated by the supplier Observed by the auditor at the factory

  • Supplier Capability Assessment

    Digital Images

    1. Factory entrance. 2. Factory name. 3. Punching workshop.

    4. Hardware processing and plastic injection workshop.

    5. Assembly & packing workshop. 6. Testing area.

    7. Inspection area. 8. Material warehouse. 9. Finished product warehouse.

    10. Canteen. 11. Dormitory. 12. Emergency light, exit sign and evacuation plan.

  • Supplier Capability Assessment

    13. Fire hydrant and fire alarm. 14. Fire extinguisher. 15. No smoking sign.

    16. First aid box. 17. Toilet. 18. Potable water.

    19. Eye washer. 20. Working instruction. 21. Defective goods area.

  • Supplier Capability Assessment

  • Supplier Capability Assessment

  • Supplier Capability Assessment

  • Supplier Capability Assessment

  • Supplier Capability Assessment