Military Tank Report

8/18/2019 Military Tank Report

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GSM BASED MULTI INTERFACE INDUSTRIAL

AUTOMATION, MONITORING AND CONTROL

SYSTEM

(GSM-MIIAMS)

A BS Final Year Project by

AMIR HAIDER

983/FET/BSEE/F08

SHAHBAZ HAIDER

973/FET/BSEE/F08HASNAIN HAIDER

974/FET/BSEE/F08

IRFAN ALLAHI

984/FET/BSEE/F08

Supervised by

Engr. Suhee A!"u#h M#$%

Der'en' * Ee+'rn$+ Eng$neer$ng

F#+u' * Eng$neer$ng Te+hng

In'ern#'$n# I#$+ Un$/er$', I##!#".0une 1231


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Der'en' * Ee+'rn$+ Eng$neer$ng

F#+u' * Eng$neer$ng Te+hng

In'ern#'$n# I#$+ Un$/er$', I##!#"

Cer'$*$+#'e * A&&r/#

It is certified that we have checked the project presented and deonstrated !" A$ Ir#n, 455-

FET6BSEE6F278 0un#$"u#h, 79:-FET6BSEE6F2: and Muh##" B$#, :3;-FET6BSEE6F2: and

approve of it#

$$$$$$$$$$$$$$$$$$$$

E%terna& E%ainer 'r# (a)ar *a!i+

,ctin- 'ep.t" ice hance&&or+

,ssistant 1rofessor+

*aa& o&&e-e 2,ssociate o&&e-e+niversit" of Bradford+

5ianwa&i#

$$$$$$$$$$$$$$$$$$$$

Interna& E%ainer

'r# Ihsan.& 6a)+

,ssistant 1rofessor+

'epartent of E&ectronic En-ineerin-+

Fac.&t" of En-ineerin- Techno&o-"+III

$$$$$$$$$$$$$$$$$$$$

S.pervisor+En-r# S"ed Irti"a i&ani+

:ect.rer+

'epartent of E&ectronic En-ineerin-+

Fac.&t" of En-ineerin- Techno&o-"+III


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A BS Final Year Project submitted to the Department of Electronic Engineering

International Islamic niversity! Islamabad

In partial fulfillment of the re"uirements

For the a#ard of the degree of

Bachelor of Science in Electronic Engineering


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Dedicated to

Holy Prophet Muhammad (PBUH)Who enabled us to recognize the Creator,

Our Parents, Brothers and isters

!or their "o#e, Prayers and much more$

%ll thoseWho raise hands &or our success '''


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$S%&%IIA%S Declaration

De+#r#'$n

I/(e here!" dec&are that this work+ neither as a who&e nor as a part thereof has !een

copied o.t fro an" so.rce# *o portion of the work presented in this report has !eens.!itted in s.pport of an" app&ication for an" other de-ree or ).a&ification of this or an"

other .niversit" or instit.te of &earnin-#

AMIR HAIDER

983/FET/BSEE/F08

SHAHBAZ HAIDER 973/FET/BSEE/F08

HASNAIN HAIDER

974/FET/BSEE/F08

IRFAN ALLAHI

984/FET/BSEE/F08


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ACKNOWLEDGENENT

Fro the ver" !e-innin- we are hi-h&" thankf.& to Almighty Allah who endowed .s the

wi&&+ co.ra-e+ ener-"+ tho.-ht and ade circ.stances in o.r favor to cop&ete the st.d"

and this project# (itho.t 6is !&essin-s cop&etion of an"thin- was ipossi!&e# ,&&

praises for 6is Holy Prophet Muhammad (SAW) who ena!&ed .s to reco-nie o.r :ord

and reator and !ro.-ht to .s the rea& so.rce of know&ed-e fro ,&&ah+ 'he (ur)an+ and

who is a ro&e ode& for .s in ever" aspect of &ife#

Then is the p&ace of o.r respected s.pervisor Eng. Suheel Abdullah Malik # 6is a&& tie

appreciation has !een the otivatin- force !ehind the s.ccessf.& cop&etion of this

project# 6e has !een ver" kind and e%tra ordinari&" cooperative to .s d.rin- the who&e

process of deve&opent#

,!ove a&& we owe o.r s.ccess not on&" to o.r &ovin- !rothers+ Shahid Nasarullah and Adil

Israr + !.t a&so and ost iportant&" to " &ovin- 1arents as we&&; witho.t whose p.re

pra"ers+ tr.e enco.ra-eents and .nd"in- ora& s.pport we wo.&d never have s.cceeded# It

was ain&" d.e to o.r fai&"


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FI*A+ ,EP-,' $S%&%IIA%S

*T=>: S?STE5

O!=e+'$/e> Basic idea of project is to a.toatica&&" contro& onitor the ind.stria&app&iances even when "o. are in reote areas# For this we adopted wire&ess ode of

transission .sin- S5# ,&tho.-h there are an" other techno&o-ies avai&a!&e for wire&ess

co.nication !.t we se&ected S5 for o.r project+ as this is coparative&" ore efficientand cheap so&.tion+ and we are .ch fai&iar with S5 techno&o-" and it .ne @0A@

T Ue"> ,vr St.dio 4 1rote.s v 7#0

Ss aster v 3#C 'ip Trace

,.to,'

3


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ABSTRACT

Deepin- in view the rapid -rowth of wire&ess co.nication+ we are inspired to

work on this .sef.& interestin- project# The idea !ehind this project is to eet the

.pcoin- cha&&en-es of the odern practica& app&ications of wire&ess

co.nication and to faci&itate o.r s.ccessors with s.ch sp&endid ideas that sho.&d

c&ear their concepts a!o.t wire&ess co.nication and contro& s"stes# ,s we are

BS E:ET=>*IS E*I*EE=I* st.dents o.r project wi&& ref&ect tr.e pict.re

of o.r en-ineerin- capa!i&ities#

The app&ication of S5 Based ontro& ,.toation of Ind.stria& ,pp&iances is

diverse# There are an" sit.ations in ind.stries that re).ire contro& of different

devices reote&"# There is ajor possi!i&it" that wired connection !etween a

reote ind.str" and contro& .nit i-ht not !e feasi!&e d.e to str.ct.ra& pro!&es# In

s.ch case wire&ess co.nication is the !est option avai&a!&e#

Basic idea of project is to a.toatica&&" contro& onitor the ind.stria& app&iances

even when "o. are in reote areas# For this we adopted wire&ess ode of

transission .sin- S5# ,&tho.-h there are an" other techno&o-ies avai&a!&e for

wire&ess co.nication !.t we se&ected S5 for o.r project+ as this is

coparative&" ore efficient and cheap so&.tion+ and we are .ch fai&iar with

S5 techno&o-" and it


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Automation is the use of machines, control systems andinformation technologies to optimize productiity in the production ofgoods and deliery of serices! "he correct incentie for applyingautomation is to increase productiity, and#or $uality %eyond thatpossi%le &ith current human la%or leels so as to realize economies ofscale, and#or realize predicta%le $uality leels! "he incorrect applicationof automation, &hich occurs most often, is an e'ort to eliminate orreplace human la%or! (imply put, &hereas correct application ofautomation can net as much as 3 to 4 times original output &ith noincrease in current human la%or costs! )ncorrect application ofautomation can only sae a fraction of current la%or leel costs! )n thescope of industrialization, automation is a step %eyond mechanization!*hereas mechanization proides human operators &ith machinery toassist them &ith the muscular re$uirements of &or+! Automation greatlydecreases the need for human sensory and mental re$uirements &hileincreasing load capacity, speed, and repeata%ility! Automation plays anincreasingly important role in the &orld economy and in dailyeperience!

Automation has had a nota%le impact in a &ide range of industries%eyond manufacturing -&here it %egan.! /nceu%i$uitous telephoneoperators hae %een replaced largely %y automated telephones&itch%oards and ans&ering machines! edical processes such asprimary screening in electrocardiography or radiography and la%oratoryanalysis of human genes, sera, cells, and tissues are carried out at muchgreater speed and accuracy %y automated systems! Automated teller

machines hae reduced the need for %an+ isits to o%tain cash and carryout transactions! )n general, automation has %een responsi%le for theshift in the &orld economy from industrial 2o%s to serice 2o%s in the 0thand 1st centuries!

11

http://en.wikipedia.org/wiki/Control_systemhttp://en.wikipedia.org/wiki/Information_technologyhttp://en.wikipedia.org/wiki/Industrialisationhttp://en.wikipedia.org/wiki/Mechanisationhttp://en.wikipedia.org/wiki/Machinehttp://en.wikipedia.org/wiki/World_economyhttp://en.wikipedia.org/wiki/Manufacturinghttp://en.wikipedia.org/wiki/Telephone_operatorhttp://en.wikipedia.org/wiki/Telephone_operatorhttp://en.wikipedia.org/wiki/Telephone_switchboardhttp://en.wikipedia.org/wiki/Telephone_switchboardhttp://en.wikipedia.org/wiki/Electrocardiographyhttp://en.wikipedia.org/wiki/Radiographyhttp://en.wikipedia.org/wiki/Geneshttp://en.wikipedia.org/wiki/Blood_plasmahttp://en.wikipedia.org/wiki/Cell_(biology)http://en.wikipedia.org/wiki/Biological_tissuehttp://en.wikipedia.org/wiki/Control_systemhttp://en.wikipedia.org/wiki/Information_technologyhttp://en.wikipedia.org/wiki/Industrialisationhttp://en.wikipedia.org/wiki/Mechanisationhttp://en.wikipedia.org/wiki/Machinehttp://en.wikipedia.org/wiki/World_economyhttp://en.wikipedia.org/wiki/Manufacturinghttp://en.wikipedia.org/wiki/Telephone_operatorhttp://en.wikipedia.org/wiki/Telephone_operatorhttp://en.wikipedia.org/wiki/Telephone_switchboardhttp://en.wikipedia.org/wiki/Telephone_switchboardhttp://en.wikipedia.org/wiki/Electrocardiographyhttp://en.wikipedia.org/wiki/Radiographyhttp://en.wikipedia.org/wiki/Geneshttp://en.wikipedia.org/wiki/Blood_plasmahttp://en.wikipedia.org/wiki/Cell_(biology)http://en.wikipedia.org/wiki/Biological_tissue


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ig 1!11! Adantages disadantages

1.2.1: Advantages :-

"he main adantages of automation are

• )ncreased throughput or productiity!• )mproed $uality or increased predicta%ility of $uality!• )mproed ro%ustness -consistency., of processes or product!

1.2.2: Disadvantages :-

"he main disadantages of automation are

• (ecurity "hreats#ulnera%ility An automated system may hae alimited leel of intelligence, and is therefore more suscepti%le tocommitting an error!

• npredicta%le deelopment costs "he research and development costof automating a process may eceed the cost saed %y theautomation itself!

• igh initial cost "he automation of a ne& product or plant re$uires ahuge initial inestment in comparison &ith the unit cost of theproduct, although the cost of automation is spread among manyproducts!

)n manufacturing, the purpose of automation has shifted to issues%roader than productiity, cost, and time!

1.3: Methods being implemented in general:-

"he follo&ing methods are often employed to improe productiity,$uality, or ro%ustness!

• )nstall automation in operations to reduce cycle time!• )nstall automation &here a high degree of accuracy is re$uired!•

:eplacing human operators in tas+s that inole hard physical ormonotonous &or+!• :eplacing humans in tas+s done in dangerous enironments -i!e!

;re, space, olcanoes, nuclear facilities, under&ater, etc!.• or &hen a state or country increases its income due toautomation li+e Germany or Japan in the 0th ?entury!

1

http://en.wikipedia.org/wiki/Research_and_developmenthttp://en.wikipedia.org/wiki/Product_(business)http://en.wikipedia.org/wiki/Planthttp://en.wikipedia.org/wiki/Germanyhttp://en.wikipedia.org/wiki/Japanhttp://en.wikipedia.org/wiki/Research_and_developmenthttp://en.wikipedia.org/wiki/Product_(business)http://en.wikipedia.org/wiki/Planthttp://en.wikipedia.org/wiki/Germanyhttp://en.wikipedia.org/wiki/Japan


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• :educes operation time and &or+ handling time signi;cantly!• rees up &or+ers to ta+e on other roles!


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ig 1!

1.!.2: )rogrammable logic controller')*%s(

%&!s proide Hoolean logic operations, timers, and -in somemodels. continuous control! "he proportional, integral, and#ordi'erential gains of the


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terminal units, also referred to as remote telemetry units. to sendsuperisory data %ac+ to a control center! ost :" systems al&ays didhae some limited capacity to handle local controls &hile the masterstation is not aaila%le! o&eer, oer the years :" systems haegro&n more and more capa%le of handling local controls! "he %oundaries %et&een these system de;nitions are %lurring as timegoes on! "he technical limits that droe the designs of these arioussystems are no longer as much of an issue! any


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1.!.5: +mbedded control:-

Another option is the use of seeral small em%edded controls attachedto an industrial computer ia a net&or+! =amples are the &antroni( )port ,Atmel8051, Atmega3,


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• sed for ery large industries, instead of small

industries li+e in


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CHA


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%8A)+6 2:-2.1: )69+%" MA; ;D+A:- 2.1.1: M;


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• "AGM )DD)GJ• ?/G)=: H=D" =?AG)(• "=!servin- a&& these iss.es+ we have desi-ned s.ch a s"ste that "o.r tank wi&&a.toatica&&" !e fi&&ed !" concerned &i).id when it -ets ept" and then it wi&&

a.toatica&&" t.rn >FF fi&&in- the tank when its cop&ete&" fi&&ed# Sii&ar&" we have3

.sed teperat.re sensors &i-ht sensors and soke sensors to a.toatica&&" sense the

sit.ation and accordin-&" perfor the necessar" actions# (e have a.toated theconve"er !e&t so that !e&t can a.toatica&&" chan-e its speed and direction accordin- to

the pro-ra fed in the centra& contro&&er#

2.3: Monitoring:-

*e hae proided the much needed facility of KmonitoringL for theindustrial superisors! Gormally a superisor hae to physically isit andsee each and eery process in industry &hether system is &or+ingproperly or not , %ut &e hae facilitated the industrialists %y proidingall the important information related to industry on his ;nger tips! (ome

of the status can %e seen on the D?F ;ed in industry, %ut detailed isualdescription can %e monitored on J) designed especially for monitoring!(imilarly you can remotely monitor the industry through your cell phone%y 2ust sending a tet message! "he main adantage of this facility ofmonitoring is that, the industrialists can +eep an eye on their industry allthe time and &heneer they feel any irregularity they can ta+e action topreent any possi%le damage to property or human life!

2.4: %ontrolling:-

"hird and most fascinating feature of our pro2ect is that you can also

control the industrial processes according to your needs through controlpanel aaila%le at J) screen! Nou can /G or / or simply change thefunction of any module %y ma+ing changes on the J), you donIt haeto personally isit the industry, you can 2ust control your industry sittingin the central control room! J) is on ;eld control panel %ut mostetraordinary facility &e hae proided is that you can remotely controlyour industry using your cell phone, yes, %y teting the speci;ccommand for the speci;c process industrialist can ma+e any change he&ants!

1


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2.5: asic bloc= diagram

ig !1

2.5.1: "hort description

"he general hierarchy of the system is, ;rst of all, all the industrialprocesses &ill +eep on doing &hat they are normally programmed to do! "his program is saed in central controller! "he output from each processis fed into the controller, then controller sends this information serially tothe J), &hich displays all the current status on a screen panel! (mo+e


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sensor, temperature sensor and DF: +eep on sensing the enironmentand send this information to the controller, controller analysis theinformation and performs the necessary reaction automatically!

A J( module is also connected to the


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2.!: MDU*+" D;"%6;); :-

2.!.1: D+A;*+D *%? D;A@6AM:-

4


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ig !1 2.!.2: %6**+6 MDU*+:-

"his module is %asically controlling our entire system! *e had follo&ingoptions for the controllers to %e used in this module• A" 89?5!

• A" mega A:!

•


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); %>;@U6A; > AMega32:-A"mega3, of the 40 pins, a total of 3 are set aside for the four


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some fuse%its!

2.!.2.!: )ort A ')A,:)A(


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able 2 )ort )ins Alternate >unctions

2.!.2.: )ort % ')%,:)%(


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resistors are actiated! "he


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• ?ontinuously send the speci;c character serially against each

sensor status to update the J)• :eceie characters coming from J) serially-controlling process.• Analyze these characters and send commands accordingly to

ma+e changes in concerned su% module• As the smo+e sensing module senses the smo+e controller gets

informed, controller at the same moment shuts do&n all theindustrial processes running at that time in normal modeprocessing and raise the ;re alarm, sends a character to updateJ) and displays ;re alert on D?F simultaneously

• Go& after resoling all the pro%lems, you can reset the controller

through a push %utton, &hich &ill restart the industry to &or+ insafe mode process

CHA


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5.3> INTRODUCTION>->ne of the od.&es ip&eented in o.r project is Oa.toatic tank fi&&in-P echanis# (e

onitor the stat.s of water tank and switch water p.p on and off accordin-&"# (e are

onitorin- three &eve&s in o.r project which are1! Ouarter! alf 3! ull

(e are a&so onitorin- the stat.s of reserve tank in which water p.p is insta&&ed# (ater

p.p starts on&" when there is water in the reserve tank#

5.1> ?EY FEATURES>-• "he +ey features of the automatic tan+ ;lling mechanism are as

under• onitoring of current status of &ater tan+• )nsuring aaila%ility of &ater in tan+ for di'erent processes• *ater pump starts automatically &hen the tan+ is empty• *ater pump turns o' automatically &hen tan+ is full

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ig 3!1

5.@> OR?ING>-The water &eve& sensors are se&f desi-ned .sin- transistor B 47# (e have .sed the eitter

fo&&ower confi-.ration# The !ases of the fo.r transistors iMe the inp.ts of the sensors arefi%ed in !oth tanks at desired &eve&s# , s.pp&" so.rce wire is fi%ed at the !ase of !oth

tanks# (ater acts as a cond.ctor and .nti& it is not to.chin- an" sensor+ the o.tp.t of sensor

-oin- to icrocontro&&er is ero# This o.tp.t is fed to contro&&er which sets &eve& stat.s asept" and starts the otor if and on&" if the reserve tank sensor is -ivin- o.tp.t A iMe

showin- the presence of water in the reserve tank#

There are two odes which are

• illing mode• sage mode•

3.5.1: >;**;@ MD+:-

The water p.p t.rns >* dependin- .pon the reserve tank stat.s sensor o.tp.t# (hen the

water &eve& starts increasin-+ the water to.ches first sensor iMe the G,=TE= &eve& sensor

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akin- its o.tp.t A d.e to inp.t A# This o.tp.t is fed to contro&&er which then chan-es &eve&stat.s fro E51T? to G,=TE= keepin- water p.p >* dependin- .pon the reserve

tank stat.s sensor o.tp.t#

(hen+ the water to.ches second sensor iMe the 6,:F &eve& sensor+ akes its o.tp.t A d.e toinp.t A# This o.tp.t is fed to contro&&er which then chan-es &eve& stat.s fro G,TE= to

6,:F keepin- water p.p >* dependin- .pon the reserve tank stat.s sensor o.tp.t#

(hen+ the water to.ches third sensor iMe the F:: &eve& sensor+ akes its o.tp.t A d.e to

inp.t A# This o.tp.t is fed to contro&&er which then chan-es &eve& stat.s fro 6,:F toF:: and water p.p is a.toatica&&" t.rned >FF !" switchin- of re&a"#

3.5.2: U"A@+ MD+:-

(hen the water &eve& starts decreasin-+ the water contact with first sensor iMe the F::

&eve& sensor ends+ its o.tp.t !ecoes 0 d.e to inp.t 0# This o.tp.t is fed to contro&&er whichthen chan-es &eve& stat.s fro F:: to 6,:F keepin- water p.p >FF#

(hen+ the water contact with second sensor iMe the 6,:F &eve& sensor ends+ its o.tp.t

!ecoes 0 d.e to inp.t 0# This o.tp.t is fed to contro&&er which then chan-es &eve& stat.sfro 6,:F to G,TE= keepin- water p.p >FF#

(hen+ the water contact with third sensor iMe the G,TE= &eve& sensor ends+ its o.tp.t

!ecoes 0 d.e to inp.t 0# This o.tp.t is fed to contro&&er which then chan-es &eve& stat.sfro G,TE= to E51T? and water p.p is a.toatica&&" t.rned >* dependin- .pon the

reserve tank stat.s sensor o.tp.t !" switchin- of re&a"#

5.7> SIMULATION SNA< SHOT>-

34


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ig 3!

5.:> USER INTERFACES>-As our pro2ect has multiinterfaces, (o to sho& the status formonitoring or controlling authority, *e hae presented t&ointerfaces facility &hich are

• D?F

• J)!

• 3.,.1: *%D:-

The r.n tie stat.s of the water tank and water p.p are disp&a"ed on :' as

• D==DAD

• /"/: /G

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• 3.,.2: @U;:-

The r.n tie stat.s of the water tank+ reserve tank and water p.p are disp&a"ed on Ias

• 3.,.3: Firelessl& using Mobile '@"M(:-

The r.n tie stat.s and contro& of the conve"er !e&t is disp&a"ed on 5o!i&e wire&ess&"

and can !e o!tained an"where across the co.ntr"#

5.9> A


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• (oft drin+ ;ling plants

• iing plants

• ?ooling and re;ning plants

•


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CHA


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4.3>INTRODUCTION>-Second od.&e of o.r project is Oteperat.re aintenanceP# It


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4.4> CIRCUIT DIAGRAM>-

ig 4!1

4.@> OR?ING>-The teperat.re sensor we have .sed in o.r project is :53# It


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• (A= /F=• )J "=* to j.st nora&&" coo& down the achiner" or an" s"ste environent#

4.5.2: 8igh temperature mode:-

Second ode is hi-h teperat.re ode# This is the ode when s"ste teperat.re has

raised fro a certain defined teperat.re# (e have defined teperat.re &iit fro @

de-ree centi-rade to 40 de-ree centi-rade as a hi-h teperat.re &iit# (henever

teperat.re rises fro @ de-ree centi-rade o.r contro&&er senses it as hi-h teperat.recase and a.toatica&&" switches the , to t.rn >* and tr" to coo& down the teperat.re#

6i-h teperat.re ode is ver" .ch appea&in- in sense of ind.stria& app&ications# (e wi&&

disc.ss its app&ications &ater in this section#

4.5.3: *oE temperature mode:-

"his mode is the one &hen temperature drops from a normaltemperature limit due to any cause! "emperature limit for thismode is less than 15 degree centigrade! /ur central control isprogrammed to ta+e action &heneer temperature is reported lessthan 15 degree centigrade! As the controller receies this situationof less temperature, it automatically turns /G the heaters to

increase the temperature to normalize it!

4.5.4: +mergenc& mode :-

:ast ode is eer-enc" or a&ert ode# This is an .nwanted sit.ation+ in which s"steteperat.re rises drastica&&" o.t of contro& d.e to an" reason# The possi!&e reasons co.&d !e

over heatin- d.e to fire er.ption+ short circ.it+ heat .p achiner" or an"thin- e&se# ,s

s"ste desi-ned accordin- to o.r own ass.ptions we have fi%ed 40 de-ree centi-radeteperat.re as the a%# teperat.re &iit# (henever sensor detects the teperat.re raise

41


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a!ove 40+ icrocontro&&er takes it as a eer-enc" sit.ation and iediate&" raises theeer-enc" a&ars+ and a&so dec&ares the fire a&erts on disp&a"s on :' I#

4.7> SIMULATION SNA< SHOT>-

ig 4!

4.:> USER INTERFACES>-As our pro2ect has multiinterfaces, (o to sho& the status formonitoring or controlling authority, *e hae presented threeinterfaces facility &hich are

• D?F

• J)

• *irelessly using o%ile -J(.

• 4.,.1: *%D:-

the r.n tie stat.s of teperat.re is disp&a"ed on :' as

4


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4.,.2: @U;:-

The r.n tie stat.s and contro& of the &eve& of &i-hts are disp&a"ed on I as


The r.n tie stat.s and contro& of the &eve& of teperat.re are disp&a"ed on 5o!i&e

wire&ess&" and can !e o!tained an"where across the co.ntr"#

4.9> A


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CHA


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@.3> INTRODUCTION>->ne of the od.&es ip&eented in o.r project is Oa.toatic &i-htin- s"steP echanis#

*owada"s+ h.an has !ecoe too !.s" and he is .na!&e to find tie even to switch the

&i-hts wherever not necessar"# The present s"ste is &ike; the &i-htin- s"ste wi&& !eswitched on in the evenin- !efore the s.n sets and the" are switched off the ne%t da"

ornin- after there is s.fficient &i-ht# B.t the act.a& tiin-s for the &i-hts to !e switched onare when there is a!so&.te darkness# For this p.rpose+ we are .sin- :'=H:i-ht 'ependent=esistor+ which varies accordin- to the ao.nt of &i-ht fa&&in- on its s.rface+ this -ive an

indication for .s whether it is a da"/ni-ht tie# 5oreover+ we onitor the stat.s of :i-hts

and contro& it an.a&&" too thro.-h o.r I and S5# (e are onitorin- three &eve&s ino.r project which are

1! /! F)3! DD

@.1> ?EY FEATURES>-The ke" feat.res of the a.toatic &i-htenin- s"ste echanis are as .nder

• onitoring of current status of lights• Automatic s&itching /n and /' of )ndustry lights according to the

sunlight• Automatic increase in lights leel from /', Fim to ull according to

the sunlight• :un time control of lights leel through J)• :un time control of lights leel through J(• :un time status of lights leel is displayed on D?F• :un time status of lights leel is displayed on J)• :un time status of lights leel on o%ile through J(

@.5> COM-• DF:-Dight Fependent :esistor.•


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• D?F• :esistors• :elays• Hul%s

@.4> CIRCUIT DIAGRAM>-

ig 5!1

@.@> OR?ING>-In this od.&e+ we are -oin- to switch off the &i-hts a.toatica&&" as the da" starts# The

d.ration of the da" differs fro season to season+ accordin-&" o.r od.&e works !ased

.pon the &i-ht intensit" so as to when to start or stop# For this we are .sin- :i-ht 'ependent=esistor H:'= as the &i-ht sensor+ which co.nicates with the re).ired inforation to

the icro contro&&er H,Te-a3@#

6ere we are .sin- ,= icro contro&&er ,Te-a3@# B" .sin- the :'= we can operate the

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&i-hts+ i#e when the &i-ht is avai&a!&e then it wi&& !e in the >FF state and when it is dark thenthe &i-ht wi&& !e in >* state+ it eans :'= is inverse&" proportiona& to &i-ht# (hen the &i-ht

fa&&s on the :'= it sends the coands to the icro contro&&er that it sho.&d !e in the >FF

state then icro contro&&er switch offff+ 'i+ F.&& of &i-hts# 5oreover+ we are onitorin- the stat.s of

&i-hts accordin- to their different &eve&s on :' and I .sin- icro contro&&er#

There are three odes H&eve&s which are

• / mode• F) mode• DD mode

5.5.1: >> MD+:-

Hy using the DF: &e can operate the lights, i!e &hen the light isaaila%le then it &ill %e in the / state and comparator )? D34is there to send the micro controller the command in shape ofoltage that this is / mode so all the lights are o' in o' state asDF: is detecting sun light!

5.5.2: D;M MD+:-)n =ening &hen dar+ is gro&ing and sun light is fading there isneed of some more light, so DF: &ill %e in on state and comparator

)? D34 is there to send the micro controller the command inshape of oltage that this is F) mode so half of the lights are onin Fim state!

@[email protected]> FULL MODE>-*hen there is a%solute dar+ness and sun sets do&n completely i!eit is gro&n night there is need of lights to %e turn on completely, soDF: &ill %e in on state and comparator )? D34 is there to de;nethat it is ull leel and all the lights should %e turned on so it sendthe micro controller the command in shape of oltage that this isDD mode so all the lights are on in ull state!

47


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@.7> SIMULATION SNA< SHOT>-

@.:> USER INTERFACES>-As our pro2ect has multiinterfaces, (o to sho& the status formonitoring or controlling authority, *e hae presented threeinterfaces facility &hich are

• D?F

• J)

• *irelessly using o%ile -J(.

• 5.,.1: *%D:-

the r.n tie stat.s of the &eve& of &i-hts are disp&a"ed on :' as

L2

48


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6ere O:P indicates the &eve&s of &i-hts and O0P here representin- >FF ode of &i-hts#

>thers are :Q' and :QF representin- 'I5 ode and F:: ode of &i-hts respective&"#

LD6ere O:P indicates the &eve&s of &i-hts and O'P here representin- 'I5 ode of &i-hts#

LF6ere O:P indicates the &eve&s of &i-hts and OFP here representin- F:: ode of &i-hts#

5.,.2: @U;:-

49


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The r.n tie stat.s and contro& of the &eve& of &i-hts are disp&a"ed on I as


The r.n tie stat.s and contro& of the &eve& of &i-hts are disp&a"ed on 5o!i&e wire&ess&" and

can !e o!tained an"where across the co.ntr"#

@.9> A


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CHA


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7.3> INTRODUCTION >-

The 4th od.&e of o.r protot"pe ind.str" is the process of a.toatic fire detection

!" .sin- soke detection# In this od.&e o.r se&f ade soke detector wi&& detect the presences of soke partic&es and then accordin- to this detection it wi&& take an" necessar"

actions+ &ike raisin- the fire a&ars and anno.nceent of evac.ation and a.toaticactivation of an" t"pe of fire e%tin-.ishin- s"ste#

It


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A gas sensor, as can %e understood from the name itself, is a deice&hich can detect or sense the presence of any gaseous element in theatmosphere surrounding it! "hey ;nd an important place in numerous applications, &ith the mostcommon %eing in ;re alarm systems &here they are con;gured assensors to detect the presence of any smo+e content in the air due to apossi%le ;re! "hus an alarm is raised %efore the ;re is a%le spread todrastic leels!)n our pro2ect &e &ill discuss the technical data of smo+e sensor &hich&e hae used in our pro2ect &hich is @apanese made igaro "J(813 gassensor and study its speci;cations!

!.3.1.1: @" 13 @A" "+"6:-

"he gas sensor &hich &e hae used in our pro2ect in "J( 813! )t can

detect the follo&ing gases• D


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As sho&n in the diagram, it consists of si terminals, t&o of &hich areconnected to a heater coil, &hile the other four contacts are &ired acrossa gas sensing resistor! "o initiate the sensor, a preheating of the heater coil is necessary! )t mayta+e approimately three to ;e minutes %efore the actual sensing of thegases can ta+e place!

"he electrical parameters of the sensor are as follo&s

1! As discussed a%oe the heater coil needs preheating for a%out ;eminutes> to do this a 5olt F? supply is applied across it!

! "he resistance of the heater coil is around 30 /hms, and thus thecurrent re$uired is $uite signi;cantly high, a%out 00mA!)deally aoltage regulator is recommended for this purpose! "he ersatile)? 7805, &hich should %e a%le to supply 5 olts at 1 amp maimumcurrent, can %e used,!

3! "he dynamic resistance of the sensing element of "J(81 in

normal conditions, i!e! in clean air, is approimately 50 M and mayfall to a%out 3 M in the presence of a gas around it! =en a pu' ofcigarette smo+e &hen released from a distance of a%out 3 meters&ould ma+e its resistance fall signi;cantly!

!.3.1.3: A))*;%A;:-

"hey are used in smo+e detection and gas lea+age detecting e$uipmentsin omes and industry, are suita%le for detecting of D


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the common mode range is eceeded, as &ell as freedom fromoscillations!

"he D741?#D741= are identical to the D741#D741A ecept that theD741?#D741= hae their performance guaranteed oer a 0S? toQ70S? temperature range, instead of T55S? to Q15S?!

!.3.2.2: %onnection Diagram:-etal ?an


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7.4> CIRCUIT DIAGRAM>-

ig 3!1

7.@> OR?ING>-(hi&e descri!in- the workin- of this od.&e+ we wi&& start fro the presence of soke

and -rad.a&&" !" cop&etin- a&& the sta-es we wi&& present a&& the o.tcoe fors of od.&e# So

first of a&&+ as the soke shows its presence in the ind.stria& atosphere the soke partic&escontainin- different t"pes of -as partic&es &ike >@+ > ET6,* 5ET6,* or an" other thin-

e&se d.e to which fire and soke is prod.ced -et in contact with the e%terna& -ri&& of the

TS8A3H-as sensor+ Soe of the soke partic&es ake contact with the interna& ioniationheater# ,s the soke/-as partic&es react with the heater+ the o&ec.&es of the -ases -et ionied+

hence raisin- the o.tp.t vo&ta-e of sensor fro 0#@vo&ts to a%i. #0vo&ts#

This o.tp.t vo&ta-e is then fed to the :574An the other inp.t

of :574A reference vo&ta-e is provided# This is the thin- which wi&& set.p the reference of

coparison which wi&& a&so deterine the sensitivit" &eve& of soke sensor+ >.r reference

vo&ta-e is 3#vo&ts+ *ow as the soke sensor senses eno.-h soke partic&es to raise its o.tp.t

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vo&ta-e a!ove 3#vo&ts+ The coparator


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)n simulation DF: sensor is used as "J(813 is not aaila%le in proteus

li%rary!

!.,: U"+6 ;+6>A%+":-As our pro2ect ha s multiinterfaces, (o to sho& the status formonitoring or controlling authority, *e hae presented t&o interfacesfacility, /ne on D?F and other is on J)!

/n the D?F &e donIt sho& the status of this module until the ;reis detected! Gormally status of all the other running processes can %eseen on D?F %ut &hen ;re is detected, "he sym%ol

FIRE FIRE

he!k the system disorder"Is shown constant&"+ .n&ess the ind.str" is an.a&&" reset !" a.thorities#

The other interface+ I is ore e%pressive to the .ser# In nora& ro.tine+ the &ower ri-ht

!&ock which is detected to the soke detection od.&e shows

N# $I%E indication in -reen eans fire is not activated and indication

$I%E E&'INISHE% * A+A%M in red+ eanin- e%tin-.ishin- s"ste is notactive#

*ow in case fire is er.pted+ the ,= ,te-a3@ seria&&" send characterH to I+ in reaction of

which

N# $I%E is shown in red eans fire is detected and the indication$I%E E&'INISHE% * A+A%M is shown in -reen eanin- that firee%tin-.ishin- s"ste is workin- on e%tin-.ishin- the fire#

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CHA


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:.3> INTRODUCTION>->ne of the od.&es ip&eented in o.r project is Oonve"er !e&t and Fi&&in- echanisP# ,conve"or !e&t Hor !e&t conve"or consists of two or ore pulleys+ the conve"or !e&t itse&f M that

rotates a!o.t the# In this od.&e+ conve"er !e&t is .sed to fi&& the !ott&es/-&asses .sin-E&ectronic va&veHIt is attached to the !otto of Tank a.toatica&&"# Bott&es are p&aced on

conve"er !e&t# Bott&es are p&aced in s.ch a fashion that whenever !ott&es are .nder the E&ectronicva&ve the" stopped Hconve"er !e&t stopped at that instant for a de&a" to -et fi&&ed with &i).id# So+

Bott&es are fi&&in- a.toatica&&" witho.t an" h.an aid# (e are onitorin- and contro&&in- the

conve"er !e&t thro.-h I and wire&ess&" on 5o!i&e HS5#

:.1> ?EY FEATURES>-The ke" feat.res of the onve"er !e&t and Fi&&in- echanis are as .nder

• onitoring of current status of ?oneyer %elt•

Automatic s&itching /n and /' of ?oneyer %elt according to theposition of Hottles under the ale• Automatic s&itching /n and /' of =lectronic ale according to the

position of Hottles under it• :un time control of ?oneyer %elt through J)• :un time control of ?oneyer %elt through J(• :un time status of ?oneyer %elt is displayed on J)• :un time status of ?oneyer %elt on o%ile through J(

:.5> COM-•

?oneyer Helt• F?


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:.4> OR?ING>-

*or+ing of coneyer %elt and =lectronic ale is ery simple!J) sendsa character to Ar at mega 3 to start the coneyer %elt and similarly itsends a character after a delay to stop the coneyer %elt and start-open. the =lectronic ale to ;ll the %ottle under it! As %ottles are;ed on coneyer %elt so time that %ottles reached under the ale isconstant and that is our delay to stop the coneyer %elt and start-open. the ale similarly there is a delay for electronic ale to remainopen, this delay is the time that ale ta+es to ;ll a %ottle &hich is alsoconstant for all the %ottles and &hen %ottle gets ;lled electronic ale

stop -closed. and coneyer %elt starts and this procedure continues till&e stopped the coneyer %elt manually through our J) or o%ile!

:.@> USER INTERFACES>-As our pro2ect has multiinterfaces, (o to sho& the status formonitoring or controlling authority, *e hae presented t&o interfacesfacility &hich are

•

J)• *irelessly using o%ile -J(.

• ,.5.1: @U;:-

The r.n tie stat.s and contro& of the conve"er !e&t echanis is disp&a"ed on I as

59


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• ,.5.2: Firelessl& using Mobile '@"M(:-

The r.n tie stat.s and contro& of the conve"er !e&t is disp&a"ed on 5o!i&e wire&ess&" and

can !e o!tained an"where across the co.ntr"#

:.7> A


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CHA


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GSM MODULE INTERFACE>-

9.3> INTRODUCTION>->ne of the ajor interfaces of o.r project is the S5 od.&e interface# It is the wire&ess od.&eof co.nication to contro& the ind.stria& app&ications and onitor their r.n tie stat.s fro

an"where o.tside of the ind.str"# The feat.re of reote access via re&ia!&e+ cheap+ .ser friend&"

and ever" where avai&a!&e S5 co.nication akes this project ore .ni).e+ porta!&e and

e%pands its scope of app&ication in ind.stries#(e .sed &icensed version of "M"%aster +-Mar=eter @"M +nterprise version3.!

9.1> ?EY FEATURES>-As sms gate&ay processing unit for our pro2ect &e used ((?aster =

ar+eter J( =nterprise ersion 3!6! )ts an open source soft&are and hasmultiple control options! The ke" feat.res of the S5 od.&e interface are as .nder

• :eading sms from the cell phone connected to pc ia com port• :etrieing sms from phone in%o to pc• eri;cation of cell num%er• =tracting command from sms• Feleting sms from in%o of cell phone• Auto replying of status of command to authorized user• (aing sms log for data%ase• (cheduler etc

9.5> COM-• ?ell phone• ((?aster =ar+eter J( =nterprise ersion 3!6• Fata ca%le

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.3.1: %+** )8+:-*e used Omo%ile model $3i in our pro2ect as the J( modem! )t

is connected to laptop ia data ca%le and seres as sms gate&ay to for&ard and receie sms for &ireless monitoring andcontrol of industry!

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.3.2: " M "% a s t e r + - M a r= e t er @"M +nterprise version

3.!

we .sed sscaster EMarketer S5 enterprise version 3#C in o.r project#

9.5.1.3> S C HE DU LE R>-

The sched.&er is .sed to perfor a.toatic sendin- and receivin- of S5S# It works &ike the

RStart B.ttonR is !ein- pressed at a specific tie# ?o. can a&so contro& when a sched.&e sho.&d

stop !" specif"in- the stoppin- tie of sched.&e# It has !een reMdesi-ned to accoodate

.&tip&e sched.&es# There are two t"pes of sched.&e >ne tie and 'ai&"#

9.5.1.3.3> One T$e S+he"ue>-

It is a sip&e sched.&e t"pe which r.ns one tie on&"# ?o. can specif" a startin- tie and

optiona&&" a stoppin- tie# If the stoppin- tie is oitted+ it r.ns .nti& the >.t!o% is a&&

c&eared#

9.5.1.3.1> D#$ S+he"ue>-

It is a repeated sched.&e t"pe which r.ns accordin- to the da"s of week H5on+ T.e#### It has a

startin- tie and an optiona& stoppin- tie# For e%ap&e startin- tie Q 8a and stoppin-

tie Q Cp eans the r.nnin- tie is fro 8a to Cp in one da"# If the stoppin- tie is

ear&ier than the startin- tie+ it eans an overni-ht tie period# For e%ap&e+ startin- tie Q

Cp and stoppin- tie Q 8a eans the r.nnin- tie is fro Cp to the ne%t da"Ls 8a#

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9.5.1.3.5> Cre#'$ng # S+he"ue>-

Se&ect RSched.&erR on the &eft and c&ick R*ewR at the too&!ar# , R*ew Sched.&eR dia&o-

appears# hoose the sched.&e t"pe H>ne Tie/'ai&"+ sched.&e task HSend =eceive/Send

>n&"/=eceive >n&" and fi&& in other inforation# 1ress >D when done#

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9.5.1.3.4> S#/$ng 'he S+he"ue>-

Sched.&es are saved as pro-ra settin-s a.toatica&&" .pon pro-ra e%it# Therefore+ no

e%p&icit savin- !" the .ser is re).ired#

9.5.1.3.@> #$'$ng *r # S+he"ue ' Run>-

(hen "o. e%pect a sched.&e to r.n soon+ ake s.re the project fi&e "o. want is opened

and the >.t!o% contains the S5S "o. want to send o.t !" the Sched.&er# ,&so check the

phone connection !" pressin- the Rpdate B.ttonR at the 1hone Inforation window# If

ever"thin- is fine+ "o. can j.st &eave S5Saster r.nnin- witho.t e%tra intervention# 'o

not c&ose S5Saster or the sched.&e wi&& not !e r.n#

9.5.1.3.7> Icon Meaning:-

, co&orf.& icon eans an active sched.&e

, -re" icon eans an inactive sched.&e

, -reen arrow icon indicates the ne%t d.e sched.&e

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.3.2.2: %M)"+:-

(e can an.a&&" send essa-e to a&& concerned persons of the ind.str" too !" .sin-the essa-e coposin- feat.re of Sscacter# The .ser interface of coposin- essa-e

feat.re of sscaster is as fo&&owin-

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9.5.1.5> CONTACTS:-

(e can ana-e contact &ist of a&& a.thoried concerned persons of the ind.str" too !"

.sin- the contact addin- feat.re of Sscaster# The .ser interface of contact &ist+ addin-

contact feat.re of sscaster is as fo&&owin-,

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9.5.1.4> GROUPS:-

(e can ana-e contacts of a&& a.thoried concerned persons of the ind.str" into -ro.pstoo !" .sin- the -ro.pin- feat.re of Sscaster# (e have three -ro.ps nae&"

• (tudents• (uperisor• All

The .ser interface of -ro.pin- feat.re of sscaster is as fo&&owin-

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9.5.1.@> INBOX:-

(e can see ss of a&& a.thoried concerned persons of the ind.str" in in!o% too !"

.sin- the in!o% feat.re of Sscaster# The .ser interface of in!o% of sscaster is as

fo&&owin-

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9.5.1.7> PHONE INFORMATION:-

(e can ana-e the phone port connection settin-s in phone confi-.ration feat.re of

Sscaster# The .ser interface of phone inforation of sscaster is as fo&&owin-

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9.5.1.:> SENT:-

(e can see a&& sent stat.s and coand acceptance ss to a&& a.thoried concerned

persons of the ind.str" in sent ites too !" .sin- the sent !o% feat.re of Sscaster# The .serinterface of sent !o% of sscaster is as fo&&owin-

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9.5.1.9> R E S < O ND E R>-

"he :esponder is used to reply to the sender of an incoming ((

automatically! "his is done %ased on preset +ey&ords and reply

messages! Nou may store the +ey&ords either in a pro2ect file or in an

eternal tet file!

1. Store the keywords in a project file

Hy default, &hen you add +ey&ords and reply messages from the user

interface, they are stored in a pro2ect ;le! "his means that they are

saed together &ith the )n%o, /ut%o and (ent Ho! "his allo&s you

to hae di'erent set of +ey&ords and reply messages &ith di'erent

pro2ect ;les!

2. Store the keywords in an external file

"o ena%le an eternal +ey&ords file, specify the file location at "ool

U/ptionsU:esponder! )t is a tet file, encoded in AG(), G)?/F=,

G)?/F= -Hig =ndian. or "8 &ith the H/ mar+! "here is no user

interface &ithin ((?aster to edit the +ey&ords stored in an eternal

file! "he simplest &ay to create one is %y using Gotepad! Another &ay

is to prepare the data in =cel and K(ae AsL a ?( file!

)t can %e considered as an interface to control the :esponder %yproducing the +ey&ords tet file from another program, you can

automate the :esponder! "he file &ill %e chec+ed periodically for any

changes and &ill %e reloaded &hen necessary!

=ternal +ey&ords file is aaila%le to all pro2ects and considered as

glo%al! Mey&ords are case insensitie! )f the same +ey&ord appears

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%oth in the pro2ect file and in the eternal file, the one in the pro2ect

file &ill %e used!

or the file format, each line contains a +ey&ord and reply message

pair, for eample

Health, "Thank you for your inquiry..."

Win, "Please call 800-989-9877 for your chance to win"

*, "orry, we !o not hae the infor#ation you want"

"he asteris+ means matching anything and seres as the default reply

message &hen no +ey&ord is matched! )t should %e put at the last line

of the file or it &ill oerride other +ey&ords %elo& it!

Nou may also put seeral +ey&ords for the same reply message in one

line, for eample

Diet, Food, "Please call 800-989-9877 for info on food and diet"

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3. Enable and disable the Responder

?lic+ the B=na%leB %utton on the tool%ar of the :esponder


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4. Send long and flash reply message

Nou may reply in long (( or Eash (( -%ut not %oth.! Jo to "ool

U/ptions

U:esponder for these settings!

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. !lacklist "ile

A %lac+list ;le contains %loc+ed phone num%ers &hich you do not&ant to reply to! )t is recommended that you enter the phone num%er

of your () card into the %lac+list to aoid potential in;nity replyto

loop! )t is a plain tet ;le &ith each phone num%er on a ne& line!

#. $og "ile

"his is to log successfully replied phone num%ers to a ;le for

reference!

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%. &thers

Persistent Connection

)f you &ant the :esponder to &or+ continuously, you should set

B


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Delete Received Message from Phone

"o aoid responding to incoming (( saed at the phone again andagain &hen you restart ((?aster, you should ena%le BFelete

receied message from


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(e .sed .s! data ca!&e for connectin- ce&& phone to the co# port of the &aptop#

9.4> OR?ING>-

The !asic heraric" ip&eented in the S5 od.&e is as .nder

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The .ser can send the fo&&owin- coands which wi&& perfor the tasks assi-ned via

pro-rain- in the Ind.str"

1! ("A"(! D)J"( /3! D)J"( F)4! D)J"( DD5! AG /G6! AG /7! =A"=: /G8! =A"=: /9! A? /G10! A? /11! /"/: /G

1! /"/: /13! ?/G=N=: H=D" /G14! ?/G=N=: H=D" /

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CHA->.r project is .&ti interface and I Hraphica& ser Interface is one of the interfaces#

It consists of fo&&owin- feat.res

•

(ystem Dogin• (ystem ain odule

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• (ystem


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/.1.3: "&stem )ort "etting:-)f user &ant to change or see the


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/.1.4: User )role "etting:-

)f an Authentic user &ant to change his Dogin )d,


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/.1.5: User log:-

The record of a .sers activit" is constant&" onitored and saved in the O.ser

&o-P to !e .sed in aintainin- s"ste data!ase# It is as

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/.1.!: "&stem log:-

The record of a tota& activit" of a&& .sers is constant&" onitored and saved in

the Os"ste &o-P to !e .sed in aintainin- s"ste data!ase# It is as

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/.1.,: "&stem "cheduling:-

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A user -authentic. can schedule the system -)ndustry. forany time period on any gien date! e also can schedule the

system -)ndustry. on daily %asis! )t is as

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There are three .nits Hcirc.its in o.r F?1 circ.itr"# The" are

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• 1.1.2: Main %ontrolling unit '%)U(:-

1c! &a"o.t and circ.it dia-ra of 5ain contro&&in- .nit are

1.1.2.1: )% *a&out o# main controller unit:-

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•

1.1.2.2: %ircuit Diagram o# main controller unit:

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• 1.1.3: 6+*A" A66A A6D:-

For switchin- of a&& app&iances in the ind.stria& protot"pe of o.r project we

.sed re&a"s# (e did switchin- of !oth ' and , vo&ta-es# The re&a"s

arra" !oard circ.it is as fo&&owin-

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1.2: )rotot&pe )ictures:-

6ere are soe pict.res of o.r fina& Ind.str" 1roto"pe

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Documents

Military Tank Report