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The challenge of Danone RESULTS/BENEFITS To our customer’s full satisfaction, the obtained result was a performance of 99,8%. Due to the optimum co-operation between the two teams Cavanna and Danone engaged in the commissioning, the line was installed and tested able to start produc- tion at full capacity in two weeks only: a brilliant result reached despite the line complexity. EFFICIENCY 99,8% A B C D E THE PRODUCT CHALLENGES The customer’s requirement was to grant a performance of his line KLJKHU WKDQ E\ XVLQJ WZR KLJK VSHHG ƮRZSDFN PDFKLQHV Although a packaging system - meant as wrapping machines integrated by an automatic feeding system - can be very reliable, during the normal work shifts some microstops always occur, due to several reasons and to WKH GLƪHUHQW FRPSRQHQWV RI WKH OLQH How to increase the line performance by keeping into account that there will always be those microstops? SOLUTIONS/STRENGTHS &DYDQQD VXSSOLHG D SDFNDJLQJ OLQH IHDWXULQJ D YHUWLFDO ),)2 EXƪHU GHYHO- oped by the Technical Department. 7KH GXDO ODQH H[LW IURP WKH EXƪHU DOORZV WR IHHG DW WKH VDPH WLPH WZR packaging units - two Cavanna Zero5 machines - connected to a feeding system comprising an intelligent sequence of conveyor belts, with the function of phasing single products at high speeds, also under recovery conditions. 7KH EXƪHU LV DEOH WR UHFHLYH DQG GLVFKDUJH D KLJK QXPEHU RI URZV RQ WZR OHYHOV LQ RUGHU WR FRQWLQXRXVO\ IHHG WZR SDFNDJLQJ XQLWV ,QSXW URZVPLQ s 2XWSXW URZVPLQ SHU HDFK OHYHO $ VSHFLDO UROOHU FRQYH\RU PDNHV WKH IHHGLQJ RI WKH URZV WR WKH EXƪHU UHJXODUWKXV DYRLGLQJ WKH SUREOHP RI LQWHUPLWWHQW LQFRPH 7KH EXƪHU SURYLGHV WKH SURGXFWV VWRUDJH GXULQJ OLQH PLFURVWRSV VWRUDJH FDSDFLW\ PLQ 7KH EXƪHU LV HTXLSSHG ZLWK DQ DGYDQFHG VRIWZDUH DEOH WR UHWXUQ WKH URZV RI SURGXFW WR ERWK PDFKLQHV RU WR RQH RQO\ RI FRXUVH ZLWKRXW DƪHFWLQJ LQ WKH ZKROH ZRUNLQJ ORJLFV 7KH HOHFWURQLFV IHDWXUHG LV E\ &DYDQQD ROW PREPARATION SYSTEM DYNAMIC BUFFER FIFO TYPE STREAM INFEED SUPERIMPOSING DEVICE ZERO5 WRAPPER A B C D E Input 87,5 Rows/min Ouput 55 Rows/min per each level CASE HISTORY

CASE HISTORY The challenge of Danone · The challenge of Danone RESULTS/BENEFITS To our customer’s full satisfaction, the obtained result was a performance of 99,8%. Due to the

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The challenge of Danone

RESULTS/BENEFITS

To our customer’s full satisfaction, the obtained result was a performance of 99,8%.

Due to the optimum co-operation between the two teams Cavanna and Danone engaged in the commissioning, the line was installed and tested able to start produc-tion at full capacity in two weeks only: a brilliant result reached despite the line complexity.

EFFICIENCY 99,8%

A

B

C

D

E

THE PRODUCTCHALLENGES

The customer’s requirement was to grant a performance of his line

Although a packaging system - meant as wrapping machines integrated by an automatic feeding system - can be very reliable, during the normal work shifts some microstops always occur, due to several reasons and to

How to increase the line performance by keeping into account that there will always be those microstops?

SOLUTIONS/STRENGTHS

-oped by the Technical Department.

packaging units - two Cavanna Zero5 machines - connected to a feeding system comprising an intelligent sequence of conveyor belts, with the function of phasing single products at high speeds, also under recovery conditions.

ROW PREPARATION SYSTEM

DYNAMIC BUFFER FIFO TYPE

STREAM INFEED

SUPERIMPOSING DEVICE

ZERO5 WRAPPER

A

B

C

D

E

Input 87,5 Rows/min

Ouput 55 Rows/minper each level

CASE HISTORY