Industrial work fields:-1- Material handling systemsilos- belt conveyors - vibrating screens - vibrating feeder(motorized- magnetic) VMI - SINEX Manufacturer - bucket elevator(chain-belt) AUMUND - magnetic separators - weighting systems(belt-silo) - impact flow meter - silos level measurement - rotary flap gate Claudius Peters - pneumatic slide gate - telescopic material feeding – filters SOLIOS CARBONE

Fives Solios Coke Handling AUMUND bucket elevator

SINEX vibrating feeder belt conveyors2- Product-handling systemRotating table Rollix Group - drums conveyor – pneumatic and hydraulic systems marking unit BOSCH – height measurements WENGLOR – photocells – product weighting system

3- Dedusting and filtering systemBag Filters (ERAY, INTENSIV- VENTEC) filtering-rotary gates –screw conveyors-Delta blowers – turbo classifiers- flow and pressure measurements - sequencer cards-

dampers (electric-pneumatic). bag filters1/8

4- Large Hydraulic units up to 250 barPumps-tanks-cylinders- valves (directional-proportional-servo)Controllers-temp.,pressure,level,flow and liner displacements measurements Parker-Rexroth - AEROQUIP – Hydrel - Rexorth hydraulic systems

5- Heavy EquipmentsBall mill (SOLIOSCARBONE)- Crushers(cage-roll-cone) STEDMAN- RHODAX(SOLIOS CARBONE) - paste cooler Eirich – mixers Buss – forming systems(Xelios) - TSV dynamic classifier (SOLIOS CARBONE) - silos storages (Inka Tecknik) - Preheating screw (SOLIOS CARBONE) - cooling systems (oil ,grease, water and air) - storages cranes – industrial services(hoists – lifts - elevators – air conditioning units – fire fitting – alarms - lighting)

Fives Solios transfer hopper Fives Solios cage crusher STEDMAN cage crusher

Erich Paste Mixing Buss ChemTech mixer Fives Solios Dry Aggregate Heater

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XELIOS anode forming ECL anode handling crane FCB air swept ball mill

Fives Solios TSV Fives Solios Evaporative cooling tower RHODAX  Cone Crusher

6- Pitch and oil transfer and feeding systemsHeat exchangers – pumps (JOHNSON –ALLWEILER- Petro-Land) – pneumatic valves (Norgren-ASCO - EL-O-Matic- EBRO) – 2 way, 3 ways electric control valves Temp. ,level, pressure and mass flow meters measurements

Fcb pitch handling

7- Pitch melting systemsRTO (regenerative thermal oxidizer) pitch fume treatment unit (Harald und Robert Birk )

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- pitch melting tanks - heat exchangers- control valves for flow-rate regulation(Partener Tecknik)

Partener Tecknik Pitch Melting Unit Birk pitch fume treatment unit

8- Oil , vapor and coke heating systems Natural Gas or liquid fuel oil fired burner Saacke technology German –Vapor generation Liquid fuel oil fired burner Russian and American technology –control valves-transfer pumps

Saacke fuel fire heater Rotary hearth furnace

9- Weighting systems Dosing systems (loss in weight feeder, belt weight feeder) Hasler and (Rotary Weigh feeders) Pfister Silos , belt conveyor, transfer hopper and final products weighting manufacturing company Scaime, Nobel, Milltronics, PRECIA and Hassler

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Hasler Weigh Belt Feeders, loss in weight feeder Pfister rotary dosing

Important works 1-(2004)Caliciner unit updating plc , scada from teos to rs view 32 . 2-(2006) HMI updating and programming panel view Allen Bradley.

3-(2009) PLC power calc. , modification and pid regulation to control hydraulic cylinder.

4-(2010) heating oil units updating from Siemens S5 to S7 and new winncc 2008 (simatic) scada project. 5-(2011) electromechanical damper plc programming and regulation.

6-(2011) Design new circuits, install instruments and commissioning works for fuel fire system to a Pitch fume treatment unit.

7-(2012)Caliciner unit plc 5 to controllogix, remote I/O to control net extension unit and updating scada project and connect slc500 and plc with Ethernet and dh+ communication networks .

8-(2012)plc scada modification new scraps feeding and handling.

9-(2013)New past mixer cooler plc, scada programming and Instruments, control circuits commissioning and controller regulations.

10-(2014) dc motor and speed variator to ac motor and speed variator mixer update and power control regulation.

11-(2014) Silos project and communication network updating from old Rockwell application to new RS view 32.

12-(2015) Networks (fiber, copper,wifi) Ethernet,DH+ connection between 3 different plc projects and merging 3 scada projects in one project.

13-PLC, instruments and control installation, commissioning and calibration for

-Anode paste plant project 2000-Second production line in plant 2003-Pitch meting unit 2009-Oil Heating unit 2011 -Anode paste plant after overall fire damage 2013-Dust collection and recycling system unit 2015

14- Caddy++, Visio, AutoCAD electrical drawings projects programs

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Automation engineer experiences :-Allen Bradley hardware

( plc, slc , control logix , micrologix , softlogix , HMI panel views ,pc interface cards ktx , pktx and plc interface modules (Ethernet , ControlNet , DeviceNet , Modbus , Remot I/O , rtd , thermocouples ) Rockwell automation software (RS logix5, RS logix500, RS logix5000 and Panel Builder32, RS linx , RS view 32 ,RSEmulate ) Siemens automation hardware

(Siemens Logo, S5 115u, S7 200, S7 300, S7 400, op panels HMI, MPI-MMI,Profibus interface cards)

Simatic automation software

(Simatic S7 family Wincc flexible 2008, Step 5 ,Step 7 Programs)

Industerial Networks

DH+, DH, RS232, RS485, ASCI, Ethernet, ControlNet, ModBus, 4-20 ma loop hart ,profibus Ethernet Hardware (switches(Cisco - SCALANCE siemens)-communication media (fiber, WIFI, twisted pair, coaxial)Good knowledge of RS 232, RS 422, Ethernet (TCP/IP),4-20 ma loops, HART, devicenet, Profibus, Foundation Field Bus and Modbus serial communications protocols.Good knowledge off DDE server, OPC server.

Varable Speed Converter (ac-dc)

(ABB (Acs-Dcs) , TELEMECANIQUE (Altivar 66-71-54) ,Siemens(micromaster) ,Vacon ,Cegelec Alstom ,

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Instrumentations

Installation and Calibration of variant at the factory Hazard area and non- Hazard Area(level, flow, weight, height, temp. ...etc), Control valves and Controllers. For international companiesKhrone - Hasler – HONEYWELL - DANFOSS - PYRO-CONTROLE – CORECI- HOHNER - Endress+Hauser– RAMSEY- Nobel – JUMO – Newport –- RTK rexroth – Georgin – Parker – Samson – Precia – Sinex – Sarel – Elleta – Bordon - WATSON SMITH – HYDAC – JOUCOMATIC – ASCO -UTILCELL- HOTTINGER - Landis & Staefa – Scaime – Balluff

Control valves RTK Samson, E+H

RAMSEY KROHNE PYRO-CONTROLE HASLER

ASCO JUMO

SCAIME HOTTINGER Balluff

Elleta Saacke burner control 7/8

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