12
Name: YEHIA ALI MOHAMED ABO EL ELLA Nationality: - EGYPT * Mailing Address: 29, MERZK MARZOUK ST., HADAEK EL KOBA, CAIRO, EGYPT Recent Address: Doha, Qatar * E-mail: [email protected] * Telephone: 0097444580821 * Mobile: 0097455039155 Date of Birth: 21 October 1956 Family Status: MARRIED, five CHILD Education: B.SC. MECHANICAL ENGINEER, POWER, AIN SHAMS UNIVERSITY, FACULTY OF ENGINEERING, WITH GRADE “GOOD” Membership: SYNDICATE FOR EGYPT ENGINEERING Availability for: - Interview - Mobilization UP TO YOU UP TO YOU

Eng.yehia ali cv

Embed Size (px)

Citation preview

Page 1: Eng.yehia  ali  cv

Name: YEHIA ALI MOHAMED ABO EL ELLA

Nationality: - EGYPT

* Mailing Address: 29, MERZK MARZOUK ST., HADAEK EL KOBA, CAIRO, EGYPT

Recent Address: Doha, Qatar

* E-mail: [email protected]

* Telephone: 0097444580821 * Mobile: 0097455039155

Date of Birth: 21 October 1956

Family Status: MARRIED, five CHILD

Education: B.SC. MECHANICAL ENGINEER, POWER,

AIN SHAMS UNIVERSITY, FACULTY OF ENGINEERING, WITH GRADE “GOOD”

Membership: SYNDICATE FOR EGYPT ENGINEERING

Availability for:

- Interview

- Mobilization

UP TO YOU

UP TO YOU

Page 2: Eng.yehia  ali  cv

POSITION HELD MAIN DUTIES * EMPLOYER ** DATES FROM / TO SENIOR CONDITION MONITORING

ENG. (OIL& VIBRATION)

ROTATING EQUIPMENT

Condition Monitoring Senior Engineer to

Study and analysis Vibration Static and

Rotating Equipment Problems and Solve

it.

Trouble shooting for all rotating Failure Report Analysis

QATAR PETROLEUM FROM SEPT. 2008 TILL NOW

SENIOR PROJECT ENGINEER

(ROTATING EQUIPMENT)

PMC

To Study and Review the Technical Data

for All Rotating Equipment for New Oil

and Gas Project in Khafji (Saudi &

Kuwait) According ARAMCO &

Standard Specs.

AL KHAFJI JOINT OPERATION FROM OCTOBER 2008 TILL OCT. 2009

DEPARTEMENT HEAD To build and Supervision (system)

condition monitoring organization. To

solve and analysis all Rotating

Equipment p Problems to ensure the

availability and Reliability 100% for all

equipment.

BADR EL DIN PETROLEUM

COMPANY.

BAPETCO

EGYPT

FROM NOVEMBER 2001 TILL

OCTOBER, 2008

SITE MANAGER (COORDINATOR) Coordinate for all Mechanical, Instrument and Electrical Maintenance Crew.

EGYPTION MAINTENANCE CO.

KHALDA PETROLEUM CO.

EGYPT

FRO JUNE 2001 TO OCTOBER 2001

ROTATING EQUIPMENT MECHANICAL ENGINEER (CONDITION MONITORING)

Condition Monitoring Engineer

Study and analysis Static and Rotating

Problems and Solve it. Trouble shooting for all rotating

Failure Report Analysis

KUWAIT NATIONAL PETROLEUM COMPANY

MINA AL AHMADI REFINERY IN KUWAIT

FROM JUNE 1994 TO JUNE 2000

PROJECT MECHANICAL ENGINEER MAINTENANCE ENGINEER CONDITION MONITORING ENGINEER

To execute the new project and any modification for old project. To study any operating problems to solve it to prevent repeated failure. To overhaul and Maintenance all

GULF OF SUEZ PETROLEUM CO.

GUPCO

FROM DECEMBER 1983 TO JUNE

1994

MECHANICAL ENGINEER GENERAL GENERAL PETROLEUM CO. GPC

EGYPT

FROM MARCH 1983 TO DEC.1983

Page 3: Eng.yehia  ali  cv

COURSE/AREA * PLACE ** PERIOD/DURATION ANTIFRICATION BEARINGS FAILURE ANALYSIS

CAIRO UNIVERSITY

ONE WEEK

MAINTENANCE OF ROTATING EQUIPMENT AND ITS FAILURE ANALYSIS

KNPC

TRAINING CENTER

ONE WEEK

ENGINEERING PROJECT PLANNING AND CONTROL

AMERICAN UNIVERSITY

ONE WEEK

PREDICTIVE MAINTENANCE AND MACHINE MNITORING

AMERICAN UNIVERSITY

ONE WEEK

ABROAD TRAINING IN USA IN INGERSOLL- RAND (PUMPS) SOLAR GAS TURBINES WOODWARD GOVERNER

USA

ONE MONTH

BENTLY NEVADA SYSTEM ONE

QATAR

2 MONTHS

1

COMPUTER COURSES FOR WINDOS, EXCELL, MICROSOFT OFFICE SOFT WARE FOR ENGINEERING UTILITIES.

2

Training Courses Related Condition Monitoring And Failure Analysis. Reliability

3

Root Cause Failure Analysis.

4

Engineering Software

5

Computer Skill

Page 4: Eng.yehia  ali  cv

c.v.

Yehia Ali Mohamed Abo El Ella Nationality : Egyptian.

Religion : Moslem.

Date of Birth : October 21, 1956

Marital Status : Married, have five children.

Address : 29, Merzek Marzouk St., Hadaek El-Koba, Cairo, EGYPT.

Doha, Qatar

Contact Tel (Recent): 0097455039155

Email : [email protected]

Qualifications : B.Sc. In Mechanical Engineering, 1982, Ain Shams University,

With grade “Good”.

Project of B.Sc. : Design of Distributing Natural Gas Pipelines Network In

Egypt. With “Grade Very Good”

Total Experience : 33 Years in Oil, Gas, LPG and Refinery fields in the Maintenance of

Rotating Equipment, Condition Monitoring and Troubleshooting of

Rotating Machinery’s (Pumps, Compressors, Steam Turbines, Gas Turbines Blowers and Fin fans) and Project.

Page 5: Eng.yehia  ali  cv

Experience

LECTURER IN CONDITION MONITORING VIBRATION ANALYSIS AND

DIAGNOISES AT THE FLOWING PLACES:

1- AFMEMCO BUREAU:

- AT CAIRO, EGYPT

- AT LIBYA.1991

2- NATIONAL CONSULTANT BUREAU:

- AT KUWAIT FOR KUWAIT NATIONAL PETROLEUM CO.(KNPC).

1994

3- EGYPTION MAINTENANCE CO.

- AT CAIRO, EGYPT.

FIELD EXPERIENCES

Sept. 2008 Till Now : Senior Condition Monitoring for Rotating Equipment in Qatar Petroleum Refinery.

Oct. 2007- Till Oct. 2008 : Senior Project Engineer in PENSPEN INTERNATIONAL CO. For Al-Khafji Joint Operation Project in Saudi Arabia.

Nov. 2001 – Till Oct. 2007 : Condition Monitoring Specialist in Badr El Din

(BAPETCO) Petroleum Company.

June 2001 – Oct. 2001 : Coordinator in Egyptian Maintenance Co. (EMC) for

Maint.Dept. (Instrument, Electrical, Mechanical) in

Khalda Petroleum Co.

* June 1994 – June 2000 : Rotating Equipment Mechanical Engineer

(Condition Monitoring) In Kuwait National Petroleum

Co. Mina Al-Ahmadi Refinery “KNPC” in Kuwait.

* Dec.1983 – June 1994 : Rotating Equipment Mechanical Engineer and Project

Engineer in Gulf of Suez Petroleum Co. “GUPCO”

In Egypt, Ras Shukheir, Red Sea.(Oil & Gas Facilities

And Plant of LPG production)

* Mar. 1983 - Dec. 1983 : Mechanical Engineer in General Petroleum Co.

“GPC” in Ras Ghareb, Red Sea.

Page 6: Eng.yehia  ali  cv

Training Courses

1- F i e l d Safety Course at Ras Shukheir Safety Department (att.no.1).

2- V i b r a t i o n Measurement and Analysis at Arabic Institute for Flying Technology.

3- P r e d i c t i v e Maintenance and Machine Monitoring System at the American University

in Cairo (att.no.3).

4- W e l d i n g Codes and Welding Qualification at the American University in Cairo.

5- E n g i n e e r i n g Project Planning and Control.

6- C o m p u t e r Course in dB IV at Sarhank in Cairo.

7- B a l a n c i n g of Rigid Rotors at Ras Shukheir Gas Plant.

8- C o m p u t e r Course in MS-WINDOWS95/98 at KNPC training Center.

9- M a i n t e n a n c e of Rotating Equipment and its Failure Analysis.

10- Computer Course in Advanced Excel V.

11- Computer Course in MS-WIN98 advanced.

12- Maintenance of Reciprocating Compressors and Diagnoses of Defects.

13- Antifriction Bearing Failure Analysis.

14-Bently Nevada System one.

ABROAD TRAINING

* Pump Operation and Maintenance at INGERSOLL-RAND at USA

* Operation and Routine Maintenance for Solar Gas Turbine at Solar

Technical Training at USA

* Woodward Governor at Woodward Governor Co. at USA.

Page 7: Eng.yehia  ali  cv

Recently Employment

Period : From Sept. 2008 until Now

Work Place : Qatar, Qatar Petroleum, Refinery, Mesaeed

Position : Senior Condition Monitoring for Rotating Equipment.

Nature of Jobs and Responsibilities(Qatar Petroleum) 1- The individual provides technical expertise regarding Rotating equipment issues for their

assigned area and reports directly to the Asst. Manager Reliability / Optimization.

2- This individual may support unit outages, lead investigations, perform outside shop audits,

conduct in-process rotating equipment inspections for new equipment.

3- Assistance to operations / Mechanical / Electrical which includes Troubleshooting, evaluation of equipment failures, technical recommendations for repairs and upgrades, and support for Turnarounds.

4- Support or review for Changes of Designs to improve the safety, quality, environmental impact or cost of the production unit.

5- Provide technical assistance to develop and implement mechanical integrity for unit.

6- Developing CM reports that will support the Class Output Management in providing

efficient and effective through life maintenance and advice to the end user.

7- Implements asset management strategy and Condition Monitoring integrity of the Refinery mechanical rotary equipment and related systems.

8- Applying short term, medium term, long-term mechanical rotary and lube oil analysis, goals, targets and maintenance strategy.

9- Reporting vibration diagnosis data and lubrication oil analysis to the Asst. Manager – Reliability/Optimization to take corrective advice and issue notifications.

10- Implementation and recording of rotating equipment condition based maintenance. 11- Following monthly, quarterly, biannually, and annually performance for Condition

Monitoring PM, PDM, TPM (Total Plant Maintenance) or Routing KPl’s tasks.

12- Ability to conduct vibration analysis / rotor orbit analysis / phase analysis as and when required. Generate survey report / progresses report on routine basis and oversee maintenance activities as required.

13- Act as Assistant Manager Reliability/Optimisation as and when required.

1- Previous Employment

Period : From Oct. 2007 – Until Sept.2008

Work Place : Abu Dhabi at UAE

Position : Senior Principle Project Engineer.

Nature of Jobs and Responsibilities (PENSPEN)

Principle Senior Project Engineer: To Study and Review All Technical Data For Rotating

Equipment For New Project At Khafji Area as ARAMCO and International Standards like API,

ASTM, ANSI, ARAMCO,….

Page 8: Eng.yehia  ali  cv

2- Last Employment

Period : Nov.2001 – Till Oct. 2007

Work place : Badr El Din Petroleum Company (PABETCO), EGYPT

Position : Condition Monitoring Department Head (Specialist).

Nature of Jobs and Responsibilities (BAPETCO)

1- To Build and Construct (System) Condition Monitoring Department and to Asset Maintenance organization using Condition Monitoring Technique

2- Troubleshooting for all rotating equipment to solve all problems to improve Reliability

In addition, Availability.

3- Responsible for technical training for junior engineers.

4- Member in Risk assessment Committee to cover any urgently unscheduled job.

5- Member in fiscal yearly Budgetary for plant.

6- Root Cause Analysis to solve repeated Failure Problems.

7- Used SAP (CMMMS)

8- Used CMMS (SAP) for Maintenance and KPI.

3- Last Pervious Employment (KHALDA- EMC)

Period : June 2001 – Oct.2001 Work Place : Khalda Petroleum Co. Maintenance Department, West Desert,

Egypt

Position : Coordinator for Mechanical, Instrument and Electrical

Maintenance Groups.

Nature of Jobs & Responsibilities (EMC)

Arrange all maintenance works for Mechanical, Electrical and Instrument.

Monitoring/ Follow up the all activities and control it to get the Best performance.

Develop and Prepare Technical Studies to Improve Performance of the Existing Gas

Processing Facilities and Machinery.

Troubleshooting for all Rotating Equipment to solve any problems.

Failure Analyses for rotating equipment to solve Repeated damaged it.

Supervision for Workshop to keep priority for Urgent job and give advice when required.

Provide technical input to modifications, minor projects and technical studies.

Page 9: Eng.yehia  ali  cv

4- Previous End Employment (KNPC, KUWAIT)

Period : June 1994 – June 2000

Work Place : Mina Al-Ahmadi Refinery (MAA), ENGINEERING And

MAINTENANCE SERVICES IN Kuwait National Petroleum Co.

(KNPC), KUWAIT

Position : Equipment Support Engineer (Rotating Condition Monitoring Engineer)

Nature of Jobs & Responsibilities (KNPC, KUWAIT)

A- Vibration Analyst to performs vibration analysis, initiates, supervises & coordinates a.

Vibration monitoring and analyzing programmed with the assistance of technicians.

Review of daily vibration data, analysis of Vibration data using trending, Spectrum,

Time Waveform, Phase study, Orbit, Waterfall, history of machines and Balance rotors

Both in-situ and in a Balancing machine.

The works on all rotating equipment like Centrifugal/Reciprocating and Rotary Pumps

Regarding API-610, Centrifugal/Reciprocating Compressors Regarding API- 617/618,

Steam Turbines Regarding API- 612, Gas Turbines, Motors, Generators, Blowers, Fans

In addition, Gear boxes.

Vibration Instruments used:

1- M i c r o l o g collecting data model CMVA 60/55/10 manufactured by SKF, USA with

Software Machine Analyst V.2.1 and V.3. / Prism4/ Prism2. With accessories (Optical

Phase Reference Kit, Infra red Temperature Probe, Strobe Lite, AC/DC Current Clamp,

Remote Laser Phase and Audio Headphones)

2- IRD’s Family likes models 308, 350, 830, 880, IRD collecting data 890 and ENTEKIRD

DATALINE IS with Software EMONITOR, Manufacturers UK.

3- Bruel & Kjaer (B&K) family likes FM Portable Tape Recorder model 7007, Portable

FFT vibration analyzer model 2525, etc. Manufacturers Denmark.

4- Racal Portable Tape Recorder 16 channels Japan.

5- ADRE (Automated Diagnoses for Rotating Equipment) Bentley Nevada USA.

6- Bentley Nevada and Vibrometer measurement monitoring equipment.

B- Analyze vibration problems and make recommendations to take corrective action by issue of

Action Notes with recommended the corrective actions to Maint. Dept. and follow up the jobs

to make recheck after repair.

C- Study of vibration problems of critical high-speed compressors / turbines and advising

Maintenance and operation for safe operation of the machine.

Page 10: Eng.yehia  ali  cv

D- High speed photography using high intensity strobe light to take photographs for of running

Blades of FCC expander for observing catalyst deposits.

E- Directs Investigations for Reported Equipment Failures and in house studies to find out the

Problem causes failure and to recommend corrective action/ modifications.

F- Contact Equipment Manufacturers to seek their advice on problems proposed modifications

and for improvements related to equipment supplied by them if necessary.

G- Undertakes special Studies on major / critical equipment failures in liaison with

Manufacturers/ specialists and make Failure analysis report.

H- Recommends to Operation and Maintenance Personal the Procedures and Techniques for

Efficient and Safe Operation of the Equipment.

I- Review and endorses all incoming and outgoing technical documents for purchase of new/

Replacement equipment or their internals from the manufacturers.

J- P r e p a r e s and Controls Efficient Condition Monitoring Programs for all Rotating

Equipment to ensure high efficiency and availability of these equipment and minimum

maintenance costs

K- Vendor Evaluation for Registration in Vendor Evaluation Committee (VEC) based on

Technical data supplied by the vendor and requirements.

L- Preparation of Daily, Monthly Reports for vibration status of Rotating Equipment.

M- Preparation and Issue of Package for Installation/ Modification of Rotating Machines.

N- Troubleshooting Jobs on Rotating Equipment to solve Repeated Failures.

O- Consultation with Vendors for Resolving Various Problems related with their Rotating

machines for improving and increase the lifetime of Bearings, Mechanical Seals, etc.

P- Executed Special Assignments such as study of piping vibration upon increasing the

Capacity and advising corrective action to improve vibration levels.

Q- Ensure that all material specifications are in line with the company policy, standard and

Management directives and that there are no deviations.

R- Prepare technical part of tenders documents related to material supply.

S- Review material list for all Rotating Equipment Specification related of International

Standard like API, BS, DIN, ISO, ASTM and company standard and comments if required.

T- Monitoring the health of all Reciprocating Rotating Equipment using Predictive

Maintenance Program (Recip. Trap).

U- Provide the necessary support and guidance to ensure the safety of personal and equipment.

V- Used CMMS (Computerized Maintenance Management System), IMMPOWER R4 to

Evaluate and estimate the total cost of the spare parts used during maintenance and

Overhaul and for check, the all-spare parts in the warehouse.

Page 11: Eng.yehia  ali  cv

5-Past Employment

Period : December 1983 to June 1994

Work Place : Gulf of Suez Petroleum Co. (GUPCO), Egypt.

Co-operation between AMCO USA and EGPC

Position : Mechanical Engineer

Nature of Job Responsibility (GUPCO)

01- Condition Monitoring (Vibration Analysis) of rotating equipment to discover the earlier

Defects to avoid any down time to equipment failure.

02- Solve all piping vibration problems and Stationary Equipment like heat exchangers.

03- Maintenance of Rotating and Reciprocating Equipment.

04- Troubleshooting of Rotating Equipment and carrying out any modifications regarding the

National Standards.

05- Select all Rotating Equipment for new project Issue Quotation for new project and make

Study to choose the best and economic offer.

06- Supervises in the Project Div. In the plant to insure safe and efficient implementation of the

Process facilities target.

07- All project works will be execute regarding to national standard like ASTM, ANSI, ASMI,

API, DIN, BS, etc.

08- Prepare Schedule for project including labor, material list, time schedule, tools,

Special tools and contingency.

09 - Make/ Issue work order to Construction Division to accomplish any project/ modification

With all drawings & material list and schedule.

10- Authorize all Hot/ Cold and Entry Work Permits.

11- Study the New Projects or any modifications to improve the performance and efficiency of

The Plant.

12- Study and execute all piping works like drawings, bill of materials, cost estimates, for any

Modifications or new project according to standard specifications.

13- Prepare and review all drawings (Isometric drawings, Plot plane, etc) and comments to

Issue the second / third revision for new project/ modification.

14- Supervises in workshop for equipment overhaul and scheduling for priority.

15- Prepares and controls Maintenance Operating Budget and implementation of Capital

Schemes.

Page 12: Eng.yehia  ali  cv

6- Started Job

Period : From Mar.1983 to Dec. 1983

Work Place: General Petroleum Co. (GPC)

Position : Mechanical Engineer.

Nature of Job Responsibility

1- F i e l d Training and Safety courses 6 months.

2- M a i n t e n a n c e Engineer Work Shop.

Some Cases Solved

1- R e p l a c e d casing for BFWP was distorted according the vibration diagnose.

2- R e p l a c e d casing for lean oil pump due to Eccentricity according the vibration analysis.

3- S t o p p e d Blower Motor Bearings (forced draft fan for HP unit) from continuously

changed due to False Brinelling phenomena.

4- S o l v e d hunting vibration for IRD Centrifugal Compressor (tied item).

5- S o l v e d Axial Displacement for Propane Gas Compressor in the LPG Gas Plant.

6- S o l v e d Erosion problems Casing for HCO Circulation Pumps.

7- S o l v e d Corrosion problems in Cooling Tower Pumps in the Sulfur Production Unit.

8- S o l v e d almost cavitation problems on the Condensate Pumps for Steam Turbine.

9- S o l v e d problems for High Current Consumed on the Pumps.

10- Solved Famous problems due to Misalignment, Unbalance, Looseness, Turbulent Flow,

Bearings, etc.

11- Solved Mechanical Seal Repeated Failure for process Pumps.

12- Getting over the catalyst deposit on the Expander Blades for FCCU.

Best Regards,

Eng. Yehia Ali Mohamed Abo El-Ella

Tel. 0097444580821/ 0097455039155

Recent Phone Cell: 0097455039155 Email: [email protected]