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USMAN JABBAR (Reliability/ Condition Monitoring Engineer)

Nationality: Pakistani Status: Married

Date of Birth: 22 April, 1984

Officer’s Family Suite # A-212, Near Ding Bridge, Chashma. Mianwali.

Mobile # +923336848018, +923327600931

E-mail usmanjabbar@gmail.com

Skype ID: usman.jabbar1

PROFESSIONAL EXPERIENCE SUMMARY

Professional Engineer with 07 year experience in Predictive and Preventive maintenance

strategies of all types of rotating equipment at Power Plant & Oil & Gas industry.

Lead the condition motoring team activities at 1500 different rotating equipment’s (Motors,

Turbines, Eemergency Diesel Engines, Gearboxes, Pumps, Compressors, Blowers and Fans) by

Portable CSI vibration system, Bently Nevada and Alstom Online system.

Involve preparation and execution of maintenance plans and troubleshooting of rotating

equipment. Issued more than 200 Vibration Analysis Faults Condition reports.

Vibration Analysis ISO Category-III certification from Mobius Institute Board of Certification.

ALSTOM Strongwish S8000 Training from Shanghai Turbine Company, China.

07 year practice of CSI2130,Entek DP 1500,MHM software, other CSI products & 3 year

experience of Alstom large rotating machinery Online Condition Monitoring & Analysis system.

Developed & implement Overall Predictive Maintenance Program (OPdM) for Critical & General

Purpose Rotating Equipment for Chashma Nuclear Power Plant Unit-1 & Unit-2.

Lead procurement of Condition Monitoring equipment by Preparing procurement indents,

Technically Evaluatequotationsof Vibration data acquisition and Machinery Health Management

systems, IR Thermal Imaging Camera, Ultrasonic sound detection system & wear metal analysis

spectrometer.

Ensure Key Performance Indicator (KPI) for availability of critical equipment and improve the

MTBF of general equipment.

Familiarity with RCM, RCA, FMEA & Fault Tree Analysis.

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PROFESSIONAL EDUCATION

MS Power Engineering in 2008

NED University of Engineering & Technology, Karachi, Pakistan

B.Sc in Metallurgy & Material Engineering in 2005

University of Engineering and Technology, Lahore, Pakistan

PROFESSIONAL EXPERIENCE

Sr. CONDITION MMONITORING ENGINEER (Section Head)

Pakistan Patroleum Ltd.

Duration: Feb 2011 to Present

MAIN RESPONSIBILITIES

Suggest appropriate condition monitoring activities & strategies on the basis of integration of all

Condition Monitoring tools.

Rreview Callup cards of preventive maintenance activities for all rotary equipment.

Plan Vibration Analysis activities of rotary equipment in outages during Pre/Post Maintenance

Tests.

Upgrade Condition Based Maintenance Program & Technologies for all types of rotating

equipment with latest available tools and software in market

Review the existing Condition Monitoring Systems (Technologies and Procedures) which are

being used for data collection, protection & analysis purpose with reference to the Best Practices,

ISO and API Standards at critical and general purpose equipment.

Participate in root cause failure analysis investigations on failed equipment, develop action plan

to eliminate repeat failures, and implement corrective actions.

Develop standard procedures to perform various condition monitoring activities by using all tools

(IR Thermography, Ultrasonic Sound Detection, Lube Oil Analysis etc.)

Lead the activities for modification, replacement, optimization, calibration & Implementation of

Condition Monitoring System.

Provide technical support to all reliability and mechanical technicians on mechanical repairs,

troubleshooting problems, and equipment installation issues.

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CONDITION MONITORING ENGINEER

Chashma Power Generating Station

Duration: Nov-2008 to Feb-2011

MAIN RESPONSIBILITIES

Involve in preparation and execution of maintenance plans and troubleshooting of rotating

equipment.

Prepare & implement overall predictive maintenance program (OPdM) for Condition Monitoring,

Reliability Assessment and Enhancement of critical machines of the plant. Program covers

implementation of all predictive maintenance (PdM) tools, personnel training, procedures of

equipment selection, trend analysis, Provide required feedback for revisions of preventive

maintenance procedures and schedules.

To develop Vibration Alarm and Trip limits for rotating equipment based on ISO/ ASME standards.

To identify the possible causes of high vibration using vibration data trending, spectra & time

waveform.

Develop Data Collection and Analysis Procedures for Vibration Analysis, Motor Current Analysis,

Ultrasonic Sound Detection, IR Thermal Imaging and Wear Metal Analysis.

Conduct awareness session for rotating engineers, condition monitoring technicians, reliability

engineer & production teams about the benefit of latest condition monitor tools & technologies for

reliability culture.

Develop Corrective Action System (Laser Alignment System) & training to new assigned persons.

Perform vibration survey data during commissioning of equipment to ensure that standards are

met.

Provide field services support to the plants for their rotating equipment during the scheduled

inspections and troubleshooting and to assist plants in identifying solutions to the mechanical

maintenance problems utilizing various condition-monitoring techniques and equipment and to

discuss with Original Equipment Manufacturers and monitoring equipment manufactures the

solutions to ensure effectiveness.

Evaluate equipment manufacturer’s recommendations regarding condition monitoring

requirement and recommend / implement modifications aiming at the improvement of the

reliability and performance of the rotating equipment.

Assist Condition Monitoring Technicians in all technical issue in daily business.

Identify required tools/software/accessories for diagnosis and ensure their readiness.

Ensure periodic vibration equipment database is set up correctly and adequately as per best

practices.

Issue monthly machinery health assessment report of rotating equipment.

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PROFESSIONAL COURSES& CERTIFICATIONS

Vibration Analysis Certification ISO Category – III (Mobius Institute Board Of Certification )

Certified Level -I Infrared Thermography (IRCM, Pakistan)

Certified Level-I Acoustic Emission Testing (IRCM, Pakistan)

Wear Metal Analysis Training on Atomic Emission Spectrometer (AES) for Lube Oil Analysis.

Laser Alignment System Training Course (Western Technologies Ltd, Pakistan)

Machinery Health Manager Software Training Course (IRCM, Pakistan)

Motor Current Analysis Training Course (IRCM, Pakistan)

Steam Turbine Practical Training Course (Shanghai Turbine Company, China)

ALSTOM Strongwish S8000 Training (Shanghai Turbine Company, China)

Maintenance ManagementTraining Workshop. Pakistan Institute of Management (PIM).

Team Work: Getting people work together & Conflict Management Training (PIM).

PROFESSIONALSKILLS

Confident and competent team player of the organization.

Good communication skills both written and verbal, primarily in English.

Ability to understand and interpret technologies used by the organization.

Ability to understand basic requirements of management methods and techniques.

REFERENCES

Furnish on demand.