Transducer Catalog '05...motorcycles and sewing machines. 1921 Development of patented electromechanical limit switches. Balluff becomes an automotive and machine tool industry partner

USABalluff Inc.8125 Holton DriveFlorence, KY 41042Phone: (859) 727-2200Toll-free: 1-800-543-8390Fax: (859) 727-4823E-Mail: [email protected]

MexicoBalluff de Mexico S.A. de C.VFray Pedro de Gante 25 P.B.Col. CimatarioQueretaro, QRO 76030Phone: (++52 442) 212-4882,224-3583, 224-3171Fax: (++52 442) 214-0536E-mail: [email protected]

CanadaBalluff Canada, Inc.2840 Argentia Road, Unit #2Mississauga, Ontario L5N 8G4Phone: (905) 816-1494Toll-free: 1-800-927-9654Fax: (905) 816-1411E-mail: [email protected]

www.balluff.com

NO. 1

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Linear Position TransducersTransducer Catalog '05

™

" " " "

2”-200” 2”-200” 2”-142” 2”-100”

! Factory Mutual, CENELEC,and CSA approved

! Explosion proof! Flame proof! Bolt-in design! NEW! Rapid Replacement

Module

Explosion-proof Rod Style

" " " " " " " " " " " "

" " " " " " " "

" " " "

" " " "

" " " " "

" " "

" " " " " "

" " " " " "

EX P R ATProfile Housing Low-Profile Housing Tube Profile Housing

" "

" "

" " (Quad output only)

57-68 69-78

! Designed for external mounting! Rugged aluminum extruded

housing! Free-floating magnet or captive-

sliding magnet

! Lowest-profile for spacecritical applications

! Compatible with “rod-in-cylinder”type linear potentiometers

! Cost-effective! Free-floating magnet! 0 - 10 V analog & start/stop

interface! IP 67! NEW! Dual magnet, dual analog

programmable stroke version

real-world applications.47-56 79-90

" "

" "

Balluff has the righttransducer for anyapplication!

" " " " " " " " " " " " " " "

" " " " " " " " "

" " " " " "

" " " "

" " " " " " " " "

" " " " " "

" " " " " "

2”-200” 2”-200” 2”-200”

! 3/4”x16-UNF threads! Pressure-rated to 8700 psi

for use in hydraulic cylinders! NEW! Rapid Replacement Module! Analog signal adjustable in field! Industry standard configuration

! Rugged, all-stainless steelhousing

! Bolt-in design! Pressure-rated to 8700 psi! Eliminates the need for

protective cover

Rod Style Rugged, Compact Rod Style Compact, Bolt-in Rod Style

Z W K

" " "

Analog

0...10 V and 10...0 V

-5...+5 V and +5...-5 V

-10...+10 V and +10...-10 V

4...20 mA or 20...4 mA

0...20 mA or 20...0 mA

Digital

Start/Stop, RS422

Pulse-Width Modulated, RS422

PWM (w/recirculations), RS422

Specialized

Synchronous Serial Interface

CANopen

Profibus DP

Quadrature

Resolution

0.1 mV (analog)

0.2 µA (analog)

16 bit (analog)

Controller-dependent (Start/Stop & PWM)

1,2,3,5,10 µm selectable (Quadrature output)

1,5,10, 20,40 µm selectable (SSI output)

5 µm increments selectable (CANopen & Profibus)

10 µm (analog)

Stroke Length

Active measurement area

Wiring Options

Quick disconnect

Cable-out

Operating Voltage

24 Vdc (±20%)

±15 Vdc (±2%)

10...30 Vdc

Features

31-38 39-46

! Rugged, all-stainless steel housing! Designed for demanding

applications! Eliminates the need for

protective covers! 3/4”-16-UNF threads! Pressure-rated to 8700 psi

Page Numbers:

®

17-30

Designed TOUGH for

2 1-800-543-8390 www.balluff.com

MicropulseLinear PositionTransducers

Cylinder

Liquid Level

Hazardous Locations

Injection Molding Machinery

Hydraulic Cylinders & Presses

Hydraulic Cylinderwith Transducer

MechanicalPress

HydraulicPress

Micropulse transducer with 2 magnetsBuilt into the hydraulic cylinder,the transducer provides continuousposition and velocity informationfor mold closing. The rod portioncan withstand up to 8700 PSI.

Micropulse transducer,rod-style integratedin hydraulic cylinders

Micropulse Transducers at Work:Balluff transducers are the rugged choice for use underextreme ambient conditions up to 85°C and over measuringdistances between 51 mm (2") and 5080 mm (200").

The rugged choice for extreme conditions.

Tooling & tool handlingPressesCasting & rolling millsFoundriesInjection moldingLeveling machinesTransport systemsLift controlsLevel monitoringWoodworking machineryConveyingPackaging machinesWindmillsElevators

3www.balluff.com 1-800-543-8390


INTRO

i

Connectors

Non-contact!

Connect with Balluff anddecrease your setup anddown time!

Magnets

BTM ModuleProvides up to 4 channels ofanalog position and/or velocityfeedback!

The waveguide consists of a specialnickel-iron alloy with 0.7 mm O.D.and 0.5 mm I.D.

A copper conductor is introducedthrough the length of this tube. Thestart of measurement is initiated by ashort current pulse. This currentgenerates a circular magnetic fieldwhich rotates around thewaveguide.

A permanent magnet at the point ofmeasurement is used as the markerelement, whose lines of field run atright angles to the electromagneticfield.

In the area on the waveguide wherethe two fields intersect, a magneto-

strictive effect causes an elastic deformationof the waveguide, which propagates alongthe waveguide in both directions in the formof a mechanical wave.

The mechanical wave is converted toan electrical signal by the signalconverter. The propagation time of themechanical wave is determined by theposition of the permanent magnetand can be determinedto resolutions down to 1 µm.

Enhanced Magnetostrictive Technology

Setup is a snap withBalluff accessories!

Non-contact floatswith integratedpermanentmagnet measureliquid level.

Floats

Accessories


MicropulseLinear PositionTransducers Applications

Plastic Injection and Blow Molding IndustryCaptive (guided control rod) or floating magnet forversatile installation options (P & R profile styles)Low-profile housing provides mechanical upgradepath from linear potentiometers (R profile style)Wide range of outputs to match a variety of controllerinterfaces (P profile style)No-compromise non-contact performance incost-sensitive applications (AT tubular style)100% scalable analog outputs for quick and easysetup: zero, span, stroke length (AT tubular style)Dual-magnet, dual-analog outputs with differentialmode (AT tubular style)

Oil & Gas IndustryFully certified for hazardouslocations: FM, CSA,CENELEC/ATEXNon-wearing, non-contactposition feedback for long MTBFRapid Replacement Module forquick & easy field replacement ofelectronics packageCompact, rugged, stainless steelhousing for harsh applications100% scalable analog outputsfor quick and easy setup: zero,span, stroke lengthWide range of outputs to matcha variety of controller interfaces

Withstands the rigors of



INTRO

iApplications

Tire Manufacturing Industry100% scalable analog outputs forquick and easy setup: zero, span,stroke length (Z rod style)Rapid Replacement Module forquick change out without breakingcylinder seal (Z rod style)Legacy connectors and patentedmagnet Autotuning for trouble-freeretrofits (Z rod style)ProSet4 with four programmablesetpoint outputs eliminatesdiscrete switches (Z rod style)Captive (guided control rod) orfloating magnet for versatileinstallation options (P profile style)Wide range of standard outputs tomatch a variety of controllerinterfaces (P profile style)

Lumber IndustryHigh linearity to ±0.001" forprecise cuts to increase yield (SSIinterface)Synchronized position datafor smoother high- and low-speedmotion (SSI interface)Rapid Replacement Module forquick change out without breakingcylinder sealLegacy connectors and patentedmagnet Autotuning for trouble-freeretrofitsSimple DIP-switch setup of PWMrecircs without special hardware orsoftware

harsh, real-world applications!



Think SensorsThink Balluff.

!

Gebhard Balluff founds amechanical repair shop inNeuhausen for bicycles,motorcycles and sewingmachines.

1921

Development of patentedelectromechanical limitswitches. Balluff becomesan automotive and machinetool industry partner.

1956 !

Production of inductiveproximity switches begins.

1968

Company expansionin Neuhausen withaddition of a newplant.

1976

When professionals interested inincreasing productivity or loweringtheir cost of production thinksensors, they think Balluff. Balluffpeople provide the products, thequality processes, the innovation,and a steady stream of sensor-related solutions to leadingbusinesses around the world.

Company Overview



INTRO

iBalluff

North America.

1982

USA operations relocate toFlorence, Kentucky underPresident, John Goyer.

Addition of a second plantin Neuhausen. Productionof identification systems begins.

1984

Production of optoelectronicswitches begins.

1978

Balluff, Inc. foundedin New Jersey, USA.

1980! !

Balluff MexicoBalluff's Mexican operation is amongthe fastest expanding locations inthe Balluff worldwide network. OurMexico sales center is within rangeof some of the largest industrialoperations in the country, servicingfast emerging markets such asautomotive and machine tool.

Balluff CanadaLocated in Mississauga, Ontario, ourCanadian headquarters providestechnical support and a centralwarehouse to support the needs ofCanadian industry. Our direct salesteam and distribution partners arecommitted to providing sensorsolutions for your automation needscoast to coast.

Florence, Kentucky USAEnjoying one of the highest growthrates in the automation industry,Balluff's Florence, Kentucky NorthAmerican headquarters is locatedjust south of Cincinnati, Ohio. Itserves markets in the United States,Canada and Mexico. Our customersare in industries such as automotive,machine tool, robotics, injectionmolding, packaging, materialhandling and more.

Company Overview



!1987 1989 1994

Production oflinear transducers begins.

High volumemanufacturing plant opens inVesprem, Hungary.

Expansion of Florence, KYplant to 40,000 sq. feet.

1999

Founding ofBalluff Canada.

Balluff provides innovative sensingsolutions for a wide range ofindustries and automationprocesses. Our product range isengineered for tough positioningand part sensing applications in avariety of automated machineryenvironments. Our expertise coversa wide range of applications andindustries.

Assembly Automation

Automotive:Body and Assembly

Semiconductor

Forest Products

Injection Molding

Material Handling

Metal Cutting

Metal Forming

Cylinder & Valve

Packaging

Paper and Textiles

Plastics

Plastics and Rubber

Robotics

Welding

Mobile

Balluff has developed a well-deserved reputation in theindustry for solving difficultapplications. Whatever the task,production environment, orsystem configuration, Balluff hasa sensor that will do the job.

Balluff Means Solutions.

Products& Services



INTRO

i

2003 20042001

18,000 square foot expansion of USAfacility to enhance manufacturing andtesting of inductive proximity sensorsand Micropulse® magnetostrictive linearposition sensors.

2000

Quality products deserve thebest support. Weve got both.

The best customer service team inthe industry is ready to solve yourautomation challenges. Well makefinding the right sensor easier andfaster.

1-800-543-8390Give us a call.

You will be instantly connected withexperienced customer service,technical support, and applicationengineers who know your industry.We know how to make your jobeasier, and well go out of our way tomake sure you are satisfied with ourproducts and services. Balluffpeople are one of the things thatseparate us from the competition.

Balluff Means Service.

Products& Services

Founding of Balluff Mexicocompletes Balluff coveragein North America.

Balluff's advanced burr sensortechnology recognized by R&DMagazine with a "TOP 100Products of 2003" award.

Balluff opens subsidiary inChina to provide products andtraining, plus technical andapplication support to thisdynamic, fast growing market.

!

- 24 hour on-call service

- Complete in-house technical support.

- Comprehensive product selection,cross reference, and applicationassistance.

- Fast, friendly experienced service guaranteed!

10 1-800-543-8390 www.balluff.com


GlobalLocations

The BALLUFF Global Network

For a complete global listing visit www.balluff.com/global

Balluff spans the globe withrepresentation in 49 countries.

USABalluff Inc.8125 Holton DriveFlorence, KY 41042Phone: (859) 727-2200Toll-free: 1-800-543-8390Fax: (859) 727-4823Web: www.balluff.comE-Mail: [email protected]

MexicoBalluff de Mexico S.A. de C.VFray Pedro de Gante 25 P.B.Col. CimatarioQueretaro, QRO 76030Phone: (++52 442) 212-4882,224-3583, 224-3171Fax: (++52 442) 214-0536Web: www.balluff.com.mxE-mail: [email protected]

North American Distributor Locator:www.balluff.com/distributors

CanadaBalluff Canada, Inc.2840 Argentia Road, Unit #2Mississauga, Ontario L5N 8G4Phone: (905) 816-1494Toll-free: 1-800-927-9654Fax: (905) 816-1411Web: www.balluff.caE-mail: [email protected]



INTRO

i

GlobalLocations

GermanyWorld HeadquartersBalluff GmbHSchurwaldstraβe 973765 Neuhausen a.d.f.Phone: (+49 71 58) 1 73-0Fax: (+49 71 58) 50 10

ArgentinaAustraliaAustriaBelarusBelgiumBrazilBulgariaCanadaChinaColumbiaCroatiaCzech RepublicDenmarkFinlandFranceGreat Britain

GreeceHong KongHungaryIndiaIndonesiaIranIsraelItalyJapanKoreaMalaysiaMexicoNetherlandsNorwayPakistanPhillipines

PolandPortugalRomaniaRussiaSingaporeSlovakiaSloveniaSouth AfricaSpainSwedenSwitzerlandThailandTaiwanTurkeyUSAVenezuela

12 1-800-543-8390 www.balluff.com


non-contact

Contents



INTRO

iProduct Introduction& Applications

Pages 2-16

Standard Rod Style

Pages 17-30

Compact, RuggedRod StyleThread-in

Pages 31-38

Compact, RuggedRod StyleBolt-in

Pages 39-46

Explosion ProofRod Style

Pages 47-56

Profile Series

Pages 57-68

Low Profile Series

Pages 69-78

Advanced Tube ProfileSeries

Pages 79-90

Connector & Options

Pages 91-100

Processors, Positioningmodule, Digital displays,BTA module

Pages 101-106

Terminology

Pages 107-112

STANDARD WARRANTY

BTLP

BTLR

BDD

BTM

T

BTLAT

BTLZ

BTLW

BTLK

BTLEx

BKS

BALLUFF Inc. products are guaranteed to be free from defects in materialand workmanship as follows:

Balluff Inc. will repair or replace atour discretion, without charge, anyunit, which fails because ofdefective workmanship or material,during this guarantee period andwhich is returned to BALLUFF Inc.transportation prepaid. Theguarantee will not apply if, in thejudgement of BALLUFF Inc.,damage or failure has resulted fromaccident, alteration, misuse, abuse,or operation on an incorrect powersupply. Theguaranteeexpresslydoes notinclude anyother costssuch as thecost ofremoval of

Standard 2-year warranty fromthe date of shipment forphotoelectric and flow sensors,capacitive sensors, read-write IDsystems, magnetostrictivetransducers (Micropulse® AT)*,connectors and cables,electromechanical limit and rotaryswitches, and all products withelectromechanical relays sold tothe original user.

Standard lifetime warranty forinductive sensors and magneticallyoperated sensors sold to theoriginal user.

the defective part, installation,labor or consequential damages ofany kind. BALLUFF Inc. assumesno responsibility for selection andinstallation of its products. Theforegoing is in lieu of all otherguarantees expressed, implied orstatutory and BALLUFF Inc. neitherassumes nor authorizes any personto assume for it any otherobligation or liability in connectionwith said products.

* Micropulse® AT:1-year warranty fromdate of shipment

14 1-800-543-8390 www.balluff.com


Balluff transducers are therugged choice for use underextreme ambient conditionsand over measuringdistances between 51mm(2") and 5080mm (200").

Various output signalformats are available forintegration into your specificcontrol system.

In addition, we offer digital-to-analog processormodules with a variety ofprogramming functions, forflexible interfacing to yourcontrol system.

Advantages:Compared with traditionalposition feedback systems,Balluff transducers offer thefollowing advantages:

• Insensitive to shock,vibration, temperatureswings, contamination,ambient moisture andelectrical noise

• Wear and maintenancefree, thanks to non-contact principle ofoperation

• Absolute output signal,even after voltageinterruption; nore-homing of themachine necessary

• High resolution,repeatability and linearity

• Simple installation,marker element (magnet)needs no power

• IP 67 per DIN 40 050• Pressure-rated to 8700

PSI, for internal hydrauliccylinder installation

ProductIntroduction

The CE-Marking confirmsthat our products meet therequirements of the ECDirective 89/336/EWG(EMC Directive) and theEMC Law. Testing done inour EMC Laboratory, whichis accredited by the DATechfor ElectromagneticCompatibility Testing,Balluff products have beenshown to meet the EMCrequirements of the GenericStandard EN 50 081-2(Emission) and EN 50 082-2(Noise Immunity). See thecorresponding user'smanual for detailedinformation.

Obtaining accurate positionfeedback is a critical part ofmany automationprocesses. Withoutaccurate, reliablemeasurement feedback,quality and productionsuffer. The Micropulse® lineof linear transducers hasbeen providing a high levelof linear measurement foryears.

Micropulse® transducersincorporate some of themost advanced featuresfound in anymagnetostrictive lineartransducer.

Features: Auto Tuning Non-contact Wear free IP 67 & IP 68 Analog, Digital, SSI,

Pulse, CANopen, Profi-bus and Quadrature



INTRO

i

Film slitting machine -multiple magnets

Hydraulic press- Hydraulic cylinder- Injection molding machine- Tire press- Veneer press or knife

Applications

Mechanicaleccentric press

Hydraulic press

Applications:Balluff transducers offerfeatures which assure reliableoperation in many areas ofautomation and processtechnology under extremeconditions:

Hydraulic cylinders Laminating presses Rolling mills Foundries Injection molding machines Liquid level monitoring Tunnel boring equipment Die casting machinery Woodworking machinery Flight simulators Cutting/slitting machinery Conveying Packaging machines Wire and cable Wind turbine pitch control Elevators Food processing Lumber Semiconductor Tire machinery Web processes Mobile equipment Dispensing equipment Dosing equipment Measurement

Cylinder

16 1-800-543-8390 www.balluff.com


MicropulseZ Style

BTLZ


Applications:Balluff transducers offerfeatures which assurereliable operation in manyareas of automation andprocess technology, evenunder extreme ambientconditions:

• Hydraulic cylinders Laminating presses• Rolling mills

• Foundries

• Injection molding

• Liquid level monitoring

• Tunnel boring equipment• Die casting machinery

• Woodworking machinery• Flight simulators

• Cutting/slittingmachinery

• Conveying

• Packaging machines Wire and cable machines• Wind turbine pitch

control• Elevators Tire machinery Extruders

Introduction

The Z style product line isone of the most versatilelines in the Micropulse®

family. With a variety ofelectrical options,interfacing to your controlsystem will never be aproblem.

Built into the hydrauliccylinder, or mountedexternally, the transducerprovides continuous,absolute position feed-back.

The Z housing offers avariety of outputs,replaceable electronics andthe ability to adjust theanalog signal in the field.

Features:• Absolute, non-contact

position feedback

• Highly accurate, superreliable, maintenance-free

• Heavy duty stainless steelpressure tube

• Rated to 8700 psi

• Optional Rapid Replacement Module

-Plug and play field repair

-Fluid circuit remains intact

-Reduced downtime

• Wide variety ofavailable outputs

-Analog voltage or current

-Digital START/STOP

-Digital Pulse-Width- Modulated (PWM)

-Synchronous Serial Interface (SSI)

-CANopen

-Profibus-DP

-Quadrature

Z Standard Rod Style

General Specifications...pg. 18Electrical Options...pgs. 19-23Rapid ReplacementModule...pg. 24Accessories...pgs. 25-26Installation Guidelines...pg. 27Wiring Diagrams...pg. 28How to order...pg. 29

Drop-In Replacement of Competitor's Legacy Transducers

Available S110 connector to retrofit legacy "RB" style units

Balluff patented Autotuning electronics work with existing

magnet in cylinder, whether Balluff or competitive type - no

need to change old magnet over to Balluff.

Available Rapid Replacement Module allows quick repair

without removing pressure tube from cylinder - so no oil

spillage and no need to bleed air from hydraulic system after

replacement.

User-adjustable stroke on analog models for quick

calibration.

Easy DIP-switch setup for recirculations on PWM models -

no programming hardware or software required.

Available S110 "RB" style mating connector cable if needed.

Wide selection of standard, legacy, & military styleconnectors available!

• 100% scalable output

signal (analog versions)

• User-scalable usingsupplied programmingtool

• Programming tool isremovable to guardagainst tampering

• Three programmingmodes to suit anyapplication requirement:- Teach-In Used to set

the zero and endvalues anywhere withinthe nominal factorystroke range

- Adjust Used toperform manualadjustment of outputsignal values

- Online Adjust Used toperform real-timeadjustment of outputsignal withoutdisrupting the control-loop

(See page 24)

MicropulseZ Style

18 1-800-543-8390 www.balluff.com

Z Standard Rod StyleDimensionsGeneral Specifications

SeriesAvailable lengthsOutput signals

Z Style51mm (2 in) to 5080mm (200 in)

Analog, Digital Pulse, SSI, CANopen, Profibus, Quadrature

Warning:These products are not rated for personnel safety applications.

Accessories:Magnets and Floats...pg 25Connectors...pg 26Jam nuts...pg 26

For additional connectors,see page 91

Ordering Code

Measurement typeMeasurement rangeShock ratingVibration ratingEnvironmental protectionHousing material

Pressure rating (rod)

Operating temperatureStorage temperatureHumidityConnection typeNoise immunityApprovals

Calibration device BTL5 A-EH01

Supplied with analog versions

Analog Stroke Adjustment Removeable magnetic push button tool No delicate trim pots Housing remains sealed

Autotuning Circuitry

Patented Autotuning circuitry in Balluff Micropulse®

transducers automatically compensates forchanges in the strength of the magnetostrictivereturn signal.

Allows Micropulse rod-style transducers to be used in hydraulic cylinders that have either a Balluff magnet ring OR a competitor's magnet ring. Autotuning makes retrofitting to existing hydraulic cylinders trouble-free, with no need to change out the competitor's magnets.

Automatically compensates for changes in temperature, providing a more stable signal over a wide temperature range.

BTL5-_ _-M_ _ _-Z-_ _ _ _ (See ordering code on page 29)

Linear displacement51mm (2 in) to 5080mm (200 in)

100g for 6ms (100g for 2ms continuous) per IEC 68 2-2712g, 10 to 2000 Hz per IEC 68-2-6

IP 67- with connector attachedAnodized aluminum body, stainless investment cast flange

(DIN 1.3952), 316 stainless steel tube600 bar (8700 PSI) max (10.2 mm 0 rod)

250 bar (3600 PSI) max (8 mm 0 rod)-40 to + 1850 F-40 to + 2120 F

<90% non-condensingconnector or integral cable

ESD, RFI and BURST per IEC 1000-4-2/3/4/6, severity level 3CE

MicropulseZ Style

BTLZ


DigitalStart/Stop PWMP, M, N, I, L, R, K

Start/Stop or Pulse-width-modulated (RS422/RS485)

per specController dependent

+100µm to 500mm stroke,+0.02 % over 500mm stroke

Resolution/ min 2µm≤5µm

500 Hz stroke >2000mm1KHz stroke <2000mm (6 µm + 5 ppm*NL) / °C

24 Vdc +20%, 10...30 Vdc or 15 Vdc +2%

<100 mA(at 1K Hz sampling rate)

Electrical Options

Electrical interfaceElectrical typePart No. Code (See pg. 29)

Output

Output loadResolutionNon-linearity

RepeatabilityHysteresisSampling rate

Temperature coefficient*

Operating voltage

Operating current

AnalogCurrent

E,C

4...20 mA, 0...20 mA

≤500Ω≤0.66 µA


Resolution/ min 2µm≤5µm 2KHz

[0.6 µA/°C +(10 ppm/°C*P*V/NL)] * ∆T24 Vdc +20%, 10...30 Vdc

or 15 Vdc +2%<150 mA

Nominal, @ 24 Vdc

Notes:Analog voltage outputversions incorporate bothrising and falling outputs.Analog current version mustbe ordered as rising or fallingouputs.

*Temperature coefficient variables:VVVVV = output range in V I I I I I = output range in [mA]∆TTTTT = temperature changePPPPP = magnet positionNLNLNLNLNL = stroke length

AnalogVoltageA, B, G

0...+10V,-5...+5V,-10...+10V

>2KΩ (5 mA max)≤0.33 mV

+100 µm to 500mm stroke,+0.02 % over 500mm stroke


[150 µV/° C +(5ppm/°C*P*V/NL)] * ∆T

24 Vdc +20%, 10...30 Vdc or 15 Vdc +2%

<150 mANominal, @ 24 Vdc

Analog and Digital Output Options for the Micropulse Z Style

RS-485 signal transmission with digital outputs

Two-Magnet Differential Mode

Available on Analog and PWM

Output proportional to distance "S"

Add "-D" suffix to ordering code

MicropulseZ Style

20 1-800-543-8390 www.balluff.com

Electrical Options Network Options

No. of Magnets1 = 1 magnet2 = 2 magnets3 = 4 magnetsStroke Lengthxxxx = length in mmMax = 156"(3962mm)(see chart on page 29)

Connection TypeS 103 = 3 connectors (standard): Power: 3-pin male, M8 Bus in: 5-pin male, M12 Bus out: 5-pin female, M12

Ordering Code

Resolution

Non-linearityRepeatablity (resolution +hysteresis)HysteresisSampling rateTemperature coefficientOperating voltageOperating currentNetwork isolationNetwork speed

Network compatibility

Address selectionCommunication typesConfiguration softwareNumber of magnets supported

Notes:For more technicalinformation, seepages 107-109

This interface provides an efficientconnection to machines usingCANopen. Features include: - Process data objects

incorporating position, velocityand set-point information

- Emergency object for set-points - Service data objects for

configuring transducer modes - Synchronization objects for

network wide activities

This interface provides an efficient connectionto machines using Profibus. Features of thisinterface include: - Single telegram message for fast updates even with 4 magnets - Operates at 12 Mbps - GSD file provided to configure telegram

message - Sync and Freeze functions available for

coordination between other devices

CANopen Profibus

BTL5-H1_ _-Mxxxx-Z-S92 BTL5-T1_0 -Mxxxx-Z-S103

T

Position 5µm (configurable)Velocity 0.1mm/s increments (configurable)

±30 µm at 5 µm resolution±1 digit

≤ 1 digit1kHz

(6µm + 5ppm x L)/°C24 Vdc ±20%

≤120 mAyes

9.6, 19.2, 93.7, 187.5,900, 1500, 12000 kBaud

EN 50170 (Encoder Profile)

DIP switchMaster/Slave

GSD file1,2 or 4

Data Format

Process Data1 = 1 x position & 1 x velocity2 = 2 x position & 2 x velocity3 = 4 x positionBaud Rate0 = 1MBaud1 = 800 kBaud2 = 500 kBaud3 = 250 kBaud4 = 125 kBaud5 = 100 kBaud6 = 50 kBaud7 = 20 kBaud8 = 10 kBaudStroke Lengthxxxx = length in mm (see chart on page 29)Max = 156" (3962mm)Connection TypeS92 = one 5-pin

Data Format

H

Position 5µm, Velocity 0.1mm/sincrements(selectable)

±30 µm at 5 µm resolution±1 digit

≤ 1 digit1kHz

(6µm + 5ppm x L)/°C24 Vdc ±20%

≤ 100 mAyes

10, 20, 50, 100, 125, 250,500, 800, 1000 kBaud

CiA Standard DS301, DS406 (Encoder Profile)

SoftwareProducer/consumer

none required1,2 or 4

MicropulseZ Style

BTLZ


Specialized Interfaces Electrical Options

The SSI (synchronous serial interface) output interfaces with popular control systemsfrom manufacturers such as Allen-Bradley, Delta Computer, Siemens, Parker, Bosch-Rexroth and many others. Cable spans can be up to 400m with noise-free operation.Individual, EEPROM linearization of this interface makes it ideal for applications requiringthe best accuracy available.

!

"

#

S

1, 2, 5, 10, 20 or 40µm (see ordering code below)±30 µm or ±2 LSBs, whichever is greater

±1 digit≤ 1 digit2KHz

(6µm + 5ppm x L)/°C100, 200, 400, 500, 1000 kHz

24 or 25 bits (binary or gray code)24 Vdc ±20% or 10...30Vdc

≤ 80mAStandard RS-485/422 levels

SSI

Ordering Code

ResolutionNon-linearity Non-synchronizedRepeatablity (resolution + hysteresis)HysteresisSampling rateTemperature coefficientCommunication speedsOutput modesOperating voltageOperating currentOutput

SSI Maximum cable lengths Cable length Clock Freq. <25 m <1000 kHz<50 m <500 kHz<100 m <400 kHz<200 m <200 kHz<400 m <100 kHz

Notes:

S _ _ _ B*

1, 2, 5, 10, 20 or 40µm (see ordering code below)±30µm or ±2LSBs, whichever is greater

±1 digit≤ 1 digit2KHz

(6µm + 5ppm xL)/°C100, 200, 400, 500, 1000 kHz

24 or 25 bits (binary or gray code)24 Vdc ±20% or 10...30Vdc


BTL5-S_ _ _ _-Mxxxx-Z-_ _ _ _

Supply Voltage1 = +24V5 = 10...30VData Format0 = Binary code, rising (24 bits)1 = Gray code, rising (24 bits)6 = Binary code, rising (25 bits)7 = Gray code, rising (25 bits)System Resolution1 = 1µm2 = 5µm3 = 10µm4 = 20µm5 = 40µm7 = 2µmSynchronized DataB = synchronized*Blank = non-synchronizedStroke Lengthxxxx = length in mmMax = 156" (3962mm)(see chart on page 29)Connection TypeS 32 = 8-pin connectorS140 = MS connector (optional)KA02 = 2m PUR cableKA05 = 5m PUR cableKA10 = 10m PUR cableKA15 = 15m PUR cable

S_ _ _ _B Versions

The internal interrogation of the S_ _ _ _B

version is synchronized to the externally

supplied clock pulses. This configuration

results in a more uniform, predictable data

update rate, and is better-suited for highly

dynamic closed-loop servo applications.

Like the standard version, the S_ _ _ _B

version is EEPROM linearized at the

factory.

MicropulseZ Style

22 1-800-543-8390 www.balluff.com

The quadrature output interfaces directly to standard encoder inputs (90°out of phase, A & B). This configuration gives you more interface optionsfor connecting to motion based systems. In addition, the Micropulsequadrature output transducer has the ability to provide absolute positioninformation through use of its innovative BURST function.

Q

1, 2, 5 10, 50µm, 0.001", 0.0001", 0.0005" (switch selectable)

±100µm to 500mm stroke, ±0.02% over 500 mm strokeresolution + (±2 x resolution or 5µm, whichever is greater)

±2 x resolution or 5µm, whichever is greaterFree-running: 1ms, 2ms, 4ms; Synchronous: 500µS to 10ms

(6µm + 5ppm x L)/°C10, 200, 400, 800 kHz

Free-running or Synchronous (switch selectable)24 Vdc ±20%, ±15 Vdc ±2%, 10...30Vdc

≤ 80mAStandard A & B (RS-422 level)

Quadrature

Ordering Code

Resolution

Non-linearityRepeatablity (resolution + hysteresis)HysteresisSampling rateTemperature coefficientCommunication speedsOutput modesOperating voltageOperating currentOutput

BTL5-Q _ _ _ _-Mxxxx-Z-S140

Supply Voltage1 = +24 V2 = ±15 V5 = 10...30VQuadrature Frequency0 = 833 kHz1 = 416 kHz2 = 208 kHz6 = 10 kHzSystem Resolution0 = 1µm1 = 2µm2 = 5µm3 = 10µm5 = 50µm6 = 0.0001"7 = 0.001"8 = 0.0005"Mode/Update Rate0 = Synchronous (initiated by controller)1 = free-running, 1ms update ≤1250mm stroke only2 = free-running, 2ms update4 = free-running, 4ms updateStroke Lengthxxxx = length in mm(see chart on page 29)Connection TypeS140 = MS connectorKA_ _ = Integral PVC cable (specify length in meters - 05 standard)


Notes:

Electrical Options Network Options

MicropulseZ Style

BTLZ


SeriesTransducer interface codeInput interface

Ordering code

Output signalsMax. current load per outputRepeatabilityInternal sampling frequencyOperating voltageNo-load currentOperating temperatureStorage temperaturePin assignments

ShockVibrationDielectric strengthEnclosure rating per IEC 60529Housing materialMountingPressure ratingConnection typeStroke lengths

Z StyleF

digital, programmable discrete setpoints

BTL5 F100-M_ _ _ _*-Z-S115BTL5 F110-M_ _ _ _*-Z-S115

4 switching outputs100 mA

±0.1 mm / ±0.004 inchfSTANDARD = 1 kHz = ≤ 1400 mm

24 Vdc ±20 %≤ 100 mA

40...+85 °C40...+100 °C

switching output (open collector)switching output (open collector)switching output (open collector)switching output (open collector)

LA; programming input (low-active)GND

+24 Vdc (10...30V not available)LB; programming input (low-active)100 g/6 ms per IEC 60068-2-27

12 g, 10...2000 Hz per IEC 60068-2-6500 V (GND to housing)

IP 67 (with IP 67 BKS-S... connector attached)Anodized Al/ 1.4571 (316) stainless steel rod, 1.3952 stainless investment cast flange

Thread 3/4"-16 UNF (Z) or M18×1.5 (B)600 bar (8700psi) when installed in cylinder

S115 8-pole M12 DC Micro connector2" (51mm)...200" (5080mm)

Programming ToolBTL5-A-EH02for teaching setpoints(included)

Contact face

Rod Endthreaded M4x6 hole

Nominal stroke = measuring range

Damping zone(non-usable area)

Magnet

Thread 3/4"-16 UNF (Z) standardThread M18x1.5 (B) consult factory

BKS-S116 BKS-S116

4 Switching Outputs x 4 Switching Modes

NPNPNP

* See page 29 for standard lengths.

Pin 1Pin 2Pin 3Pin 4Pin 5Pin 6Pin 7Pin 8

50.8 (Z)30 (B)

Four setpoints detect cylinderend-of-stroke or anywhere in betweenInterfaces to discrete I/O instead of morecostly analog inputsUpgrade from end-of-stroke sensorsEliminate multiple external proximity sensors,brackets, targets, cables,and connection blocksEliminate motion controller: run speed/positionramping profiles withdirect-input proportional valveInstalls just like a traditional MDT inprobe-ready steel-walled cylindersAuto-Tuning circuitry allows use ofBalluff or competitors magnets2 easy programming options: local,with handy programming tool; orremote, using teach-in connections

Advantages

BKS-S115

MicropulseZ Style

24 1-800-543-8390 www.balluff.com

New Rapid Replacement Module Option

Balluffs new Rapid Replacement Module (RRM) option allows quick fieldreplacement without removing the pressure tube from the cylinder, makingchange-outs easy and cutting equipment downtime.Advantages of the RRM include:

No hydraulic oil spillage and no need for environmentalcontainment

No danger from hot oil spilling onto repair personnel No need to bleed air from hydraulic system after replacement No danger of dirt entering open hydraulic port 100% exchange of sensor package eliminates guesswork Dimensionally identical to standard Balluff Z style for equivalent

output type Backward-compatible with existing standard Balluff Z style

pressure tubes* Available for all output types except Profibus, CANopen, and

ProSet4

The RRM can be installed in your maintenance program in a variety of ways:

For new installations, you can order optional ZMconstruction, which includes a Balluff pressure tubealong with a RRM pre-installed. To change out thistype, you simply remove two housing screws, replacethe RRM, re-tighten the two housing screws andyoure done.

For new installations, you can also order standard Zconstruction, which includes a complete standardtransducer. You can still do field swaps on this type byremoving the standard electronics head and internalwaveguide element as two separate components, thenreplacing both with a single RRM unit.

If you already have an installed base of standard BalluffZ transducers, you can also change them out quicklywith the RRM as described above. The RRM easilyretrofits into existing Balluff pressure tubes once the oldelectronics and waveguide element have been re-moved.*

BTL5-xxx-Mxxxx-ZM-xxx/RU

Ordering Example Rapid Replacemnet Module Only

Add "M" after "Z"

Add "/RU" at end of ordering code

Ordering Example Complete Transducer Unit with RRM +

Pressure Tube

Keep spare RRM units on hand to maintain any BalluffZM or Z construction transducer.

Synchronized SSI RRM is not backward-compatible tostandard pressure tubes used on non-synchronized SSIunits. Synchronized SSI RRM only fits pressure tubesupplied with complete synchronized SSI units.

BTL5-xxx-Mxxxx-ZM-xxx

Add "M" after "Z"

*

MicropulseZ Style

BTLZ


AccessoriesMagnets & Floats

ProductType

Magnet, Spacerø32 open ring

Magnet, Spacerø25 ring

Magnetø22 ring

BTL-P-1013-4S*BTL Z-P-1013-4S-SPACER

AL 12gany

-40+100°C

BTL-P-1012-4R*BTL Z-2-1012-4R-SPACER

AL 12gany

-40+100°C

Ordering Code - MagnetOrdering Code - Spacer

MaterialWeightMagnet speedOperating/storagetemperature

BTL-P-1014-2RN/A

AL 10gany

-40+100°C

BTL2-S-3212-4Z

Stainless 31620g

-40+120°C

35mm24 bar (348 psi)


BTL-P-1013-4R*BTL Z-P-1013-4R-SPACER

AL 12gany

-40+100°C

ProductType

MagnetBarrel float

MagnetBarrel float

MagnetBullet float

MagnetSphere float

Ordering Code

MaterialWeightOperating/storagetemperatureWater displacementPressure (static)

BTL2-S-4414-4Z

Stainless 31635g

-40+120°C


BTL2-S-6216-8P

Stainless 31666g

-40+120°C


BTL2-S-5113-4K

Stainless 31634g

-40+120°C


*Spacer is included with these magnets

MicropulseZ Style

26 1-800-543-8390 www.balluff.com

ProductType

Straight Connector8-pin female

Right-angle Connector8-pin female

Indicate cable length in ordering code(consult factory for longer lengths)00 = connector only02 = 2 meter cable05 = 5 meter cable

For additional connectors, see page 91

Ordering Code

MaterialContact surfaceSolder connectionCableCable diameterCable materialEnvironmental rating

BKS-S 32M-_ _ _ _

CuZn, nickel plated0.8µm Au

-7 x 0.25mm2/AWG 24

68mmPVC (PUR optional)IP67 (when installed)

BKS-S 33M-_ _ _ _


-7 x 0.25mm2/AWG 24


*For PVC, indicate length in meters, e.g. 05 for 5 meters. For PUR, add "PUR-_ _" with length in meters

Jam nut3/4-16 UNF

BTL-5-JAM-NUT

Z housingStainless steel

ProductType

Ordering Code

ApplicationMaterial

**

Jam nutM18 x 1.5

BTL-A-FK01-E-M18x1.5

B housingStainless steel

AccessoriesConnectors

MicropulseZ Style

BTLZ


Installation

InstallationGuidelines

B Style Housing Z, Z8, ZM Style Housing

The BTL Micropulsetransducer is provided with a ¾ x 16-UNF (optional M18 × 1.5) mountingthread. We recommend mounting intonon-magnetizable materials.If magnetizable materials are used, theinstallation must be carried out asshown in the drawing below. Sealing isat the flange mounting surface, usingthe supplied O-ring.

!@# For magnetizable material

$ For non-magnetizable material

a Spacer made of non-magnetizable material

b Magnet

Typical Installation in Hydraulic Cylinder

MicropulseZ Style

28 1-800-543-8390 www.balluff.com

Analog Wiring Diagrams

Digital Wiring Diagrams

SSI Wiring Diagram CANopen Wiring Diagram

Profibus Wiring Diagram Quadrature Wiring Diagram

Cable out

Wiring Diagrams

$%&

Note:

S32Connector

S32Connector

S32Connector

MicropulseZ Style

BTLZ


Ordering Code

QIKLMNPR

========

=========

ABCEFGSTH

B T L 5 - A 1 1 - M 0 3 0 5 - Z - S 3 2 - E 4 / U S K A 0 5

2 (0051)3 (0076)3.5 (0090)4 (0102)5 (0127)6 (0152)7 (0178)8 (0203)9 (0230)10 (0254)

11 (0280)12 (0305)13 (0330)15 (0381)16 (0407)18 (0457)20 (0508)22 (0560)24 (0610)26 (0661)

28 (0711)30 (0762)32 (0813)36 (0914)40 (1016)42 (1067)48 (1220)50 (1270)54 (1372)60 (1524)

66 (1676)69 (1753)72 (1829)78 (1981)84 (2134)89 (2261)98 (2490)108 (2743)118 (2997)126 (3200)

140 (3556)144 (3658)148 (3759)152 (3861)156A (3962)160 (4064)164 (4166)168 (4267)172 (4369)176 (4470)

180B (4572)184 (4674)188 (4674)192 (4877)196 (4978)200 (5080)

B Maximum length for analogoutputs = 180 inches.

Standard Stroke Lengths, Inches (mm) (consult factory for additional lengths)

/US = TTL - singleended Start/Stop -leading edge (USStandard)

N output only

Blank = TTL - singleended Start only -leading edge(European Standard)

*See additional orderinginformation on pages 20-23.

0 to 10Vdc-5 to +5Vdc0 to 20 mA4 to 20 mASetpoint*-10 to +10 VdcSSI*Profibus*CANopen*

A Maximum length for SSI,Profibus, CANopen = 156 inches.

Balluff - Linear Transducer

Generation 5

Output Type

Supply Voltage1 = 24 Vdc ±20%2 = ±15 Vdc ±2% (Not available for S, T, H or F output types)5 = 10...30 Vdc (Not available for T & H output types; not available for SSI "B")

Analog Output Operation (blank for digital)Voltage type (Output type A, B & G)1 = User selectable rising or fallingCurrent type (Output type C & E)0 = Minimum output at connector end (rising towards opposite end)7 = Maximum output at connector end (falling towards opposite end)

Stroke Length0 3 0 5 = active stroke length

Housing TypeZ = Standard Rod Style (3/4"x16-UNF mounting threads and 50.8mm null zone) 10.2 mm dia. pressure tubeZ8 = Z Rod 8.0m dia. pressure tube (1016 mm max. length, 3600 psi max. pressure)ZM = Rapid Replacement Module version of standard Z rod style. Rounded flange corners for clearance in hydraulic cylinder protective capsB = Metric Rod Style (M18x1.5 mounting threads and 30mm null zone) 10.2 mm dia. pressure tubeB8 = Metric B Rod Style 8.0 mm dia. pressure tube (1016 mm max. length, 3600 psi max. pressure)BM = Rapid Replacement Module version of B metric rod style. Includes rounded flange corners

Connection TypeS 3 2 = 8-pin quick disconnect metal (standard) connectorK A 0 5 = Cable out (5 m standard; specify length in meters)S 1 4 0 = MS connector (optional)(For additional connector options, refer to page 91 in the connector options section)

Interrogation (only valid if output type = R, otherwise leave blankI = Internal interrogation, E = External interrogation

Recirculation (only valid if output type = R, otherwise leave blank)1=1 circulation, 2 = 2 circulations, 4 = 4 circulations, 8 = 8 circulations, 16 = 16 circulations

Quadrature*Differential start/stop with tri-stateDifferential stop - leading edge activeDifferential pulse - width modulatedDifferential start/stop - leading edge activeSingle ended start/stop - leading edge (add/US)Differential start/stop - trailing edge activeDifferential pulse-width - recirculated

MicropulseZ Style

30 1-800-543-8390 www.balluff.com


BTLW

Compact, rugged and built to last, theall stainless steel “W” housing canwithstand the rigors of harsh, real-world applications. With its compactsize and “built like a tank” ruggedness,the “W” housing is the logical choicefor demanding applications.

Features:• Rugged all stainless steel housing• Designed for demanding applications• Eliminates need for protective covers• Pressure rated 8700 psi• ¾”x16- UNF threads (W housing)• Metric M18 thread version available (H housing)• Outputs - Analog (voltage or current) - Digital start/stop - Pulse width Modulation (PWM) - PWM with recirculations - SSI

• Length – 2” to 200”

• Quick disconnect and cable out

Applications:• Hydraulic cylinder

• Primary wood (lumber)

• Valve control

• Food processing

• Waste water plants

• Pulp and paper

• Gate position

• Hydro/Civil engineering

General Specifications...pg. 32Electrical Options...pgs. 33-34Accessories...pgs. 35-36Installation Guidelines...pg. 36Wiring Diagrams...pg. 37How to order...pg. 38

MicropulseW Style IntroductionCompact Rugged Rod Style Thread-In

32 1-800-543-8390 www.balluff.com

W Compact, Threaded Rod StyleMicropulseW Style

DimensionsGeneral Specifications


BTL 5-_ _ _-M_ _ _-W-_ _ _ _ (See ordering code on page 38)


100 g for 6ms (100g for 2ms continuous) per IEC 68 2-2712g, 10 to 2000 Hz per IEC 68-2-6

IP 67, IP 68 for cable out316 stainless steel

Tube: 316T stainless, flange: 316L600 bar (8700 PSI) max (10.2 mm 0 Pressure Tube

250 (3600 PSI) max (8 mm 0 Pressure Tube)-40 to + 1850 F-40 to + 2120 F



W Style51mm (2 in) to 5080mm (200 in)

Analog, Digital Pulse, SSI

Ordering Code

Measurement typeMeasurement rangeShock ratingVibration ratingEnvironmental protectionHousing materialRod & flange materialPressure rating (rod)


Warning:These products are not rated forpersonnel safety applications.

Accessories:Magnets and Floats...pg 35Connectors...pg 36For additional connectors, see page 91


Patented Autotuning circitry in Balluff Micropulse® transducersautomatically compensates for changes in the strength of themagnetostrictive return signal.

• Allows Micropulse rod-style transducers to be used in hydraulic cylinders that have either a Balluff magnet ring OR a competitor’s magnet ring. Autotuning makes retrofitting to existing hydraulic cylinders trouble-free, with no need to change out the competitor’s magnets.

• Automatically compensates for changes in temperature, providing a more stable signal over a wide temperature range.


BTLW

MicropulseW Style

DigitalStart/Stop, PWMP, M, N, I, L, R, K




Resolution/ min 2µm4µm


24 Vdc +20% or10...30 Vdc

<150mANominal, @ 24 Vdc

Electrical Options

Electrical interfaceElectrical typePart No. Code (See Pg. 38)

Output




Operating voltage

Operating current

AnalogCurrent

E,C

4...20 mA, 0...20 mA

≤500Ω≤0.2µA



500 Hz stroke >2000mm1KHz stroke <2000mm

[0.6µA/°C +(10 ppm/°C*P*V/NL)] * ∆T

24 Vdc +20% or10...30 Vdc


Notes:Analog voltage outputversions incorporate bothrising and falling outputs.Analog current version mustbe ordered as rising orfalling ouputs.



0...+10V,-5...+5V,-10...+10V

>2KΩ (5 mA max)≤0.1mV




[150 µV/° C +(5ppm/°C*P*V/NL)] * ∆T

24 Vdc +20% or10...30 Vdc


Analog and Digital Output Options for the Micropulse W Style


Active Stroke

Start/StopTrailing-edge active P

M

I

L&R

K

High Z

0117A045

Output Options

A

B

G

E

C

Start/StopLeading-edge active

Start/StopTrailing-edge, tri-state

Gate PulsePWM

Stop PulseLeading-edge active

Dig

ita

lO

utp

uts

An

alo

gO

utp

uts

0...10V

-5...+5V

-10...+10V

4...20mA

0...20mA

Ordering Code

, N

34 1-800-543-8390 www.balluff.com

Specialized InterfacesMicropulseW Style Electrical Options

The SSI (synchronous serial interface) output interfaces with popularcontrol systems from manufacturers such as Allen-Bradley, Siemens,Parker and many others. Cable spans can be up to 400m with noisefree operation. Individual EEPROM linearization of this interfacemakes it ideal for applications requiring the best accuracy available.

S

1, 5, 10, 20 or 40µm±30µm or ±2LSBs, whichever is greater

±1 digit

≤ 1 digit500µS

(6µm + 5ppm x L)/°C100, 200, 400, 500, 1000 kHz

24 or 25 bits, binary or gray code24 Vdc ±20%


SSI

Ordering Code

ResolutionNon-linearityRepeatablity (resolution +hysteresis)HysteresisSampling rateTemperature coefficientCommunication speedsOutput modesOperating voltageOperating currentOutput


Notes:

BTL5-S1_ _-Mxxxx-W-_ _ _ _

Data Format0 = binary, increasing, 24-bit word length1 = gray code, increasing, 24-bit word length2 = binary, decreasing, 24-bit word length3 = gray code, decreasing, 24-bit word length6 = binary, increasing, 25-bit word length7 = gray code, increasing, 25-bit word length8 = binary, decreasing, 25-bit word length9 = gray code, decreasing, 25-bit word lengthSystem Resolution1 = 1µm2 = 5µm3 = 10µm4 = 20µm5 = 40µmStroke Lengthxxxx = length in mmMax. stroke = 156” (3962mm)(see chart on page 38)Connection TypeS 32 = ConnectorKA02 = 2m PUR cableKA05 = 5m PUR cableKA10 = 10m PUR cableKA15 = 15m PUR cable


BTLW

MicropulseW Style


ProductType





AL 12gany

-40…+100°C

BTL-P-1012-4R*BTL Z-2-1012-4R-SPACER

AL 12gany

-40…+100°C



ProductType

MagnetBarrel float

MagnetBarrel float

MagnetBullet float

MagnetSphere float

Ordering Code


BTL2-S-3212-4Z

Stainless 31620g

-40…+120°C


BTL2-S-4414-4Z

Stainless 31635g

-40…+120°C


BTL2-S-6216-8P

Stainless 31666g

-40…+120°C


BTL2-S-5113-4K

Stainless 31634g

-40…+120°C




AL 12gany

-40…+100°C

BTL-P-1014-2RN/A

AL 10gany

-40…+100°C


36 1-800-543-8390 www.balluff.com

ProductType

Straight ConnectorS32

Right-angle ConnectorS32

*Indicate cable length in ordering code(consult factory for longer lengths)00 = connector only02 = 2 meter cable05 = 5 meter cable


Ordering Code


BKS-S 32M-_ _ _ _*


-7 x 0.25mm2/AWG 24

6…8mmPVC (PUR optional)IP67 (when installed)

BKS-S 33M-_ _ _ _*


-7 x 0.25mm2/AWG 24


Installation

MicropulseW Style Accessories & Installation

for magnetizable material for non-magnetizable material a Spacer made of non-magnetizable material b Magnet

H Style Metric Thread Housing W Style Inch Thread Housing

The BTL Micropulsetransducer is provided witha ¾” x 16-UNF (optionalM18 × 1.5) mountingthread. We recommendmounting into non-magnetizable materials. Ifmagnetizable materials areused, the installation mustbe carried out as shown inthe drawings at right.Sealing is at the flangemounting surface, using thesupplied O-ring.

! @ #$


BTLW



SSI Wiring Diagram

Connector

Cable out

MicropulseW Style Wiring Diagrams

Note:

Connector

Connector

Cable out

Cable out

38 1-800-543-8390 www.balluff.com


Generation 5

Output Type

Supply Voltage1 = 24 Vdc ±20%5 = 10...30 Vdc (Not available for S, T or H outputs)

Analog Output Operation(Leave Blank for Digital Versions)Voltage type (Output type A, B & G)1 = User selectable rising or fallingCurrent type (Output type C & E)0 = Minimum output at connector end (rising towards opposite end)7 = Maximum output at connector end (falling towards opposite end)

Stroke Length

Housing TypeW...10.2 mm...W8 = Compact, threaded rod style, 3/4”-16 UNF threads, 2 inch null point, 8.0mm dia. pressure tube (1016 mm max length, 250 bar max pressure)H...10.2 mm...H8 = Compact, threaded rod style, M18x1.5 threads, 40mm null point, 8.0mm dia. pressure tube (1016 mm max length, 250 bar max pressure)

Connection Type

Interrogation (only valid if output type= R, otherwise leave blankI = Internal interrogation, E = External interrogation

Recirculation (only valid if output type= R, otherwise leave blank)1=1 circulation, 2 = 2 circulations, 4 = 4 circulations, 8 = 8 circulations, 16 = 16 circulations

K 0 5

S 3 2

B T L 5 - A 1 1 - M 0 3 0 5 - W - S 3 2 - E 4 / U S

MicropulseW Style Ordering Code

K A 0 5

= 8-pin quick disconnect metal connector

= Axial cable out (5m standard; specify length in meters)

0 3 0 5 = 305mm active stroke

= Radial cable out (5m standard; specify length in meters)

Differential start/stop with tri-stateDifferential stop - leading edge activeDifferential pulse-width modulatedDifferential start/stop - leading edge activeSingle ended start/stop - leading edge activeDifferential start/stop - trailing edge activeDifferential pulse-width - recirculated

IKLMNPR

=======

======

0 to 10Vdc-5 to +5Vdc0 to 20 mA4 to 20 mA-10 to +10 VdcSSI*

ABCEGS

K A 0 5

Standard Stroke Lengths (consult factory for additional lengths)

*See additional orderinginformation on page 34

2 (0051)3 (0076)3.5 (0090)4 (0102)5 (0127)6 (0152)7 (0178)8 (0203)9 (0230)10 (0254)

11 (0280)12 (0305)13 (0330)15 (0381)16 (0407)18 (0457)20 (0508)22 (0560)24 (0610)26 (0661)

28 (0711)30 (0762)32 (0813)36 (0914)40 (1016)42 (1067)48 (1220)50 (1270)54 (1372)60 (1524)

66 (1676)69 (1753)72 (1829)78 (1981)84 (2134)89 (2261)98 (2490)108 (2743)118 (2997)126 (3200)

140 (3556)144 (3658)148 (3759)152 (3861)156A (3962)160 (4064)164 (4166)168 (4267)172 (4369)176 (4470)

180B (4572)184 (4674)188 (4674)192 (4877)196 (4978)200 (5080)

B Maximum stroke length foranalog outputs = 180 inches.

/US = TTL - singleended Start/Stop -leading edge (USStandard)

N output only

Blank = TTL - singleended Start only -leading edge (Euro-pean Standard)

A Maximum length for SSI,Profibus, CANopen = 15.6 inches.

39

BTLK

www.balluff.com 1-800-543-8390

Features:• Bolt-in design

• Rugged all stainless steel housing• Designed for demanding applications• Eliminates need for protective covers• Pressure rated 8700 psi

• Outputs - Analog (voltage or current) - Digital start/stop - Pulse with modulates (PWM) - PWM with recirculations - SSI• Length – 2” to 200”

• Quick disconnect and cable out

The rugged and tough stainless steel“K” housing, with its bolt-in mountingdesign feature, actually becomes anextension of the cylinder. Its compactsize is ideal for cramped conditions.

General Specifications...pg. 40Electrical Options...pgs. 41-42Accessories...pgs. 43-44Installation Guidelines...pg. 44Wiring Diagrams...pg. 45How to order...pg. 46

MicropulseK Style IntroductionCompact Rugged Rod Style Bolt-In

Applications:• Hydraulic cylinder

• Primary wood (lumber)

• Valve control

• Food processing

• Waste water plants

• Pulp and paper

• Gate position

• Hydro/Civil engineering

40 1-800-543-8390 www.balluff.com

K Compact, Bolt-in Rod StyleMicropulseK Style



K Style51mm (2 in) to 3962mm (156 in)

Analog, Digital Pulse, SSI

Warning:These products are not rated for personnel safetyapplications.

Ordering Code

Measurement typeMeasurement rangeShock ratingVibration ratingEnvironmental protectionHousing materialRod & flange materialPressure rating (rod)


Accessories:Magnets and Floats...pg 43Connectors...pg 44For additional connectors, see page 91


Patented Autotuning circitry in Balluff Micropulse® transducersautomatically compensates for changes in the strength of themagnetostrictive return signal.

• Allows Micropulse rod-style transducers to be used in hydraulic cylinders that have either a Balluff magnet ring OR a competitor’s magnet ring. Autotuning makes retrofitting to existing hydraulic cylinders trouble-free, with no need to change out the competitor’s magnets.

• Automatically compensates for changes in temperature, providing a more stable signal over a wide temperature range.

BTL-5-_ _-M_ _ _-K-_ _ _ _ (See ordering code on page 46)



IP 67, IP68 for cable out316 stainless steel

Tube: 316T stainless, flange: 316L600 bar (8700 PSI) max (10.2 mm 0 Pressure Tube

250 (3600 PSI) max (8 mm 0 Pressure Tube)-40 to + 1850 F-40 to + 2120 F



41

BTLK


MicropulseK Style

DigitalStart/Stop, PWMP, M, N, I, L, R, K





500 Hz stroe >200 mm1KHz stroke <2000mm

(6 µm + 5 ppm*NL) / °C

24 Vdc +20% or10...30 Vdc


Electrical Options


Output




Operating voltage

Operating current

AnalogCurrent

E,C

4...20 mA, 0...20 mA

≤500Ω≤0.2µA

+100µm to 500mm stroke,+0.02 % over 50 mm stroke



[0.6µA/°C +(10 ppm/°C*P*V/NL)] * ∆T

24 Vdc +20% or10...30 Vdc





0...+10V,-5...+5V,-10...+10V

>2KΩ (5 mA max)≤0.1 mV




[150µ V/° C +(5ppm/°C*P*V/NL)] * ∆T

24 Vdc +20% or10...30 Vdc


Analog and Digital Output Options for the Micropulse K Style

RS 485 Signal transmission with digital outputs

Active Stroke

Start/StopTrailing-edge active P

M

I

L&R

K

High Z

0117A045

Output Options

A

B

G

E

C

Start/StopLeading-edge active

Start/StopTrailing-edge, tri-state

Gate PulsePWM

Stop PulseLeading-edge active

Dig

ita

lO

utp

uts

An

alo

gO

utp

uts

0...10V

-5...+5V

-10...+10V

4...20mA

0...20mA

Ordering Code

, N

42 1-800-543-8390 www.balluff.com

Specialized InterfacesMicropulseK Style Electrical Options

The SSI (synchronous serial interface) output interfaces with popularcontrol systems from manufacturers such as Allen-Bradley, DeltaComputer, Siemens, Parker and many others. Cable spans can be upto 400m with noise free operation. Individual, EEPROM linearization ofthis interface makes it ideal for applications requiring the bestaccuracy available.

BTL5-S1_ _-Mxxxx-K-_ _ _ _

S

1, 5, 10, 20 or 40µm±30µm or ±2LSBs, whichever is greater

±1 digit

≤ 1 digit500µS

(6µm + 5ppm x L)/°C100, 200, 400, 500, 1000 kHz

24 or 25 bits24 Vdc ±20%

≤ 80 mAStandard RS-485/422 levels

> 2KΩ (5 mA max)

SSI

Ordering Code

ResolutionNon-linearityRepeatablity (resolution +hysteresis)HysteresisSampling rateTemperature coefficientCommunication speedsOutput modesOperating voltageOperating currentOutputOutput load


Notes:

Data Format0 = binary, increasing, 24-bit word length1 = gray code, increasing, 24-bit word length2 = binary, decreasing, 24-bit word length3 = gray code, decreasing, 24-bit word length6 = binary, increasing, 25-bit word length7 = gray code, increasing, 25-bit word length8 = binary, decreasing, 25-bit word length9 = gray code, decreasing, 25-bit word lengthSystem Resolution1 = 1µm2 = 5µm3 = 10µm4 = 20µm5 = 40µmStroke Lengthxxxx = length in mm(see chart on page 46)Max stroke length = 156” (3962 mm)Connection TypeSR32 = ConnectorK02 = 2m PUR cableK05 = 5m PUR cableK10 = 10m PUR cableK15 = 15m PUR cable

43

BTLK


MicropulseK Style


ProductType





AL 12gany

-40…+100°C

BTL-P-1012-4R *BTL Z-2-1012-4R-SPACER

AL 12gany

-40…+100°C



BTL-P-1014-2RN/A

AL 10gany

-40…+100°C

ProductType

MagnetBarrel float

MagnetBarrel float

MagnetBullet float

MagnetSphere float

Ordering Code


BTL2-S-3212-4Z

Stainless 31620g

-40…+120°C


BTL2-S-4414-4Z

Stainless 31635g

-40…+120°C


BTL2-S-6216-8P

Stainless 31666g

-40…+120°C


BTL2-S-5113-4K

Stainless 31634g

-40…+120°C




AL 12gany

-40…+100°C


44 1-800-543-8390 www.balluff.com

ProductType

Straight ConnectorS32

Right-angle ConnectorS32

*Indicate cable length in ordering code(consult factory for longer lengths)00 = connector only02 = 2 meter cable05 = 5 meter cable


Ordering Code


BKS-S 32M-_ _ _ _*


-7 x 0.25mm2/AWG 24


BKS-S 33M-_ _ _ _*


-7 x 0.25mm2/AWG 24


Installation

The Micropulse K transducer has 6mounting holes for cylinder headscrews (ISO 4762 M6×18 A2-70).We recommend installing in non-magnetizable materials. If usingmagnetizable material, installationmust be done as shown below.Sealing is at the flange mountingsurface using a supplied 15.4 × 2.1O-ring.

for magnetizable material for non-magnetizable material a Spacer made of non-magnetizable material b Magnet

MicropulseK Style Accessories & Installation

!@#$

45

BTLK




SSI Wiring Diagram

Connector

Cable out

MicropulseK Style Wiring Diagrams

Note:

Connector

Connector

Cable out

Cable out

46 1-800-543-8390 www.balluff.com

S R 3 2 = 8-pin quick disconnect metal connector

MicropulseK Style Ordering Code

B T L 5 - A 1 1 - M 0 3 0 5 - K - S R 3 2 - E 4 / U SK 0 5

= Cable out (5m standard; specify length in meters)

*See additional orderinginformation on page 42

0 3 0 5 = 305mm active stroke

======

0 to 10Vdc-5 to +5Vdc0 to 20 mA4 to 20 mA-10 to +10 VdcSSI*

ABCEGS

Standard Stroke Lengths (consult factory for additional lengths)

2 (0051)3 (0076)3.5 (0090)4 (0102)5 (0127)6 (0152)7 (0178)8 (0203)9 (0230)10 (0254)

11 (0280)12 (0305)13 (0330)15 (0381)16 (0407)18 (0457)20 (0508)22 (0560)24 (0610)26 (0661)

28 (0711)30 (0762)32 (0813)36 (0914)40 (1016)42 (1067)48 (1220)50 (1270)54 (1372)60 (1524)

66 (1676)69 (1753)72 (1829)78 (1981)84 (2134)89 (2261)98 (2490)108 (2743)118 (2997)126 (3200)

140 (3556)144 (3658)148 (3759)152 (3861)156A (3962)160 (4064)164 (4166)168 (4267)172 (4369)176 (4470)

180B (4572)184 (4674)188 (4674)192 (4877)196 (4978)200 (5080)A Maximum stroke length for analogoutputs = 180 inches.

B Maximum length for SSI, Profibus,CANopen = 156 inches.

/US = TTL -single endedStart/Stop -leading edge(US Standard)

N output only

Blank = TTL -single endedStart only -leading edge(EuropeanStandard)

Differential start/stop with tri-stateDifferential stop - leading edge activeDifferential pulse-width modulatedDifferential start/stop - leading edge activeSingle ended start/stop - leading edge activeDifferential start/stop - trailing edge activeDifferential pulse-width - recirculated

IKLMNPR

=======


Generation 5

Output Type

Supply Voltage1 = 24 Vdc ±20%5 = 10...30 Vdc (Not available for S, T or H outputs)


Stroke Length

Housing TypeK = Compact, bolt-in rod style, 10.2 mm Pressure Tube (standard)K8 = Compact, bolt-in rod style, 8mm Pressure Tube (1016 mm max length, 250 bar max pressure)

Connection Type

Interrogation (only valid if output type= R, otherwise leave blankInternal interrogation, E = External interrogation

Recirculation (only valid if output type= R, otherwise leave blank)1=1 circulation, 2 = 2 circulations, 4 = 4 circulations, 8 = 8 circulations, 16 = 16 circulations

K 0 5

BTLEx


MicropulseEx TA12

offers the widest range of globalapplication certifications for anymagnetostrictive linear positionfeedback device on the market.

Features:• Globally certified for FM, CSA, and CENELEC/ATEX• Rapid Replacement Module standard• Eliminates the need for IS barriers• Completely self-contained unit• Solid stainless steel housing sealed to IP68 standards• Operates from 24 Vdc or 10...30 Vdc• Wide range of output options to interface with virtually any control system• Standard resolution to <2µm and linearity of ±0.02%• Provides consistent, stable accuracy over a temperature range of -40 to 176°F• New SSI version offers even better performance• Enhanced wave guide construction provides a high level of resistance to shock and vibration.

Introduction

In the petrochemical andprocess industries, reliability anduptime are critical. Componentfailure must be a rare event, butwhen it does occur,replacements should be fast andeasy. Micropulse non-contactmagnetostrictive technologyoffers superior long-termreliability over competing contactsensors such as linear or rotarypotentiometers.

Balluff’s cutting-edge explosionproof housing designincorporates a RapidReplacement Module to get youup and running quickly in theunlikely event replacement isever necessary. There is noneed to break the hydraulic sealto remove the entire unit,because the internal electronicsand sensing element can bereplaced as an assembly in just amatter of minutes. Held in bytwo retaining screws, the RapidReplacement Module is simpleto remove and re-install, givingyou confidence and peace ofmind.

In today’s global economy andworldwide scope of industrialoperations, universal hazardouslocation approvals areindispensable for maintaining theflexibility to ship equipmentthroughout the world. TheBalluff Micropulse® TA12 series

Applications:• Valve control• Liquid level measurement• Turbine applications• Grain elevators• Petroleum applications• Paint manufacturing

General Specifications...pg. 48Electrical Options...pg. 49-52Accessories...pg. 53Installation Guidelines...pg. 54Wiring...pg. 54How to order...pg. 55

Explosion ProofFlame Proof

Liquid Level Cylinder

Enhanced Features

Balluff TA12 Ex-Proof transducers offer innovative features that enhanceusability and increase performance.

Autotuning• Patented Autotuning circuitry automatically compensates for changes in

the strength of the magnetostrictive return signal.• Autotuning compensates for changes in temperature, providing a more

stable signal over a wide temperature range, and reducing maintenanceand repair costs.

• Patented auto-tuning electronics help reduce maintenance and repaircosts.

Rapid Replacement Module• The Rapid Replacement Module allows quick replacement without having to remove the pressure tube from the cylinder – no need to de-pressurize the system.• Decreases downtime – get up and running in minutes, not hours.

Configurable• Analog-output versions offer 100% scalable stroke range.• PWM versions feature easy DIP-switch configuration for recirculation

count and interrogation method.

48 1-800-543-8390 www.balluff.com

MicropulseEx TA12

Ordering Code

Measurement typeMeasurement rangeShock ratingVibration ratingEnvironmental protectionHousing materialPressure rating (rod)Operating temperatureStorage temperatureHumidityConnection typeCompatible magnetsApprovals


Metric conduit adapter (if required)must be ordered separately.See page 53

Warning:Proper installation of the Micropulse Ex is essential. Follow all installationinstructions and precautions are outlined in the Micropulse Ex manual, providedwith every unit. These products are not rated for personnel safety applications.

SeriesApprovalsOutput signals

Explosion Proof, Flame ProofFM, CSA, CENELECAnalog & Digital Pulse

BTL 5 _ _-_ _ _ _-J-DEXC-TA12 (See page 55)



IP68316 stainless steel; cover Nitronics 60 stainless steel

600 bar (8700 PSI) max-40 to + 1760 F-40 to + 2120 F

<90% non-condensingTerminal block via rigid conduit (see accessories for approved conduit adapter)

See accessoriesClass I, Division I, Groups A, B, C, and DClass II/III, Division I, Groups E, F, and GT6 Ta=65°C, T5 Ta=80°C Type 4X/6PClass I Zone 1 AEx d IIC T6 Ta=65°C, T5 Ta=80°C

EEX d IIC T6 Ta=65°C, T5 Ta=80°C IP 68SIRA 04 ATEX 1290

0518 II 1/2 GD

Electrical Interface Dim. A (mm) Dim. B (mm) Dim. C (mm) Analog, Digital, SSI, Quadrature 104.12 96.12 59.5 Profibus, CANbus 135.62 127.62 91

Mounting is accomplished using sixM6x45 A2 (stainless) socket-head capscrews (supplied with transducer) orsix 1/4“-20x1-3/4“ socket-head capscrews (user-supplied)

• Metric conduit adapter available. See page 53.

(See pg. 54)

BTLEx


MicropulseEx TA12

DigitalStart/Stop PWM

P, M, N, I, L, R, K




Resolution/ min 2µm≤5µm


24 Vdc +20%, 10...30 Vdc or 15 Vdc +2%

<100 mA(at 1K Hz sampling rate)


Output




Operating voltage

Operating current

AnalogCurrent

E,C

4...20 mA, 0...20 mA

≤500Ω≤0.66 µA



[0.6 µA/°C +(10 ppm/°C*P*V/NL)] * ∆T24 Vdc +20%, 10...30 Vdc

or 15 Vdc +2%<150 mA

Nominal, @ 24 Vdc




0...+10V,-5...+5V,-10...+10V

>2KΩ (5 mA max)≤0.33 mV



[150 µV/° C +(5ppm/°C*P*V/NL)] * ∆T

24 Vdc +20%, 10...30 Vdc or 15 Vdc +2%

<150 mANominal, @ 24 Vdc

Analog and Digital Output Options for the Micropulse Ex Style


Electrical Options

Two-Magnet Differential Mode

• Available on Analog & PWM

• Output proportional to distance "S"

• Add "-D" suffix to ordering code

50 1-800-543-8390 www.balluff.com

MicropulseEx TA12 Electrical Options Network Options

No. of Magnets1 = 1 magnet2 = 2 magnets3 = 4 magnetsStroke Lengthxxxx = length in mmMax=156"(3962mm)(see chart on page 55)

Ordering Code

Resolution




Notes:For more technicalinformation, seepages 107-109

This interface provides an efficientconnection to machines usingCANopen. Features include: - Process data objects

incorporating position, velocityand set-point information

- Emergency object for set-points - Service data objects for



This interface provides an efficient connectionto machines using Profibus. Features of thisinterface include: - Single telegram message for fast updates even with 4 magnets - Operates at 12 Mbps - GSD file provided to configure telegram



CANopen Profibus

BTL5-H1_ _-Mxxxx-J-DEXC-TA12 BTL5-T1_0 -Mxxxx-J-DEXC-TA12

T


±30µm at 5µm resolution±1 digit

≤ 1 digit1kHz

(6µm + 5ppm x L)/°C24 Vdc ±20%

≤120 mAyes

9.6, 19.2, 93.7, 187.5,900, 1500, 12000 kBaud



GSD file1,2 or 4

Data Format

Data Format

H



≤ 1 digit1kHz

(6µm + 5ppm x L)/°C24 Vdc ±20%

≤ 100 mAyes

10, 20, 50, 100, 125, 250,500, 800, 1000 kBaud

CiA Standard DS301Rev. 3.0 (Encoder Profile)



Process Data1 = 1 x position & 1 x velocity2 = 2 x position & 2 x velocity3 = 4 x positionBaud Rate0 = 1MBaud1 = 800 kBaud2 = 500 kBaud3 = 250 kBaud4 = 125 kBaud5 = 100 kBaud6 = 50 kBaud7 = 20 kBaud8 = 10 kBaudStroke Lengthxxxx = length in mm (see chart on page 55)Max=156" (3962mm)

BTLEx


MicropulseEx TA12Specialized Interfaces Electrical Options

!

"

#

S

1, 2, 5, 10, 20 or 40µm (see ordering code below)±30µm or ±2LSBs, whichever is greater

same as start/stop digital±1 digit≤ 1 digit

2KHz(6µm + 5ppm x L)/°C

100, 200, 400, 500, 1000 kHz24 or 25 bits (binary or gray code)

24 Vdc ±20% or 10...30Vdc≤ 80mA

Standard RS-485/422 levels

Ordering Code

ResolutionNon-linearity–Non-synchronized"B" SynchronizedRepeatablity (resolution + hysteresis)HysteresisSampling rateTemperature coefficientCommunication speedsOutput modesOperating voltageOperating currentOutput


Notes:

BTL5-S_ _ _-Mxxxx-J-DEXC-TA12

Supply Voltage1 = +24V5 = 10...30V

Data Format0 = Binary code, rising (24 bits)1 = Gray code, rising (24 bits)6 = Binary code, rising (25 bits)7 = Gray code, rising (25 bits)

System Resolution1 = 1µm2 = 5µm3 = 10µm4 = 20µm5 = 40µm7 = 2µm

Stroke Lengthxxxx = length in mmMax = 156" (3962mm)(see chart on page 55)

The SSI (synchronous serial interface) output interfaces with popularcontrol systems from manufacturers such as Allen-Bradley, DeltaComputer, Siemens, Parker, Bosch-Rexlotu and many others. Cablespans can be up to 400m with noise-free operation. Individual, EEPROMlinearization of this interface makes it ideal for applications requiring thebest accuracy available.

SSI

52 1-800-543-8390 www.balluff.com

MicropulseEx TA12

The quadrature output interfaces directly to standard encoder inputs (90°out of phase, A & B). This configuration gives you more interface optionsfor connecting to motion based systems. In addition, the Micropulsequadrature output transducer has the ability to provide absoluteposition information through use of its innovative BURST function.

Q

1, 2, 5 10, 50µm, 0.001", 0.0001", 0.0005" (switch selectable)

±100mm to 500mm stroke, ±0.02% over 500 mm strokeresolution + (±2 x resolution or 5µm, whichever is greater)

±2 x resolution or 5µm, whichever is greaterFree-running: 1ms, 2ms, 4ms; Synchronous: 500µS to 10ms

(6µm + 5ppm x L)/°C10, 200, 400, 800 kHz

Free-running or Synchronous (switch selectable)24 Vdc ±20%, ±15 Vdc ±2%, 10...30Vdc

≤ 80mAStandard A & B (RS-422 level)

Quadrature

Ordering Code

Resolution

Non-linearityRepeatablity (resolution + hysteresis)HysteresisSampling rateTemperature coefficientCommunication speedsOutput modesOperating voltageOperating currentOutput


Notes:

Electrical Options

BTL5-Q _ _ _ _-Mxxxx-J-DEXC-TA12

Supply Voltage1 = +24 V2 = ±15 V5 = 10...30VQuadrature Frequency0 = 833 kHz1 = 416 kHz2 = 208 kHz6 = 10 kHzSystem Resolution0 = 1µm1 = 2µm2 = 5µm3 = 10µm5 = 50µm6 = 0.0001"7 = 0.001"8 = 0.0005"Mode/Update Rate0 = Synchronous (initiated by controller)1 = free-running, 1ms update – ≤1250mm stroke only2 = free-running, 2ms update4 = free-running, 4ms updateStroke Lengthxxxx = length in mm(see chart on page 55)

BTLEx


MicropulseEx TA12

BTL-P-1013-4S*BTL Z-P-1013-4S-Spacer

Aluminum

BTL-P-1013-4R*BTL Z-P-1013-4R-Spacer

Aluminum

Adapterrigid conduit adapter

magnet, spacerø32 ring

BTL-A-AD09-M-00EX

Nickel Plated Brass

Accessories

Ex rated float magnetBarrel

BTL2-S-4414-4Z-EX

0.7 g/cm3

30

39

Stainless 316

BTL2-S-4414-4Z01-EX

0.85 g/cm3

45

sinks

Stainless 316

Ex rated float magnetBarrel

Ex rated float magnetSphere

ProductType

BTL2-S-5113-4K-EX

0.7 g/cm3

26

40

Stainless 316

Ordering Code

Minimum densityImmersion depth in 1g/cm3 (H20)Immersion depth in 0.7g/cm3

Material0012A

007

0012A

007

BTL-P-1012-4R*BTL Z-2-1012-4R-Spacer

Aluminum

Ordering CodeOrdering Code - SpacerMaterial

magnetø32 open ring

Ex rated float magnetBullet

BTL2-S-6216-8P-EX

0.6 g/cm3

41

57

Stainless 316

ProductType

Approvals: See Below

magnetø25 ring

CENELEC

SIRA 00A TEX1094

EEx de I & IIC

I M2, II 2 GD

CSA/AEx

AEx de Class I, Zone I, Groups I & IIC

Class I, Division 1 & 2, Groups A, B, C, D

Class II & III, Groups E, F, G

*Spacer is included with these magnets Approvals for BTL-A-AD09-M-00EX:

54 1-800-543-8390 www.balluff.com

MicropulseEx TA12

Installing in Locations Classified as Zone 0 Under CENELEC Guidelines

Only the rod section of the transducer may extend into Zone 0. To ensuresafe isolation between Zone 0 and Zone 1, the relevant safety regulations forpotentially explosive atmospheres must be strictly adhered to.When using a float magnet, it is necessary that a static discharge betweenthe transducer rod and the inner portion of the float be prevented. The floatson page 53 are designed so that, in normal operation, the float is tilted,thereby ensuring mechanical contact between the transducer rod and thefloat wall. Do not use other types of floats or attempt to disable this designfeature.

Note: The transducer is not approved for locations classified as Zone 0under Factory Mutual/CSA guidelines.

Zone 1

Dividing Area

Zone 0

Output Type (Ordering Code)

Pin

Analog Voltage (A/B/G)

Analog Current (C/E)

Digital START/STOP (I/K/M/N/P)

DIGITAL PWM (L/R)

SSI (S)

1 not used Signal Out Interrogate (+) (input)

Interrogate (+) (input)

CLK (+) (input)

2 signal GND Signal GND START/STOP (+) (output)

GATE (+) (output)

DATA (+) (output)

3 Signal Out (falling) not used Interrogate (-)1

(input) Interrogate (-) (input)

CLK (-) (input)

4 Pwr Supply GND Pwr Supply GND Pwr Supply GND Pwr Supply GND Pwr Supply GND 5 Pwr Supply (+) Pwr Supply (+10 to

+30 vdc) Pwr Supply (+10 to +30 vdc)

Pwr Supply (+10 to +30 vdc)

Pwr Supply (+10 to +30 vdc)

6 Signal Out (rising) not used START/STOP (-)1

(output) GATE (-) (output)

DATA (-) (output)

7 not used not used not used not used not used Note 1: Ordering code version N is a single-ended, TTL compatible START/STOP version. This version does not use Interrogate (-) or START/STOP (-). Pins 3 and 6 should be left unconnected for N-type transducers.

Fig. 1 Fig. 2 Fig. 3

8 7 6 5 4 3 2 1

Typical housing with terminal block assembly.

8 7 6 5 4 3 2 1

10 9

8 7 6 5 4 3 2 1

10 9

Output Type (Ordering Code) Fig. 2 Pin Profibus (T) 1 RxD/TxD-N 2 RxD/TxD-P 3 Data GND 4 Pwr Supply GND 5 Pwr Supply (+) 6 VP (+5V Output) 7 Not used 8 Not used

Output Type (Ordering Code) Fig. 3 Pin Quadrature (Q) CANbus (H) 1 Output Channel A (+) CAN GND 2 Output Channel B (+) CAN Low 3 Outpur Channel A (-) CAN High 4 Pwr Supply GND Pwr Supply GND 5 Pwr Supply (+10 to +30 Vdc) Pwr Supply (+24V) 6 Output Channel B (-) CAN GND 7 Output Channel Z (+) CAN Low 8 Output Channel Z (-) CAN High 9 Strobe Input Not used 10 Not used Not used

Installation Guidelines& Wiring

Fig. 1

(CENELEC only)

BTLEx


MicropulseEx TA12

B T L 5 - A 1 1 - M 0 3 0 5 - J - M 0 1 - T AB T L 5 - A 1 1 - M 0 3 0 5 - J - D E X C - T A 1 2 - E 4 / U S

*See additional ordering information on pages 50-52.

Ordering Code

Replacement Module Only

Complete Transducer

11 (0280)12 (0305)13 (0330)15 (0381)16 (0407)18 (0457)20 (0508)22 (0560)24 (0610)26 (0661)

28 (0711)30 (0762)32 (0813)36 (0914)40 (1016)42 (1067)48 (1220)50 (1270)54 (1372)60 (1524)

66 (1676)69 (1753)72 (1829)78 (1981)84 (2134)89 (2261)98 (2490)108 (2743)118 (2997)126 (3200)

140 (3556)144 (3658)148 (3759)152 (3861)156A (3962)160 (4064)164 (4166)168 (4267)172 (4369)176 (4470)

180B (4572)184 (4674)188 (4674)192 (4877)196 (4978)200 (5080)

A Maximum lengthfor SSI, Profibus,CANopen = 156inches.

B Maximum lengthfor analog outputs= 180 inches.


2 (0051)3 (0076)3.5 (0090)4 (0102)5 (0127)6 (0152)7 (0178)8 (0203)9 (0230)10 (0254)

QIKLMNPR

========

ABCEGSTH

========


Generation 5

Output Type

Supply Voltage1 = 24 Vdc ±20% (S, T, and H output types)5 = 10...30 Vdc (all other output types)


Stroke Length0 3 0 5 = active stroke length

Housing StyleJ = Rod Style, Smooth Flange, O-ring sealSupplied with (6) M6 x 45 stainless steel mounting screws

Rating CodeD E X = Explosion-ProofC = Universal end plug

Electrical Connection StyleT A 1 2 = Terminal block connection, 1/2”-14 NPT conduit entry (see M20 adapter on page 53)

Interrogation (only valid if output type = R, otherwise leave blankI = Internal interrogation, E = External interrogation

Recirculation (only valid if output type = R, otherwise leave blank)1=1 circulation, 2 = 2 circulations, 4 = 4 circulations, 8 = 8 circulations, 16 = 16 circulations

Quadrature*Differential start/stop with tri-stateDifferential stop - leading edge activeDifferential pulse - width modulatedDifferential start/stop - leading edge activeSingle ended start/stop - leading edge (add /US)Differential start/stop - trailing edge activeDifferential pulse-width - recirculated

0 to 10Vdc-5 to +5Vdc0 to 20 mA4 to 20 mA-10 to +10 VdcSSI*Profibus*CANopen*

/US =single endedStart/Stop -leading edge(US Standard)

Blank =single endedStop only -leading edge(EuropeanStandard)

N outputonly

Notes:• Conduit adapter 1/2" - 14 NPT to M20 metric BTL-A-AD09-M-00EX• Replacement metric mounting screw kit: BTL5-A-FK01-E-J-DEX• Analog Programming Tool: BTL5-A-EH03• Replacement electronics & waveguide module: Substitute “J-M01-TA for “J-DEXC-TA12” in part number of complete unit

56 1-800-543-8390 www.balluff.com

MicropulseEx TA12

57

BTLP

1-800-543-8390 www.balluff.com

Features/Advantages:• Non-contact absolute position feedback• IP67, highly resistant to contamination• Wear free• High immunity to shock and vibration• Direct replacement of lower grade linear feed back devices• Captive or floating magnet

Applications:Balluff transducers offerfeatures which assurereliable operation in manyareas of automation andprocess technology, evenunder extreme ambientconditions:

• Hydraulic cylinders

• Tooling and tool handling

• Presses

• Casting and rolling mills

• Foundries

• Injection molding

• Leveling machines

• Transport systems

• Lift controls

• Level monitoring

• Tunnel boringequipment

• Die castingmachinery

• Portal robots

• Woodworkingmachinery

• Flight simulators

• Cutting/slittingmachinery

• Conveying

• Packagingmachines

• Windmills

• Elevators

• Forestry

Outputs:• Analog

• Digital Pulse

• SSI

• CANopen

• Profibus

Dosimetry and mixing unit

Hydraulic press Mechanicaleccentric press

Film slittingmachine

Cut-to-length

MicropulseP Style Introduction

General Specifications...pg. 58Electrical Options...pgs. 59-62Magnets...pgs. 63-65Accessories...pg. 66Wiring Diagrams...pg. 67How to order...pg. 68

Profile Style

Multiple position readoutswith several magnets on asingle transducer

Speed up die changes withdigital display of shut heightand parallelism

Precise dispensing usinghighly accurate positionmeasurement

Balluff Micropulse® linearposition transducers in theProfile-style housing are arugged, wear-free alterna-tive to other linear feedbackdevices such as wear-pronepotentiometers, expensiveand fragile glass scales, andlimited-stroke LVDT’s.Environmentally sealed toIP67, and utilizing either asliding captive magnet or afree-floating magnet, theProfile housing Micropulse®

transducer provides highlyaccurate linear positionfeedback in demanding,harsh industrial applications.

58 1-800-543-8390 www.balluff.com

P Standard Rod Style


BTL5-_ _-M_ _ _-P-_ _ _ _ (See ordering code on page 68)



IP 67 (when BKS-S32/33 is installed)anodized aluminum

-40 to + 1850 F-40 to + 2120 F



P Style51mm (2 in) to 5080 mm (200 in)

Analog, Digital Pulse, SSI, CANopen, Profibus


Accessories:Magnets...pg 63-65Connectors...pg 66

Ordering Code

Measurement typeMeasurement rangeShock ratingVibration ratingEnvironmental protectionHousing materialOperating temperatureStorage temperatureHumidityConnection typeNoise immunityApprovals

Additional mounting dimensions

MicropulseP Style



Patented Autotuning circuitry in Balluff Micropulse®

transducers automatically compensates for changes in thestrength of the magnetostrictive return signal.

• Automatically compensates for changes in temperature, providing a more stable signal over a wide temperature range.• For Micropulse profile-style transducers using a floating magnet configuration, Autotuning ensures that the return signal remains stable, even if the distance from magnet to transducer varies.

59

BTLP


DigitalStart/Stop & PWMP, M, N, I, L, R, K






( 6 µm + 5 ppm*NL) /°C

24 Vdc +20% or15 Vdc +2%

<150mA(at 1K Hz sampling rate)

Electrical interfaceElectrical typePart No. Code (See Pg. 68)

Output




Operating voltage

Operating current

AnalogCurrent

E,C

4...20 mA, 0...20 mA

<500Ω<0.2µA



500 Hz stroke >2000mm1KHz stroke <200 mm

[0.6µA/°C +(10 ppm/°C*P*V/NL)] * ∆T

24 Vdc +20% or15 Vdc +2%





0...+10V,-5...+5V,-10...+10V

>2KΩ (5 mA max)<0.1 mV




[150µV/° C +(5ppm/°C*P*V/NL)] * ∆T

24 Vdc +20% or15 Vdc +2%


Analog and Digital Output Options for the Micropulse P Style

MicropulseP Style Electrical Options

RS485 signal transmission with digital outputs

, N

60 1-800-543-8390 www.balluff.com

MicropulseP Style Electrical Options Network Options

Ordering Code

Resolution




Notes:For more technical information,see pages 107-109

This interface provides an efficient connectionto machines using Profibus. Features of thisinterface include: - Single telegram message for fast updates

even with 4 magnets - Operates at 12 Mbps - GSD file provided to configure telegram



Profibus

H



≤ 1 digit1kHz

(6µm + 5ppm x L)/°C24 Vdc ±20%

≤ 100 mAyes

10, 20, 50, 100, 125, 250,500, 800, 1000 kBaud

CiA Standard DS301, DS406 (Encoder Profile)



T



≤ 1 digit1kHz

(6µm + 5ppm x L)/°C24 Vdc ±20%

≤120 mAyes

9.6, 19.2, 93.7, 187.5,900, 1500, 1200 kBaud



GSD file1,2 or 4

Data Format

This interface provides an efficientconnection to machines usingCANopen. Features include: - Process data objects incorporating position, velocity

and set-point information - Emergency object for set-points - Service data objects for



CANopen

!

"

Data Format

BTL5-H1_ _-Mxxxx-P-S92 BTL5-T1_ 0-Mxxxx-P-S103

No. of Magnets1 = 1 magnet2 = 2 magnets3 = 4 magnetsStroke Lengthxxxx = length in mm(see chart on page 68)Connection TypeS 103 = 3 connectors: Power: 3-pin male, M8 Bus in: 5-pin male, M12 Bus out: 5-pin female, M12

Process Data1 = 1 x position & 1 x velocity2 = 2 x position & 2 x velocity3 = 4 x positionBaud Rate0 = 1MBaud1 = 800 kBaud2 = 500 kBaud3 = 250 kBaud4 = 125 kBaud5 = 100 kBaud6 = 50 kBaud7 = 20 kBaud8 = 10 kBaudStroke Lengthxxxx = length in mm (see chart on page 68)Connection TypeS92 = 5-pin

61

BTLP


Specialized InterfaceMicropulseP Style Electrical Options

#$ %

#&#

'

S

1, 2, 5, 10, 20 or 40µm±30µm or ±2LSBs, whichever is greater

±1 digit≤1 digit500µS

(6µm + 5ppm x L)/°C100, 200, 400, 500, 1000 kHz

24 or 25 bits24 Vdc ±20%


> 2KΩ (5 mA max)

Ordering Code

ResolutionNon-linearityRepeatablity (resolution + hysteresis)HysteresisSampling rateTemperature coefficientCommunication speedsOutput modesOperating voltageOperating currentOutputOutput load

Notes:


The SSI (synchronous serial interface) output interfaceswith popular control systems from manufacturers such asAllen-Bradley, Siemens, Parker and many others. Cablespans can be up to 400m with noise free operation.Individual EEPROM linearization of this interface makes itideal for applications requiring the best accuracy available.

SSI

BTL5-S1_ _-Mxxxx-P-_ _ _

Coding0 = Binary code, rising (24 bits)1 = Gray code, rising (24 bits)6 = Binary code, rising (25 bits)7 = Gray code, rising (25 bits)System Resolution1 = 1µm2 = 5µm3 = 10µm4 = 20µm5 = 40µm7 = 2µmStroke Lengthxxxx = length in mm(see chart on page 66)Maximum stroke length = 156” (3962 mm)Connection TypeS 32 = ConnectorKA02 = 2m PUR cableKA05 = 5m PUR cableKA10 = 10m PUR cableKA15 = 15m PUR cable

62 1-800-543-8390 www.balluff.com

QuadratureThe quadrature output interfacesdirectly to standard encoderinputs (90° out of phase, A & B).This configuration gives you moreinterface options for connecting tomotion based systems. Operatingmodes can be either free-runningor synchronous (switch selectable)depending on the controlsystem's requirements.

Ordering Code

ResolutionNon-linearityRepeatablity (resolution + hysteresis)HysteresisSampling rateTemperature coefficientPulse frequencyOutput modesOperating voltageOperating currentOutput

QQQQQ

1, 2, 5, 10, 50 µm or 0.001", 0.0005", 0.0001" (switch selectable)±100 µm to 500 mm stroke, ±0.02% over 500 mm strokeresolution + (±2 x resolution or 5 µm, whichever is greater)

±2 x resolution or 5 µm, whichever is greaterFree-running: 1 ms, 2 ms, 4 ms Synchronous: 500 µs to 10 ms

(6µm + 5ppm x L)/°C10, 208, 416, 833 kHz

Free-running or Synchronous (switch selectable)10...30 Vdc

≤ 75mA @ 24V, ≤ 100mA @ 15V, ≤ 150mA @ 10VStandard A & B (RS-422 level)

Remotely triggered Burst Moderapidly delivers accumulated pulsestring for absolute information upondemand, eliminating the need to re-home after a power loss or othercycle interruption.Operates in either synchronous orfree-running modesSelectable position resolution(1, 2, 5, 10, 50 µm or 0.001",0.0005", 0.0001")Selectable pulse frequencies(10, 208, 416, 833 kHz)

P StyleQuadratureOutput

Dimensions &General Specifications

-

-

-

-

BTL5-Q_ _ _ _-Mxxxx-P-xxxx

Supply Voltage5 = 10...30 VdcQuadrature Frequency0 = 833 kHz1 = 416 kHz2 = 208 kHz6 = 10 kHzSystem Resolution0 = 1µm1 = 2µm2 = 5µm3 = 10µm5 = 50µm6 = 0.0001"7 = 0.001"8 = 0.0005"Mode/Update Rate0 = Synchronous1 = free-running, 1ms update2 = free-running, 2ms update4 = free-running, 4ms updateStroke Lengthxxxx = Length in mm (see chart page 68)Connection TypeS140 = MS style connectorKA02 = 2 meter PVC cableKA05 = 5 meter PVC cableKA10 = 10 meter PVC cableKA15 = 15 meter PVC cable

63

BTLP


Balluff magnets areavailable in captive orfloating styles. All BTL5magnets shown here canbe used on any BalluffMicropulse transducer.

The BTL5-P-3800-2magnet can be used with avertical offset from theupper surface of thetransducer body of0...4mm, and theBTL5-P-5500-2 permits adistance of 5...15mm. TheBTL5-P-4500-1 is anelectromagnet and requiresa supply voltage of 24V,which can be turned on andoff for selective activation.This allows multiplexoperation with multiplemagnets on a singletransducer, since only onemagnet is active at a time.

Mounting feet with isolation washersand screws ordered separately.

Replacement: 1 each mountingfoot and screwsType. No.: BTL5-A-MF05-A-P/M5

PL0

00

1

14

D9

15

0+

4

68

50

C

38

20

28

Ø4.2

Lateral offset:C = ±2mmVertical distanceof magnet:D = 0.1...4mm

DescriptionFor Series

Type

MagnetBTL Profile

Floating

Ordering Code

Housing materialWeightMagnet traverse speedSupply voltageCurrent drawOperating temperature/storage temperatureIncluded

BTL5-P-3800-2

Plasticapprox. 12 g

any

–40...+85 °CMagnet

2 mounting screws DIN 84 M4×35-A2with washers and nuts

TransducerStroke Length (mm)

0051-04570508-07110762-09141016-1220

127015241778203222862540279430483302360639624267457248775080

ReccomendedNumber of Feet

23456789

1011121314151617181920

MicropulseP Style Floating Magnets

Number of Mounting Feet (Recommended)

64 1-800-543-8390 www.balluff.com

Please indicate cable length in ordering code:03, 05, 10, 15e.g. 050M = 5M

Non-contact!Vertical offset0.1...4mm or5...15mm

Lateral offset:C = ±15mmVertical distanceof magnet:D = 5...15mm

BTL5-P-5500-2

Plasticapprox. 40g

any

–40...+85 °CMagnet

MagnetBTL Profile

Extended range, Floating


Type

Ordering Code

Housing materialWeightMagnet traverse speedSupply voltageCurrent drawOperating/storage temperatureIncluded

Accessories(please order separately)

MicropulseP Style Floating Magnets


BTL5-P-4500-1

Plasticapprox. 90g

any24 V DC100mA

–40...+60 °CMagnet

Straight connector C04-AEC-00-VY-050MRight-angle connector C04-BEC-00-VY-050M

MagnetBTL Profile

Electromagnet, Floating

Connector for Electromagnet

C04-AEC

C04-BEC

65

BTLP


Mounting feet with isolationwashers and screws orderedseparately.


Captive MagnetsMicropulseP Style

Ordering Code

Material

WeightMagnet traverse speedOperating /storagetemperature


Type

HousingSlide surface

BTL5-F-2814-1S

PlasticPlastic

approx. 28gany

–40...+85 °C

MagnetBTL Profile

Standard Captive

BTL5-M-2814-1S

Anodized aluminumPlastic

approx. 32gany

–40...+85 °C

BTL5-N-2814-1S


approx. 35gany

–40...+85 °C

MagnetBTL Profile

Special Purpose Captive

MagnetBTL Profile

Special Purpose Captive

Ordering Code

Material

WeightMagnet traverse speedOperating /storage temperature


Type


66 1-800-543-8390 www.balluff.com

MicropulseP Style

ProductCompatibility

Control ArmBTL5-F-2814-1SBTL5-R-2814-1S

Swivel EyeBTL5-GS08-

Ball JointBTL5-GS08-

BTL Z-5-GS08-_ _ _ _-AAluminum150g/m

BTL5-SWIVEL-EYEAluminum/steel

14g

BTL5-A-BJ01Aluminum/steel

11g

Ordering CodeMaterialWeight

%()"

%()"

*Specify control arm length in mm e.g. BTL-5-GS08-0305-A

Accessories

Ordering Code (one foot)MaterialWeight

BTL5-A-MF05-A-P/M5Black Anodized Aluminum

12g

ProductType

Mounting feetNarrow

Mounting feetStandard

ProductType


Ordering CodeMaterialContact surfaceSolder connectionCable diameterCable materialEnvironmental rating

BKS-S 33M-_ _ _ _CuZn, nickel plated

0.8µm Au7 x 0.25mm2/AWG 24


*

BTL5-FEET-NRAluminum

6g



0.8µm Au7 x 0.25mm2/AWG 24


* *

*For PVC, indicate lengthin meters, e.g. 05 for 5meters.For PUR, add "PUR-_ _"with length in meters

Indicate cable length inordering code (consultfactory for longer lengths)00 = connector only02 = 2 meter cable05 = 5 meter cable


*Each BTL5-A-MF05-A-P/M5Mounting Foot is supplied with4 plastic isolation washers withan inner diameter of 5.1 mm.If the cable shield is connectedat the electrical panel, thesewashers should be used toisolate the transducer bodyfrom the machine frame,thereby avoiding potentialGround loops.

*

67

BTLP


+,

-

+.

.

! /

" 01

*

*##2$

*##2

**22+

3

+.4+.4

!

"

5$256

37(489(4.*

37(489(4

4+.4

3## :6

$ #9

#;

3 +.4

#<#$

37(489(4.*

37(489(4

4+.4

3## :6

:65

5$256



SSI Wiring Diagram CANopen Wiring Diagram

Profibus Wiring Diagram

,=

-3>?

>?

+,

+.34

4

.

! /3

+.4

@"01##6

;

!

"

5$256

5$256

>*.A1;+1

>*.A<0

>*.A+.4

3 +.4

>*.1

,= ;3;# +, #3<## .

! /3

+.4

42 66.

" 01 +.4

!

,= ;3;# +, #3<## .

! /3

+.4

42 66B.

" 01

"

+,

-

+.

.

! /

" 01

*

*##2$

*##2

*B*22+

3

+.4

+,

,=

.

! /

" 01

**##

*>#=2>

3

+.4+.4

+,

,=

.

! /

" 01

**##

*>#B=2>

3

+.4

1 YE

3 PK

Interrogate + Input

Interrogate - Input

2 GY

5 GN

Pulse + Output

Pulse - Output

7 BN

6 BU

+24 V

GND

Digital, RS485 differential24 V (P, M, I, K, L)

8 WH GND

0117a025

1

2

3

4

5

6

7

8

View of matingconnector, wiring side

1 YE

3 PK

Interrogate + Input

Interrogate - Input

2 GY

5 GN

Pulse + Output

Pulse - Output

7 BN

6 BU

+15 V

GND

Digital, RS485 differential±15 V (P, M, I, K, L)

8 WH -15 V

0117a027

C56

Note:

MicropulseP Style Wiring Diagrams

Quadrature Wiring Diagram

A GN

J WH/GN

A+

A-

B GY

C WH/GY

B+

B-

H OR

K WH/OR

Z+

Z-

Quadrature (Q)

A


BC

J

K

GH

E

D

F

G WH/BU

D BN

STRB Input

10...30 Vdc

F BU

E WH/BN

GND

Not used

0117a035

68 1-800-543-8390 www.balluff.com

188 (4775)192 (4877)196 (4978)200 (5080)


Generation 5

Output Type

Supply Voltage1 = 24 Vdc ±20%2 = ±15 Vdc ±2% (Not available for S, T or H outputs)


Normal Stroke Length

Housing TypeP = Standard Profile Housing

Connection Type

S 1 4 0

K A 0 5

S 3 2

B T L 5 - A 1 1 - M 0 3 0 5 - P - S 3 2 / U S

=========

0 to 10Vdc (add /US)-5 to +5Vdc (add /US)0 to 20 mA (add /US)4 to 20 mA (add /US)-10 to +10 Vdc (add /US)Quadrature*SSI*Profibus*CANopen*

ABCEGQSTH

= 8-pin quick disconnect metal connector (standard)

= Cable out (5 m standard; specify length in meters)

= M5 - style quick disconnect for Quadrature output*See additional orderinginformation on pages 61-63

2 (0051)3 (0077)4 (0102)5 (0127)6 (0152)7 (0178)8 (0203)9 (0230)10 (0254)

11 (0280)12 (0305)13 (0330)15 (0381)16 (0407)18 (0457)20 (0508)22 (0560)24 (0610)

26 (0661)28 (0711)30 (0762)32 (0813)36 (0914)40 (1016)42 (1067)48 (1220)50 (1270)

60 (1524)70 (1778)80 (2032)90 (2286)100 (2540110 (2540)120 (3048)130 (3302)142 (3606)

148 (3759)156A (3962)160 (4064)164 (4166)168 (4267)172 (4369)176 (4470)180B (4572)184 (4674)

B Maximum stroke lengthfor analog outputs = 180inches.

A Maximum length for SSI,Profibus, CANopen = 156inches.

0 3 0 5 = 305 mm active stroke

K A 0 5

Analog/US =Non-potential-free

Analog blank =Potential free

N output/US =TTL single-ended start/stop

N output blank =TTL single-ended stop only

Analog and N output only

MicropulseP Style Ordering Code


Differential start/stop with tri-stateDifferential stop - leading edge activeDifferential pulse-width modulatedDifferential start/stop - leading edge activeSingle ended start/stop - leading edge active (add /US)Differential start/stop - trailing edge active

IKLMNP

======

69

MicropulseR Style


BTLR

Applications:• Pneumatic slides

• Plastic injection molding

• Stamping presses

• Transport systems

• Die casting

• Entertainment motion platforms

• Flight simulators

• Tool handling

• Packaging

• Conveying

• Measurement

• Semiconductor fabrication

• Test cells

Features:• Low profile for space critical applications• Compatible with plunger type linear potentiometers• Cable out or quick disconnect• Stroke Length 2 142

• Floating or captive magnet• Outputs Digital start/stop, Pulse Width Modulated PWM, Analog Voltage or Current• IP67

• Can sense floating magnet on top or bottom side

Introduction

General Specifications...pg. 70Electrical Options...pg. 71Magnets...pgs. 72-75Accessories...pg. 76Wiring Diagrams...pg. 77How to order...pg. 78

R Low-Profile Style

The low-profile R housing is designed to be mechanicallycompatible with legacy linear potentiometers. The centerline atthe control rod is the same vertical location as the rod on manypopular pots. However the R style provides long-life, non-contact magnetostrictive technology that will outlast any wear-prone linear potentiometer.

Ultra-low Profile

70

MicropulseR Style


R Low Profile


BTL-5-_ _-M_ _ _-R-_ _ _ _ (See ordering code on page 78 )



IP 67 (with connector attached)anodized aluminum

-40 to + 1850 F-40 to + 2120 F


ESD, RFI and BURST per IEC 1000-4-2/3/4/6, severity level 3 (4 for BURST)CE

R Style51mm (2 in) to 3734mm (147 in)

Analog & Digital Pulse


Accessories:Magnets...pgs 72-75Connectors...pg 76

Ordering Code

Measurement typeMeasurement rangeShock ratingVibration ratingEnvironmental protectionHousing materialOperating temperatureStorage temperatureHumidityConnection typeNoise immunityApprovals



Patented Autotuning circuitry in Balluff Micropulse® transducersautomatically compensates for changes in the strength of themagnetostrictive return signal.

Automatically compensates for changes in temperature, providing a more stable signal over a wide temperature range. For Micropulse profile-style transducers using a floating magnet configuration, Autotuning ensures that the return signal remains stable, even if the distance from magnet to transducer varies.

71

MicropulseR Style


BTLR

DigitalStart/Stop & PWM

P, M, I, L, K




Resolution/ min 2µm5µm1KHz

(6 µm + 5 ppm*NL) / °C

24 Vdc +20%≤150mA


Output




Operating voltageOperating current

AnalogCurrent

E,C

4...20 mA, 0...20 mA

≤500Ω≤0.2µA


Resolution/ min 2µm5µm1KHz

[0.6µA/°C +(10 ppm/°C*P*V/NL)] * ∆T

24 Vdc +20%≤150mA

Notes:Analog voltage outputversions incorporate bothrising and falling outputs.Analog current version mustbe ordered as rising or fallingouputs.

*Temperature coefficient variables:VVVVV = output range in V I I I I I = output range in [mA]∆TTTTT = temperature changePPPPP = magnet positionNL =NL =NL =NL =NL = stroke length


0...+10V,-5...+5V,-10...+10V

>2KΩ (5 mA max)≤0.1mV



1KHz

[150µ V/° C +(5ppm/°C*P*V/NL)] * ∆T

24 Vdc +20%≤150mA

Analog and Digital Output Options for the Micropulse R Style

Electrical Options

RS485 Transmission of digital signals

72

MicropulseR Style


Balluff magnets areavailable in captive orfloating styles. All BTL5magnets shown here canbe used on any BalluffMicropulse transducer.Maximum resolution andrepeatability are achievedusingBTL5-F/M/N-2814-1Scaptive magnets.

The BTL5-P-3800-2magnet can be used witha vertical offset from theupper surface of thetransducer body of 0...4mm, and the BTL5-P-5500-2 permits adistance of 5...15 mm.The BTL5-P-4500-1 is anelectromagnet andrequires a supply voltageof 24V, which can beturned on and off forselective activation. Thisallows multiplex operationwith multiple magnets ona single transducer, sinceonly one magnet is activeat a time.

Descriptionfor SeriesType

MagnetBTL Profile

Standard, floating

Ordering Code

Housing materialWeightMagnet traverse speedSupply voltageCurrent drawOperating temperature/storagetemperatureIncluded

Accessories(please order separately)

BTL5-P-3800-2

Plasticapprox. 12g

any

40...+85 °C

Magnet2 mounting screws DIN 84 M4×35-A2

with washers and nuts

Floating MagnetsProfile series

Lateral offset: Vertical distance of magnet:C = ±2mm D= 0.1...4mm

Mounting feet with isolation washersand screws ordered separately.


TransducerStroke Length (mm)

0051-04570508-07110762-09141016-1220

12701524177820322286254027943048330236063734

ReccomendedNumber of Feet

23456789

10111213141516

Number of Mounting Feet (Recommended)

73

MicropulseR Style


BTLR

Please indicate cable length in ordering code:03, 05, 10, 15 e.g. 050M = 5M

Non-contact!Vertical offset0.1...4mm or5...15mm

BTL5-P-4500-1

Plasticapprox. 90g

any24 V DC100 mA

40...+60 °C

Magnet

Straight connector C04-AEC-00-VY-050MRight-angle connector C04-BEC-00-VY-050M

BTL5-P-5500-2

Plasticapprox. 40g

any

40...+85 °C

Magnet

MagnetBTL Profile

Extended range, floating

MagnetBTL Profile

Electro-magnet, floating

Floating MagnetsProfile series

Mating connector for electromagnet

Lateral offset: Vertical distance of magnet:C = ±15mm D= 5...15mm


C04-AEC

C04-BEC


74

MicropulseR Style


Ordering Code

Material

WeightMagnet traverse speedOperating temperature/storagetemperature


Captive MagnetsProfile series

MagnetBTL Profile

Captive

MagnetBTL Profile

Captive

BTL5-M-2814-1S


approx. 32gany

40...+85 °C

BTL5-N-2814-1S


approx. 35gany

40...+85 °C


75

MicropulseR Style


BTLR

Captive MagnetsProfile series

MagnetR-style only

Captive


BTL5-R-2814-1S

PlasticPlastic

approx. 28g/many

40...+85 °C

Ordering Code

Material

WeightMagnet traverse speedOperating temperature/storage temperature


MagnetBTL Profile

Captive

BTL5-F-2814-1S

PlasticPlastic

approx. 28gany

40...+85 °C

76

MicropulseR Style


ProductCompatibility

Control ArmBTL5-F-2814-1SBTL5-R-2814-1S

Swivel EyeBTL5-GS08-

Ball JointBTL5-GS08-

BTL Z-5-GS08-_ _ _ _-AAluminum150g/m

BTL5-SWIVEL-EYEAluminum/steel

14g

BTL5-A-BJ01Aluminum/steel

11g

Ordering CodeMaterialWeight

*Specify control arm length in mm e.g. BTL-5-GS08-0305-A

Ordering Code (one foot)MaterialWeight

BTL5-A-MF05-A-P/M5Black Anodized Aluminum

12g

ProductType

Mounting feetNarrow

Mounting feetStandard

ProductType


Ordering CodeMaterialContact surfaceSolder connectionCable diameterCable materialEnvironmental rating


0.8µm Au7 x 0.25mm2/AWG 24


*

BTL5-FEET-NRAluminum

6g



0.8µm Au7 x 0.25mm2/AWG 24


* *

*For PVC, indicate length inmeters, e.g. 05 for 5meters.For PUR, add "PUR-_ _"with length in meters

Indicate cable length inordering code (consultfactory for longer lengths)00 = connector only02 = 2 meter cable05 = 5 meter cable


*Each BTL5-A-MF05-A-P/M5Mounting Foot is supplied with4 plastic isolation washers withan inner diameter of 5.1 mm. Ifthe cable shield is connectedat the electrical panel, thesewashers should be used toisolate the transducer bodyfrom the machine frame,thereby avoiding potentialGround loops.

*

77

MicropulseR Style


BTLR


!"

Note:

Digital Wiring Diagram

#$

%&'()" '(*

'()"'(*

+#

+,%*-! .**

%*-!.**

/,

/0 1

+,

) "-234 55( "-16%22'2&2237

89 +,"

1 5:" ()((2 ()!

+#

%&

+,

/,

/0

89

("-)::(

("-)**25"-- ()

("-)**2 ! ()

("-)1-")162/2+7

1

+,+,

"

1 5:" ()((2 ()!

+#

#$

/,

/0

89

("-)::(("-)**

("-)*(16$27

1

+,+,

"

Wiring Diagrams

78

MicropulseR Style



Generation 5

Output Type

Supply Voltage1 = 24 Vdc ±20%


Nominal Stroke Length

Housing TypeR = Low Profile Housing

Connection Type

S 3 2

0 3 0 5

B T L 5 - A 1 1 - M 0 3 0 5 - R - S 3 2

K A 0 5

= 8-pin quick disconnect metal connector

= Cable out (5m standard; specify length in meters)

= 305mm active stroke

Ordering Code

K A 0 5

I = Differential start/stop with tri-stateK = Differential stop - leading edge activeL = Differential pulse-width modulatedM = Differential start/stop - leading edge activeP = Differential start/stop - trailing edge active

=====

0 to 10Vdc-5 to +5Vdc0 to 20 mA4 to 20 mA10 to +10 Vdc

ABCEG


Maximum stroke length analog anddigital outputs = 147 (3734mm)

2 (0051)3 (0077)4 (0102)5 (0127)6 (0152)7 (0178)8 (0203)9 (0230)10 (0254)

11 (0280)12 (0305)13 (0330)15 (0381)16 (0407)18 (0457)20 (0508)22 (0560)24 (0610)

26 (0661)28 (0711)30 (0762)32 (0813)36 (0914)40 (1016)42 (1067)48 (1220)50 (1270)

60 (1524)70 (1778)80 (2032)90 (2286)100 (2540)110 (2794)120 (3048)130 (3302)142 (3606)


MicropulseAT Style

BTLAT

Micropulse AT

Accurate Linear Position Measurement

The Micropulse® AT is a superioralternative to traditional low-costlinear feedback devices such as linearpotentiometers (pots). Balluffdesigned the Micropulse AT in amodular fashion to simplifymanufacturing and reduce componentcosts to be competitive with thesedevices.

Wear-Free

Inexpensive

Easy to Order

Easy to Hook Up

The main advantage of theMicropulse® AT is the non-contact,wear-free magnetostrictive sensingprinciple. Linear potentiometers, bycontrast, are electro-mechanicaldevices that utilize a moving wipercontact riding along a resistiveelement. Both the wiper contact andthe resistive element are subject towear from repeated operation andcontinuous machine vibration.Abrasive contaminants are able toenter the potentiometer housingthrough the mechanical seals, furtheraccelerating wear - leading to erraticposition signals.

With no moving parts, the MicropulseAT is impervious to environmentalcontamination such as dust and grit.It is also shock and vibration rated foruse in demanding industrialapplications. The convenient M12connector assures easy installationand quick replacement without theneed to remove and reinstallhardwired cabling.

The round housing of the MicropulseAT allows the unit to be rotated tosense the position magnet in multipledirections, enhancing installationflexibility. The position magnet is a

Advantages

Non-contact, wear-free, unlimited cycles No mechanical linkage required; saves space Correct position reading on power- up without re-homing Precise position indication Universal controller compatibility High noise immunity

floating design, meaning nomechanical linkage is required,saving cost and reducinginstallation complexity. Linkage iseliminated as a source ofbacklash error. No mechanicallinkage also eliminates over-stroking as a potential source ofsensor breakage and productiondowntime.

Features

Magnetostrictive sensing principle Floating target magnet Absolute position output Resolution 10 microns 0-10 V analog output Start/stop digital output

Micropulse AT ideal for use in injection molding machines

Introduction

How to Order...pg. 80General Specifications...pgs. 81-84ATVantage...pgs. 85-87Accessories...pg. 88Connectors...pg. 89

New Micropulse ATVantage offers two-magnet operation with two analogoutputs that are user-programmable forstroke length and rising 0-10V or falling10-0V signals. The second output canalso be user-configured for differentialmode to output a 0-10V signal that isproportional to the difference in positionbetween Magnet A and Magnet B.

Magnetostrictive Technologyat a Potentiometer Price

80 1-800-543-8390 www.balluff.com

MicropulseAT Style

Micropulse AT Ordering Code - Quick Reference

Micropulse AT Output Types - Refer to following pages for detailed specifications

Analog 0...10V, 10...0V - Rising & falling signals included < 10µm 51...1524mm A110 (2...60")

- Adjustable stroke- Two independent outputs

Adjustable Analog 0...10V, 10...0V - Use with one or two magnets < 10µm 50...1500mm A301- Rising & falling signals included- 2nd magnet differential mode- Setup LED

Digital Start/Stop Pulse - Leading & trailing edge active < 10µm 51...2540mm P110 (2...100")

Smart Digital Start/Stop Pulse - DPI/IP Data Exchange protocol < 10µm 51...2540mm P111DPI/IP (allows "plug and play") (2...100")

- Leading & trailing edge active

Diagram Output Signal Features Resolution Stroke* Output Code

* see following pages for standard stroke lengths with compatible controller, e.g. Sigmatek

Stroke Length in Millimeters

BTL6-_ _ _ _-M_ _ _ _-A1-S115

Output Code

Ordering Guide

Economical Digital DisplaysBDD UM-3023 Analog voltage inputBDD 100 Digital start/stop pulse input

Connector Cables

BKS-S115-PU-02 Standard connector cable, 2-meter, straightBKS-S116-PU-02 Standard connector cable, 2-meter, right angleBKS-S115-PU-___ Connector cable, straight, available lengths 05, 10, 20, 25 metersBKS-S116-PU-___ Connector cable, right angle, available lengths 05, 10, 15, 20, 25 meters

Mounting Feet

BTL6-A-MF03-K-50 Standard plastic mounting footBTL6-A-MF01-A-50 Aluminum mounting foot, 50mm bolt spacingBTL6-A-MF01-A-43 Aluminum mounting foot, 43mm bolt spacing

Position MagnetsBTL6-A-3801-2 Standard magnetBTL6-A-3800-2 Optional magnet for legacy applications

0V10V

Pg. 88

Pg. 88

Pg. 89

Pg. 104


MicropulseAT Style

BTLAT

General DataProfile Series A1

Series

Ordering code

Shock loadVibrationPolarity reversal protectedOvervoltage protectionEnclosure rating per IEC 60529Housing materialHousing attachmentConnection typeEMC testing:RF emissionStatic electricity (ESD)Electromagnetic fields (RFI)Fast transients (BURST)Line-carried noise,induced by high-frequency fields

Included: Transducer User's guide

Please order separately:Magnets...pg 88Mounting clamps/cuff...pg 88Connectors...pg 89

BTL6 Profile A1

BTL6-_ _ _ _-M_ _ _ _-A1-S115

50 g/6 ms per IEC 60068-2-2712 g, 10...2000 Hz per IEC 60068-2-6

yesyes

IP 67 (with BKS-S... IP 67 connector attached)Anodized aluminumMounting clamps

Connector M12, 8-pin standard

EN 55011 Group 1, Class A+BIEC 61000-4-2 Severity Level 3IEC 61000-4-3 Severity Level 3IEC 61000-4-4 Severity Level 3IEC 61000-4-6 Severity Level 3IEC 61000-4-8 Severity Level 4

Transducer with floating magnet, S115 connection with BKS-S115/BKS-S116 connectorfor transducers with analog interface and digital pulse interface

PL0

048a

37.6

28Ø4.2

5

7352

36

73

21

10.8

50+

4

Ø30

28.8

Installation length

Nominal stroke

BKS-S115

BKS-S116BKS-S116For mounting feet dimensions,

see pg. 88

82 1-800-543-8390 www.balluff.com

MicropulseAT Style

Digital pulse interface P11_Profile series A1

P110-Interface

Compatible with various OEMcontrols, e.g., Siemens, Schlei-cher, B & R, Bosch, Mitsubishi,Schiele, Parker, Esitron, WAGOetc.

Reliable signal transmission,even over cable lengths up to500 m between BTL andcontroller, is assured by theespecially noise-immuneRS422 differential drivers andreceivers. Noise signals areeffectively suppressed.

P110 Rising/Falling in a SingleInterface

Based on differing philosophies,two controller-specific interfaceshave been established fo thedigital pulse versions.The difference lies in how theedges are processed.In the "P" interface the fallingedges and in the "M" interface therising edges are processed.To reduce the amount of partnumbers, the "P110 interface"has been developed whichcombines both functions.The reference point for thepropagation time measurement isthe "Start" pulse.

Benefits

High resolution Position data from 2 magnets can be processed simultaneously 4/8-bit processor interface

P111 InterfaceCost savings using DPI/IPfor start-up and installation

DPI/IP is a protocol for directdata interchange between acontroller and transducer. Thesignal lines are used to sendadditional information such asmanufacturer, stroke lengthand waveguide gradient. Thisallows start-up or replacementof a transducer without havingto make manual changes in thecontroller parameters.With the P110 start/stopdigital output, both the risingand the falling edges of thesignal are precisely controlled,allowing the flexibility to matchthe controller interfacerequirements with a single partnumber.

Features

Bi-directional communication Transducer controlled using Init and Start/Stop signals Integrated diagnostic functions Plug and Play Automatic parameterizing reduces downtimes Sending of sensor model, stroke length, specific parameters

Micropulse AT transducer with digital pulseinterface and 2 magnets

P pulse signal


MicropulseAT Style

BTLAT

Ordering example:BTL6-P11_-M_ _ _ _-A1-S115

Standardnominal strokes [mm]

0051, 0077, 0102, 0127,0152, 0178, 0203, 0230,0254, 0280, 0305, 0330,0381, 0407, 0457, 0508,0533, 0560, 0610, 0661,0711, 0762, 0813, 0914,1016, 1067, 1220, 1270,1372, 1524, 1778, 2032,2286, 2540

0 without DPI/IP (Standard)

1 with DPI/IP

Data Protocol

Metric to Inch Conversion:inches = mm/25.4

Series

Transducer interfaceInput interface

Ordering code

System resolutionRepeatabilityRepeat accuracyResolutionNon-linearity

Supply voltageCurrent drawOperating temperatureStorage temperature

Pin assignments Pin ColorIn-/output signals Input 1 YE

Output 2 GY Input 3 PK

4 RD Output 5 GN

Supply voltage 6 BU7 BN8 WH

Connect shield to housing,pins 4 and 8 must remain unconnected.

Digital pulse interface P11_Profile series A1

Please enter length for nominalstroke in ordering code.



BTL6 Profile A1

Pulse P110Pulse P110

BTL6-P110-M_ _ _ _-A1-S115

processing-dependent≤ 10 µm≤ 20 µm≤ 10 µm

≤ ±200 µm up to 500 mm nominal stroketyp. ±0.02 %, max. ±0.04 % 508...2540 mm nominal stroke

20...28 Vdc≤ 60 mA (at 1kHz)

0...+70 °C40...+100 °C

BTL6-P11_-M... INIT

START/STOPINIT

Not usedNo connectionSTART/STOP

GND+24 Vdc

Not usedNo connection

!

!" " #$%

$&$$

& "'()"

**+'"" ",

",&))"**,

84 1-800-543-8390 www.balluff.com

MicropulseAT Style

Analog interfaceProfile series A1

Please enter length for nominalstroke in ordering code.

BTL6 Profile A1analog

Aanalog

BTL6-A110-M_ _ _ _-A1-S115

0...10 V and 10...0 Vmax. 5 mA

≤ 5 mV≤ 10 µm≤ 10 µm≤ 20 µm

STANDARD = 1 kHz≤ ±200 µm to 500 mm nominal stroke

typ. ±0.02 %, max. ±0.04 %508...1524 mm nominal stroke

20...28 Vdc≤ 70 mA

yes0...+70 °C

40...+100 °C

BTL6-A110...Analog common (falling)Analog common (rising)

10...0 V outputNot usedNo connection

0...10 V outputGND

+24 VdcNot usedNo connection

SeriesOutput signalTransducer interfaceInput interface

Ordering code

Output voltageLoad currentmax. rippleSystem resolutionRepeatabilityRepeat accuracySampling rateNon-linearity

Supply voltageCurrent drawPolarity reversal protectedOperating temperatureStorage temperature

Pin assignments PinOutput signals 1 YE

2 GY 3 PK 4 RD 5 GN

Supply voltage 6 BU 7 BN 8 WH

Connect shield to housing,pins 4 and 8 must remain unconnected.

2 GY

3 PK

5 GN

7 BN

6 BU

1 YE

Analog common (rising output)

Analog output, falling

Analog output, rising

Analog Voltage24 V (A110)

+24 V

GND

Analog common (falling output)

0118a005

12

3

45

6

7

8


Pins 4 and 8 must remain unconnected

BTL6-A110-M_ _ _ _-A1-S115


Ordering example:

0102, 0127, 0152, 0178,0203, 0230, 0254, 0280,0305, 0330, 0381, 0407,0457, 0508, 0533, 0560,0610, 0661, 0711, 0762,0813, 0914, 1016, 1067,1220, 1270, 1372, 1524

Metric to Inch Conversion:inches = mm/25.4




MicropulseAT Style

BTLATFrom optional to standard:an industry example

Micropulse transducers have longbeen standard in the plasticsmachinery industry on high-precisionmachines and offered on standardmachines as a non-contact option topotentiometric systems.

The Micropulse AT and AT Vantagehave been designed in cooperationwith development engineers from theplastics machinery industry. The ATfamily is competitively priced andmeets all the technical demands ofthe industry.

With the introduction of MicropulseAT transducers, downtimes can bereduced to a minimum not just onhigh-end specialty machines, but onstandard production models as well.

Introduction

Advanced, multi-function tracking capability in one transducer

Track two motions with one system

The AT Vantage senses two motions at the same time Two magnets provide two user programmable analog outputs for stroke length and rising 0-10V or falling 10-0V signals set your zero and span points anywhere between Significant cost reduction with one transducer taking the place of two

Higher performance, longer life, lower cost

With no moving parts, the Micropulse ATs non-contact magnetostrictive sensing technology is far superior to wear prone electro-mechanical contact designs such as potentiometers Impervious to dust, grit, shock, and vibration and rated for use in a wide variety of industrial applications

Micropulse AT and AT Vantage ideal for use in injection molding machines

Senses two motions at the same time!

100% Field - Scalable

The Balluff Micropulse AT Vantage starts with all theadvantages of the Micropulse AT, and adds two-magnetoperation to detect two independent machine motions orspeeds at the same time in the same installation. Theadded ability to track single stroke/dual motion machinefunctions (such as clamp/eject on a plastic injectionmolding machine) allows a single transducer to performthe same function as two separate transducers.

100% adjustable analog signal LED indicator for programming assistance Separate teach-in for all zero and span points Selectable dual position or single position plus differential measurement modes.

86 1-800-543-8390 www.balluff.com

MicropulseAT Style

The separation between two magnetsshould not be less than 65 mm.

min 65 mm

Teach-in

Used for changing the factory set nulland end point with a new null and endpoint. First the magnet must bebrought to the new null point and thento the new end position, and therespective values stored by pressingthe button.

Using the AT Vantage

Two moving members on amachine often travel in the samedirection. Each axis normallyrequires a separate feedbacksensor.

With the Micropulse AT you cannow sense both movements at thesame time with just one transducerhaving 2 analog outputs.

The position of the respective nulland end points can be setindividually using 2 programmableinputs.

The two ranges may be adjacent,may overlap, and can beprogrammed for a rising or falling

Modes

output signal. The transducer canbe operated using one or twomagnets.

If one magnet leaves theprogrammed range or if only oneis present, the position is indicatedon Output 1. Output 2 thenindicates an error value.

Mode for differential measurement between 2 magnetsMode selection

The standard function isseparate measurement oftwo positions.The programming inputsare used to switch over todifferential mode.

Example: Programming steps forsetting the measurement range

Magnet Magnet

Nullpoint

Endpoint

Inputs inactive

Inputs active

Nullpoint

Endpoint

Programming example:Differential travel 50 % nominal stroke = 10 Vdifferential signal

Minimummagnetseparation65 mm

Default setting: Differential measurementOutput 1: Standard travel signal (not shown)Output 2: differential signal 100 % nominal stroke = 10 VProgramming example:Differential travel 50 % nominal stroke = 5 Vdifferential signal

Minimummagnetseparation65 mm

Mode for individual feedback from 2 positions

Basic default setting Programming example:Output 1: 25 % nominal stroke, signal risingOutput 2: 50 % nominal stroke, signal rising

Programming example:Output 1: 50 % nominal stroke, signal risingOutput 2: 37.5 % nominal stroke, signal falling


MicropulseAT Style

BTLAT

SeriesOutput signalTransducer interfaceInput interface

Ordering code

Output voltageLoad currentMax. rippleSystem resolutionRepeatabilityRepeat accuracySampling rateNon-linearity

Supply voltageCurrent drawPolarity reversal protectedOperating temperatureStorage temperature

Pin assignments Pin Color*Output signals 1 YE

2 GY3 PK4 RD5 GN

Supply voltage 6 BU7 BN8 WH

Please enter code for nominalstroke in ordering code

Analog interfaceProfile series A1

BTL6 Profile A1Analog, Programmable

AAnalog

BTL6-A301-M_ _ _ _-A1-S115

0...10 V programmablemax. 5 mA

≤ 5 mV≤ 10 µm≤ 10 µm≤ 20 µm

fSTANDARD = 1 kHz (< 850 mm)£ ±200 µm to 500 mm nominal stroke

typ. ±0.02 %, max. ±0.04 %500...1500 mm nominal stroke

18...30 Vdc≤ 100 mA

yes0...+70 °C

40...+100 °C

BTL6-A301...Programming input (a)

Analog commonOutput 2, 0-10 V programmable

Programming input (b)Output 1, 0-10 V programmable

Supply GND+24 Vdc supply

Not used Do not connect



BTL6-A301-M_ _ _ _-A1-S115

Ordering example:


0160, 0175, 0200, 0225, 0250, 0275,0300, 0325, 0350, 0360, 0375, 0400,0425, 0450, 0475, 0500, 0550, 0600,0650, 0700, 0750, 0800, 0850, 0900,0950, 1000, 1100, 1200, 1250, 1300,1400, 1500, on request in 25 mmincrements

Standard nominal strokes (mm)0050, 0100, 0130, 0150for single magnet programmable strokeapplicating only.

2 analog outputsSingle or differential-measurement, rising,falling, zero and endpoint programmable

All strokes are nominaland actual in millimeters-no inch equivalents.

Output signal

12

3

45

6

7

8

88 1-800-543-8390 www.balluff.com

MicropulseAT Style

AccessoriesProfile series A1

The BTL6-A-3800-2magnet can be operatedat a distance of 4...8 mmfrom the top surface of theprofile housing.

Together with the mountingclamps BTL6-A-MF01-A-50and the mounting cuffBTL6-A-MF03-K-50 themechanical installation

When extreme shock andvibration are present,we recommend spacingmounting clamps every250 mm.

is compatible with seriesBTL5-...-P-S 32 withmagnets BTL5-P-3800-2and BTL5-P-5500-2.

This means that bothfamilies of transducers canbe inter-changed withoutmaking any mechanicalmodifica-tions.

Mounting clamps/cuff

No. of mountingclamps/cuffs

234567

Length(stroke length) up to 250 mm 251 to 500 mm 501 to 750 mm 751 to 1000 mm1001 to 1250 mm1251 to 1500 mm

Custom mountingoptions

DescriptionSeries

Ordering code

Housing materialWeightMagnet traverse speedOperating temperature/Storage temperatureIncluded

MagnetBTL6 Profile A1

BTL6-A-3801-2

Plasticca. 25 g

any40...+85 °C

Magnet

Lateral offset:C = ±2 mmVertical distance of magnet:D = 4...8 mm

MagnetBTL6 Profile A1

BTL6-A-3800-2

Plasticca. 30 g

any40...+85 °C

Magnet

Lateral offset:C = ±2 mmVertical distance of magnet:D = 4...8 mm

Mounting clampOrdering code: BTL6-A-MF01-A-50Includes: 1 clamp

Mounting clampOrdering code: BTL6-A-MF01-A-43Includes: 1 clamp

Mounting cuffOrdering code: BTL6-A-MF03-K-50Includes: 1 cuff

Cost Effective

Cost Effective


MicropulseAT Style

BTLAT

Connectors/accessoriesfor series

Type

Ordering code

Screw terminalHousing materialContactsContact finishCable strain reliefAccepts cable diameterEnclosure rating per IEC 60529Knurled coupling ringFinishO-ring

CableNo. of wires × conductor cross sectionTypeConductor configurationOuter diameterMin. bending radius

Field - attached

ConnectorsProfile series A1

Please indicate cable lengthin ordering code02 = Length 2 m; 05 = Length 5 m;10 = Length10 m; 15 = Length 15 m;20 = Length 20 m; 25 = Length 25 m

Molded-on PUR8 × 0.25 mm2 + braided shield

LIYY-CF11Y14 × 0,15 mm6,6 ±0,2 mm

dynamic 4 × D, static 3 × D

Pin assignments Pin Color1 YE2 GY3 PK4 RD5 GN6 BU

View of 7 BNfemale 8 WH

BKS-S115-00BTL6-_ _ _-S115

8-pin, female

BKS-S115-00

max. 0.75 mm2CuZn nickel plated

CuZn

PG 96...8 mm

IP 67 (when attached)

Viton

BKS-S116-PU-_ _BTL6-_ _ _-S115

8-pin, Right angle, female

BKS-S116-PU-_ _

PURCuZn

0.8 µm Au

IP 67CuZn

2.5 µm NiViton

BKS-S115-PU-_ _BTL6-_ _ _-S115

8-pin, Straight, female

BKS-S115-PU-_ _

PURCuZn

0.8 µm Au

IP 67CuZn

2.5 µm NiViton

90 1-800-543-8390 www.balluff.com

MicropulseAT Style



BKS

ContentsConnectors &Accessories

Connector Overview...pg. 9210-Pin "RB-Style" Connector...pg. 93Rugged MS-Style Connector...pg. 946-Pin DIN-Style Connector...pg. 95Connectors and Accessories forCANopen...pgs. 96-97Connectors and Accessories forPROFIBUS-DP...pgs. 98-99

Connector Options

In addition to the standard connector options,Micropulse transducers offer many additionalconnector configurations to suit variousapplication requirements.

Compatibility- Micropulse transducers areavailable with connectors designed to offerplug-and-play replacement of competitiveproducts.

Rugged Connectors- For demandingapplications in harsh environments, ruggedMS-style connectors offer rugged constructionand a quick, positive-locking bayonet-styleconnection mechanism.

Fieldbus Connectors- Special connectors forCANbus and Profibus allow Micropulsetransducers to be quickly and easily connectedto fieldbus systems. A choice of molded cableassemblies or field-installable connectorsprovides maximum versatility.

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MicropulseLinear PositionTransducers Connector Overview

Connector Options

The table above summarizes the special connector options available for Micropulse® transducers.For detailed information, refer to the pages referenced in the table.For configurations not listed, please consult factory.

Connector Type Housing Styles Transducer Ordering Code Mating Connector(s) Catalog Page

10-pin "RB" Style Z Rod BTL5-....S110 BKS-S110-xx 93

10-pin "RB" Style (pigtail) Z Rod BTL5-....-SU008-KAxx BKS-S110-xx 93

10-pin MS Connector Z Rod BTL5-...-S140 BKS-S140-xx 94 P Profile

6-pin DIN Style (D6) Z Rod

BTL5-....-S135 BKS-S135-xx (straight) 95

P ProfileBKS-S136-xx (right angle)

R Low-Profile

CANopen Connectors Z Rod BTL5-....-S92 BKS-S92-00 (straight) 96-97 P Profile BTL5-....-S94 BKS-S94-00 (straight)

BKS-S93-00 (right angle)BKS-S95-00 (right angle)

Profibus Connectors Z Rod BTL5-....-S103 BKS-S103-00 (field-installable) 98-99 P Profile BKS-S105-00 (field-installable)

BKS-S103-CP-xx (molded cordset)BKS-S105-CP-xx (molded cordset)



BKS

S11010-pin RB-style connector

Rod Style ZBTL5-...-S110

+

BKS-S110-00 (Field-installable connector)BKS-S110-xx (cable assembly, specify cable length "xx" in meters

Plastic10/Gold-plated nickel

6...8 mm

24 AWG10 + braided shield

8 mmPVC

IP54 (when connected)

Connector seriesConnector discriptionFor transducer seriesTransducer ordering code

Ordering code

Connector specifications:Housing materialNo. of contacts/materialCable diameter range (field-installable)

Cable assembly specifications:Wire gaugeNumber of conductorsOverall diameterJacket materialEnvironmental rating

Wiring Diagrams

10-Pin "RB-Style"Connector

94 1-800-543-8390 www.balluff.com


S14010-pin MS, Bayonet connector

Rod Style Z, Profile Style PBTL5-...-S140

BKS-S140-00 (Field-installable, straight)BKS-S140-xx (cable assembly, straight, specify cable length "xx" in meters)

Anodized aluminum10/Gold-plated nickel

6...9 mm


8 mmPVC



Ordering code



Wiring Diagrams

Rugged MS-StyleConnector



BKS

S1356-pin DIN

Rod Style Z, Profile Style P, Low-profile Style RBTL5-...-S135

BKS-S135-00 (Field-installable, straight)BKS-S136-00 (Field-installable, right angle)

BKS-S135-xx (cable assembly, straight, specify cable length "xx" in meters)BKS-S136-xx (cable assembly, straight, specify cable length "xx" in meters)

Nickel-plated Brass6/Gold-plated nickel

6...8 mm


6 mmPUR



Ordering code



Wiring Diagrams

6-Pin DIN-Style Connector

96 1-800-543-8390 www.balluff.com


BKS-S 92-00

max. 0.75mm2/AWG 18

Nickel plated brassBrass

0.8µm gold platedPG 9

6...8mm

IP 67(when attached)

BKS-S 93-00

max. 0.75mm2



6...8mm


BKS-S 94-00

max. 0.75mm2/AWG 18



6...8mm

IP 67(when attached)

Connectors and accessoriesfor CANopen

BKS-S 95-00

max. 0.75mm2



6...8mm


BKS-S 92-R01/-S 94-R01

View of femalecoupling side


Type

BKS-S 92-00BTL5-H_ _ _-S 92

Straight, female

BKS-S 94-00CANopen

Straight, male

BKS-S 93-00BTL5-H_ _ _-S 92

Right angle, female

BKS-S 95-00CANopen

Right angle, male

Ordering Code

Screw terminal

Housing materialContactsContact finishCable strain reliefCable diameterNo. of wires × conductorcross sectionEnclosure rating per IEC60529Knurled coupling ringFinishO-ringResistor

121 Ohms

Pin Signal 1 - 2 - 3 - 4 5

BKS-S 92-00/-S 93-00/-S 94-00/-S 95-00

Pin Signal 1 CAN_GND 2 +24 V 3 GND (0 V) 4 CAN_HIGH 5 CAN_LOW

Pin assignments



BKS

Connectors and accessoriesfor CANopen

BKS-S 92-TA1

PABrass

Ni

IP 67

Brass2.5µm Ni

HBR

BKS-S 92-R01

TPUBrass

0.8µm gold plated

IP 68

Brass2.5µm Ni

Viton121 Ohms

BKS-S 94-R01

TPUBrass

0.8µm gold plated

IP 68

Brass2.5µm Ni

Viton121 Ohms

BKS-S 92-16/GS92-_ _

PURBrass

0.8µm gold plated

5 × 0.34mm2/AWG 22

IP 67

Brass2.5µm Ni

Viton

BKS-S 92-R01CANopen

Termination resistor, female

BKS-S 92-TA1BTL5-H_ _ _-S 92

T-splitter, 2 x F, 1 x M

BKS-S 94-R01CANopen

Termination resistor, male

BKS-S 92-16/GS92-_ _BTL5-H_ _ _-S 92

Male/female extension

Please indicate cablelength in ordering code.02 = Length 2m05 = Length 5m10 = Length 10m

98 1-800-543-8390 www.balluff.com


Ordering Code

Screw connectionHousing materialContactsCable strain reliefCable diameterNo. of wires × conductor cross sectionEnclosure rating per IEC 60529Knurled coupling ringO-ring

BKS-S 105-00

max. 0.75mm2/AWG 18Nickel plated brass

BrassPG 9

6...8mm


BKS-S 103-00

max. 0.75mm2/AWG 18Nickel plated brass

BrassPG 9

6...8mm


Connectors and accessoriesfor PROFIBUS-DP


Type

BKS-S 103-00BTL5-T1...-S103

5-pin, female

BKS-S 105-00BTL5-T1...-S103

5-pin, male

Please indicate cable lengthin ordering code.003= Length 0.3m02 = Length 2m05 = Length 5m10 = Length 10m

BKS-S103-CP-xx*

PURBrass

2 x 0.64 mm2/AWG 18IP 67 (when attached)

Nickel plated brassViton

BKS-S103-CP-xxBTL5-T1...-S103

5-pin, female, molded cordset

*Specify cable length in meters - 02, 05, or 10

Data GNDRxD/TxD-N (A)RxD/TxD-P (B)VP +5 V+24 V0 V (GND)Ground PROFIBUS-DPShield Supply

Pin assignmentsControl and data signals

Supply voltage and shield

S 103 5-pin3241

5

S 48 3-pin

13

4

Profibus Profile Style Profibus Rod Style



BKS

BKS-S 105-R01

PURBrass

IP 67 (when attached)Nickel plated brass

Viton

BKS-S103/GS103-CP-

PURBrass

2 × 0.64mm2/AWG 18IP 67 (when attached)


BKS-S 48-15-CP-

PURBrass

2 × 0.25mm²/AWG 24IP 67 (when attached)

BKS-S103/GS103-CP-BTL5-T1...-S103

Male/female extension

Connectors and accessoriesfor PROFIBUS-DP

BKS-S 105-R01BTL5-T1...-S103

Termination resistor, male

BKS-S 48-15-CP-BTL5-T1...-S103Supply voltage3-pin, female

Please indicate cablelength in ordering code.02 = Length 2 m05 = Length 5 m10 = Length 10m

BKS-S105-CP-xx*

PURBrass

2 x 0.64 mm2/AWG 18IP 67 (when attached)


BKS-S105-CP-xxBTL5-T1...-S103

5-pin, male, molded cordset

*Specify cable length in meters - 02, 05, or 10

100 1-800-543-8390 www.balluff.com


101www.balluff.com 1-800-543-8390

MicropulseTransducerAccessories

BDD

BTM

ContentsAnalog Interface ModulesDigital Displays

This section contains digital displaysand analog interface modules to beused with Micropulse transducers.


BTM Analog Interface Module...pg. 102BTM-H Digital Interface Module...pg. 103Digital Displays...pgs. 104-106

Analog Interface ModuleThe versatile BTM module converts aSTART/STOP digital pulse signal from aMicropulse transducer into user-scalable analog position and/or velocityinformation. In addition, the BTMmodule can be used to provide aposition signal from up to 4 magnets ona single Micropulse transducer. Sincethe conversion from digital signal intoanalog signal takes place in the closeproximity to the analog input device, ahigh degree of signal noise immunitycan be achieved.

Digital Interface ModuleThe BTM-H1 module converts aSTART/STOP digital pulse signal from aMicropulse transducer into paralleldigital outputs (up to 23-bits,depending on transducer length). Theoutput data format is user-selectablebinary, BCD, or Gray code. The BTM-Hmodule also provides a 24-bitSynchronous Serial Interface (SSI)signal. User-selectable resolutions, anda super-fast update rate make theBTM-H1a high-performance interfacesolution.

Digital DisplaysRanging from simple, low cost displaysto allow visual position monitoring up tofull-featured displays withprogrammable setpoints and serialcommunication capabilities, Balluffoffers a display product to meet anyapplication requirement.

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Type

Ordering Code

InputOutputsOperating voltageCurrent drawOperating temperatureNumber of outputsPosition outputVelocity outputVelocity rangeOutput resolutionUpdate rate

See below

Balluff BTL5 or BTL6 P1... START/STOP linear transducerAnalog position and/or analog velocity

+24 Vdc ±20%125 mA max (excluding transducer)

0 to 70° C1 to 4 (see ordering code)

0 to 10 Vdc, -10 to +10 Vdc , -5 to +5 Vdc, user programmable-10 to +10 Vdc

2 to 400 inches/sec.16-bit0.5ms

Description:Used in conjunction with theBalluff P1... START/STOPlinear transducer, the BalluffBTM module is used toprovide up to 4 channels ofanalog position and/orvelocity feedback. Inmulti-magnet mode, theBTM can be used toprovide independentposition information on upto 4 magnets on the Ballufftransducer.

Features:• User-scalable outputs: -10 to +10, -5 to + 5, 0 to 5, 0 to 10 Vdc, 4-20 mA

• Standard DIN-rail mounting

• Fast 0.5 ms update rate

• Noise-immune RS-422 interface allows for cable lengths of up to 1,600 feet between transducer and BTM-A

• Outputs short-circuit and reverse-polarity protected

BTM-A1/E1Analog Output Processor

BTM Analog Interface Module

Balluff-Transducer-Module

Analog InterfaceA = Voltage output, E = current output

Supply Voltage1= +24 Vdc (±20%)

Version101 = 1 analog output (position or velocity)102 = 2 analog outputs (1 position, 1 velocity or 2 position or 2 velocity)103 = 3 analog outputs (position only)104 = 4 analog outputs (position only)

Velocity Option (leave blank if velocity feedback is not requiredIndicates pre-programmed velocity scaling

If “M” in position 13 specify velocity in millimeters/secondIf “U” in position 13, specify velocity in inches and tenths of inches/second

e.g.VU0300 = velocity scaling of 30.0”/secondVM0762 = velocity scaling of 762mm/second

B T M - A 1 - 1 0 2 - V U X X X X

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BDD

BTM

Type

Ordering Code

InputOutputs

Parallel output loadingResolutionRepeatabilityUpdate rateOperating voltageCurrent drawOperating temperatureHumidity

BTM-H1-240 (10-30 V Source Driver Outputs)BTM-H1-340 (TTL Level Outputs)

Balluff BTL5 or BTL6 P1.... START/STOP linear transducerParallel: 23-bit binary, BCD or Gray Code (user selectable)

SSI: 24-bit Gray Code20 mA max

10, 25, 100, 1000 um, user selectable1 digit0.5 ms

24 Vdc +/- 10%max 500 mA (module + transducer)

0 to 60° C≤ 90%, non-condensing

BTM-H1-240/340Digital Parallel Interface ProcessorUsed in conjunction with

the Balluff BTL5 or BTL6P1… START/STOP lineartransducer, the BTM-H1Module provides 23-bits ofparallel data in binary, BCDor Gray Code. The BTM-H1 also provides a 24-bitSSI output in Gray Code.The BTM-H1 can be usedto interface to discreteinputs on PLC's and othercontrollers.

Features:

• User selectable resolution (10, 25, 100 or 1000 um)• Fast 0.5 ms position update• DATA READY, SIGN, and ERROR, UP-DOWN and Parity outputs• DATA HOLD and ENABLE inputs• Available with short- circuit protected 10-30 V Source Driver I/O (BTM- H1-240) or TTL-level I/O (BTM-H1-340)• Standard DIN-rail mounting

BTM-H Digital InterfaceModule

104 1-800-543-8390 www.balluff.com

MicropulseTransducerAccessories Digital Displays

Ordering Code

Features

NameSeries

Analog Input

BDD-100

– 6-digit, 0.57" high, seven-segment LED display– 0.002" resolution– Fixed 5 ms update rate– Programmable decimal point, Units, and Gradient– Remote Zero– RS-232 serial interface for programming and data transfer– Removable Phoenix-type connectors– Front panel lock-out– 24 Vdc input power

BDD-100Digital display

for Micropulse transducerswith ST/SP (P) interface

BDD-UM 3023

– 4-digit (14 mm, red LED)– Analog Input (0-10V or 4-20 mA)– 10 - bit resolution– 5 measurements/sec– Scalable– Programmable Decimal Point– 24 Vdc input power

BDD-UM 3023Analog - inputdigital display

BDD-UM 3023

BDD-100

START/STOP Input

Housing depth 70mmHousing depth 55mm

105www.balluff.com 1-800-543-8390


BDD

BTM

NameSeries

Ordering code

Transducer interfaceDisplayResolution

Display rangeDisplayed valueUpdate rateMax. sensor lengthProgrammable setpointsAnalog outputSerial communicationsOperating voltagePower supplyOperating temperatureStorage temperatureCase dimensionsCase materialApprovals

BDD 652Magnetostrictive Start/Stop Display & Controller

The BBD 652 is a full-featured digital display that iscompatible with Micropulse™magnetostrictive linear positiontransducers with a START/STOP interface. The BDD 652features a 6-digit alphanumericdisplay with scrolling menuprompts for easy program-ming and setup. The modularconstruction of the BDD 652allows for a variety of relay,analog and serial outputoptions using factory installedplug-in output cards.

Features:• High resolution – down to 0.0001"• Multiple position magnets – up to 4 magnets can be used on a singleransducer• Display position or velocity

• Easy programming with scrolling alphanumeric display• Front panel zero button

including “reset-to-preset”capability

• 120 Vac operation withbuilt-in +24 Vdc supply

• Up to 4 programmablesetpoints with 5-ampform A relays

• Optional 16-bit auxiliaryanalog output

• Optional RS232 serialinterface

Magnetostrictive START/STOP Display & ControllerBDD 652

BDD 652-R_1P- _2 - _ _ 3- E - _ _4 (See ordering options below)

Micropulse Start/Stop transducer, leading edge ("M1") or trailing edge ("P1")6-digit, alphanumeric, 0.56" digitsInches: 0.01", 0.001", or 0.0001"Millimeters: 0.1, 0.01, 0.001 mm

0.00001 to 99999.9Position or velocity for 1 to 4 position magnets

10 samples/sec.165" (4000 mm)

Up to 4 programmable setpoints utilizing 5-amp form A relaysOptional 16-bit analog output (0 to 10 Vdc, 4 to 20 mA, or 0 to 20 mA)

Optional RS232 ASCII interface85-265 Vac / 95-370 Vdc or 15-48 Vac / 10-72 Vdc

Built-in +24 Vdc, 150 mA power supply0 to 50° C (32 to 122° F)

-20 to +70° C (-4 to +158° F)1/8 DIN, 96 x 48 mm (3.78" x 1.89")

94 V-0 UL rated self-extinguishing polycarbonate (metal case optional)CE approval per EN-61000-3/4/6 and EN-61010-1

BDD 652Magnetostrictive Start/StopDisplay & Controller

The BDD 652 iscompatible withMicropulse™transducers with aSTART/STOPinterface.

P-Style ProfileHousing

R-Style Low-Profile Housing

AT-Style AdvancedTube Profile Housing

Ordering Options:

2 = Analog Output0 = None1 = Isolated 16-bit voltage output, 0-10 Vdc4 = Isolated 16-bit current output, 0-20 or 4-20 mA

3 = Relay Outputs00 = None34 = Four 5A form A relays, isolated

4 = Options00 = NoneS2 = Isolated ASCII code RS232

serial interface

1 = Power Supply1 = High Range 85-265 Vac/90-370 Vdc2 = Low Range 15-48 Vac/10-72 Vdc

The BDD 652 supports the use of multiplemagnets for monitoring multiple positions.

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– 7 1/2-digit display with sign– LED display 14 mm high red 7-segment– 0.002" resolution (BDD-AM 10-1-P)– 0.0002" resolution (BDD-AM10-1-SSD)– scalable units– variable decimal point setting– adjustable null point– operating voltage 10...32 V– 2 programmable relay outputs, defined as

– limit switch/comparator– dwell– 2-position (on if below, off if above set value)

– 1 configurable input– external null set– latch display value

– isolated DIN housing for panel mount (mounting hardware included)– 24 Vdc input power

Digital DisplayCam Controller

BDD-AM 10-1-P

BDD-AM 10-1-PDigital displayfor Micropulsetransducers

with ST/SP (P)interface

BDD-AM 10-1-SSDDigital displayfor Micropulsetransducers


BDD-CC 08-1-PCam controllerfor Micropulsetransducers


BDD-CC 08-1-SSDCam controllerfor Micropulsetransducers


NameSeries

BDD-AM 10-1-SSD BDD-CC 08-1-P BDD-CC 08 1-SSD

– 8 programmable outputs– 8 directional switchpoints possible– LED display, 14 mm high red 7-segment, 6-position– 0.002" reolution (BDD-CC08-1-P)– 0.0002" resolution (BDD-AM10-1-SSD)– LED switchpoint status on front panel– 300 switchpoints can be distributed over up to 15 programs– adjustable nullpoint shift– static and dynamic setpoints with deadtime compensation– multiple BDD-CC 08 can be wired in parallel– built-in transducer supply voltage 300 mA, 24 V– isolated DIN housing for panel mount (mounting hardware included)– 18...32 Vdc input power

Ordering code

Features

Housing depth 110 mm Housing depth 110 mm

BTLEx

Terminology

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T

Non-LinearityThe degree to which theoutput value from theMicropulse transducersystem is not perfectlyproportional to traveldistance. Standard trans-ducers show anon-linearity of max. ±0.02%full scale. Example: a 24-inch stroke BTL5 with analogoutput may output aposition value which is0.0048" greater or less thanthe true, absolute position.This value is repeatable,however, to within 0.0002"(see resolution andrepeatability). For higheraccuracy requirements,Micropulse transducers withSynchronous Serial Interface(SSI) can be used.

HysteresisThe difference in indicatedposition when the samepoint is reached from twodifferent directions.Repeatability refers to travelfrom one direction only,hysteresis from twodirections.

RepeatabilityThe degree to which theindicated position point B asrepresented by the outputvalue is reproduced whenmoving in one direction frompoint A and back to point B.In the case of a BTL5system, position repeataccuracy is always the sameas the stated resolution +hysteresis.

ResolutionThe smallest increment ofposition change that can bedetected by the transducer.The resolution of Micropulsetransducers depends on theoutput type chosen.

Digitally-Derived Analog(Z housing, rod-styleonly)Output resolution isexpressed as 16-bits. Thedigital position information isconverted into an analogsignal internally through adigital-to-analog converter.

True Analog (all otherhousing styles)The analog output is derivedwithout using a digital-to-analog converter. Resolutionfor this type of system isvirtually infinite. Attainableresolution is determinedprimarily by electrical noiseinherent to the application,and input resolution of thecontrol system.

Digital Pulse Output(all housings)For digital pulse-outputsystems (i.e. Start/Stop orPWM) resolution is deter-mined by the clockfrequency of the customerinterface which measures thetime interval between theStart pulse and the Stoppulse (or the rising and fallingedges of the PWM signal).Resolution can be deter-mined as follows:

Resolution (in inches) =1 ÷ (Gradient x ClockFrequency)

The gradient value is printedon the label of each trans-ducer and is expressed inmicroseconds per inch(µsec/inch).

The Clock Frequency is thefrequency of the counter inthe customer suppliedinterface and is usuallyexpressed in megahertz(MHz).

Example - assuming agradient value of 9.000 µs/inch and a clock frequency of56 MHz

Resolution (in inches)= 1 ÷ (9 x 56)= 1 ÷ 504= 0.00198

Digital Serial Systems(SSI, Canbus, etc.)Resolution is a definedvalue, stated in inches.

TemperatureCoefficientExpressed as ppm/°C or °F,TC is the degree to whichthe output signal (andtherefore the indicatedposition) is affected byambient temperaturechanges.

Dead ZoneThe end of the Micropulsetransducer rod, from end ofstroke to the end of therod. This is usually the last2.3 inches of the rod. If themagnet enters the deadzone the output will beunpredictable.

Null SpaceThe distance from the headof the transducer to thestart of the electrical stroke.

Null PositionThe position of the magneton the transducer rodwhich reads a zero orminimum output.

StrokeThe active electrical portionor the sensing portion ofthe Micropulse transducer.

AnalogThe output of the trans-ducer is an analog voltage(0 to 10 Vdc,-10 to +10 Vdc, or -5 to 5Vdc) or an analog current (0to 20 mA, 4-20 mA) and isproportional to the positionof the magnet.

Digital Pulse OutputThe output of thetransducer is a digital Start/Stop pulse or a PulseWidth Modulated (PWM)signal. Magnet position isdirectly proportional to thetime interval between theStart pulse and the Stoppulse (or the rising andfalling edges of the PWMsignal). An external counteris required to measure thistime interval. A wide varietyof processor cards, PLCplug-in cards, and stand-alone controllers designedaround this interface areavailable.

Digital Serial OutputThe output of thetransducer is in the form ofa serial data word or stringin SSI (binary or Gray code)or CANbus format.

Terms &Conditions

Terminology

108 1-800-543-8390 www.balluff.com

Analog voltage output

The output voltage isdirectly proportional to theposition of the magnet alongthe waveguide.The most importantparameter for analogoutputs is the refresh rateand the ripple of the outputsignal. Many transducers onthe market attain thespecified values for outputripple only by means oflow-pass filtering. Thisalways carries with it anundesirable time delay of theoutput signal.Micropulse transducersattain the specified signalquality without extensivelow-pass filters, insteadusing improved circuitdesign. This means fastupdate times with low levelsof ripple and noise on theoutput signal. Micropulsetransducers with voltageoutput have 2 outputs, oneincreasing and onedecreasing.Available versions include:0...10 V (10...0 V)10...10 V (10...10 V) and-5...5V (5V...-5V)

Analog current output

The output signal is directlyproportional to the magnetposition along thewaveguide. Analog currentinterfaces of 0...20 mA and4...20 mA are standard innumerous applications andin many industries. Currentinterfaces are significantlyless sensitive to inducednoise than are analogvoltage interfaces. A 500Ohm resistor can be used toeasily convert the 0..20 mAsignal into a voltage of0...10 V. The 4...20 mAsignal provides a simpleform of cable breakmonitoring, since even at thenullpoint of the stroke acurrent of 4 mA must flow.Micropulse transducers withcurrent output are availablewith increasing ordecreasing signals.

Pulse interface

The time between aninterrogation and the replysignal is directly proportionalto the position of themagnet along thewaveguide. These pulsesare transmitted usingRS485/422 differential linedrivers, guaranteeing noise-free signal transmission overdistances of up to 500m(1640ft.). The greatadvantage of these inter-faces is the noise-immunesignal transmission with asimple and economicalinterface. Interfaces withtristate outputs allowmultiplexing of severalMicropulse transducers.Appropriate control cardsare available.

SSI synchronous serialinterface

The position of the magnetalong the waveguide is sentto the control serially in theform of a data word.Micropulse transducers withSSI interface can beconnected directly tocontrols or closed-loopcontrol cards with SSIinterfaces designed forabsolute encoders. The datatransmission from thesensor to the control issynchronized by means of aclock pulse from the control.Depending on the requiredresolution,transducers with 24 or 25-bit data words are available.The maximum non-linearityof the SSI Micropulsetransducer of±30µm over the entirestroke, the updatefrequency of 2kHz and aresolution of 5µm make theSSI Micropulse transducersan ideal feedback sensor,even in the mostdemanding applications.

Output Signals

BTLEx

Terminology

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T

CANopen

The position of the magnetalong the waveguide is sentover the CAN-Bus to thecontrol in so-called PPPPProcessDDDDData OOOOObjects, PDOs.Micropulse transducerswork with standardCANopen protocols per CiADS 301 and with thestandard device profile perDS 406. CANopen offersgreater flexibility because ofthe large number ofconfiguration options for thetransducer. For example, theresolution is programmablefor 5, 10, 20 or 100 µm,depending on your applica-tion. Or you can selectwhether only position oralso velocity informationshall be sent to your control;cyclically, or on-demand.And there's more: Up to 4so-called software camscan be defined in the activestroke range. Each time thestatus of one of these camschanges, high-priorityEmergencymessages are sent to thecontrol (check factory foravailability).

- Consult factory fortechnical data

This interface provides anefficient connection tomachines using Profibus.Features of this interfaceinclude: - Single telegram message for fast updates even with 4 magnets - Operates at 12 Mbps - GSD file provided to

configure telegrammessage

- Sync and Freeze functionsavailable for coordinationbetween other devices

PROFIBUS

Output Signals

Quadrature

The quadrature outputinterfaces directly tostandard encoder inputs(90° out of phase, A & B).This configuration givesyou more interface optionsfor connecting to motionbased systems. Operatingmodes can be either free-running or synchronous(switch selectable)depending on the controlsystem's requirements.

Documents

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