TM 5-2410-233-23P TM 5-2410-233-23P i 0TECHNICAL MANUAL HEADQUARTERS TM 5-2410-233-23P DEPARTMENT OF

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Text of TM 5-2410-233-23P TM 5-2410-233-23P i 0TECHNICAL MANUAL HEADQUARTERS TM 5-2410-233-23P DEPARTMENT OF

  • TM 5-2410-233-23P TECHNICAL MANUAL

    Unit and Direct Support Maintenance

    REPAIR PARTS AND SPECIAL TOOLS LISTS (RPSTL)

    General Support and Depot Maintenance

    FOR

    TRACTOR, FULL TRACKED, LOW SPEED: DED, MEDIUM DRAWBAR PULL

    TRACTOR WITH RIPPER; NSN 2410-00-185-9794 (EIC EAW) TRACTOR WITH RIPPER AND WINTERIZED CAB; NSN 2410-00-300-6665

    TRACTOR WITH WINCH; NSN 2410-00-185-9792 (EIC EA6) TRACTOR WITH WINCH AND WINTERIZED CAB; NSN 2410-00-300-6664

    CATERPILLAR MODEL D7F

    SUPERSEDURE NOTICE - This manual supersedes TM 5-2410-233-24P, dated January 2002 and all changes.

    DISTRIBUTION STATEMENT A - Approved for public release; distribution is unlimited.

    HEADQUARTERS, DEPARTMENT OF THE ARMY

    JULY 2005

  • This page Intentionally Left Blank.

    This page is blank.

  • TM 5-2410-233-23P

    A/(B Blank)

    LIST OF EFFECTIVE PAGES

    Dates of issue for original and change pages are:

    Original. . . . . . . . . . . . . 0 . . . . . . . . . . . 15 July 2005

    TOTAL NUMBER OF PAGES IN THIS PUBLICATION IS 910 CONSISTING OF THE FOLLOWING:

    Page *Change No. No.

    Cover (Back Blank) 0 A (B Blank) 0 i thru ix 0 0001 00-1 thru 0001 00-7 0 Figure 1 thru Figure 206 0 I-1 thru I-190 0

  • TM 5-2410-233-23P

    i

    0TECHNICAL MANUAL HEADQUARTERS TM 5-2410-233-23P DEPARTMENT OF THE ARMY

    Washington, D.C. 15 July 2005

    Unit and Direct Support Maintenance

    REPAIR PARTS AND SPECIAL TOOLS LISTS (RPSTL)

    General Support and Depot Maintenance

    FOR

    TRACTOR, FULL TRACKED, LOW SPEED: DED, MEDIUM DRAWBAR PULL,

    TRACTOR WITH RIPPER; NSN 2410-00-185-9794 (EIC EAW) TRACTOR WITH RIPPER AND WINTERIZED CAB; NSN 2410-00-300-6665

    TRACTOR WITH WINCH; NSN 2410-00-185-9792 (EIC EA6) TRACTOR WITH WINCH AND WINTERIZED CAB; NSN 2410-00-300-6664

    Current as of 13 December 2004

    SUPERSEDURE NOTICE - This manual supersedes TM 5-2410-233-24P, dated 21 January 2002. DISTRIBUTION STATEMENT A - Approved for public release; distribution is unlimited.

    TABLE OF CONTENTS Illus/ Fig Page

    WP 0001 00 Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0001 00-1 WP 0002 00 Repair Parts List

    GROUP 01 ENGINE

    0100- ENGINE ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

    REPORTING ERRORS AND RECOMMENDING IMPROVEMENTS You can help improve this publication. If you find any mistakes or if you know of a way to improve the proce- dures, please let us know. Submit your DA Form 2028 (Recommended Changes to Equipment Technical Publications), through the Internet, on the Army Electronic Product Support (AEPS) website. The Internet address is http://aeps.ria.army.mil. If you need a password, scroll down and click on “ACCESS REQUEST FORM”. The DA Form 2028 is located in the ONLINE FORMS PROCESSING section of the AEPS. Fill out the form and click on SUBMIT. Using this form on the AEPS will enable us to respond quicker to your com- ments and better manage the DA Form 2028 program. You may also mail, fax or e-mail your letter, DA Form 2028 direct to: AMSTA-LC-CI/TECH PUBS, TACOM-RI, 1 Rock Island Arsenal, Rock Island, IL 61299- 7630. The e-mail address is: TACOM-TECH-PUBS@ria.army.mil. The fax number is DSN 793-0726 or Commercial (309) 782-0726.

  • TM 5-2410-233-23P

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    TABLE OF CONTENTS (Con’t) Illus/ Fig Page

    ENGINE AND MOUNTING BRACKETS (5R0829, 5R3715, 5R7757, 5R8357 ENGINES) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1-1

    ENGINE FRONT SUPPORT (5R0829 ENGINE). . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 2-1 ENGINE FRONT SUPPORT (5R3715, 5R7757, 5R8357 ENGINES). . . . . . . . . . . . . 3 3-1

    0101- CRANKCASE, BLOCK, CYLINDER HEAD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

    ENGINE BLOCK (5R0829 ENGINE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 4-1 ENGINE BLOCK, ACCESS COVER (5R0829 ENGINE). . . . . . . . . . . . . . . . . . . . . . . 4A 4A-1 ENGINE BLOCK (5R3715, 5R7757, 5R8357 ENGINES) . . . . . . . . . . . . . . . . . . . . . . 5 5-1 CYCLINDER SLEEVE (5R0829, 5R3715, 5R7757, 5R8357 ENGINES) . . . . . . . . . . 6 6-1 CYLINDER HEAD (5R0829 ENGINE). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 7-1 CYLINDER HEAD (5R3715 ENGINE). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 8-1 CYLINDER HEAD (5R7757, 5R8357 ENGINES) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 9-1

    0102- CRANKSHAFT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1

    CRANKSHAFT AND PULLEY (5R0829 ENGINE) . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 10-1 CRANKSHAFT AND PULLEY (5R3715, 5R7757, 5R8357 ENGINES). . . . . . . . . . . . 11 11-1

    0103- FLYWHEEL ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-1

    FLYWHEEL AND HOUSING (5R0829 ENGINE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 12-1 FLYWHEEL AND HOUSING, (5R3715, 5R7757, 5R8357 ENGINES) . . . . . . . . . . . . 13 13.-1

    0104- PISTONS, CONNECTING RODS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-1

    PISTON AND CONNECTING ROD (5R0829, 5R3715, 5R7757, 5R8357 ENGINES) 14 14-1

    0105- VALVES, CAMSHAFTS, AND TIMING SYSTEMS . . . . . . . . . . . . . . . . . . . . . . . . . . 15-1

    TIMING GEAR HOUSING AND COVERS (5R0829 ENGINE) . . . . . . . . . . . . . . . . . . 15 15-1 TIMING GEAR HOUSING AND COVERS (5R3715, 5R7757, 5R8357 ENGINES) . . 16 16-1 BEARING GEAR SHAFT AND HOUSING (5R0829 ENGINE) . . . . . . . . . . . . . . . . . . 17 17-1 CAMSHAFT AND GEAR (5R0829 ENGINE). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 18-1 CAMSHAFT (5R3715, 5R7757, 5R8357 ENGINES). . . . . . . . . . . . . . . . . . . . . . . . . . 19 19-1 VALVE COVER, LIFTERS AND ROCKER ARMS (5R0829 ENGINE) . . . . . . . . . . . . 20 20-1 VALVE COVERS, LIFTERS AND ROCKER ARMS (5R3715, 5R7757, 5R8357

    ENGINES) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 21-1 INTAKE AND EXHAUST VALVES (5R0829 ENGINE) . . . . . . . . . . . . . . . . . . . . . . . . 22 22-1 INTAKE AND EXHAUST VALVES (5R3715, 5R7757, 5R8357 ENGINES) . . . . . . . . 23 23-1

    0106- ENGINE LUBRICATION SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24-1

    ENGINE OIL FILLER (5R0829 ENGINE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 24-1 ENGINE OIL FILLER (5R3715 ENGINE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 25-1 ENGINE OIL FILLER (5R7757, 5R8357 ENGINES) . . . . . . . . . . . . . . . . . . . . . . . . . . 25A 25A-1 OIL FILTER AND LINES (5R0829 ENGINE). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 26-1 OIL FILTER (5R0829 ENGINE). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26A 26A-1 OIL FILTER (5R3715, 5R7757, 5R8357 ENGINES) . . . . . . . . . . . . . . . . . . . . . . . . . . 27 27-1 OIL COOLER, BONNET AND HOSE (5R0829 ENGINE) . . . . . . . . . . . . . . . . . . . . . . 28 28-1 OIL COOLER, BONNET AND HOSE (5R3715, 5R7757, 5R8357 ENGINES) . . . . . . 29 29-1 ENGINE BREATHER (5R0829 ENGINE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 30-1 ENGINE BREATHER (5R3715, 5R7757, 5R8357 ENGINES) . . . . . . . . . . . . . . . . . . 30A 30A-1 OIL PAN (5R0829 ENGINE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 31-1 OIL PAN (5R3715, 5R7757, 5R8357 ENGINES) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 32-1 OIL PUMP (5R0829 ENGINE). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 33-1 OIL PUMP (5R3715, 5R7757, 5R8357 ENGINES) . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 34-1 ENGINE OIL PUMP LINES (5R3715, 5R7757, 5R8357 ENGINES) . . . . . . . . . . . . . . 35 35-1 AOAP SAMPLING KIT (5R0829, 5R3715, 5R7757 ENGINES) . . . . . . . . . . . . . . . . . 35A 35A-1 OIL SAMPLING (5R8357 ENGINE). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35B 35B-1

  • TM 5-2410-233-23P

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    TABLE OF CONTENTS (Con’t) Illus/ Fig Page

    EXHAUST MANIFOLD (5R0829 ENGINE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 36-1 EXHAUST MANIFOLD (5R3715, 5R7757, 5R8357 ENGINES) . . . . . . . . . . . . . . . . . 37 37-1

    0109- ACCESSORY DRIVING MECHANISMS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38-1

    ACCESSORY DRIVE TO FUEL INJECTION PUMP (5R0829 ENGINE) . . . . . . . . . . 38 38-1

    GROUP 03 FUEL SYSTEM

    0301- FUEL INJECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39-1

    FUEL INJECTORS, LINES AND FITTINGS (5R0829 ENGINE) . . . . . . . . . . . . . . . . . 39 39-1 FUEL INJECTORS, LINES AND FITTINGS (5R3715 ENGINE) . . . . . . . . . . . . . . . . . 40 40-1 FUEL INJECTORS, LINES AND FITTINGS (5R7757, 5R8357 ENGINES) . . . . . . . . 41 41-1

    0302- FUEL PUMPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42-1

    FUEL PRIMER INJECTION PUMP (5R0829 ENGINE). . . . . . . . . . . . . . . . . . . . . . . . 42 42-1 FUEL PRIMER INJECTION PUMP (5R3715, 5R7757,