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testim uniud. 29.11 · PDF fileDANIELI LA GESTIONE DELLE GRANDI COMMESSE IMPIANTISTICHE CHIAVI IN MANO NELL’INTERNATIONAL CONTRACTING & C. Officine Meccaniche S.p.a. Fulvio Roman

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Text of testim uniud. 29.11 · PDF fileDANIELI LA GESTIONE DELLE GRANDI COMMESSE IMPIANTISTICHE CHIAVI...

  • DANIELI

    LA GESTIONE DELLE GRANDI COMMESSE IMPIANTISTICHE CHIAVI IN MANO NELL’INTERNATIONAL CONTRACTING

    & C. Officine Meccaniche S.p.a.

    Fulvio Roman Director & CIO - Strategic planning, organization & ICT

    Mauro Pitton Director projects - Flat Product Division

    Andrea Ceretti Executive Project Manager - Flat Product Division

  • DANIELI THE RELIABLE INNOVATIVE TEAM IN THE METALS INDUSTRY

  • Danieli Engineering

    Danieli Corus

    Danieli Centro Metallics

    Danieli Centro Met

    Danieli Davy Distington

    Danieli Rotelec

    Danieli Wean United

    Danieli Kohler

    Danieli Fröhling

    Danieli Centro Combustion

    Danieli Morgårdshammar

    Danieli Centro Tube

    Danieli Centro Maskin

    Danieli Breda

    Danieli Automation

    Danieli Environment

    Danieli Construction

    Danieli Service

    Turnkey plants and systems engineering

    Integrated steelmaking plants

    Direct reduction plants

    Steelmaking plants

    Slab casters

    EMS and induction heating systems

    Flat product casting, rolling and processing

    Wipe equipments for coating

    Specialty mills and strip finishing lines

    Reheating systems

    Long products rolling mill

    Tube processing plants

    Conditioning, drawing and finishing lines

    Extrusion and forging plants

    Process control systems

    Ecological systems

    TKP construction, erection, systems engineering

    Technical service and spare parts

    DANIELI THE RELIABLE INNOVATIVE TEAM IN THE METALS INDUSTRY

    Italy

    The Netherlands

    Italy

    Italy, Sweden

    UK, Italy

    Italy, USA

    USA

    Germany

    Italy, Sweden

    Italy

    Italy, Sweden, USA

    Italy, Sweden

    France

    Italy

    Italy

    Italy

    Italy

    Italy

  • Complete turnkey plants, designed, engineered, manufactured, erected and commissioned worldwide since 1967

    104

    DANIELI GESTIONE DI UNA COMMESSA TURN-KEY

  • Premessa

    2

    1

    3

    Cosa è un contratto

    Cosa è un Turn-Key Project

    DANIELI GESTIONE DI UNA COMMESSA TURN-KEY

  • 4.1 Basic Design 4.2 Detail Engineering 4.3 Procurement 4.4 Manufacturing 4.5 Workshop testing e Pre-shipment inspections 4.6 Shipment, Custom clearance and site forwarding 4.7 Construction and erection 4.8 Commissioning, Performance demonstration e

    Provisional Acceptance 4.9 Guarantee period e Final acceptance

    Fasi principali di un Turn-Key Project4

    DANIELI GESTIONE DI UNA COMMESSA TURN-KEY

  • > Uffici tecnici macchine e processo > Uffici tecnici sistemi ausiliari > Uffici tecnici opere civili / infrastrutture > Uffici tecnici sistemi fluidi > Uffici tecnici sistemi elettrici e automazione > Uffici gestione construction, erection e commissioning > Ufficio Acquisti > Produzione > Expediting, collaudi, ispezioni > Spedizioni > Project Management and Planning, Control & Administration > Uffici finanziari e legali

    Interfacce interne commessa Chiavi in mano5

    DANIELI GESTIONE DI UNA COMMESSA TURN-KEY

  • > Organizzazione Clienti > Consulenti dei Clienti (Engineers) > Organizzazione di cantiere per construction,

    erection e commissioning > Enti Certificatori indipendenti > Sub-fornitori di sistemi, materiali, componenti e

    servizi > Uffici tecnici esterni > Sub-contrattisti opere civili e montaggi > Partners consortili / Joint Ventures > Enti finanziatori / Banche > Assicurazioni

    Interfacce esterne commessa Chiavi in mano6

    DANIELI GESTIONE DI UNA COMMESSA TURN-KEY

  • Safety Officier

    Planning & quantity Survey

    Quality Assurance Eng.

    Accounting & Cost control

    Building erection

    Mechanical equipment

    Reheating furnace

    Piping and aux. Systems

    HV / LV power distribution & Automation system

    Mechanical

    Electrical

    Piping

    Director, Projects

    Sales Manager

    Export Finance & L/C Manager

    Legal Dept. Manager

    Procurement Manager

    Quality Manager

    Client Project Manager & Project Management Staff

    P.M. DMH

    P.E. Rolling process

    P.E. Mech. Equipment eng.

    P.E. Hydraulics Lubrication

    P.E. Piping Utilities

    P.E. Instrumentation

    P.M. DCC

    P.E. Combustion process P.E. L.V. Distribution

    P.E. Automation

    P.M. DE

    P.C. WTP process

    P.E. Civil & structural des.

    P.E. Interconnecting piping P.E. Instrumentation P.E. HVAC

    P.E. Firefighting system

    P.E. Compressed air system

    P.C. Workshop laboratory eq.

    P.C. Cranes

    P.M. DA

    Process Coordinator P.E. Substation, HV - LV power distrib. P.E. Interconnecting cabling P.C. Automation system level 1

    P.C. Automation system level 2

    P.M. DCM

    P.E. Meltshop process

    P.E. Mech. Equipment engin.

    P.E. Hydraulics lubrication

    P.E. Piping utilities

    P.E. Instrumentation

    Site Technical Office Field Engineers

    Civil and infrastructure construction Supervisor

    Erection Supervisors

    Startup and commissioning Team

    Material Man

    Client Site manager & Staff

    P.C. Spare partsP.C. Packing & Shipping

    P.C. Training

    P.C. Operation, maintenance & safety manuals

    P.C. Expediting / testing (E LE) P.C. Quality Control

    P.C. Manufacturing & expediting

    P.C. Procurement cc

    Danieli Construction & Commissioning (UMAC)

    P.M. Construct Erection & Commiss.

    Site Manager

    Deputy Site Manager

    Danieli Engineering (DE) Project Manager

    Project Planning & Control

    Contract Administr.

    Automation

    Aux. Systems

    DANIELI TURN-KEY PROJECT KEY- PERSONNEL ORGANISATION CHART

  • DANIELI GENERAL MANAGEMENT FLOW CHART (PART 1)

    SCHEDULE (LEV. III)

    WORK BREAKDOWN

    PRICE BREAKDOWN

    JOB POSITION (TPC/JET)

    INSPECTION TEST SCHEDULE (ITS)

    CASH FLOW

    (PART 2) (PART 3)

    RESPONSIBILITY

    CONTRACT & FINANCING TOOLS REQUIREMENTS

    MASTER PLANT LIST

    TECHNICAL SPECIFICATIONCONTRACT SCHEDULE PAYMENT METHOD/FORMALITIES

    PICS (PROJECT INTEGRATED CONTROL SYSTEM)

  • OUTSIDE (E/LE) INSIDE (I)

    (PART 3)

    ENGINEERING (DOCUMENT MANAGEMENT SYSTEM - DMS)

    TECHN. DOCUMENTS

    JOB POSITION (TPC / JET) from part 1

    MATERIAL REQUIR.

    PROCUREMENT

    PURCHASE ORDERS

    MANUFACTURING

    DANIELI GENERAL MANAGEMENT FLOW CHART (PART 2)

  • INSPECTION & TESTING (NOI/IRE/LOC/QCTM)

    OUTSIDE (E) INSIDE (I/LE)

    INSPECTION TEST SCHEDULE (ITS)

    (FROM PART 1)

    CERTIFICATIONS (IRE)

    SHIPPING & INVOICING

    CERTIFICATION (IRP)

    PACKING LIST

    INSPECTION PLANNING

    NOTICE OF SURVEILLANCE (NOS)

    PACKING

    COMMISSIONING

    JOB POSITION (TPC/JET) (FROM PART 1)

    RELEASE CERTIFICATE (RC)

    PRICE BREAKDOWN (FROM PART 1)

    MANUFACTURING (FROM PART 2)

    INSPECTION PLANNING

    NOTICE OF INSPECTION (NOI)

    CONSTRUCTION & ERECTION WORKS SITE PROGRESS MANAGEMENT (SPM)

    DANIELI GENERAL MANAGEMENT FLOW CHART (PART 3)

  • DANIELI MASTER PLANT LIST (ESEMPIO)

  • DANIELI ESTRATTO LIVELLO 3: PLANT UNIT 31 (TYPICAL)

  • DANIELI PROGRAMMA SOMMARIZZATO con CURVE a “S”

  • DANIELI CUT-OFF DATE: PROGRESS (TYPICAL)

  • DANIELI PROGRAMMAZIONE DI LIVELLO 4 (TYPICAL)

  • DANIELI CURVE DI AVANZAMENTO (TYPICAL)

  • Inizio disegno: 10% Prima stesura disegno: 20% Disegno commentato : 30% Disegno approvato interno: 30% Disegno approvato da Cliente: 10%

    ESEMPIO DI FASI DI MANUFACTURING DI UNA MACCHINA Approvvigionamento grezzi: 10% Disponibilità grezzi: 10% Costruzione carpenteria: 10% Costruzione parti meccaniche: 10% Machining: 20% Assemblaggio sottogruppi: 10% Assemblaggio macchina: 15% Collaudo: 3% Protezioni superfici: 10% Approntamento per la spedizione: 2%

    ESEMPIO DI FASI DI ESECUZIONE DI UN DISEGNO

    DANIELI ESEMPI DI FASI DI AVANZAMENTO LAVORI (PARTE 1)

  • ESEMPIO DI FASI DI ESECUZIONE DI UNA FONDAZIONE Scavo: 5% Getto magrone: 2% Casseforme: 28% Ferri di armatura: 35% Getto cementi: 25% Disarmo e finitura/curing: 5%

    ESEMPIO DI FASI DI ESECUZIONE MONTAGGIO TUBAZIONI

    Movimentazione: 5% Assiemaggio a terra: 25% Montaggio supporteria: 15% Montaggio e saldatura linee: 35% Controlli non distruttivi: 5% Decappaggio e flussaggio: 10% Collaudi: 5%

    DANIELI ESEMPI DI FASI DI AVANZAMENTO LAVORI (PARTE 2)

  • > M.P.L. (Master Plant List) > D.M.S. (Documentation Management

    System) > Procurement & Manufacturing Progress > Pre-shipment inspection > Shipment > Invoicing > Cash-flow > Construction & erection > Commissioning & Performance test

    Funzionalità e strumenti del P.I.C.S. (Project Integrated Control System)

    DANIELI GE