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Food Sci. Technol. Res., 15 (4), 439 – 448, 2009 Technical paper Effects of Rice Flour Properties on Specific Loaf Volume of One-loaf Bread Made from Rice Flour with Wheat Vital Gluten Etsuko ARAKI * , Tatsuya M. IKEDA, Kanae ASHIDA, Kanenori TAKATA, Mikiko YANAKA and Shuichi IIDA National Agricultural Research Center for Western Region, 6-12-1 Nishifukatsu, Fukuyama, Hiroshima 721-8514, Japan Received August 29, 2008; Accepted March 27, 2009 Using various rice flours prepared by different milling methods, the relationship between rice flour properties and specific loaf volumes of one-loaf bread made from rice flour with wheat vital gluten were studied. Damaged starch content of rice flour varied from 1.0% to 22.1%. A significant negative correla- tion was verified between damaged starch content and specific loaf volume of one-loaf bread. Rice flour with low damaged starch content mainly consisted of compound starch granules, aggregated polyhedral single starch granules and smooth surface cells surrounded by the cell wall. The structures of starch gran- ules and cells were maintained in rice flour with low damaged starch content. Rice flour with high dam- aged starch content consisted of only fine irregular particles without the apparent rice starch structure, or contained fractured large and small cells with rough surface. Although there was not significant cor- relation between specific loaf volume and median particle size, rice flours which were successful at mak- ing bread with high specific loaf volume commonly showed a peak centered around 60 µm with a smaller amount of larger size particles in the particle distribution profile. Thus, the flour particle size distribution appears to affect the specific loaf volume of one-loaf bread. Both the damaged starch content and the profile of particle size distribution were important for high specific loaf volume of one-loaf bread. Less damage to starch and cell structures while lowering the particle size during milling process is critical in obtaining better flour for rice one-loaf bread making. Keywords: one-loaf bread, rice flour, wheat gluten, damaged starch content, specific loaf volume, polyhedral single starch granule, compound starch granule, smooth surface cell *To whom correspondence should be addressed. E-mail: [email protected] Introduction The consumption of rice (Oryza sativa L.) in Japan has been gradually decreasing (Ministry of Agriculture, Forestry and Fisheries, 2007). Application of rice flour for bread making is one approach to increase rice consumption. Since bread making from rice flour is difficult due to the absence of gluten proteins, rice flour is blended with wheat flour or wheat vital gluten (Takano et al., 1986a, 1986b; Yamauchi et al., 2004). Joshinko and Joyoko are rice flours used for making Japanese sweets. They are traditionally prepared using a roll mill with soaked rice grains. Bread making using Joshinko was found to be unsuitable due to its low loaf volume (Takano et al., 1986a, 1986b), while that using Joyoko, a finer flour than Joshinko, has not yet been reported. New methods of rice milling have been developed to improve the loaf volume of rice bread (Arisaka et al., 1992a; Egawa et al., 1995). In this new milling method, a jet mill is used to grind wet rice grains macerated with cell wall-degrading enzymes like pec- tinase. The volume of bread made from rice flour with gluten prepared by this new milling method was higher than made from Joshinko (Egawa et al., 1995; Yamauchi et al., 2004). This rice flour has particles that are finer than Joshinko and consists of large amounts of compound starch granules and single starch granules and a small amount of cell fragments without apparent damage (Egawa et al., 1995). Although a few reports have compared various rice flour properties re- lated to rice flour bread made with wheat gluten (Egawa et al., 1995, Yamauchi et al., 2004), critical rice flour properties

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Food Sci. Technol. Res., 15 (4), 439–448, 2009

Technical paper

Effects of Rice Flour Properties on Specific Loaf Volume of One-loaf Bread Made from

Rice Flour with Wheat Vital Gluten

Etsuko araki*, Tatsuya M. ikeda, Kanae aShida, Kanenori takata, Mikiko Yanaka and Shuichi iida

National Agricultural Research Center for Western Region, 6-12-1 Nishifukatsu, Fukuyama, Hiroshima 721-8514, Japan

Received August 29, 2008; Accepted March 27, 2009

Using various rice flours prepared by different milling methods, the relationship between rice flour properties and specific loaf volumes of one-loaf bread made from rice flour with wheat vital gluten were studied. Damaged starch content of rice flour varied from 1.0% to 22.1%. A significant negative correla-tion was verified between damaged starch content and specific loaf volume of one-loaf bread. Rice flour with low damaged starch content mainly consisted of compound starch granules, aggregated polyhedral single starch granules and smooth surface cells surrounded by the cell wall. The structures of starch gran-ules and cells were maintained in rice flour with low damaged starch content. Rice flour with high dam-aged starch content consisted of only fine irregular particles without the apparent rice starch structure, or contained fractured large and small cells with rough surface. Although there was not significant cor-relation between specific loaf volume and median particle size, rice flours which were successful at mak-ing bread with high specific loaf volume commonly showed a peak centered around 60 µm with a smaller amount of larger size particles in the particle distribution profile. Thus, the flour particle size distribution appears to affect the specific loaf volume of one-loaf bread. Both the damaged starch content and the profile of particle size distribution were important for high specific loaf volume of one-loaf bread. Less damage to starch and cell structures while lowering the particle size during milling process is critical in obtaining better flour for rice one-loaf bread making.

Keywords: one-loaf bread, rice flour, wheat gluten, damaged starch content, specific loaf volume, polyhedral single starch

granule, compound starch granule, smooth surface cell

*To whom correspondence should be addressed.

E-mail: [email protected]

IntroductionThe consumption of rice (Oryza sativa L.) in Japan has

been gradually decreasing (Ministry of Agriculture, Forestry

and Fisheries, 2007). Application of rice flour for bread

making is one approach to increase rice consumption. Since

bread making from rice flour is difficult due to the absence

of gluten proteins, rice flour is blended with wheat flour or

wheat vital gluten (Takano et al., 1986a, 1986b; Yamauchi et

al., 2004).

Joshinko and Joyoko are rice flours used for making

Japanese sweets. They are traditionally prepared using a roll

mill with soaked rice grains. Bread making using Joshinko

was found to be unsuitable due to its low loaf volume (Takano

et al., 1986a, 1986b), while that using Joyoko, a finer flour

than Joshinko, has not yet been reported. New methods of

rice milling have been developed to improve the loaf volume

of rice bread (Arisaka et al., 1992a; Egawa et al., 1995). In

this new milling method, a jet mill is used to grind wet rice

grains macerated with cell wall-degrading enzymes like pec-

tinase. The volume of bread made from rice flour with gluten

prepared by this new milling method was higher than made

from Joshinko (Egawa et al., 1995; Yamauchi et al., 2004).

This rice flour has particles that are finer than Joshinko and

consists of large amounts of compound starch granules and

single starch granules and a small amount of cell fragments

without apparent damage (Egawa et al., 1995). Although a

few reports have compared various rice flour properties re-

lated to rice flour bread made with wheat gluten (Egawa et

al., 1995, Yamauchi et al., 2004), critical rice flour properties

for improving loaf volume of one-loaf bread made from rice

flour with wheat gluten have not been clarified.

In this study, rice one-loaf bread with wheat gluten was

prepared using various rice flours obtained from different

milling methods to examine the relationship between specific

loaf volumes of one-loaf bread and flour properties such as

moisture content, amylose content, damaged starch content,

particle size distribution and surface structure of rice flour

particle.

Materials and MethodsRice flour Sixteen different rice flours (Table 1) and

wheat flour for bread making (Nisshin Seifun Group, Japan)

were used in this study. Rice flour no. 1, which was prepared

by a jet mill from polished rice grains macerated with pec-

tinase, was provided by Niigata Flour Milling Co. (Japan),

and rice flour no. 2 was prepared from polished grains of

rice variety Koshihikari using a jet mill (Nishimura Machine

Works Co., Japan) at the Food Research Center, Niigata

Agricultural Research Institute, following the same method

as that for no. 1. Rice flour no. 3 was provided by Katayama

Milling Co. (Japan) and was prepared by a jet mill under wet

conditions. Rice flour nos. 4 and 5, prepared by a jet mill un-

der dry conditions, were provided by Namisato Co. (Japan).

Rice flour no. 6 prepared from polished grains of rice variety

Koshihikari using a pin mill under dry conditions was pro-

vided by Hohden Industries Co. (Japan). Rice flour nos. 7-12

(Joshinko) were purchased from Shinozaki Kazuo Syohten

Co., Hinomoto King Co., Hinokuni Foods Co., Hitachiya-

honpo, Inoue Syohten Co. and Maehara Seifun Co. (Japan),

respectively. Rice flour nos. 13 and 14 (Joyoko), were

purchased from Natural Kitchen and Watashino-daidokoro

(Japan), respectively. Production of Joshinko and Joyoko

generally involves a roll mill to grind grains soaked with

water, but the milling processes for nos. 7-14 were not avail-

able. For rice flour no. 15, a jet mill (IDS, Nippon Pneumatic

Mfg. Co., Japan) was used to grind grains of rice variety

Nihonmasari after hammer milling under dry conditions at

the National Food Research Institute. Rice flour no. 16 was

provided by Kyoritsu Foods Co. (Japan); its milling process

was not available. Flour nos. 1, 3, 4, 5 and 16 were sold as

rice flour for bread making. Each single lot of flours was pur-

chased from Oct. 2006 to Feb. 2007 and used as the sample

flours.

Pre-treatment Milling method

1 Pectinase Jet milling (wet) 10.7 ab 1.9 a 33.0 b 14.0 a 3.6 g

2 Pectinase Jet milling (wet) 10.3 ab 1.0 a 48.8 d 15.5 b 3.5 fg

3 Soaking Jet milling (wet) 9.0 a 7.0 cd 38.3 c 17.2 de 2.9 cde

4 - Jet milling (dry) 12.3 ab 3.6 b 47.7 d 17.6 e 3.3 efg

5 - Jet milling (dry) 10.0 ab 13.4 h 57.1 e 19.1 f 2.6 abc

6 - Pin milling (dry) 13.0 b 10.1 fg 66.6 f 16.2 bcd 2.9 cde

7 † Soaking Roll milling (wet) 12.7 b 7.1 cd 39.9 c 15.9 bc 3.1 def

8 † Soaking Roll milling (wet) 11.7 ab 7.7 de 115.9 j 17.2 de 2.9 cde

9 † Soaking Roll milling (wet) 12.3 ab 8.2 de 79.0 h 20.1 fg 2.8 cd

10 † Soaking Roll milling (wet) 12.0 ab 9.2 ef 74.1 g 16.9 cde 2.9 cde

11 † Soaking Roll milling (wet) 10.7 ab 10.6 fg 103.7 i 17.5 e 3.0 cde

12 † Soaking Roll milling (wet) 11.7 ab 17.8 j 45.9 d 13.6 a 2.2 a

13 †† Soaking Roll milling (wet) 10.7 ab 10.9 g 36.8 bc 16.5 bcde 2.8 cd

14 †† Soaking Roll milling (wet) 11.7 ab 15.3 i 37.9 c 17.0 cde 2.7 bcd

15 -Hammer milling (dry)

Jet milling (dry)9.0 a 22.1 k 5.6 a 17.4 e 2.3 ab

16 n/a n/a 11.7 ab 5.6 c 47.2 d 21.0 g 3.5 fg

Specific loafvolume

Flourno.

Value with same letters are not significantly different (P = 0.05), according to Tukey's multiple range test. -, no pre-treatment; n/a,

not available; †, sold as Joshinko; ††, sold as Joyoko.

Moisturecontent (%)

Damaged starchcontent (fw%)

Medianparticle size

(µm)

Amylosecontent(fw%) (mL/g)

Table 1. Rice flour properties used in this study and specific loaf volume of one-loaf breads made from the rice flours.

e. araki et al.440

Flour properties The damaged starch content was mea-

sured according to the method of the American Association

of Cereal Chemists (AACC method 76-31, 1992) using a

starch damage assay kit (Megazyme International Ireland,

Ireland). The flour particle size distribution and median par-

ticle size were measured using a particle size analyzer with

laser diffraction (Heros & Rodos, Sympatec, Germany).

Amylose content was measured according to the method of

Juliano et al. (1981). The moisture content was calculated as

a measure of weight loss after drying at 135℃ for 1 h. All

measurements were repeated three times for each sample.

Bread making for rice one-loaf bread with wheat gluten

The bread making for rice one-loaf bread was performed ac-

cording to the no-time method (Yamauchi et al., 2004) using

80 g (as is basis) rice flour, 20 g wheat vital gluten (Nippon

Flour Mills Co., Japan), 5 g sugar, 2 g salt, 10 g shortening,

1.5 g dry yeast (Nippon Flour Mills Co.), and 80 mL distilled

water. The dough was mixed using a Swanson-Working pin-

type test bake mixer (National Manufacturing Co., USA) for

an optimal time measured by mixograph (National Manufac-

turing Co.). The dough was rounded and allowed to stand for

20 min at 27℃ under 85% humidity, before molding using a

roll molding machine SMMR 2501 (Aicohsha Manufactur-

ing Co., Japan). It was fermented for 50 min in fermentation

cabinets at 40℃ under 85% humidity and baked for 25 min

at 200℃. One-loaf bread was weighted 1 h after baking.

The loaf volume of the bread was measured by a rapeseed

replacement method. Specific loaf volume was calculated as

volume per weight (mL/g). Bread making was repeated three

times for each sample.

Flour particle structure analysis The surface structure

of rice flour particles and grains were analyzed using a scan-

ning electron microscope (SEM) S-3400N (Hitachi High-

Technologies Co., Japan) without coating at an accelerating

voltage of 8-10 kV under low vacuum condition of 70-80 Pa

at -25℃.

Statistical analysis Tukey’s multiple range tests were

used for statistical analysis.

Results and DiscussionMoisture content The moisture content significantly dif-

fered among rice flours, ranging from 9.0% to 13.0% (Table

1). As the desired moisture content of wheat flour is main-

tained at 14% or less (Atwell, 2001), the moisture contents

of these rice flours appeared to be sufficient. Although the

drying methods were unknown for the samples, all rice flours

used in this study appeared to be adequately dried.

Amylose content Amylose content differed significantly

among rice flours ranging from 13.6% (no. 12) to 21.0%

(no. 16) (Table 1). Flour nos. 2 and 6 prepared from rice

variety Koshihikari had similar amylose contents of 15.5%

and 16.2%, respectively. Flour no. 15 prepared from rice va-

riety Nihonmasari had amylose content of 17.4%. These ge-

netic variations in amylose content found in this study were

smaller than that for known variations among non-waxy rice

varieties ranging from 8% to 30% (Nakagahra et al., 1986).

Damaged starch content The damaged starch content

differed significantly among rice flours (Table 1). Flour no. 2

showed the lowest damaged starch content (1.0%), followed

by flour no. 1 (1.9%), both of which were milled using a jet

mill under wet conditions after pectinase treatment. Our data

confirmed the effectiveness of this jet mill method in reduc-

ing damaged starch content. Flour no. 15 showed the highest

content of damaged starch (22.1%) among the flours. This

flour was produced using a jet mill after hammer milling un-

der dry conditions. Since the damaged starch content of flour

no. 15 by hammer milling already reached 7.7%, the high

damaged starch content of no. 15 might have been caused

by pre-milling with a hammer mill, in addition to jet milling

under dry conditions. Nishita et al. (1982) and Arisaka et al.

(1992b) reported that damaged starch content was affected

by the type of milling devices and the differences in the mill-

ing conditions such as dry or wet milling. When a jet mill

was used, the damaged starch content of rice flour prepared

under wet conditions was lower compared to that of flour

prepared under dry conditions (Arisaka et al., 1992b).

The differences in the damaged starch content were sig-

nificant among the six Joshinko samples (flour nos. 7-12),

ranging from 7.1% (no. 7) to 17.8% (no. 12) (Table 1). The

damaged starch content of two Joyoko samples (flour no. 13

and 14) was also significantly different. Although Joshinko

and Joyoko are traditionally prepared using a roll mill with

soaked rice grains, Joshinko and Joyoko samples used in this

study might have been prepared by different milling devices

and milling conditions, resulting in the different damaged

starch contents. The damaged starch content of flour no. 6

prepared by a pin mill was 10.1%. Flour no. 16 showed low-

er damaged starch content (5.6%) than that of Joshinko and

Joyoko samples; however, its milling method was unknown.

Damaged starch content of bread wheat flour was about 8%,

a level similar to that of rice flour nos. 8 and 9.

Median particle size and particle size distribution The

median flour particle sizes were significantly different among

rice flours, ranging from 5.6 μm (no. 15) to 115.9 μm (no.

8) (Table 1). The distribution profiles of flours were classi-

fied into four patterns containing: one peak (nos. 15 and 16),

two peaks (no. 1), three peaks (no. 3) and one peak and one

Rice Flour Properties on Loaf Volume 441

e. araki et al.

0

50

100

150

200

1 10 100 1000Particle size (µm)

C) Rice flour no. 1

Den

sity

dist

ribu

tion

(%)

0

50

100

150

200

1 10 100 1000

Particle size (µm)

E) Rice flour no. 2

Den

sity

dist

ribu

tion

(%)

0

50

100

150

200

1 10 100 1000Particle size (µm)

F) Rice flour no. 4

Den

sity

dist

ribu

tion

(%)

0

50

100

150

200

1 10 100 1000

Particle size (µm)

D) Rice flour no. 3D

ensi

tydi

stri

butio

n(%

)

0

50

100

150

200

1 10 100 1000

Particle size (µm)

A) Rice flour no. 15

Den

sity

dist

ribu

tion

(%)

0

50

100

150

200

1 10 100 1000

Particle size (µm)

B) Rice flour no. 16

Den

sity

dist

ribu

tion

(%)

0

50

100

150

200

1 10 100 1000Particle size (µm)

G) Rice flour no. 5

Den

sity

dist

ribu

tion

(%)

0

50

100

150

200

1 10 100 1000Particle size (µm)

H) Rice flour no. 6

Den

sity

dist

ribu

tion

(%)

Fig. 1-1. Particle size distribution profiles of rice flours. Density distribution (%) indicates particle quantity per μm in each clas-sification of particle size. , a peak centered around 8 μm; , a peak around 60 μm; , a peak centered around 70-80 μm; , a peak centered around 20 μm; , a peak centered around 150 μm; , a peak around 100 μm; , a shoulder centered around 20 μm.

shoulder (nos. 2, 4-14) (Fig. 1).

For the distribution profiles with one peak, the distribu-

tion profile of no. 15, which was prepared by a jet mill after

hammer milling under dry conditions, had one peak centered

around 8 μm (Fig. 1A), while that of no. 16 had one peak

centered around 60 μm (Fig. 1B).

The distribution profile of no. 1 containing two peaks

centered around 20 μm and 60 μm, was milled using a jet

mill under wet conditions after pectinase treatment (Fig.

1C). Three peaks centered around 20 μm, 60 μm and 150

μm were found in the distribution profile of no. 3, which was

prepared by a jet mill under wet conditions (Fig. 1D).

442

Rice Flour Properties on Loaf Volume

0

50

100

150

200

1 10 100 1000Particle size (µm)

P) Rice flour no. 14 (Joyoko)

Den

sity

dist

ribu

tion

(%)

0

50

100

150

200

1 10 100 1000Particle size (µm)

O) Rice flour no. 13 (Joyoko)

Den

sity

dist

ribu

tion

(%)

0

50

100

150

200

1 10 100 1000Particle size (µm)

M) Rice flour no. 11 (Joshinko)

Den

sity

dist

ribu

tion

(%)

0

50

100

150

200

1 10 100 1000Particle size (µm)

L) Rice flour no. 10 (Joshinko)

Den

sity

dist

ribu

tion

(%)

0

50

100

150

200

1 10 100 1000Particle size (µm)

N) Rice flour no. 12 (Joshinko)D

ensi

tydi

stri

butio

n(%

)

0

50

100

150

200

1 10 100 1000Particle size (µm)

I) Rice flour no. 7 (Joshinko)

Den

sity

dist

ribu

tion

(%)

0

50

100

150

200

1 10 100 1000Particle size (µm)

J) Rice flour no. 8 (Joshinko)

Den

sity

dist

ribu

tion

(%)

0

50

100

150

200

1 10 100 1000Particle size (µm)

K) Rice flour no. 9 (Joshinko)

Den

sity

dist

ribu

tion

(%)

0

50

100

150

200

1 10 100 1000

Particle size (µm)

Q) wheat flour

Den

sity

dist

ribu

tion

(%)

Fig. 1-2. (Continued)

443

For the distribution profiles with one peak and one

shoulder, the particle size of the peak was different while a

shoulder around 20 μm was common. Flour no. 2, which was

milled using a jet mill under wet conditions after pectinase

treatment, and no. 4, which was milled using a jet mill un-

der dry conditions, had a peak centered around 60 μm and a

shoulder around 20 μm (Fig. 1E and F). Flour no. 5 prepared

by a jet mill under dry conditions, and no. 6 prepared by a

pin mill under dry conditions, had a peak centered around

100 μm and a shoulder around 20 μm (Fig. 1G and H). The

ratio of the 20-μm shoulder peak to the 100-μm peak in no. 5

was higher than that in no. 6. The 6 Joshinko samples (flour

nos. 7-12) showed a peak around 150 μm and a shoulder

around 20 μm (Fig. 1I-N); however, the ratios of the 20-μm

shoulder peak to the 150-μm peak were different among

them. Flour nos. 7 and 12 with small median particle sizes

showed a high ratio between the 20-μm shoulder peak to

150-μm peak (Fig. 1I and N), while flour nos. 8 and 11 with

large median particle sizes showed a low ratio (Fig. 1J and

M).

Among Joyoko samples, the distribution profiles of nos.

13 and 14 showed a peak of 70-80 μm and a shoulder peak

around 20 μm with a relatively higher ratio to the 70-80-μm

peak (Fig. 1O and P). Joyoko have finer particles than

Joshinko (Saitoh, 1979), and Joyoko samples nos. 13 (36.8

μm) and 14 (37.9 μm) showed smaller median particle sizes

than Joshinko samples, except for flour no. 7 (Table 1). The

distribution profiles of Joyoko samples used in this study (Fig.

1O and P) were clearly different from that of Joshinko and

other flours.

As reported previously (Arisaka et al., 1992b; Nishita et

al., 1982), milling methods, including milling devices and

milling conditions, affect particle size distribution and me-

dian particle size. Rice flour nos. 1 and 2, which were milled

using the same type of jet mill under wet conditions after

pectinase treatment, showed different distribution profiles

(Fig. 1C and E). Rice flour nos. 5 and 6 had the same distri-

bution profiles but different milling methods (Fig. 1G and H).

Therefore, rice flour properties can not be easily predicted

based on milling methods.

The profiles of particle size distribution of flour nos. 2,

12 and 16 were different, but their median particle sizes were

similar (Fig. 1E, N, B and Table 1), indicating that the me-

dian particle size did not directly reflect on the differences in

the particle size distribution profile. Among Joshinko sam-

ples, rice flour nos. 7 and 12, which showed the same high

ratio of the 20-μm shoulder peak to 150-μm peak in the dis-

tribution profiles, had different damaged starch contents (Fig.

1I, N and Table 1), while rice nos. 8 and 11 showed the same

low ratio, but different damaged starch contents (Fig. 1J, M

and Table 1). Thus, the shoulder to peak ratio in the distribu-

tion profiles was not related to the damaged starch content in

Joshinko samples.

For bread wheat flour, its particle size distribution

e. araki et al.

1

24

3

515

7118 10

9

12

13 146

16

1.6

2.0

2.4

2.8

3.2

3.6

4.0

0 5 10 15 20 25Damaged starch content (%)

0.0

Spec

ific

loaf

vol

ume

(ml/g

)

1.60.0

r = −0.92 **

Fig. 2. Relation between specific loaf volumes of rice flour bread and damaged starch content.** P = 0.01 is significant. The number with a symbol is identical to the flour no. in Table 1.

444

showed a peak centered around 80 μm and a shoulder around

20 μm (Fig. 1Q). However, no rice flour used in this study

had the same distribution profile as that of wheat flour.

Relations between specific loaf volumes and flour prop-

erties The specific loaf volumes of one-loaf breads made

from different rice flours are shown in Table 1. The specific

loaf volumes varied significantly from 2.2 to 3.6. The bread

made from flour no. 1 showed the largest specific loaf vol-

ume (3.6), followed by flour nos. 2, 16 and 4 (3.5, 3.5 and 3.3,

respectively).

The relationship between the specific loaf volume and

damaged starch content is shown in Fig. 2. A highly signifi-

cant negative correlation was confirmed between the specific

loaf volume and the damaged starch content (r = -0.92, P

< 0.01), indicating that a lower damaged starch content in-

creases specific loaf volume. The damaged starch granules

had high water absorption than that of intact starch granules

(Takano et al., 1986a, 1986b; Arisaka et al., 1992b). There-

fore, 80 mL of water might be insufficient for formation of

dough using rice flour with more damaged starch. Thus, the

specific loaf volume might decrease in bread made from flour

with more damaged starch. In this study, the dough formed

from rice flour with a higher damaged starch content had a

tendency to be harder than that from rice flour with a lower

damaged starch content suggesting that increased water ab-

sorption by damaged starch affects specific loaf volume.

The moisture content of rice flours differed significantly

(Table 1), but showed no significant correlation with specific

loaf volume (r = 0.17). The range of variation of the moisture

content in this study is not expected to affect on the specific

loaf volume.

Takano et al. (1986b) reported that rice flour containing

10-20% damaged starch content is suitable for wheat/rice

(80:20) composite flour bread. In their case, damaged starch

was useful to produce maltose, which was used as an energy

source for yeast during fermentation, by amylase activity

derived from wheat flour. Amylase activity of rice flour was

less than that of wheat flour (Lorenz and Saunders, 1978;

Takano et al., 1980). Since rice flour bread in this study did

not contain wheat flour, damaged starch may not be used to

produce maltose.

Although a significant correlation was not found between

specific loaf volume and median particle size (r = 0.08), a

peak centered around 60 μm in the particle size distribution

profile was found for flour nos. 1, 2, 4, and 16, all of which

were able to make bread with a high specific loaf volume (Fig.

1C, E, F and B). Takano et al. (1986b) also reported that

wheat/rice (80:20) composite flour bread, which was made

from rice flour with a high content of large size particles,

showed smaller specific loaf volume than that made from

flour with low content. For flour nos. 1, 2, 4, and 16, the ratio

of particles larger than 100 μm was relatively smaller than

other flours (Fig. 1C, E, F and B), suggesting that flour with

a peak centered around 60 μm and few large size particles

is associated with high specific loaf volume. Therefore, the

particle size distribution profile is also an important factor

affecting the specific loaf volume.

There was no significant correlation between specific loaf

volume and amylose content (r = 0.06). However, the effects

of amylose content were not confirmed in this study, because

of the small variation in amylose content of flours.

Surface structure of rice flour particle The SEM images

of flour nos. 2, 15 and 6 are shown in Fig. 3. The surface

structure of particles differed among rice flours with differ-

ent damaged starch content. In flour no. 2 with the lowest

damaged starch content, aggregated polyhedral single starch

granules, compound starch granules and smooth surface

cells surrounded by the cell wall were observed (Fig. 3A).

The single and compound starch granules were estimated to

be about 5 μm and 20 μm, respectively, while smooth sur-

face cells were estimated to be 50-100 μm. The compound

starch granules and aggregated single starch granules might

consist of a peak centered around 20 μm in the particle size

distribution profile, and smooth surface cells surrounded

by the cell wall might consist of a peak centered around 60

μm (Fig. 1E). The particles of flour no. 15, which showed

the highest damaged starch content, had a irregular particle

structure without the polyhedral starch structure (Fig. 3B),

and particle sizes were less than 10 μm, which might consist

of a peak centered around 8 μm (Fig. 1A). Flour no. 6 with

10.1% damaged starch content, which was intermediate be-

tween that of flour nos. 2 and 15, contained fractured large

and small cells with rough surfaces (Fig. 3C). The fractured

large cells more than 100 μm in diameter might consist of

a peak centered around 100 μm in the particle size distribu-

tion profile, and the fractured small cells might comprise the

shoulder peak around 20 μm (Fig. 1H). The SEM images of

the endosperm structure of a rice seed transverse section of

Nihonmasari is shown in Fig. 3D. Its surface consisted of

fractured cells showing starch granules and intact cells sur-

rounded by the cell walls. The compound starch granules

consisted of polyhedral single starch granules. The structures

of these seed components were observed in flour no. 2 with

low damaged starch content, but not in flour nos. 6 and 15

with highly damaged starch content. These results indicated

that these structures are broken during milling in flour nos.

6 and 15. Yamauchi et al. (2004) discussed that the specific

loaf volume of bread made from rice flour having smooth

Rice Flour Properties on Loaf Volume 445

e. araki et al.

10 µm

100 µm f

gf

g

C) Rice flour no. 6

A) Rice flour no. 2

a

bc

c

a

d

b

10 µm

100 µm

10 µm

a

d100 µm

h

a

i

D) Rice seed

10 m10 m10 mµ

100 µme

e

B) Rice flour no. 15

Fig. 3. Structures of rice flour particles and grains. A, flour no. 2; B, flour no. 15; C, flour no. 6; D, trans-verse section of a grain variety Nihonmasari. a, Compound starch granule; b, aggregated polyhedral single starch granules; c, smooth surface cells surrounded by the cell wall; d, polyhedral single starch granule; e, ir-regular structure particles without the polyhedral starch structure; f, fractured large cell with a rough surface; g, fractured small cell with a rough surface; h, a intact cell surrounded by the cell wall; i, fractured cells.

446

surface cells was higher than that of Joshinko due to the for-

mation of a good gluten network. Smooth surface cells were

found only in flour with less starch damage. Therefore, par-

ticles with less damage most likely do not disturb the forma-

tion of gluten network.

The pasting properties of flour also affect bread charac-

teristics including the loaf volume of rice flour breads (Nishita

et al., 1976; Nishita and Bean, 1979, 1982; Gujral et al.,

2003) and wheat flour breads (Lee et al., 2001; Morita et al.,

2002). Nishita et al. (1979) reported that soft bread crumbs

were obtained from rice flour with low gelatinization tem-

perature and low final amylograph viscosity upon cooling to

50℃. Since pasting temperature and peak viscosity of the

rice flour with high damaged starch content were lower than

those of flour with low damaged starch content (Naganuma,

2003), the pasting properties should differ among rice flours

having different damaged starch contents. Taken together,

the damaged starch content of rice flour might affect specific

loaf volume through flour pasting properties.

In the present study, it was confirmed that damaged

starch content in rice flour and the profile of particle size dis-

tribution are important factors to obtain higher specific loaf

volume of one-loaf bread in case of the no-time method with

rice flour and wheat gluten. Hence, less damage to starch and

cell structures while lowering the particle size during rice

flour milling process is critical in obtaining better flour for

one-loaf bread making. Our results indicate that measure-

ment of damaged starch content and analysis of particle size

distribution of rice flour are the criteria in improvement of

the milling method and in selection of the rice lines suitable

for rice flour of one-loaf bread making.

Acknowledgements The authors are grateful to Mr. Makoto Taka-

hashi and Dr. Noriyuki Homma (Food Research Center, Niigata

Agricultural Research Institute), and Dr. Seiichiro Isobe of National

Food Research Institute, for their guidance on rice milling, Mr. Akio

Watanabe and Mr. Akihisa Komoto (Namisato Co.) for providing

the rice flours, and Mr. Masaaki Amano (Hohden Industries Co.)

for preparing the rice flours. We are grateful to Dr. Yasuhiro Suzuki

(National Institute of Crop Science) for helpful discussion. We also

wish to thank Ms. Midori Yokoyama for her technical assistance.

This study was supported by a grant from the Japanese Ministry

of Agriculture, Forestry and Fisheries research project “Breeding

and integrated research toward enhancing consumption of domestic

farm products in food service industry: 4. rice”.

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