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TIMS2010139th Annual Meeting & Exhibition
Supplemental ProceedingsVolume 1:
Materials Processingand Properties
TABLE OF CONTENTS
Supplemental Proceedings: Volume I:
Materials Processing and Properties
Aluminum Alloys: Fabrication,Characterization and Applications
Development and Application
TRIMAL 52® - A New Aluminium Alloy for HighPerformance Spaceframe Construction 3
M. Rosefort, H. Gers, T. Koehler, J. Ehrke, D. Schnapp,andH. Koch
Optimized Heat Treatment Sequence forAA 6061 9
C. Zelger, J. Schnitzlbaumer, R. Prillhofer, J. Enser,
and C. Melzer
Microstructure, Mechanical Characterization and
Hot Tensile Behaviour of Al-Zn-Mg Modified
Alloys 19
P. Leo, E. Cerri, and H. McQueen
Influence of the Grain Size On the Igc, Crack
Propagation and Fracture Toughness Behaviour of
Aa2024-T3 Sheet Material 31J. Berneder, R. Rachlitz, C. Melzer, H. Antrekowitsch,and P. Uggowitzer
v
Numerical Modeling
Modeling Processing and Performance of an Al-Zn-
Mg Alloy 41
J. Chinella
Modeling the Solidification Under Pressure CastingProcess for Aluminum Alloys 49
E. Druschitz, A. Druschitz, andR. Foley
Processing and Texture
Concurrent Precipitation in Continuous Cast Al
Alloys 59
Q. Zeng, and T. Zhai
Evaluation of Process Speed Effect in Aluminium
Extrusion by Experiment and Simulations 65
B. Reggiani, L. Donati, and L. Tomesani
Growth Morphology of Eutectic under
Unidirectional Solidification in Al-13%Si AlloysContaining Strontium and Magnesium 71
H. Liao, W. Huang, S. Wu, M. Cai, and Q. Wang
Deformation Characteristics of a 6082-Al Alloy at
High Temperatures 77
M Soliman, E. El-Danaf, andA. Almajid
Optimization of Baking Hardening of Al 5052
Sheet by a Response Surface Method 83
A. Nekahi, K. Dehghani, M. Mirzaie, andN. Zahmatkesh
vi
Materials Characterization
Characterization ofHypereuteetic Al-19%Si AlloySolidification Process using in-situ Neutron
Diffraction and Thermal Analysis Techniques 93
W. Kasprzak, D. Sediako, M. Sahoo, and M. Walker
Characterization ofthe Spacing Selection in AlCu
Alloys 105
S. Gurevich, M. Amoorezaei, and N. Provatas
Refinement of Hypereuteetic Al-Si Alloy by Ca3P2 111
Y. Zhang, andD. Yi
Fatigue and Corrosion
Effect of Heat Treatment on Corrosion Behavior of
Aluminum-Lithium Alloy 8090 119
A. Kobeisy, A. El-Aziz, R. Abdel-Karim, andA. Waheed
Tensile Properties of a Friction Stir Processed Al¬
Cu 2218 Alloy at Elevated Temperatures and
Related Microstructural Characteristics 129
S. Chen, T. Lui, and L. Chen
Emerging Technologies
Incubation Behavior of Hg-LME in Aluminum 139
S. Keller, andA. Gordon
Adiabatic Shear Localization of Al-Sc Alloy at
Extremely High Strain Rates 145
W. Lee, T. Chen, and G. Lu
vii
Effect of Electric Potential on the Evolution of
Defect Substructure and Fracture Surface of
Aluminum under Creep 151
S. Konovalov, O. Stolboushkina, Y. Ivanov, R. Filipiev,and V. Gromov
Defects Producing Formation of Microcracks in
Aluminum during Electrochemical Charging with
Hydrogen 157
P. Rozenak
Poster Session
Optimization of Ingate Velocity via Gate Design 163
P. Dulyapraphant, and P. Kritboonyarit
Preparation of Al-Ti-C Master Alloys from Ti02 169
D. Cao, J. Wang, Z. Shi, Z. Wang, and Y. Liu
Investigation of the Portevin-Le Chatelier
Serrations at Type A to Type B Transition Regimein Al-2.5%Mg Alloy 177
A. Chatterjee, A. Sarkar, P. Barat, P. Mukherjee,andN. Gayathri
Vacuum Thermal Extract Lithium with Coarse
Ferrosilicon-Aluminum Alloy Produced by Electro
Thermal Process 183
D. Yuezhong, D. Weiwei, and F. Naixiang
Non-Corrosion-Flux-Assisted Wetting and
Spreading of Al-Si-Cu-Based Brazing Alloy on6063 Aluminum 187
Y. Bao, G. Zhang, and Y. Jiang
vm
Recent Advances in FSW Joining of Sheets on
Structural Extruded Profiles 197
L. Donati
Physical Modeling Study of A356 Semi-Solid Die-
Casting Process 203
S. Vakili, and M. Ahmadabadi
Effect of Alloying Elements on the Electrochemical
Behavior ofAl-Si-Mg alloys in Aqueous Solutions 209
MI. Pech-Canul, MA. Pech-Canul, M. Echeverria,
E. Coral-Escobar, andM. Montoya-Davila
Effect ofFriction Stir Processing (FSP) on Particle
Erosion Resistance of Casting A384 Aluminum
Alloy 215
C. Yang, T. Lui, L. Chen, and Y. Chang
Review of Solidification of Al-Si Alloy under
Superhigh Pressure 221
G. Zhang
A Mechanism-Based Constitutive Model for AlloyIC10 227
H. Zhang, W. Wen, H. Cui, and Y. Xu
ix
TABLE OF CONTENTS
Supplemental Proceedings: Volume I:
Materials Processing and Properties
Global Innovations in Manufacturing of
Aerospace Materials:
The 11th MPMD Global Innovations
Symposium
Innovations in Casting Technologies
Experimental and Mathematical Modeling Progresson Scanning Laser Epitaxy: A Technique for
Growing Single Crystal Superalloys 235
M. Kirka, R. Bansal, and S. Das
Modeling of Grain Selection during Directional
Solidification of Superalloy Single Crystal Turbine
Blade Casting 243
D. Pan, Q. Xu, B. Liu, J. Li, H. Yuan, andH. Jin
Prediction of As-Cast Grain Size Distribution from
a Model of Equiaxed Solidification with Free
Dendrite Transport 249
W. Mirihanage, andD. Browne
x
Innovations in Additive Manufacturing
Advanced Gas Atomization Processing for Ti and
Ti Alloy Powder Manufacturing 257
I. Anderson, J. Sears, D. Byrd, J. Rieken, A. Heidloff,M. Glynn, and M. Ward
Additive Manufacturing of Gamma Titanium
Aluminide Parts by Electron Beam Melting 267
S. Sabbadini, O. Tassa, P. Gennaro, and U. Ackelid
Properties of Ti-5Al-5Mo-5V-3Cr SamplesProduced via Powder Hot-Isostatic-Pressing 275
N. Wain, X. Hao, R. Swamy, andX. Wu
Fabrication and Characterization of Reticulated,Porous Mesh Arrays and Foams for Aerospace
Applications by Additive Manufacturing UsingElectron Beam Melting 283
S. Gaytan, L. Murr, F. Medina, E. Martinez, L. Martinez,
andR. Wicker
Innovations in Primary and Secondary Forming -
Nickel
Flow Behavior of Superalloy 945 During High
Temperature Deformation 291
S. Coryell, K. Findley, and M. Mataya
xi
Innovations in Primary and Secondary Forming -
Titanium
The Application of Fine Grain Titanium 6A1-4V for
Superplastic Forming and Superplastic Forming and
Diffusion Bonding of Aerospace Products 299
L. Hefti
Manufacturing of |3-Titanium Ti-10V-2Fe-3Al
Spin-Extruded Hollow Shafts for High StrengthPower Train Applications in Aerospace and
Automotive Industries 307
C. Machai, and D. Biermann
Innovations in Primary and Secondary Forming -
Aluminum. Magnesium, and Titanium Aluminides /
Innovations in Machining and Joining
Study on the Asymmetric Cross Rolling of AZ31
Magnesium Alloy 315
B. Chen, C. Lu, D. Lin, andX. Zeng
Material Flow Forming the Shoulder Flow Zone
Using Scroll Shoulder Tool during Friction Stir
Welding of Thick Section Aluminum Alloys 323
D. Yan, Z. Chen, and G. Littlefair
xii
TABLE OF CONTENTS
Supplemental Proceedings: Volume I:
Materials Processing and Properties
International Symposium on High-Temperature Metallurgical Processing
Thermodynamic Analysis and Experimental Test of
primary Al-Si Alloy prepared by Carbothermal
Reduction ofBauxite Tailings 333
Y. Dong
Innovations in Ironmaking
Development of a Novel Gas-Suspension
Ironmaking Technology with Greatly Reduced
Energy Consumption and C02 Emission 347
H. Sohn, and M. Choi
Thermal Equilibrium Calculation and Applicationof Microwave Heated Ignition (MHI) for Iron Ore
Sintering 355
Y. Zhang, X. Mao, Z. Huang, G. Li, and T. Jiang
Coal-based Direct Reduction of Iron Concentrate
Pellets by Microwave Heating 363
W. Xia, andH Zhucheng
Effects of Composite Binder (CB) on Oxidation
Behavior of Iron Ore Pellets 373
T. Jiang, Y. Hu, Y. Huang, G. Li, G. Han, and Y. Zhang
xiii
Study on Direct Reduction-separation of Limonite
by Microwave Heating 383
Z. Huang, and L. Lv
Preparation of Metallized Pellets and Recovery of
Tin and Zinc from Tin, Zinc-bearing Complex Iron
Concentrates 393
D. Huang, Y. Zhang, G. Han, G. Li, and T. Jiang
Researches on Magnetic Roasting-separation of
Coal-containing Limonite Pellets by Microwave
Heating 403
H. Bing, andH. Zhucheng
Mathematical Modeling for Side-Blow Combustion
Region in Iron Bath Reactor with H2-C Mixture
Reduction 411
Z. Bo, andH. Xin
Al-Fe Separation from High Aluminium Content
Limonite Ores by Salt-Added Reduction RoastingProcess 419
T. Jiang, M. Liu, N. Sun, and G. Li
A Study on Beneficiation of Low Grade High-phosphorus Iron Ore 429
Z. Deqing, C. Tiejun, P. Jian, and W. Xuemei
Ceramics and Intermetallics
Process Development: Challenges and DrivingForces for Change 437
K. Forwald
Glass Coating for Iron- Based Powder MetallurgyComponents 441
A. Garkida, J. Hwang, X. Huang, A. Hein, andZ, Peng
xiv
Bonite - A New Raw Material Alternative For
Silica-Free High Strength Aluminum Metal
Refractories 449
D. Zacherl, A. Buhr, D. Schmidtmeier, and R. McConnell
A Technique to Measure Heat of Reaction in TiB2
Reinforced Intermetallic Matrix Composites 457
A. Baker, S. Kampe, and T. Zahrah
Microwave Synthesis ofNano-Boron Carbide
Powder 465
L. Hu, H. Lu, and Y. Liu
Secondary Processing
Recovery ofIron and Zinc from Electric Arc
Furnace Dust using a Microwave ProcessingMethod 473
J. Hwang, X. Sun, andX. Huang
Reduction Behavior of Chromium Oxide in Molten
Stainless Steel Slag with Graphite 481
Q. Li
A Novel Process for Preparing Ferronickel Powder
from Laterite Ores 489
G. Li, M. Rao, T. Jiang, Y. Zhang, and Q. Li
Decomposition/Volatilization of Enargite in
Nitrogen-Oxygen Atmosphere 497
R. Padilla, A. Aracena, and M. Ruiz
Influence of Additives on Dephosphorization of
Oolitic Hematite by Direct Reduction Process 505
G. Li, C. Xie, Y. Zhang, Q. Li, and T. Jiang
XV
Effect of Damp Grinding on Preparation of
Oxidized Pellet from Pyrite Cinders Concentrates 515
J. Li, G. Bai, G. Li, andX. Zhou
Smelting and Reduction Processes
Industrial Operation of JAE Nickel Smelting
Technology at Jinchuan Nickel Smelter 525
M. Zhou, A. Wan, G. Li, R. Baldock, and H. Li
Carbothermic Reduction ofNiobium Concentrate 535
J. Neto, F. Neto, and C. Takano
Volatilization of Antimonite in Nitrogen-Oxygen
Atmospheres 543
R. Padilla, G. Ramirez, A. Aracena, and M. Ruiz
The Optimization of the Coke and AgglomerteQuantity in Lead Production in "Water-Jacket"
Furnace 551
A. Haxhiaj, and E. Haxhiaj
Influences ofMgo on Roasting Properties of Iron
Ore Oxidized Pellets 559
X. Fan, M. Gan, T. Jiang, X. Chen, and L. Yuan
Research on the Intensifying Reduction TechnologyBased on Mechanically Activated Ilmenite Ore 569
Y. Guo, H. Liu, T, Jiang, and G. Qiu
Study on Reduction Roasting and Separation ofNickeliferous Laterite by Microwave Heating 577
Y. Lingyun, andH. Zhucheng
xvi
Study on Preparation of Titanium-Rich Material
Form Ilmenite by Reduction-Magnetic SeparationProcess
Y. Guo, D. Huang, G. Qiu, and T. Jiang
xvii
TABLE OF CONTENTS
Supplemental Proceedings: Volume I:
Materials Processing and Properties
Processing Materials for Properties
Effect ofDeformation Ratio and Cooling Rate on
Mechanical Properties and Microstracture of
0.08wt% C HSLA Steel Microalloyed with Nb and
Mo 599
A. Farahat, A. Almosilhy, T. El-Bitar, andA. Hegazy
Advanced Materials Processing
Materials Science for the Next Generation 609
D. Olson, and B. Mishra
Increase Production and Quality Improvement of
Electrolytic Copper at Tank House in Naoshima
Smelter & Refinery 621
H. Zen, T. Ishida, and M. Takagi
Damage of Surface by Impact of Nitrogen Jet under
Pressure and Low Temperature 627
H. Laribou, C. Fressengeas, D. Entemeyer,V. Jeanclaude, andA. Tazbit
Non-Linear Analytical Practices for Interfacial
Phenomena and Nano-Size Microstructural
Properties and Behavior 635
J. Roubidoux, J. Jackson, B. Mishra, andD. Olson
xviii
Modernization Project of Onahama Smelter with
New "O-SR Process" 643
O. Lida, T. Matsutani, andK. Kiyotani
Evaluation of Stress Corrosion CrackingSusceptibility of Drill Pipe Steels in C02 Saturated
Aqueous Solutions 651
A. Gavanluei, B. Shaily, B. Mishra, and D. Olson
Promotion of Recyclable Material Treatment at
Mitsubishi Process in Naoshima Smelter &
Refinery 659
T. Sakai, N. Usami, and M. Kawasaki
ANovel Process on Production of Thin Wall
Austempered Ductile Iron Heat-treated in the Mold 665
A. Kaini-Rashid, A. Babakhani, and S. Ziaei
Agglomerates and Composite Materials Processing
Surface Peening Morphology Evaluation in
Anodized Aluminum Alloy Rotors 673
M. Khan
Effects of Particle Size, Deformation and Heat
Treatment Processing on Strength and Ductility of
Aluminum-Iron composite 681
S. Adeosun, S. Balogun, F. Ochulor, W. Ayoola,and O. Sekunowo
Features of a Structure and Properties of the
Agglomerates Obtained from Rich Ores 689
S. Borys, I. Kruglyak, andA. Zherebtsov
xix
Advanced Steel Processing
Casting Practice for High-Carbon Nitrogen-Alloyed
Chromium-Manganese Austenitic Stainless Steels 695
M. Heilig, B. Mishra, M. Marya, andD. Olson
Processing and Electrochemical Corrosion
Resistance of a Nanocrystalline Fe-20Cr Alloy 703
R. Gupta, R. Singh, and C. Koch
Towards Modelling of Phase Transformation and
Mechanical Properties in Hot Rolled Dual Phase
Steel 711
P. Suwanpinij, K. Mukherjee, M. Graf, U. Prahl,
and W. Bleck
Light Weight Materials Processing
Effect of Casting Mould on Mechanical Propertiesof 6063 Aluminium Alloy 719
W. Ayoola, S. Adeosun, O. Sanni, and F. Ochulor
Ignition Characteristics of Aluminum-Nickel
Heterostructures Produced by Ultrasonic Powder
Consolidation 729
D. Erdeniz, D. Colanto, G. Gulsoy, and T. Ando
Improved Formability ofNormalized Cold Rolled
Aluminum 1200 and 1230 Alloys 737
S. Adeosun, and S. Balogun
Studies on the Microstructure, Mechanical and High
Temperature Wear Behviour of A356 Alloy with
Minor Additions of Copper and Magnesium 747
K. Shivaputrappa
XX
Low Stress Viscous Creep in a Ti3A12.5V TubingUnder Internal Pressurization
S. Gollapudi, I. Charit, and K. Murty
Functional Materials Processing
Production and Characterization ofASTM F75
Balls Produced by the Uniform-Droplet SprayProcess
S. Roy, and T. Ando
Preparation and Characterization ofMicrofibrous
Entrapped Solid Adsorbents for Desulfurization of
Liquid Fuels
D. Cocke, M. Islam, J. Gomes, E. Peterson, M. Reed,D. Tran, andH. McWhinney
Surface Structural Properties of the V, Nb and Ta
(001) Surfaces
A. Ramanathan
Ti02 Aggregates for Dye-Sensitized Solar Cells
ApplicationQ. Zhang, X. Zhou, C. Dandeneau, K. Park,
S. Yodyingyong, and G. Cao
Processing-Microstructure-Properties
Microstructure and Properties of New Wear
Resistant Steel with High Strength and HighToughness
L. Hongbin
xxi
Preparation and Mechanical Properties of
Nanostractured Cryomilled NiCrAlY AlloyFabricated by Spark Plasma Sintering 801
J. Song, K. Ma, L. Zhang, and J. Schoenung
Accounting for High Temperature Measurements
with Changing Effective Emissivity in PTAW
Processing 809
T. Wolfe, andH. Henein
Polymers. Ceramics and Glasses
Microscopic Study of Slags from a Secondary Lead
Blast Furnace 817
F. Tanaka, Y. Kimura, and M, Watanabe
Particle Size Distribution ofNatural
Montmorillonite Clay Using Dispersion Analysis 825
M. Reed, G. Beall, D. Cocke, andJ. Gomes
Study ofProperties of Spinels, Obtained byHydrothermal Synthesis 833
O. Restrepo, L. Jaramillo, and E. Murillo
Research on the Performance of Environment-
Friendly MgO-CaO-Zr02 Refractories 841
C. Lu, M. Chen, J. Yu, and Z. Sun
Synthesis of Spinels by Thermal Spray Flame 849
O. Restrepo, and E. Murillo
Author Index 867
Subject Index 873
xxii
TABLE OF CONTENTS
Supplemental Proceedings: Volume I:
Materials Processing and Properties
Refractory Metals 2010
Refractory Metals 2010: Processing and Properties 2
Strength and Oxidation Resistance of Mo-Si-B
Alloys Produced by Reaction Synthesis 859
M. Middlemas, J. Cochran, P. Jain, and K. Kumar
Author Index 867
Subject Index 873
xxiii