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Accession #: Dl96045545

Document #: SD-SNF-ATR-016

TitlelDesc: ACCEPTANCE TEST REPORT FOR THE HIGH PRESSURE WATER JET SYSTEM FEED PUMP

Pages: 15

PaQU 1 Of -I l.EDT 1 4 0 1 3 9 7 J 5t4 ENGINEERING DATA TRANSMllTAL

- 2. To: (Receiving Organization) - SNF K-BASINS PROJECTS 5 . P r o j . IProg. IDept. IO iv . : - Spent Nuclear Fuel

For Release

I J. B. Crystal 8 . Or ig inator Remarks:

3. From: (Or ig inat ing Organization) SNF K-BASINS PROJECTS 6 . Cog. Engr.:

- 1:l. Receiver Remarks:

1 4 . Related EOT No.:

15. DATA TRANSMIlTED ( A ) (C) (0) I:m (6) DocunentIDrawing No Sheet Rev. No No NO.

(E) T i t l e or Descr ip t im o f Data Transmitted

Env . - - -

- I I I I

1 I WHC-SD-SNF-ATR- I ALL ' 1 0 I Acceptance Test

n / /

/Y/

Report High Pressure I Water Je t System Feed

53na j - 9 ~ ure o c,,, J. Authorized CUSW Kepresentative Cognizant Manager '# Or lginator f o r Receiving Organization

71 DOE APPROVAL ( i f required) Ctrl. No. M,.A

C 1 Approved C 1 Approved wlcomnents C 1 Disapproved wlcomments

140394 7. Purchase Order No. :

N I A

N I A 9. Equip./Component No.:

10. System/Bldg. /Faci 1 i t y :

12. Major Assm. Owg. No.:

13. Permit/Permit Appl icat ion NO. :

105-KE

N I A

N I A 14. Required Response Date:

Af?,p~m~l Reason Origi - Receir- for nator e r

BO-7400-172-2 (04194) GEF097

ED-7400-1 72-1 107191 )

WHC-SD-SNF-ATR-016. Rev. 0

1.0 INTRODUCTION

Acceptance tes t i ng o f the High Pressure Water Jet System, wi thout a sk id mounted feed pump. was performed e a r l i e r i n the year under a separate acceptance t e s t procedure (WHC-SD-SNF-ATP/ATR-010, Rev. 0 ) . For t h i s e a r l i e r t e s t i n g the HPWJS conf igurat ion consisted o f a sk id supporting a Butterworth high pressure water pump, surge tank. e l e c t r i c a l disconnect and c o n t r o l l e r , pressure adjustment contro ls , and associated hoses.

The HPWJS supplies water a t high pressure (15.000 ps i @ 15 gpm) t o nozzles spec ia l l y designed t o clean the surfaces o f empty fue l storage canis ters . The nozzles are p a r t o f a Canister Cleaning Stat ion consist ing o f metal g i rder framework, foo t pedal manifold t o d i rec t water, associated hoses, operating contro ls , and an underwater support tab le designed t o ho ld empty fuel storage canisters during cleaning. The sk id and i t ' s attached equipment w i l l be remotely located and connected t o the canister cleaning s ta t i on by a high pressure water supply hose.

Acceptance tes t i ng o f the High Pressure Water Jet System (HPWJS) Feed Pump was performed i n the 305 Bui ld ing Cold Test F a c i l i t y on the 20th and 22nd of December, 1995. Testing was conducted f o r the Spent Nuclear Fuel group per WHC-SD-SNF-ATP-016, Rev. 0 . The fo l lowing personnel were involved i n the t e s t :

* Greg Dixson, Engineer, FMEF Operations/Engineering (work ordered t o

* Dennis Larson, Technician, Engineering Test Lab (305 Building)--HPWJS

SNF Engineering Support) - -Test Engineer.

Technician. * Bob Loper. Technician. Engineering Test Lab (305 Bui ld ing)- -Safety

Observer.

Art Fleming. Engineer, Master-Lee Company--HPWJS Operator. * 2.0 DESCRIPTION OF TEST

Subsequent t o the o r ig ina l acceptance tes t i ng o f the HPWJS. a feed pump was i n s t a l l e d t o ensure a pos i t i ve suct ion head t o the Butterworth pump during system operation.

i s as fo l lows:

Manufacturer o r suppl ier : March Manufacturing, Inc. Manufacturer's designation: Model number: 2VF182llFR5501BEP

A submersible pump was used previously as a tem orary method o f supplying feed water t o the HPWJS. Technical data f o r t R e pump

TE-7.5K-MD "Orb i ta l " Magnetic Dr ive Pump

P a r t number: Ser ia l number: KK-77224

156 - 008- 10

1

WHC-SD-SNF-ATR-016, Rev. 0

This t e s t was performed t o v e r i f y t h a t the model TE-7.5K-MD "Orb i ta l " Magnetic Dr ive Pump complied w i th acceptance c r i t e r i a defined i n Section 2.3 o f WHC-SD-SNF-ATP-016, Rev. 0. pressure i n the sk id mounted surge tank a t greater than 30 ps i f o r the durat ion o f the t e s t . whi le (2) having no visual signs o f leakage f o r the durat ion o f the t e s t .

The pump was required t o : (1) maintain

3.0 TEST METHOD AND TEST EQUIPMENT

The acceptance t e s t consisted o f s t a r t i n g up the HPWJS and ve r i f y ing proper system response p r i o r t o entering i n t o the tes t ing . E lec t r i ca l ind icat ions were as expected on the pump's con t ro l l e r . The white "Power On" l i g h t was l i t w i th power t o the con t ro l l e r . S ta r t i ng the feed pump caused the green "Run" l i g h t t o i l luminated. and shut t ing down the pump caused the l i g h t t o ext inguish.

With the i n i t i a l system operation as expected the tes t i ng began. The HPWJS was brought u t o pressure (12,000-15.000 p s i ) and each foot pedal was

3 minute increments. was observed and recorded. During t h i s time the p ip ing and feed pump were monitored f o r leaks.

Surge tank pressure was monitored using the surge tank pressure gage. P I - 100 (Standard's Lab Cal ibrat ion s t i cke r number 752-31-04-084). The l i g h t s i n question were mounted on the feed pump control s ta t ion .

depressed (a1 ? owing f low through the corresponding nozzles) i n a l te rna t ing During each 3 minute per iod the surge tank pressure .

4.0 TEST RESULTS

The pump's con t ro l l e r displayed the proper e l e c t r i c a l ind icat ions. Power appl ied t o the con t ro l l e r l it the white "Power On" l i g h t . When the s t a r t but ton was de ressed. the green "Run" l i g h t i l luminated. and when the pump

For a l l three nozzles operating w i th a Butterworth pump discharge pressure o f 15,000 psig. the surge tank pressure (PI-100) was 38 ps ig. This pressure remained constant throughout the t e s t .

The feed pump and i t ' s p ip ing were inspected a t the s t a r t o f the t e s t and each t ime the technician sh i f ted nozzles. A t the end o f the three minute operation o f t he hand lance (step 6.5 o f the acceptance t e s t t rave le r ) the l a s t o f t he nozzles t o be operated, a small leak, o r "weep", was noted on the union on the discharge side o f the feed pump.

Having already completed step 6.5 and recorded the data f o r step 6.6, t he Test Engineer decided t o proceed t o step 6.7. shut down the HPWJS and the feed pump and repai r the leak, then re tes t the pump f o r leaks as an "Exception".

was stopped t R e green "Run" l i g h t extinguished.

The Test Technician located a new union the next day and

2

WHC-SD-SNF-ATR-016, Rev. 0

I~ATTACHMENT A - SAFETY CHECKLIST FOR THE HPWJS

DATE: ]a - 2~ - 9s TIME: p ‘no A d INSPECTION PERFORMED BY: . SIGNATURE: A?’? esL7-

Yes No

19. Has hookup, including pipes, hoses and connections, been pressure tested with water at the maximum operating pressure? J

20.

21. Has Job site been examined for environmental considerations, with action as appropriate? 1/

Is the dump pressure regulator drain line connected properly? J

22. Are all control systems operational? Y

A-2 TEST CONTROL CrPY

WHC-SD-SNF-ATR-016. Rev. 0

rest Engineer Approval Phone Dale Required

Page Number - I o f 3

. ATTACHMENT B - TEST TRAVELER

I

Approval Designalor Q

I Work Order No. I Prepared by lob Descriolion

mi 140394

2-0249 Syslem Manager Approval I Phone 1 305 Bldg Manager Approval D. S. T a k See EDT i

Operalion Number

1 .o

2.0

3.0

Test lnslruction

Conduct a "pre-job briefing" of operations and procedures required to complete the test. Verify completion of Attachment A, Safety Checklist for the HPWJS. Verify nozzle, hose, and fitting configurations are established similar to the configuration that will be'delivered to the basin. Verify the March TE-7.5K-MD feed pump is mounted to the HPWJS skid with all connections, electrical and mechanical, made.

Ref., Dwg.. Proc.. Spec:

TEST CONTROL COPY B-I

Complelion SiglStamps

T D a E&

N/A D. B. Teachout

QA Approval Dale See EDT # 140394 1 Safely Approval

Date Notes &t-WFO /&-- F'P

/*- Ze-ccf

-- U

11-to+

White "power on" indication light illuminated on the feed pump control panel?

p - 9 f

WHC-SD-SNF-ATR-016. Rev. 0

Operation Number

4.0

5.0'

6.0

6.1

IT TRAVELER (Continuation S

Tesl Instruction

Calibration Checks: Verify that the surge tank pressure gauge, PI-100, has valid calibration data. Start up the HPWJS per standard operating procedure and raise pressure to greater than 13,000 psi. Maintain pressure between 13,000 - 15,000 psi throughout the test.

Conduct a quick visual check of the system and indicate the appropriate responses to the questions in the NOTES column.

\ -

Run the HPWJS per the following seauence. Depress the foot pedal for the interior cleaning nozzle. Hold in this position for 3 minutes.

Ref., Dwg., 'roc.. Spec.

Completion SiglStamps

T dG2 L

T A W EIi3

Dale

1 - 2 0 4

Notes

lrw?JbI+Cb L M <T\CdCf- tL n-2 -31. 0 4 - O f 4

Green "run" light illuminated on the feed pump control panel?

Yes- J No-

Any leakage noted from the feed pump?

Yes- No- J . Gauge PI-I00 reading in the range of 30-60 psi?

Yes- J No- 3s P53

TtST CONTROL COPY 8-2