Ovation Controller OCR 400

7/22/2019 Ovation Controller OCR 400

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Emerson Process Management Confidential 1

Model OCR400 Controller.ControllerController


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2Emerson Process Management Confidential

What do you get vs the OCR161What do you getWhat do you get vsvs the OCR161the OCR161z 50% speed improvement

z 50mS Copy to Backup

z Double RAM, Quadruple Flash

z More integrated NIC ports

z 60% Smaller Overall Package and Power Usage

All without using fans

z Greater Hardware I/O connectivity concurrently

Local Ovation, Local Q Line and Remote Q or Ovation I/Oconcurrently

z Same config tools, Same controls, Same database


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Ovation Redundant ControllerOvation Redundant ControllerOvation Redundant Controllerz 1:1 functional replacement

of existing controller 60% smaller DIN rail

mountable package

Same I/O interfacesz Same Control Builder and

Developer Studioconfiguration Minimal controller

configuration changes onlyz Control schemes, database,

etc remain the same

z Same Environmentalrequirements

But without Fansz Same 24V Power scheme

Processor

Modules

I/O Interface

Modules


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Processor ModuleProcessor ModuleProcessor Modulez Control Processor & Highway Interface

400MHz Processor

64MB expandable to 128MB DRAM

128Mb Flash memory accessible undercap

z 4 On Board Fast Ethernet Ports

Network connections

Fieldbus and 3rd Party virtual I/O devicecapability

z Fits in an I/O module housing with newcap

z Uses PCI to interconnect with the I/OInterface Module

z LEDs for Power and 4 NICs


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OCR400 Network ConnectionsOCR400 Network ConnectionsOCR400 Network Connections

Ethernet 3rd Party Link #1 (Foundation Fieldbus*, Modbus/TCP,Profibus*, GE Mk V/VI, A-B DF1, etc)

Ovation Network Connection #1

Ovation Network #2 Connection or

Ethernet 3rd Party Link #3

50mS Copy to Backup or

Ethernet 3rd Party Link #2

* Not supported on Solaris 1.7

Single Dual

Attach


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Hardwired and Virtual I/O DevicesHardwired and Virtual I/O DevicesHardwired and Virtual I/O Devicesz Controller supports 5 I/O Devices

1 Hardwired I/O which includes redundancy

All 5 can be virtual I/O devices

z Hardwired I/O Device

Single Device to handle all Hardwired I/O

Connections made via Backplane and I/OInterface Module

z Virtual I/O Device

Up to 5 Devices used to handle each of theVirtual (3rd party) I/O Device types

GE MkV/VI, Modbus, Ff, A-B, etc

Connections made via Ethernet Ports

z The same controller limits apply

Approximately 2000 maximum field I/O pointsper Controller

Virtual

I/O

Hardwired

I/O


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I/O Interface ModuleI/O Interface ModuleI/O Interface Modulez Provides internal power

internal 12V, 5VDC from 24VDC

z Interfaces to all hardwired I/O types

Local Ovation I/O

Remote Ovation I/O

Local Q Line I/O

Remote Q Line I/O

z Local Ovation I/O connections arethe same as the current controller

z Q Line and Remote I/O connectionsare via RJ45 ports on top of the

module

z Fits in an I/O module housing withnew cap


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OCR400 Controller I/O ArchitecturesOCR400 Controller I/O ArchitecturesOCR400 Controller I/O ArchitecturesThe IO interface only deals with two types of interfacesLocal Ovation I/O andAUI connected I/O

Ovation I/O Bus

IOIC QOLQline

I/OCTRL

Local

Q Line I/O

DIOBAUI

Remote

Q Line I/OIOIC MAU QOR

Qline

I/OCTRL

DIOBAUI FO

IOIC MAU RNCOvation

I/OCTRL

Remote

Ovation I/O

AUI FO Ovation

OvationI/O

IOICCTRL LocalOvation I/O

Ovation

New OCR400 Migration Kit 5X00251

New OCR400 Controller Kit 5X00247

All other components are existing drawing numbers

FO cable is supplied by the project

Existing AUI & RNC components

Ovation OCR400 I/O has the same

drawing numbers and is

fully interchangeable

5X00230

Existing AUI & RNC components

5X00238

5X00238

5X00238


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I/O Driver Types & I/O Device TypesI/O Driver Types & I/O Device TypesI/O Driver Types & I/O Device Typesz Hardwired I/O

OVATION (I/O Driver) - Local Ovation, Remote Ovation, Local QLine, Remote Q Line (I/O Device)

z 3rd Party I/O ALLEN BRADLEY - Allen Bradley PLC

MODBUS - Modbus Master

RTP IO - RTP IOBC6700

GE MARK V/VI - GE Mark V, GE Mark VI

EXTERNAL OVATION NETWORK - External Ovation Network

MHI - MHI

TOSHIBA - Toshiba

FIELDBUS - Foundation Fieldbus

GE Genius - GE Genius

PROFIBUS - Profibus


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I/O Driver Types & Simulator Driver TypesI/O Driver Types & Simulator Driver TypesI/O Driver Types & Simulator Driver Typesz Some valid combinations of an I/O Driver, and a Sim Driver

z OVATION, NO ENTRY Ovation I/O used with no simulation points

Standard configuration for controller

z OVATION, OVATION Ovation I/O used with Ovation Points from Simulator Model

Allows Mix and Match of Ovation Real I/O and Simulated I/O

Controller expects to interface with a SimServer

z NO ENTRY, FAKE Ovation I/O used with Ovation Points from same controller

Model implemented in additional control sheets

No SimServer involvement

z MODBUS, OVATION (One of many unexpected combinations) Modbus I/O used with Ovation Points from Simulator Model

Allows Mix and Match of Modbus I/O and Simulated I/O

Controller expects to interface with a SimServer


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Virtual I/O Device CapabilitiesVirtual I/O Device CapabilitiesVirtual I/O Device Capabilities

881Profibus (Future)

881GE Genius

1616 (64

segments)1Foundation Fieldbus

111External Ovation Network

221GE Mark V or GE Mark VI

551RTP IOBC6700I/O

515Toshiba

515MHI

2555Modbus Master

2555Allen Bradley PLCSystems

Max perController*

Max AddressesPer Device

Max DevicesDevice TypeType

z Remember 1 Hardwired I/O Device is required for redundancy

*This reduces the above Max per Controller numbers.


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LED IndicationsLED IndicationsLED IndicationsPower OK

Single Attach

Backup Controller Primary Controller

Power OK

N1

P

N2

N3

N4

Communication

Qline I/ORemote I/O #2Remote I/O #1Local I/O 9-16Local I/O 1-8

Error (Red)

AliveBackup (Fl)

PCmCtA

EO1O2R3R4Q5

Remote I/O #1Local I/O 9-16

AlivePrimary (Solid)

Power OKCommunication

z 1 Red Error LED instead of 4 Char display

z 5 Lowest LEDs cyclically indicate error code


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Controller CapabilitiesController CapabilitiesController Capabilitiesz Lots of Hardwired I/O

4778 Max

z

And Lots of Virtual I/O capability 2048 x 4 = 8192 Max

z Plus Lots of ports & connections

z

Plus Lots of control sheets Multiplies Field I/O x 6, 8, or 10

z However the maximum overalloriginated I/O point limit per

controller is still

16,000 points16,000 points

Documents

Ovation Controller OCR 400