Emerson Process Management Confidential 1

Model OCR400 Controller.

ControllerController

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What do you get vs the OCR161What do you get What do you get vsvs the OCR161the OCR16150% speed improvement50mS Copy to BackupDouble RAM, Quadruple FlashMore integrated NIC ports60% Smaller Overall Package and Power Usage– All without using fans

Greater Hardware I/O connectivity concurrently– Local Ovation, Local Q Line and Remote Q or Ovation I/O

concurrently

Same config tools, Same controls, Same database

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Ovation Redundant ControllerOvation Redundant ControllerOvation Redundant Controller1:1 functional replacement of existing controller – 60% smaller DIN rail

mountable package– Same I/O interfaces

Same Control Builder and Developer Studio configuration– Minimal controller

configuration changes onlyControl schemes, database, etc remain the sameSame Environmental requirements– But without Fans

Same 24V Power scheme

Processor Modules

I/O Interface Modules

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Processor ModuleProcessor ModuleProcessor ModuleControl Processor & Highway Interface– 400MHz Processor– 64MB expandable to 128MB DRAM– 128Mb Flash memory accessible under

cap4 On Board Fast Ethernet Ports– Network connections– Fieldbus and 3rd Party virtual I/O device

capabilityFits in an I/O module housing with new capUses PCI to interconnect with the I/O Interface ModuleLED’s for Power and 4 NIC’s

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OCR400 Network ConnectionsOCR400 Network ConnectionsOCR400 Network Connections

Ethernet 3rd Party Link #1 ● ● ● ●(Foundation Fieldbus*, Modbus/TCP, Profibus*, GE Mk V/VI, A-B DF1, etc)

Ovation Network Connection #1 ● ●

Ovation Network #2 Connection or ● ●Ethernet 3rd Party Link #3 ● ●

50mS Copy to Backup or ● ●Ethernet 3rd Party Link #2 ● ●

* Not supported on Solaris 1.7

Single DualAttach

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Hardwired and Virtual I/O DevicesHardwired and Virtual I/O DevicesHardwired and Virtual I/O DevicesController supports 5 I/O Devices– 1 Hardwired I/O which includes redundancy– All 5 can be virtual I/O devices

Hardwired I/O Device– Single Device to handle all Hardwired I/O– Connections made via Backplane and I/O

Interface ModuleVirtual I/O Device– Up to 5 Devices used to handle each of the

Virtual (3rd party) I/O Device types• GE MkV/VI, Modbus, Ff, A-B, etc

– Connections made via Ethernet PortsThe same controller limits apply– Approximately 2000 maximum field I/O points

per Controller

Virtual I/O

Hardwired I/O

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I/O Interface ModuleI/O Interface ModuleI/O Interface ModuleProvides internal power– internal 12V, 5VDC from 24VDC

Interfaces to all hardwired I/O types– Local Ovation I/O– Remote Ovation I/O– Local Q Line I/O– Remote Q Line I/O

Local Ovation I/O connections are the same as the current controllerQ Line and Remote I/O connections are via RJ45 ports on top of the moduleFits in an I/O module housing with new cap

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IO Interface Module ConnectionsIO Interface Module ConnectionsIO Interface Module Connections

Q5 Local Q Line DIOB 0 ● ● ●

Local Q Line DIOB 1 OR ●R4 Remote Ovation I/O Nodes 1-4 OR ●

Remote Q Line I/O ●

R3 Remote Ovation I/O Nodes 5-8 OR ●Remote Q Line I/O ●

Local Ovation I/O always ● ● ●16 branches with 4778 hardware addresses

Valid Combinations

More I/O Flexibility

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OCR400 Controller I/O ArchitecturesOCR400 Controller I/O ArchitecturesOCR400 Controller I/O ArchitecturesThe IO interface only deals with two types of interfaces

Local Ovation I/O and AUI connected I/O

Ovation I/O Bus

IOIC QOL QlineI/OCTRL ●●●●●●●●●●Local

Q Line I/ODIOBAUI

RemoteQ Line I/O IOIC MAU QOR Qline

I/OCTRL ●●●●●●●●●●●●●●●DIOBAUI FO

IOIC MAU RNC OvationI/OCTRL ●●●●●●●●●●●●●●●Remote

Ovation I/OAUI FO Ovation

OvationI/OIOICCTRL ●●●●●Local

Ovation I/OOvation

New OCR400 Migration Kit 5X00251

New OCR400 Controller Kit 5X00247

All other components are existing drawing numbersFO cable is supplied by the project

Existing AUI & RNC components

Ovation OCR400 I/O has the same drawing numbers and is fully interchangeable

5X00230

Existing AUI & RNC components

5X00238

5X00238

5X00238

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I/O Driver Types & I/O Device TypesI/O Driver Types & I/O Device TypesI/O Driver Types & I/O Device TypesHardwired I/O– OVATION (I/O Driver) - Local Ovation, Remote Ovation, Local Q

Line, Remote Q Line (I/O Device)3rd Party I/O – ALLEN BRADLEY - Allen Bradley PLC– MODBUS - Modbus Master– RTP IO - RTP IOBC6700– GE MARK V/VI - GE Mark V, GE Mark VI– EXTERNAL OVATION NETWORK - External Ovation Network– MHI - MHI– TOSHIBA - Toshiba– FIELDBUS - Foundation Fieldbus– GE Genius - GE Genius– PROFIBUS - Profibus

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I/O Driver Types & Simulator Driver TypesI/O Driver Types & Simulator Driver TypesI/O Driver Types & Simulator Driver TypesSome valid combinations of an I/O Driver, and a Sim DriverOVATION, NO ENTRY – Ovation I/O used with no simulation points– Standard configuration for controller

OVATION, OVATION– Ovation I/O used with Ovation Points from Simulator Model

• Allows Mix and Match of Ovation Real I/O and Simulated I/O– Controller expects to interface with a SimServer

NO ENTRY, FAKE – Ovation I/O used with Ovation Points from same controller– Model implemented in additional control sheets– No SimServer involvement

MODBUS, OVATION (One of many unexpected combinations)– Modbus I/O used with Ovation Points from Simulator Model

• Allows Mix and Match of Modbus I/O and Simulated I/O– Controller expects to interface with a SimServer

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Virtual I/O Device CapabilitiesVirtual I/O Device CapabilitiesVirtual I/O Device Capabilities

881Profibus (Future)

881GE Genius

1616 (64 segments)1Foundation Fieldbus

111External Ovation Network

221GE Mark V or GE Mark VI

551RTP IOBC6700I/O

515Toshiba

515MHI

2555Modbus Master

2555Allen Bradley PLCSystems

Max per Controller*

Max Addresses Per Device

Max DevicesDevice TypeType

Remember 1 Hardwired I/O Device is required for redundancy– *This reduces the above Max per Controller numbers.

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LED IndicationsLED IndicationsLED IndicationsPower OK

Single Attach

Backup Controller Primary Controller

Power OKN1

P

N2

N3

N4

Communication

Qline I/ORemote I/O #2Remote I/O #1Local I/O 9-16Local I/O 1-8

Error (Red)Alive

Backup (Fl)

PCmCtAE

O1O2R3R4Q5

Remote I/O #1Local I/O 9-16

AlivePrimary (Solid)

Power OKCommunication

1 Red Error LED instead of 4 Char display5 Lowest LEDs cyclically indicate error code

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Controller CapabilitiesController CapabilitiesController CapabilitiesLots of Hardwired I/O– 4778 Max

And Lots of Virtual I/O capability– 2048 x 4 = 8192 Max

Plus Lots of ports & connectionsPlus Lots of control sheets– Multiplies Field I/O x 6, 8, or 10

However the maximum overall originated I/O point limit per controller is still

16,000 points16,000 points