GRP SMC FLAT PANELS BT Composites Ltd.

FLOW OF PRESENTATION

BT Composites Ltd

Introduction to GRP

Advantages of GRP as Material of Constuction

Introduction to SMC

Advantages of SMC as Manufacturing Process

Products

Approvals

Reference List

Associating with BT Composites

BT COMPOSITES LTD

o BT Composites Ltd. is established in 1996

o Part of BRAJ BINANI GROUP.

o The BRAJ BINANI GROUP is a multidimensional business

conglomerate, with a Net Global Asset Value of $ 521 million,

Net Income of $ 603 million and a 1700 - strong professional,

committed workforce.

o Well diversified having around 140 -years of history.

o BT Composites manufactures and supplies SMC products

like Water Storage Panel Tanks, Single & Three Phase Meter

Boxes, Plain & Chequered Sheets, Enclosures / Kiosks,

Junction Boxes, Shelters, Portable Cabin, etc.

o BT Composites develops & manufactures customer specific

products.

INTRODUCTION TO GRP

Composites is a physical mixture two or more

materials giving combined properties to the final

product. e.g. concrete

FRP is Fibre Reinforced Plastics (a composites) where

Fibre could be natural (jute, banana, etc) or man-

made (glass, carbon, aramide, etc) and resin could be

thermoplastics (nylon, PP, etc) or thermoset

(polyester, vinylester, epoxy) .

Resin gives the shape and various properties while

reinforcement imparts strength to the product.

Various additives are added to meet end requirement.

GRP is Glassfibre Reinforced Plastics.

ADVANTAGES OF GRP AS MATERIAL

OF CONSTRUCTION

Corrosion Resistance

Chemical Resistance

Electrical Resistance

UV Stability

Light Weight

Higher Strength to Weight Ratio

Fire Retardant

Tailor Made

Part Consolidation

Less Energy Requirement

No resale value

SMC

WINDUP

CHOPPED STRAND

MAT OR

CHOPPED

ROVINGS

POLY

ETHYLENE

FILM

CONSOLIDATION

ROLLERS

RESIN

COMPOUND

RESIN

COMPOUND

POLY ETHYLENE

FILM

CONTINUOUS CONVEYOR

PROCESS DIAGRAM

INTRODUCTION TO SMC

Resin Glass Fibre

Additives

Curing

Agent Pigment

SMC Compound

1/2

INTRODUCTION TO SMC

2/2

Mould Heating

Cutting SMC Sheet to Size & loading

Mould

Closing Curing

Releasing the

component

ADVANTAGES OF SMC AS

MANUFACTURING PROCESS

Mass Production

Low Pressure

Less Energy Requirement

Part Consolidation

Less Tooling Cost

Full Curing of the Product – No Shrinkage/ Distortion after

release

Odour less.

Maintaining dimensional tolerances and hence ensuring proper

fitment.

Ribs, (Metal) Inserts, Stiffeners, Variable Part Thickness across

the section possible

Both sides (moulded) finish

Consistent Product Quality

PRODUCTS – SECTIONAL PANEL TANKS

Binani SMC

(GRP)

Sectional

Panel Water

Tanks are

modular,

assembled

from Hot

Pressed

Moulded

Sectional

Panels as per

IS 14399–

1996. 1/4

PRODUCTS – SECTIONAL WATER TANK

2/4

624KL and 720KL-

Binani Cement, Rajasthan

100KL – Kazipet

Station,

Secunderabad

PRODUCTS – SECTIONAL PANEL TANKS

3/4

100KL – 2 nos.

Vasco Railway Station, Goa

36KL - Prestige

Construction,

Bangalore

PRODUCTS – SECTIONAL PANEL TANKS

4/4

192KL – Cameroon, SA

30KL - Orbit, Mumbai

GRP SMC FLAT PANELS

GRP (SMC) FLAT PANELS

Hot Pressed SMC Flat Panels are used for

constructing temporary, semi-permanent and

permanent structures. The flat panels are

moulded in 1.0m x 1.0m; 1.0m x 0.5m and 0.5m

x 0.5m sizes and are used for side walls. 1.0m x

1.0m domed shapes panels are used for roof.

1.0m length corner post is used at corner

during assembly.

ADVANTAGES/ FEATURES

o Easy to assemble, dismantle and relocate – no need of

mechanised cranes/ hydra or fork-lifts.

o Light weight – less erection & transportation cost.

o Easy to palletise – less transportation cost

o Excellent Dimensional Stability.

o Termite, Rodent & Borer Proof.

o UV Protected.

o Corrosion Resistance.

o Insulating material (thermal conductivity 1/240 of steel).

o Non-conductive

o Fire retardant - Conforming to UL 94 V0 STD.

o High temp resistant (HDT>2200C)

APPLICATIONS

o Any type of Temporary, Semi-Permanent, Permanent

Structures

o Pre-engineered Buildings (PEB): for side walls, internal

partitions, cabins, store, laboratory

o Temporary Shelters – where FSI (Floor Space Index) is

consumed and no more permanent structure is allowed.

o Structure/ floor not designed to take load of additional

floor (on top of it).

o Temporary labour, tourist camps. Function halls.

o Security Cabins

o Portable Cabins

o Kiosk/ Telephone Booth

o Warehouse

o Telecom Shelters

o Advertisement Booth

SITE OFFICE

PORTABLE CABINS

FACILITIES

3000 sq ft facility at Eden

Gardens, Kolkata Warehouse with sliding door

Site Cabin

FACILITIES

Jaigad Port, Maharashtra – Control Cabin

FACILITIES ON NON-LOAD BEARING STRUCTURES/

NO PERMISSION FOR PERMANENT STRUCTURE

BT Composites - Canteen

Facility on Existing Structure

KIOSK

Kiosk – Goa Industrial Dev Corp

COFFEE SHOP

Brewberry’s Coffee Shop at IIT Mumbai

Adv/ Display using

LED – utilisation of slot

in panels

SECURITY CABINS

PRODUCTS – TOILET BLOCK

Toilets & Shower Facility for

Labour Camp. Kolte-Patil, Pune

Toilet

Block

PRODUCTS – CHEQUERED & FLAT

SHEETS

Binani manufactures 1m x 1m Hot Pressed Chequered & Flat

SMC Sheets with thickness varying from 1.6 to 12 mm.

Advantages/ Features:

o Fire retardant.

o Conforming to UL 94 V0 STD.

o Termite and Rodent Proof.

o UV Protected.

o Corrosion Resistance.

o Insulating material.

o Excellent Dimensional Stability.

o High temp resistant

(HDT>2200C)

o ERDA approved.

o Light weight.

o No rattling sound

o Available in range of

thicknesses.

Applications:

o Electrically insulated floorings.

o Cable Covering

o Stair cases, walkways in

Chemical Industries.

o Marine environment, Power

o Plant / Transmission rooms etc.

o Automobile Service Stations.

o Automobile Flooring

oFormwork

PRODUCTS – ELECTRICAL ITEMS

Single Phase

Meter Box

Junction Box

Three Phase

Meter Box

Distribution Box

2/2

Water Meter Box –

SEWA , Dubai

BTCL - SUCCESS STORY

1/2 Partial List of Customers for Water Tank

Customer Location

Al-Kubaisi Ice Factory Dubai

Arham Enterprises Mumbai

Godrej Properties Mumbai

Binani Cement Rajasthan

Fariyas Hotel Lonavala

Hyderabad Airport Hyderabad

Coca Cola Mumbai

Doshion Ltd Ahmedabad

Reliance Construction Navi Mumbai

Shobha Developers Bangalore

Prestige Constructions Bangalore

LNJ Hospital Delhi

Customer Location

The Indian Hotels Co Ltd Mumbai

Raheja Universal Pvt Ltd Mumbai

Lavasa Corporation Ltd Pune

TVH Estates Chennai Pvt

Ltd

Chennai

Lupin Limited Pune

Blue Star Limited Mumbai

Trident Infratech New Delhi

D Prabhakar Reddy Hyderabad

Mynd Infratech Company Andhra Pradesh

Abhishek Millennium

Contracts P

Mumbai

BTCL - SUCCESS STORY

2/2 Partial List of Customers for Electrical Items

Customer Product

Shah and Kothari, Mumbai Enclosure Panels

Larsen and Toubro, Mumbai MCC Cabins

Goa Industrial Development Corporation, Goa Prefabricated Cabins

Electricity Department, Goa Distribution Boxes

Efkon India Pvt. Ltd., Mumbai Distribution Boxes

West Bengal State Electricity Distribution Co.

Ltd., West Bengal

3 Phase Meter Box

Riken, Chandigarh 3 Phase Meter Box

Others, Karnataka 3 Phase Meter Box

Electricity Department, Goa Single Phase Meter

Box

Tara Tek, Mumbai Junction Box

Sewa Waters, Dubai Water Meter Box

ASSOCIATING WITH BT COMPOSITES

An ISO 9001 – 2000 certified company.

All the necessary approvals for supply of GRP (SMC) Panel

Tanks

In-house manufacturing facility to manufacture glassfibre, Sheet

Moulding Compound (SMC) and finished products hence

excellent control on input materials and finished products

leading to quality product with shorter lead time.

In-house expertise to design (tooling, formulations),

manufacture and installation – one stop solution

Excellent network.

Acquired US based CPI Inc manufacturing Direct - Long Fibre

Thermoplastics (D-LFT) materials and finished products.

Acquired European Glassfibre Manufacturing Co – 3B for total

consideration of 275 million Euros.

THANK YOU

sales@btcomposites.co.in

www.btcomposites.co.in