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Landfill Gas Products 2355 Bishop Circle West Dexter, MI 48130, USA Phone: 734-995-2547 Fax: 734-995-1170 1670 Alvarado Street Ste. 5 San Leandro, CA 94577, USA Phone: 510-346-0400 Fax: 510-346-0414 Toll Free: 800-624-2026 www.qedenv.com [email protected] ®

Landfill Gas Products Data Sheet...Landfill Gas Products 2355 Bishop Circle West Dexter, MI 48130, USA Phone: 734-995-2547 Fax: 734-995-1170 1670 Alvarado Street Ste. 5 San Leandro,

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Page 1: Landfill Gas Products Data Sheet...Landfill Gas Products 2355 Bishop Circle West Dexter, MI 48130, USA Phone: 734-995-2547 Fax: 734-995-1170 1670 Alvarado Street Ste. 5 San Leandro,

Landfill Gas Products

2355 Bishop Circle WestDexter, MI 48130, USAPhone: 734-995-2547Fax: 734-995-1170

1670 Alvarado Street Ste. 5San Leandro, CA 94577, USAPhone: 510-346-0400Fax: 510-346-0414Toll Free: 800-624-2026 www.qedenv.com [email protected]

®

Page 2: Landfill Gas Products Data Sheet...Landfill Gas Products 2355 Bishop Circle West Dexter, MI 48130, USA Phone: 734-995-2547 Fax: 734-995-1170 1670 Alvarado Street Ste. 5 San Leandro,

Measure the value of your increasedgas flow with our innovative LandfillGas Calculators.

WELLHEADS

New wellheads reduce balance gas and oxygen concentrations while increasing or maintaining a steady flow of methane.

WELL CAPS

Fine TuneTM Control Valves . . . . . . . . . . . .3

Quick-Change™ Orifice PlateWellhead . . . . .4

OptionalDewateringPumps

Landfill Gas Calculator . . . . . . . . . . . . . .6

StabilizerTM Well Cap . . . . . . . . . . . . . . . .7

Accessible orifice plate housingallows for quick and easy confirma-tion of plate size and placement.

Linear gas flow adjustment over theentire range of valve movement,even under 10 SCFM.

Unique support ring feature stabi-lizes the wellhead, reducing leaks.

Quick-ChangeTM Orifice Plates . . . . . . . . .5

QED Union Orifice Plate Wellheads . . . . .6

www.qedenv.com/ap4plus

2

Solarguard™Flex Hose . . . .8

VacuumHeaderAdapter

US Patent Number 8,800,597 and Patents Pending

Page 3: Landfill Gas Products Data Sheet...Landfill Gas Products 2355 Bishop Circle West Dexter, MI 48130, USA Phone: 734-995-2547 Fax: 734-995-1170 1670 Alvarado Street Ste. 5 San Leandro,

QED’s Precision Fine TuneTM Control Valve (U.S.Patent Number 8,800,597) is a revolutionary

breakthrough in landfill gas well field tuning. Unlike tradi-tional “gate” type valves, this allows you to easily andprecisely adjust the gas flow from a well, rather than justturning the flow on or off. The valve design gives youthe ability to achieve linear flow adjustment across theentire range of valve movement.

The valve also has a high visibility metered scale thatallows you to observe the valve setting, andquickly and accurately return to theexact flow setting after ashutdown. The risingstem valve exposesmore of the meteredscale as it is opened,allowing you to see and record numericallyexactly how far thevalve is open.

The valve uses a “flow-tuned” design valve plug, whichallows for fine tuning even at very lowgas flow rates (under 10 SCFM).

The rugged stainless steelvalve stem and handle makethe valve much moredurable in the harsh outdoorenvironment to which landfillgas wells are exposed.

Specifications: 2” 3”Model Number: CV2000 CV3000 Flow at 40” w.c. vacuum: 200 SCFM (340 m3/h) 400 SCFM (680 m3/h)

Materials: 304 Stainless Steel, PVC, Viton® 304 Stainless Steel, PVC, Viton®

Control Valves not intended for CV2000A leak tight shutoff over 5 psi CV2000 with adapter to use the Fine Tune Control Valve with an existing wellhead.

The heart of every QED Wellhead, the FineTuneTM Control Valve allows fine tuning evenunder 10 SCFM

CONTROL VALVE

Fine Tune Control ValveAdvantages:• Linear flow over the entire range of valve move-ment, including less than 10 SCFM flow.

• Position scale shows exact valve setting andopen/closed at a glance.

• Heavy-duty stainless steel stem and handle forstrength and long-term durability.

New QED control valve design outperformscommon globe and gate valves

Standard gate valves are near maximum flow in 3 turns

QED Control Valve provides 10 turns between closed and fully open flow

2 4 6 8 10Open Turns

Flow

Rat

e (S

CFM

) 200

100

100200

100200

100200

SCFM SCFM SCFM

www.qedenv.com/controlvalve

3

Heavy-duty stainless steel stemand handle outlasts plasticused in standard gate valves

Page 4: Landfill Gas Products Data Sheet...Landfill Gas Products 2355 Bishop Circle West Dexter, MI 48130, USA Phone: 734-995-2547 Fax: 734-995-1170 1670 Alvarado Street Ste. 5 San Leandro,

WELLHEADS

QED’s new Quick-ChangeTM Orifice Plate Wellhead(U.S. Patent Number 8,800,597 & Patents

Pending) combines easy plate exchanges for accurateflow measurements with precise adjustment control overa broad flow range.

The Quick-Change™ Orifice Plate (Patent Pending) fea-ture makes it as easy as 1-2-3 for the operator tochange to the most appropriate size plate for the given conditions. The accessible plate housing allows for easyconfirmation of plate size and placement giving you the

highest confidence in your flow reading.

Changing to the correct orificeplate can be done in seconds,and there is no time wastedshutting down the controlvalve or rebalancing the wellfield. These benefits all save

valuable field time and helpreduce labor costs.

The Wellhead’s control valve design allows youto finely control gas flow even at rates under 10 SCFM.This unique design will changethe way operators adjust gasflow. Wells can now be tunedby flow rather than by vacuum.Well Cap is sold separately.

Revolutionary orifice plate can beviewed and changed instantly

Accessible housing allows easy viewing of

installed plate

Quick-ChangeOrifice PlateAdvantages:

• Saves time – plates canbe changed in seconds

• Accurate flow measur-ments – match the rightplate with the gas flow

• Reduces reportingerrors – easy to identifythe plate in use

ORP215HL – horizontal configuration

Quick-ChangeTM Orifice Plate Wellhead

www.qedenv.com/quickchange

4

Page 5: Landfill Gas Products Data Sheet...Landfill Gas Products 2355 Bishop Circle West Dexter, MI 48130, USA Phone: 734-995-2547 Fax: 734-995-1170 1670 Alvarado Street Ste. 5 San Leandro,

Remove dust cover and loosen collar with a 1⁄2-turn

Change plate

Tighten collar and replace dust cover

QED’s Quick-Change Orifice Plates are constructed of fiber reinforced nylon or 1⁄16” stainless steel. With several sizes oforifice plate available, it is easy to select the right plate for the appropriate pressure drop allowing for accurate flowmeasurement readings.

WELLHEADS

1 2 3

Prior to the installation ofthe Fine Tune ControlValve, Well 90 (right) wasout of compliance.Oxygen concentrationhad increased to 6.4%and the balance gas con-centration spiked at48.4%. After installation,those concentrationshave been reduced, help-ing maintain compliancewhile gently increasingmethane production.

South Texas Landfill Case Study

Quick-ChangeTM Orifice Plate Wellhead

5

Quick-Change Orifice Plates

Nylon 11⁄4” vertical 2” vertical 3” vertical 2” horizontal Plate Kit Plate Kit Plate Kit Plate Kit Plate Kit40640 40747 40640 40660 40690set of 6 Nylon plates: set of 4 SS plates: set of 6 SS plates: set of 3 SS plates: set of 6 SS plates:

0.40” (10 mm) 0.26” (6.6 mm) 0.40” (10 mm) 1.25” (31 mm) 0.40” (10 mm)0.50” (13 mm) 0.50” (13 mm) 0.50” (13 mm) 1.75” (44 mm) 0.50” (13 mm)0.75” (19 mm) 0.75” (19 mm) 0.75” (19 mm) 2.10” (53 mm) 0.75” (19 mm)1” (25 mm) 0.95” (24 mm) 1” (25 mm) 1” (25 mm)1.25” (31 mm) 1.25” (31 mm) 1.25” (31 mm)1.40” (35 mm) 1.40” (35 mm) 1.40” (35 mm)

Specifications: vertical horizontal 11⁄4” (32 mm) 2” (50 mm) 3” (80 mm) 2” (50 mm)Model: ORP115 ORP215 ORP315 ORP215HV 0-125 scfmOptimal Flow Range: 0-60 scfm 0-125 scfm 30-300 scfm (0-212 m3/h) (0-102 m3/h) (0-212 m3/h) (50-500 m3/h)Wellhead Materials: PVC, Stainless Steel, Viton®

Fitting Options: Brass barbs, quick connects

ORP215HL

Page 6: Landfill Gas Products Data Sheet...Landfill Gas Products 2355 Bishop Circle West Dexter, MI 48130, USA Phone: 734-995-2547 Fax: 734-995-1170 1670 Alvarado Street Ste. 5 San Leandro,

QED’s new Traditional OrificePlate Wellhead is avail-

able for both 2” and 3” pipes. Thewellhead is constructed of sturdy,

economicalSchedule 80PVC andQED’s OrificePlates areconstructed of1⁄16” stainless

steel. Using the most appropriateorifice plate size with minimal pressure drop is essential to generate stable flow readingswith the best resolution. Usingthe right size plate means you will always have confidence inyour flow reading and you will be sure to meet your compliance regulations.

Set of interchangeable orifice plates

Specifications: 2” (50 mm) 3” (76 mm)

Model: OPU200 OPU300Optimal Flow Range: 0-125 SCFM 30-300 SCFM (0-212 m3/h) (50-500 m3/h)

Materials: 304 Stainless Steel, PVC, Viton®

40572 2” Orifice Plate Kit – includes all 6 orifice plates for OPU20040600 3” Orifice Plate Kit – includes 3 orifice plates for OPU300

QED Union OrificePlate Wellhead

WELLHEADS

www.qedenv.com/traditional-wellhead

6

Measure the value of your increased gas flow with our innovative Landfill Gas Calculators:

Calculate increased methane value using landfill dewateringpump systems at www.qedenv.com/landfillgas.

See the value of increased flow and methane content atwww.qedenv.com/landfillgas2.

ORIFICE PLATE TOOLS

ORIFICE PLATE SELECTORGUIDE

LANDFILL GASCALCULATOR

Download a printable and foldable Orifice Plate Guide atwww.qedenv.com/files/ORPcurvecard-WEB.pdf.Or contact QED to have one mailed to you.

ORIFICE PLATEFLOW CALCULATORUse the mobile version of theOrifice Plate Flow Calculator at www.qedenv.com/orpcalculator

QED’sEducationalPoster Series

A series of 4 educational posters are available for download onlinewww.qedenv.com/landfills

Page 7: Landfill Gas Products Data Sheet...Landfill Gas Products 2355 Bishop Circle West Dexter, MI 48130, USA Phone: 734-995-2547 Fax: 734-995-1170 1670 Alvarado Street Ste. 5 San Leandro,

Well Diameter: 6” (152 mm)Gas Wellhead: 2” (50 mm) pipePorts: .5” (12 mm),

2 @ .75” (19 mm), 1.5” (38 mm), 1” (25 mm)

Well Diameter: 8” (203 mm)Gas Wellhead: 2” (50 mm) pipePorts: .5” (12 mm),

3 @ .75” (19 mm), 1.5” (38 mm)

Well Diameter: 8” (203 mm)Gas Wellhead: 3” (76 mm) pipePorts: .5” (12 mm),

3 @ .75” (19 mm), 1.5” (38 mm)

Well Diameter: 6” (152 mm)Gas Wellhead: 2” (50 mm) pipePorts: 1” (25 mm), .75” (19 mm)

Well Diameter: 8” (203 mm)Gas Wellhead: 2” (50 mm) pipePorts: 2 @ .75” (19 mm)

Well Diameter: 8” (203 mm)Gas Wellhead: 3” (76 mm) pipePorts: 2 @ .75” (19 mm)

Well Diameter: 6” (152 mm)Gas Wellhead: 3” (76 mm) pipePorts: 1” (25 mm), .75” (19 mm)

Well Diameter: 6” (152 mm)Gas Wellhead: 3” (76 mm) pipePorts: .5” (12 mm),

2 @ .75” (19 mm), 1.5” (38 mm), 1” (25 mm)

Well Capswithout fittings

Well Capswith fittings

Model GWC62 Model GWC63 Model GWC82 Model GWC83

Model GWC6284 Model GWC6384 Model GWC8284 Model GWC8384Model GWC6283 Model GWC6383 Model GWC8283 Model GWC8383

1” (25 mm) discharge

1-1/4”(31 mm) discharge

WELL CAPS

QED’s innovative StabilizerTM LFG Well Caps (US Patentnumber 9,068,421) feature a unique support ring

molded directly into the Cap that aligns and stabilizes the LFGwellhead. This takes pressure off the flexible coupling andthe flex hose and, along with watertight threads, reducesleaks from the wellhead. The caps are molded in a distinctive yellow*, which ensures you are receivinggenuine QED well cap.

This is the first engineered gas well cap that allows liquidlevel readings without removing the wellhead – faster, safer,less system disruption. Air introduction and gas release areminimized, eliminating the need to shut down the vacuum sys-tem for level measurements and rebalancing of the well field.

Well Caps without pumpfittings are a good wayto start on gas recoverywells. A pump fitting kit can be added laterfor dual extraction wells.

Designed to work with 6” and 8” diameterwells with 2” or 3” wellheads, all modelsprovide ports to accommodate a downwellpump. There is also an economy modelfor 6” gas-only wells.

Unique support ring featurehelps prevent wellhead leaks

StabilizerTM LFG Well Cap Advantages:• Support ring reduces wellhead leaks, minimizing air intro-duction and gas release

• Easy access for liquid level reading – faster, safer, lesssystem disruption

• Pump fitting kits allow conversion of gas recovery caps todual extraction

www.qedenv.com/wellcaps

7

Look for QED’s distinctive yellow color well caps.StabilizerTM Well Caps allow easy liquid levelaccess and reduce wellhead leaks

*The color yellow is a (registered) trademark of Graco Inc.

Page 8: Landfill Gas Products Data Sheet...Landfill Gas Products 2355 Bishop Circle West Dexter, MI 48130, USA Phone: 734-995-2547 Fax: 734-995-1170 1670 Alvarado Street Ste. 5 San Leandro,

Solarguard™ Flex HoseReduce Your Flex Hose Cost!UV-resistant flex hose lasts twice as long as conventional PVC hose

Easy Level™ High Level Indicator

OTHER EASY PRODUCTS

ACCESSORIES

• Quick and easy indication of excessliquid levels.

• Use in landfill gas wells, leachate risers, tanks, sumps, pits and wells.

• Shows orange when liquid level risesabove the predetermined level.

• Liquid sensingports and levelmeasurement system can readliquid level abovethe probe.

The Easy LevelTM indicator makes iteasy to see if the liquid level hasexceeded the maximum level desired

www.qedenv.com/easylevel

Easy Connections with Easy FittingTM Quick-releaseConnectors• Pump is easy to snap onto and off ofthe tubing with Easy FittingTM connectorswithout cutting the tubing.

• Our sheathed tubing is available cut-to-length and individually labeled, withEasy Fitting connectors factory-installed.

• Our sheathed nylon pump tubing sets offer maximumchemical resistance, reduced weight, and less tangling.

Easy Bolt™ Flange ClampEasy BoltTM clamps provide the function of traditional nut and bolt sets by using a lever action clamp to tighten the flange. Makes flanges easy to access with no wrenches or tools.

8CODE 2358 rev 06/18

Solarguard™ Flex Hose from QED is made with UV-resistant flexible PVC with a rigid PVC helix. This uniqueformula extends the useful life of Solarguard hose overtypical clear PVC landfill gas flex hose. Tests have shownthat Solarguard hose maintains tensile strength and laststwice as long as standard PVC hose.

With Solarguard hose, you’ll save on both the cost ofreplacement hose and the labor costs of fixing air leaksfrom cracked hose. QED’s Banding Kits save you even more,with a lower purchase price, longer service life, and easierinstallation and removal than helical hose clamps, whichcan be expensive, difficult to use, and tend to corrode easily.The banding coils are uniquely designed to fit Solarguardhose, and use high strength, all stainless steel clamps,which are user friendly, durable, and far less expensive.

High Strength, Stainless Steel Banding KitsSize ModelsFor 2” 40979For 3” 40980

Solarguard™ Flex Hose Size Models Dia. in. (mm) Length ft. (m)

2” 40946 2.38 (61) 100 (31)

40947 2.38 (61) 5 (1.5)

3” 40948 3.5 (89) 100 (31)

40949 3.5 (89) 5 (1.5)

Easy Level™(U.S. Patent Number 8,756,991)

Questions?Do you have questions about landfill gas management?

Call us to speak with an experienced technical sales expert at:

1-800-810-9908Email us at [email protected] or visit us on the web at www.qedenv.com/landfills

The Solarguard™ trademarks in this publicationare trademarks of Kuriyama of America, Inc.

Page 9: Landfill Gas Products Data Sheet...Landfill Gas Products 2355 Bishop Circle West Dexter, MI 48130, USA Phone: 734-995-2547 Fax: 734-995-1170 1670 Alvarado Street Ste. 5 San Leandro,

9

For over 20 years, the AutoPump®(Patent Pending) AP4+ has been thego-to pump for landfill and remedia-tion sites. It has proven itself #1 inreliability, long service life and thelongest warranty in the industry.The new AP4+ model builds on theAutoPump reputation with a proveninternal mechanism design, industryleading pumping rates, and low air consumption.

Upgraded Materials • All nonmetallic internal parts aremade of PVDF – a high-gradeengineering plastic with higherstrength at elevated tempera-tures and extremely broad chemical resistance, including toacidic and oxidizing cleaningagents sometimes used forpump maintenance.

• All stainless steel parts havebeen upgraded to 304-grade orhigher for improved corrosionresistance.

Removing the spring clip allowsfor easy disassembly of the float.

Pull out the release clips. Once the clips are removed, simply pull the connections apart.

Easy to Clean• 3 bolts attach the pumpinlet and open up the pump.

• The precision ID pump casing ensures a more controlled fit, and thesmoother internal surfacereduces buildup of silts anddeposits inside the case.

• Easy Fittings make it a snapto remove the tubing.

• The float is now easilyremoved by pulling a clip.

New and Improved Warranty• Straight 5-year warranty with no pro-rating.

• Proof of thesuccessfulhistory andcontinuedimprove-ments of theAP4+.

(53 Lpm)

MaximumFlow

ActuationLevel

MaximumDepth

AIR-POWERED LANDFILL PUMPS

The AutoPump® AP4+ is the industry standard for reliability, long service life, and longest warranty

www.qedenv.com/ap4plus

Page 10: Landfill Gas Products Data Sheet...Landfill Gas Products 2355 Bishop Circle West Dexter, MI 48130, USA Phone: 734-995-2547 Fax: 734-995-1170 1670 Alvarado Street Ste. 5 San Leandro,

10

Low-maintenance pump lasts up to 10 times longer between service eventsand requires 50% less time to clean

Extended UptimeProprietary finishes reducebuildup and extend thetime between cleaning.

Minimized DowntimeThese special non-stickfinishes require less thenhalf the time to clean thantraditional pumps.

316 Stainless SteelAll metallic parts are 316-grade SS for greater corrosion resistance.

New and Improved Valve Stem ConnectionNo fasteners; no cotter pins.Exhaust seat is easy to adjust.

Field tests have shown that the New AutoPump®(Patent Pending) AP4 Ultra will last up to 10 timeslonger between service events. Tested in the mostsevere applications, the new pump ran longer and was easier to clean than a standard pump.

Several improvements contribute to this new longevity.The AP4 Ultra uses proprietary non-stick finishes onthe float and discharge tube to reduce solids buildup,extending the time between cleaning and making itmuch faster and easier to clean the pump. All metallicparts are 316-grade Stainless Steel, which has greatercorrosion resistance and can withstand attacks of theharshest leachate. This pump uses new and improvedvalve stem connections, no fasteners or cotter pinsare required. Some models have temperature ratingsup to 250 °F, making them ideal for high temperatureapplications.

“Cleaning has been an easy task, most times just requiring a water spray,” said one user. From another,“We removed residue with some clean water and aswipe of the hand.”

The Ultra builds upon the established AutoPump system, which has been the industry leader for over 30 years, and includes QED’s unmatched customer service.

Like to try one?Call (800) 624-2026

or visit www.qedenv.com/ultra

AP4 ULTRA PUMPS

Top InletUltra 4.0

Bottom InletUltra 4.0