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How has Lean Construction Contributed to our
Corporate Strategy?
Trond BølvikenDirector, Veidekke Entreprenør
29th October 2015
1
Agenda• Who, what and where is Veidekke?• The main Contributions of
Lean Construction to Veidekke• Is it working?• Concluding remarks
2
Who, what and where is Veidekke?• Norway’s largest and Scandinavia’s forth
largest contractor and property developer• 7,000 employees• Annual revenue of GBP 2 billion• Noted on the Oslo Stock Exchange• 51% of the employees own 18% of the
company• Has made a profit every year since 1936
DENMARK 8% of revenue
NORWAY67% of revenue
SWEDEN25% of revenue
CONTRACTS
Public
30%Private
70%
Non-Residential35%
Residential20%
Industrial15%
Civil Engineering30%
OPERATIONS
3
Trond Bølviken• Civil Engineer from Norway University of Science and
Technology (NTNU), 1979• Director of Strategy, HR and HSE• Worked 21 years at Veidekke
• Head of business unit: 7 years• Current position: 14 years• Member of Norwegian top management: 16 years
• Lean Construction• Attended my first IGLC-conference in 2004• Local Chair of IGLC in Oslo 2014• Author of several IGLC-papers
4
The main contributions of Lean Construction to Veidekke (this far)
• Strategy• Planning• Safety
5
Economical Process
Social Process
Logistical/ Physical Process
THECONSTRUCTION
PROCESS
Reference: Bjørn Andersen, Trond Bølviken, Hege Skårbekk Dammerud and Sol Skinnarland: Approaching Construction as a Logistical, Economical and Social Process, IGLC16 (2008)
6
Lauri Koskela Glenn Ballard and Greg Howell
How should we understand production?
And how should we apply this understanding to
construction?
What kind of production is construction?
References: Lauri Koskela: An exploration towards a production theory and its application to Construction, PhD-theses (2000)Glenn Ballard and Greg Howell: What Kind of Production is Construction?, IGLC 6 (1998)
7
Peculiarities of Construction
• Production is moved to the product (not the other way around)
• Production runs through the product (not the other way around)
• Project production
8
Mass Production
Order Production
Production by Rotating Labor
Project Production
Permanent Organization
Temporary Organization
Similar Products Unique Products
Reference: Trond Bølviken: On the Categorization of Production: The Organization – Product Matrix, IGLC 20 (2012)
9
Mass Production
Order Production
Production by Rotating Labor
Project Production
Permanent Organization
Temporary Organization
Similar Products Unique Products
Volume and Standardization
Standardized Roles
Flow
Collaborative PlanningIntegrating all Competence
Productivity Strategies
Reference: Trond Bølviken: On the Categorization of Production: The Organization – Product Matrix, IGLC 20 (2012)
10
INVOLVING MULTI-LOCAL
11
The Strategy of Veidekke (in the language of Veidekke)
• We execute projects
• We are a producer
• Production is a core activity
• Production is a strategic issue
12
Planning of design and production
13
• Project based production
• Management and leadership through planning
• Collaborative planningTime
Site Manager
Foreman
Crew-leader
Workers
14
Mass Production
Order Production
Production by Rotating Labor
Project Production
Permanent Organization
Temporary Organization
Similar Products Unique Products
Physical Protection and Standardized Work
Standardized Procedures and Roles
Physical Protection and Specific Risk Understanding
Risk is Identified and Reduced Collaboratively by the Entire Organization
Safety Strategies
Reference: Trond Bølviken: On the Categorization of Production: The Organization – Product Matrix, IGLC 20 (2012)
15
Michael Porter
Strategy involves creating “fit” among a company’s activities.
Reference: Michael Porter: What Is Strategy?, Harward Business Review (1996)
16
17
Collaborative Planning in Veidekke
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2013: The first Veidekke guide to Collaborative Planning in Design
2012:The integration of time scheduling, site logistics and safety risk management
2008:The first Veidekke guide to Collaborative Planning in Production
2006-2008:Tests in all 4 branches
2003:The first project testing Last Planner
It’s not a quick fix
Do you work in a project using Collaborative Planning?
6 principles of Collaborative Planning
NO
YES
20%
80%
We remove obstacles systematically
We plan all operations based on the seven prerequisites
Different planning levels have different owners
We learn from reported non-conformances
Everyone is familiar with and able to influence their own work
Plans are made in collaboration with the people who are going to perform the work
54%
62%
62%
68%
79%
80%
0% 50% 100%We remove constraints systematically
19
0% 50% 100%
Is it working?
Profitability Safety
20
0%
2%
4%
6%
8% All injuries
2012 2013 2014per. August
20152009 2010 2011 2012 2013 2014Q22015
Our collaboration with the academic Lean Construction communityWhat has come out of it?
• From the Last Planner to our concept of Collaborative Planning
• Theory has contributed to our language and understanding
• Studies on time losses• The expansion of Collaborative Planning to design and
safety risk management
21
Concluding remarks
1. We must base our strategy on an understanding of project production
2. The way we plan and produce is a strategic issue3. Strategy is a question of the fit between its
building blocks4. Collaborative planning has the potential to act
as core in a holistic strategy
22