ExtrEmE 1000 sEriEsmultifunctional encoders

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Equipped for extreme environments

in many applications within metal, mining and

marine industries the demands on the equipment is

exceptional. the machines are subject to exposure

from mechanical loads, vibrations and shock in an

environment of dust, liquids and high temperatures.

they handle advanced machinery with utmost safety

demands and economical value – failure may never

be an option. such conditions require components

of extraordinary durability, ready to meet extreme

challenges in the field.

robustness first

the encoders in the 1000 series are designed based

on one key requirement – offer the most robust

mechanical solution possible. the space for ball

bearings has been optimized, enabling a dual set of

bearings with dimensions that are nothing less than

extreme when it comes to encoders. the high encap-

sulation level, iP67, protects the inner parts from

dust and liquids, and as special option the housing

can even be provided in stainless steel.

modular, redundant and multifunctional

the 1000 series is based on a modular concept

with many options that can be combined into one

multifunctional unit. one encoder unit may include

dual incremental outputs for redundant speed feed-

back together with an absolute position output with

optional fieldbus technology. this gives a redun-

dant and multifunctional encoder adapted for each

specific application.

multifunctional encoders with extreme durability

1000 series

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modular concept of the 1000 series

1. mechanics

� Pre-mounted stub shaft Ø160 mm

� Pre-mounted stub shaft Ø220 mm

� euro-flange Ø115 mm with solid shaft Ø11 mm

� euro-flange Ø115 mm with solid shaft Ø15 mm

2. output box a

� HcHtl

� Htl

� ttl

� rs422

� dual 2 x HcHtl

� dual 2 x Htl

� dual 2 x ttl

� dual 2 x rs422

� ssi 25 bit

� endat 25 bit

� ProfiBus 25 bit

3. output box B (optional)

� HcHtl

� Htl

� ttl

� rs422

� dual 2 x HcHtl

� dual 2 x Htl

� dual 2 x ttl

� dual 2 x rs422

� ssi 25 bit

� endat 25 bit

� ProfiBus 25 bit

� Parallel 13 bit

� crG overspeed

� Base plate for foot-mounting

4. resolution (incremental)

� 1024, 2048, 2500, 3072, 4096, 5000, 8192, 10000 ppr. other pulse rates available upon request

5. Cover

� side mounted box (cable gland pointing downwards) anodized aluminium cover.

� top mounted box (cable gland pointing backwards) anodized aluminium cover.

� special stainless steel cover (cable gland pointing radially)

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Combine your own encoder by selecting your preferred option for each module!ordering example: 1. mechanics: stub shaft Ø160 mm

2. output box a: Htl

3. output box B: ProfiBus 25 bit

4. resolution: 8192 ppr

5. cover: side mounted box

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mechanics – solutions for mechanical mounting

stub shaft Ø160 mm three encoder outputs, two side-mounted boxes.

Pre-mounted stub shaft with insulation. delivered with sturdy torque bracket, insulated torque arm and accessory screws for fixing of the shaft.

stub shaft Ø220 mm encoder and crG overspeed output, two side-mounted boxes.

Pre-mounted stub shaft with insulation. delivered with sturdy torque bracket, insulated torque arm and accessory screws for fixing of the shaft.

Euro-flange Ø115 mm Ø11 or Ø15 mm solid shaft with key nut, ProfiBus output, top-mounted box. Base plate for foot-mounting.

industry standard flange B10. optional mounting with accessory base plate (replaces box B). three cable glands for fieldbus connection.

synchro flange Ø100 mmØ12 mm solid shaft with key nut, one encoder output, radial outlet. special mechanics with stainless steel cover.

stainless steel version only available with single encoder output and ssi, endat or incremental interface.

this is a general overview of available mechanical options.

combine your own mechanical solution by selecting your preferred option for each module!

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outputs – electrical output interfaces

incremental interfacesthere are several variations of incremental interfaces with different supply voltages and signal levels. When choosing an interface, it is necessary to take into account factors in the application’s operating environment. the exact properties of the interface is affected by frequency, cable length and temperature.

interface ttl rs-422 Htl HC-Htl

supply 5 Vdc 9-30 Vdc 9-30 Vdc 9-30 Vdc

output signal 5 Vdc 5 Vdc 9-30 Vdc 9-30 Vdc

suitable for low frequencies over short cables

High frequencies over long cables

High frequencies over medium-length cables

medium frequencies over long cables

max frequency 50 kHz 1000 kHz 300 kHz 100 kHz

max cable length 50 m at 50 kHz 1000 m at 1000 kHz 100 m at 100 kHz 350 m at 100 kHz

dual incremental outputstwo separate encoder outputs can be combined into one and the same terminal box, equipped with two cable outlets. this solution provides added safety in the form of redundancy, the outputs are based on two separate scanning led:s and electronic circuits. the outputs are galvanically insulated from each other and may be connected to two separate systems for different function or for redundancy. the dual option is available for all incremental interfaces.

ssi 25 bitssi or synchronous serial interface is a digital point-to-point interface. it provides unidirectional communication at speeds up to 1 mHz by the use of only four wires. the ssi interface is available with 25 bit resolution, corresponding to 8192 unique positions singleturn and 4096 revolutions multiturn.

Endat 25 bitthe endat interface is a digital bidirectional interface. it is capable of transmitting position values from absolute encoders, as well as reading and updating informa-tion stored in the encoder. thanks to the serial transmission method only four signal lines are required. it is available with 25 bit resolution, corresponding to 8192 unique positions singleturn and 4096 revolutions multiturn.

ProFiBus 25 bitProfiBus is a powerful and versatile open fieldbus, defined by several international standards. leine & linde’s encoders follow the device profiles for dPV0 and dPV2. a ProfiBus system is set up with slave-to-slave communication, which means that slaves in a net can exchange information with each other without communication being initiated by the master. this type of communication is very efficient and fast and reduces the response time on the bus by up to 90%. ProfiBus encoder func-tionality includes position read out, changed direction of counting, diagnostic data, scaling function, preset value function, as well as velocity read-out. the ProfiBus interface is available with 25 bit resolution, corresponding to 8192 unique positions singleturn and 4096 revolutions multiturn.

Parallel 13 bitParallel output provides an absolute position available simultaneously on the output. the signal is transferred over one separate cable wire per bit, which gives the advantage that all the data is available in real time, all the time. the parallel output is available with up to 13 bit singleturn resolution.

CrG overspeedthe crG overspeed features a pre-programmed frequency value for overspeed indication. if the limit speed is reached a mechanical relay will change state to indicate overspeed to the system. a typical solution is to use a 1000 series encoder with two separate terminal boxes – one for an incremental signal output connected to the motor drive system, and the other for the crG overspeed function with relay outputs for alarm. in safety critical applications it is also important to know that the control system itself is reliable. therefore the crG overspeed features advanced logic to monitor that the encoder’s basic function is reliable at all moments. functionality includes redundant overspeed outputs as well as monitoring of signal detection, state transition and encoder diagnostics. this combined overspeed and function monitoring system makes the crG overspeed a unique product for safety applications where a reliable speed is required.

encoder output signals are available in a variety of different interfaces. consult page 4-5 for

possible combinations and put together your own encoder with up to four separate outputs.

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Performance

technical dataoperating temperature -40..+70 °c or -20..+100 °c *

ingress protection class [iec 60529] iP67

Vibration [iec 6006826] 300 m/s²

shock [iec 60068227] 2000 m/s²

max shaft loads (axial/radial) 1000N/680N **

cover material anodized aluminum ***

shaft material stainless steel

rotational speed max 4000 rpm

Weight approx. 6900 g ****

* optional: -40..+70 °c standard for interface HcHtl, ssi, parallel, ProfiBus, crG overspeed -20..+100 °c standard for interface Htl, ttl, rs422, endat

** Based on variant with Ø15 mm shaft

*** stainless steel upon request

**** Based on variant with one box and no stub shaft

accessoriesmounting accessories Part number

Base plate for foot-mounting 680846-01

shaft coupling 11-11 mm with keyway 46441P33P33

shaft coupling 15-15 mm with keyway 46441P40P40

optolink gateways Part number

crG optolink transmitter 9-30 Vdc supply, Htl input 01300320

crG optolink receiver 9-30 Vdc supply, Htl output 01300330

crG optolink receiver 9-30 Vdc supply, rs-422 output 01300332

crG optolink receiver 5 Vdc supply, ttl output 731720-01

swEdEn / HEad oFFiCE

address leine & linde aB Box 8 se-645 21 strängnäs

Visiting address olivehällsvägen 8

telephone +46-(0)152-265 00

Fax +46-(0)152-265 05

E-mail info@leinelinde.com

website www.leinelinde.com

regional offices distributors

leine & linde’s worldwide presence. read more at www.leinelinde.com

BraZilt +55-19-3367-5657f +55-19-3367-5658 info@leinelinde.com.br

CHinat +86-(021)-52 58 35 66f +86-(021)-52 58 35 99info@leinelinde.cn

dEnmarKt +45-862-308 34f +45-862-306 21info@leinelinde.dk

Finlandt +358-(0)9-561 72 00f +358-(0)9-561 72 020info@leinelinde.fi

GErmanyt +49-(0)7361-78093-0f +49-(0)7361-78093-11info@leinelinde.de

indiat +91-11-2617 2504f +91-11-4058 2516info@leinelinde.in

italyt +39-039-596 01 08f +39-039-971 22 08info@leinelinde.it

soutH KorEat +82-(0)51-746 5420f +82-(0)51-746 5421info@leinelinde.co.kr

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the best encoders are those you never have to think about. those that simply do their job – year after year. leine & linde develops and manufactures custom-ised encoder solutions for demanding environments, advanced measuring systems for accurate feedback of speed and position.

+46-(0)152-265 00 www.leinelinde.com