Detailed EIA Oyu Tolgoi Project Water Supply Pipeline 2009 En

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  • Oyu Tolgoi project DEIA of Water Supply Pipeline

    Prepared by ECO-TRADE LLC., Environmental consultants, Mongolia. Client: Ivanhoe Mines Mongolia Inc LLC

    i

    COMMENTS Table of contents List of tables List of figures List of photos Appendices Abbreviations

    TABLE OF CONTENTS BRIEF DESCRIPTION OF THE PROJECT 1.0 INTRODUCTION.................................................................................................................................. 1

    1.1 BRIEF DESCRIPTION OF THE PROJECT ................................................................................................. 1 1.2 PROJECT OBJECTIVES AND WATER DEMAND ........................................................................................ 1 1.3 RAW WATER DEMAND OF THE OYU TOLGOI PROJECT ........................................................................... 2 1.4 PROJECT DURATION ............................................................................................................................ 6

    2.0 WATER SUPPLY PIPELINE SITE PLAN .......................................................................................... 7 2.1 GENERAL OF WATER SUPPLY SYSTEM ................................................................................................. 7

    2.1.1 Bore pump stations ..................................................................................................................... 7 2.2 COLLECTOR AND BREAK TANK STATIONS ........................................................................................... 10 2.3 EMERGENCY STORAGE LAGOON ........................................................................................................ 13 2.4 WATER PIPELINE DESIGN ................................................................................................................... 14

    2.4.1 Pipeline cleaning...................................................................................................................... 16 2.4.2 CTPS#1~CTPS#5 and BTPS#1 pipeline layout ......................................................................... 17 2.4.3 Layout of lagoon ...................................................................................................................... 17 2.4.4 Pipeline protection ................................................................................................................... 17 2.4.5 Pipeline excavation and backfill ............................................................................................... 18

    2.5 INFRASTRUCTURE REQUIREMENTS .................................................................................................... 19 2.5.1 Fire safety ................................................................................................................................ 19 2.5.2 Heating, Ventilation and air conditioning system ...................................................................... 19 2.5.3 Power supply ........................................................................................................................... 20 2.5.4 Design of distributed control system ......................................................................................... 20 2.5.5 Design of security system.......................................................................................................... 21 2.5.6 Maintenance road .................................................................................................................... 21

    2.6 WATER QUALITY ................................................................................................................................ 22 3.0 ENVIRONMENTAL IMPACTS ASSESSMENT OF THE PROJECT ............................................. 23

    3.1 METHODOLOGY OF ASSESSMENT ...................................................................................................... 23 3.2 MAIN ASSESSMENT METHODS............................................................................................................ 25

    4.0 CLIMATE ............................................................................................................................................ 25 4.1 CHARACTERISTICS OF CLIMATE ......................................................................................................... 25

    4.1.1 Basic meteorological parameter ............................................................................................... 27 4.2 IMPACTS OF OYU TOLGOI WATER SUPPLY PIPELINE FOR CLIMATE .................................................... 28

    4.2.1 Impacts of climate for Water Supply Pipeline project ................................................................ 29 4.3 MITIGATION MEASURES FOR THE NEGATIVE IMPACTS......................................................................... 29 4.4 IMPACTS ON AIR QUALITY AND ITS ASSESSMENT ................................................................................ 30

    4.4.1 Main indicators of air quality ................................................................................................... 30 4.4.2 Impacts on air quality and its assessment .................................................................................. 31 4.4.3 Mitigation measures for the negative impacts on air quality ...................................................... 32

    5.0 IMPACT ASSESSMENT ON SOIL SURFACE AND SUBSOIL, THEIR ASSESSMENT .............. 33 5.1 LOCATION OF OYU TOLGOI WATER SUPPLY PIPELINE PROJECT AND GENERAL INDICATORS ............... 33 5.2 IMPACT ASSESSMENT OF LANDSCAPE AND SUBSOIL ........................................................................... 34 5.3 MITIGATION MEASURES FOR THE NEGATIVE IMPACTS FROM THE WATER SUPPLY PIPELINE ................. 37

    6.0 IMPACT ASSESSMENT ON SURFACE AND GROUNDWATER .................................................. 38 6.1 SURFACE AND GROUNDWATER AT PROPOSED AREA FOR WATER SUPPLY PIPELINE ............................ 38 6.2 GROUNDWATER ................................................................................................................................ 39 6.3 IMPACT ASSESSMENT ON SURFACE AND GROUNDWATER ................................................................... 41 6.4 MITIGATION MEASURES FORTHE NEGATIVE IMPACTS ......................................................................... 43

    7.0 IMPACT ASSESSMENT ON SOIL .................................................................................................... 45

  • Oyu Tolgoi project DEIA of Water Supply Pipeline

    Prepared by ECO-TRADE LLC., Environmental consultants, Mongolia. Client: Ivanhoe Mines Mongolia Inc LLC

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    7.1 SOIL DESCRIPTION OF THE AREA ....................................................................................................... 45 7.1.1 Grey brown soil of desert steppe ............................................................................................... 47 7.1.2 Light clayey brown soil of desert steppe .................................................................................... 47 7.1.3 Sandy brown soil of desert steppe ............................................................................................. 47 7.1.4 Aeolian sands ........................................................................................................................... 47 7.1.5 Meadow grey brown soil of desert steppe .................................................................................. 48 7.1.6 Saline grey brown soil of desert steppe ..................................................................................... 48

    7.2 IMPACT ASSESSMENT ON SOIL COVER ............................................................................................... 48 7.2.1 Mitigation measures for the negative impacts ........................................................................... 50

    8.0 IMPACT ASSESSMENT ON FLORA ................................................................................................ 51 8.1 CURRENT CONDITION OF VEGETATION COVER ................................................................................... 51

    8.1.1 Vegetation of water supply pipeline project area ....................................................................... 55 8.1.2 Desert peneplain (Vegetation cover of low hills, plain valleys and ridges) ................................. 57 8.1.3 Desert steppe ........................................................................................................................... 57 8.1.4 Low hills .................................................................................................................................. 57 8.1.5 Ephemeral creeks and saline marshes ....................................................................................... 57 8.1.6 Vegetation on depositional sands (Saxsaul wood) .................................................................... 57

    8.2 IMPACT ASSESSMENT ON VEGETATION COVER ................................................................................... 57 8.3 MITIGATION MEASURES FOR THE NEGATIVE IMPACTS......................................................................... 59

    9.0 IMPACT ASSESSMENT ON FAUNA ................................................................................................ 60 9.1 FAUNA OF PROJECT AREA ................................................................................................................. 60 9.2 MITIGATION MEASURES FOR THE NEGATIVE IMPACTS ......................................................................... 61

    10.0 PHYSICAL POLLUTION TO THE ENVIRONMENT IN TERMS OF WATER SUPPLY PIPELINE PROJECT .................................................................................................................................. 63

    10.1 IMPACT ASSESSMENT OF NOISE AND VIBRATION CONDITION .............................................................. 63 10.1.1 Impact assessment .................................................................................................................... 63 10.1.2 Mitigation measures for the negative impacts ........................................................................... 64

    11.0 IMPACT ASSESSMENT ON HISTORICAL AND CULTURAL HERITAGE ................................ 65 11.1.1 Mitigation measures for the negative impacts ........................................................................... 65

    12.0 IMPACT ASSESSMENT ON SOCIO-ECONOMICS ........................................................................ 66 12.1 SOCIO-ECONOMIC CONDITION OF THE UMNUGOBI PROVINCE ............................................................. 66

    12.1.1 Population, social condition ..................................................................................................... 66 12.1.2 Agriculture ............................................................................................................................... 69 12.1.3 Industry.................................................................................................................................... 70

    12.2 BRIEF DESCRIPTION OF THE KHANBOGD SUM .................................................................................... 70 12.3 IMPACT ASSESSMENT OF SOCIO-ECONOMICS .................................................................................... 70

    13.0 SUMMARY OF THE ENVIRONMENTAL IMPACT ASSESSMENT ............................................. 73 14.0 RISK ASSESSMENT........................................................................................................................... 74

    14.1 NATURAL DISASTERS AND POTENTIAL RISKS RELATED TO EQUIPMENTS AND TECHNOLOGY ................ 74 14.1.1 Natural disasters and related risks: .......................................................................................... 74 14.1.2 Risk and danger caused by equipments and technology ............................................................. 76

    14.2 MITIGATION MEASURES FOR THE POTENTIAL RISKS ........................................................................... 77 15.0 ENVIRONMENTAL PROTECTION PLAN ...................................................................................... 80 16.0 ENVIRONMENTAL MONITORING PLAN ..................................................................................... 88 17.0 RELEVANT LEGISLATION TO THE PROJECT ........................................................................... 93 18.0 SUMMARY OF ENVIRONMENTAL IMPACT ASSESSMENT FINDINGS ................................ 100

  • Oyu Tolgoi project DEIA of Water Supply Pipeline

    Prepared by ECO-TRADE LLC., Environmental consultants, Mongolia. Client: Ivanhoe Mines Mongolia Inc LLC

    iii

    List of Tables Table 1.1 Plant Raw Water Demand Requirements of the Oyu Tolgoi, L/s .......................................... 4 Table 1.2 Water demand management options of the water supply pipeline ...................................... 6 Table 2.1 Location and area of the bores............................................................................................ 8 Table 2.2 Production Bores Flow Rate ............................................................................................... 9 Table 2.3 General parameters of bore pump system .......................................................................... 9 Table 2.4 Location and area of the CTPS ..........................................................................................11 Table 2.5 Technical parameters in Pump House CTPS#1~CTPS#5 and BTPS #1 .............................12 Table 2.6 Borehole to CTPS#1~ CTPS#5 Pipeline Parameters .........................................................15 Table 2.7 Main pipeline parameter ....................................................................................................16 Table 2.8 Excavation Depth for Pipe Trenches ..................................................................................18 Table 2.9 Trench slope versus soil types and depths .........................................................................18 Table 2.10 Heating, Ventilation, and Air Contioning Design Considerations for BPS, CTPS and BTPS .........................................................................................................................................................20 Table 4.1 Air temperature in Oyu Tolgoi and its surrounding area, by months ....................................26 Table 4.2 Soil temperature in Oyu Tolgoi and its surrounding area , by months .................................26 Table 4.3 Climate Impact Assessment...............................................................................................29 Table 4.4 Location of the monitoring ..................................................................................................29 Table 4.5 Emission Factors for Diesel Industrial Vehicle Exhaust Emissions (based on engine power) .........................................................................................................................................................31 Table 4.6 Air Quality Impact Assessment ..........................................................................................32 Table 5.1 - ..........................................35 Table 5.2 - , ............................36 Table 5.3 Impact assessment on landscape and subsoil....................................................................37 Table 6.1 Wells located along the water supply pipeline project implementing area ...........................40 Table 6.2 Pumping Test Groundwater Quality Gunii Hooloi Aquifer....................................................41 Table 6.3 Temporal runoff beds crossing water supply pipeline at Gunii Hooloi groundwater reserve .42 Table 6.4 Qualitative Assessment of Impacts on Surface and Groundwater .......................................43 Table 7.1 Soil field records and location of sample ............................................................................46 Table 7.2 Main agrochemical parameters of soil ................................................................................46 Table 7.3 Impact Assessment of Soil .................................................................................................50 Table 8.1 Detailed list of vegetation composition at Gunii Hooloi borefield and pipeline ......................52 Table 8.2 List of Endemic plants ........................................................................................................53 Table 8.3 List of plants included in list of rare plants of Mongolia .......................................................54 Table 8.4 List of Plants included in list of very rare plants of Monglolia...............................................54 Table 8.5 Vegetation Classification of Water Supply Pipeline Project .................................................56 Table 8.6 Impact Assessment of Fauna .............................................................................................58 Table 9.1 Impact Assessment of Fauna .............................................................................................61 Table 10.1 Impact Assessment of Noise and Vibration ......................................................................64 Table 11.1 List of archeological memorials ........................................................................................65 Table 12.1 Impact assessment of the water supply pipeline project ...................................................72 Table 13.1 Summary of EIA of the .....................................................................................................73 Table 14.1 Seismicity registered at Oyu Tolgoi project area ...............................................................74 Table 14.2 Risk Assessment .............................................................................................................77 Table 15.1 Environmental Protection Plan .........................................................................................81 Table 16.1 Environmental Monitoring Plan ........................................................................................89 Table 17.1 Mongolian laws on environment .......................................................................................93 Table 17.2 Mongolian National Standards and Codes .......................................................................96 Table 17.3 International Standards and Codes ..................................................................................96 Table 17.4 Existing Mongolian standards on Gunii Hooloi Borefield and water supply pipeline project of the Oyu Tolgoi ...............................................................................................................................98

    List of Figures Figure 1.1 Site, Infrastructure and Plant Raw Water Demand, L/s ....................................................... 5 Figure 2.1 Maintenance road design .................................................................................................22 Figure 3.1 Expert assessment matrix.................................................................................................24 Figure 4.1 Wind Rose for the Oyu Tolgoi project area ........................................................................27 Figure 12.1 Birth, mortality and net growth of population of Umnugobi aimag (2004-2007).................67 Figure 12.2 Number of the infected people, especially infected by hepatitis, in Umnugobi aimag .......67 Figure 12.3 Educational level of the registered unemployed people of Umnugobi aimag ....................68

  • Oyu Tolgoi project DEIA of Water Supply Pipeline

    Prepared by ECO-TRADE LLC., Environmental consultants, Mongolia. Client: Ivanhoe Mines Mongolia Inc LLC

    iv

    Figure 12.4 Volume and structure of the livestock herds in Umnugobi aimag .....................................69 List of Photos Photo 1. General position of the lagoon .............................................................................................13 Photo 2. Proposed position of water supply pipeline ..........................................................................34 Photo 3. Ephemeral creek in the Khaliviin valley ................................................................................39 Photo 4. Khulans at the project area during the fauna field survey .....................................................60

    Appendices

    Appendix 1.1 Oyu Tolgoi project location Appendix 1.2 Raw water supply pipeline project location Appendix 2.1 Oyu Tolgoi water supply system schematic drawing Appendix 2.2 Bore pump location of the borefield Appendix 2.3 Bore pump station GH01_PB01site plan Appendix 2.4 Bore pump station GH01_PB01 elevation Appendix 2.5Collector tank pump station CTP#1 plan Appendix 2.6 Collector tank pump station CTP#1 elevation Appendix 2.7 General site plan of lagoon Appendix 2.8 Collector tank pump station, CTP1 pumping plan Appendix 2.9 Collector tank pump station CTP1 pipeline section Appendix2.10 Break tank pump station BTP1 pipeline plan sheet 2 of 1 Appendix 2.11 Break tank pump station BTP1 pipeline plan sheet 2 of 2 Appendix 2.12 Pipeline typical cross sections Appendix 4.1 Location of meteorological stations around the project location Appendix 5.1 Project location and administrative units Appendix 5.2 Project area landscape and its impact assessment Appendix 5.3 Main water supply pipeline longitudinal section Appendix 7.1 Soil cover of the project area Appendix 8.1 Vegetation of the project area Appendix 8.2 Rare and very rare plants location at the project area Appendix 11.1 Location of archeological sites around the project area Appendix 14.1 Seismicity zones in Mongolia and project location Appendix 14.2 Earthquake events in 100 years since 1900 and project location

  • Oyu Tolgoi project DEIA of Water Supply Pipeline

    Prepared by ECO-TRADE LLC., Environmental consultants, Mongolia. Client: Ivanhoe Mines Mongolia Inc LLC

    v

    Abbreviations

    IMMI - Ivanhoe Mines Mongolia Inc

    - Oyu Tolgoi

    RWSP - Raw Water Supply Pipeline

    DEIA - Detailed Environmental Impact Assessment

    MNE - Ministry of Nature and Environment

    BPS - Bore Pump Station

    CTP - Collector Tank Pump

    BTPS - Break Tank Pump Station

    CTPS - Collector Tank Pump Station

    L- Lagoon

    HT - High Transmissvity

    LT - Low Transmissivity

    DICL - Ductile Iron Cement Lined

    HDPP - High-Density Polyethylene Pipe

    CS - Carbon Steel

    FRP - Fiberglass-Reinforced Plastic

  • Oyu Tolgoi project DEIA of Water Supply Pipeline

    Prepared by ECO-TRADE LLC., Environmental consultants, Mongolia. Client: Ivanhoe Mines Mongolia Inc LLC

    vi

    EXECUTIVE SUMMARY OF THE SUPPLEMENTARY DETAI LED IMPACT ASSESSMENT

    REPORT FOR THE GUNII HOOLOI BOREFIELD AND PIPELINE WATER SUPPLY OF

    THE OYU TOLGOI PROJECT

    October, 2008

    In accordance with the order of Ivanhoe Mines Mongolia Inc (IMMI), the proponent of the

    Oyu Tolgoi copper and gold mining project in Khanbogd sum of Umnugobi Aimag, Mongolia,

    this Supplementary Detailed Environmental Impact Assessment (SDEIA) report for the Gunii

    Hooloi Borefield and Pipeline water supply project has been prepared by the Eco Trade LLC,

    Mongolia.

    This SDEIA report is for the Gunii Hooloi Borefield and Pipeline project which originates at

    the Gunii Hooloi groundwater resource area and extends to the storage lagoon of the Oyu

    Tolgoi copper and gold processing plant. The SDEIA presents a detailed description of the

    project, technology details, and potential impacts to the environment from the Gunii Hooloi

    Borefield and Pipeline construction and its operation. The SDEIA includes mitigation

    measures and an attached Environmental Protection Plan and Environmental Monitoring

    Plan.

    IMMI completed project water supply investigations from 2002 to 2004 which identified and

    defined the Gunii Hooloi groundwater aquifer and has calculated the available groundwater

    reserve of the water supply.

    Water demand for the Oyu Tolgoi mine has been estimated with an average yearly demand

    696 L/s based on peak year for 110,000 tonnes per day for the mine development, 64%

    tailings density and 0% mine dewatering. A margin of 150 L/s for lagoon refilling of its

    emergency use, the indicated design capacity requirement for the borefield / pipeline is 935

    L/s. The water demand of the Oyu Tolgoi mine will be more in initial years than yearly

    average water demand in other years until drainage water will be possible to reuse.

    The proposed corridor for the pipeline and pumping stations for the Oyu Tolgoi project begins

    at Gunii Hooloi located 25 km from the northeast of the Oyu Tolgoi license area and

    continues 70 km to the Oyu Tolgoi project area.

    The project water supply system facilities include 28 production and 5 standby bores, 5

    collector pump stations, approximately 148.9 km of pipe, a raw water storage pond with a

    capacity of 400000 m3 break pump station including 110 MW electricity transmission lines, a

    maintenance road and other facilities. The water supply system facilities occupy an

    estimated total area of 1030 ha.

  • Oyu Tolgoi project DEIA of Water Supply Pipeline

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    Production bores are proposed to be developed in two distinct areas of the Gunii Hooloi

    Borefield; 12 water bores in the southern portion of the southeast part of the borefleld which

    are predicted to provide 30 L/s per bore in the low transmissivity (LT) and 21 water bores in

    the higher transmissivity (HT) northeast part of the borefield which are estimated to provide

    40 L/s per bore.

    Powerlines linking the borefiled pumps with the Oyu Tolgoi site power supply will generally

    follow the pipeline corridor. An access road for maintenance and inspection is planned in the

    pipeline corridor.

    A 400,000 m3 capacity, emergency raw water storage pond will be located on elevated

    ground approximately 5 km north of the Oyu Tolgoi mining and processing site to provide an

    emergency supply of water to the site in the event of a pipeline failure. Water supply from the

    emergency storage lagoon to the site will be carried within two pipelines.

    A Detailed EIA report on the potential impacts of groundwater use from the Gunii Hooloi

    aquifer was prepared by Eco Trade LLC and approved by the MNE, April in 2005. The

    approved EIA for the use of the aquifer did not include the details of the borefield

    Infrastructure and pipeline as design of these facilities was not complete at the time. Field

    observations, laboratory analysis, and identification of applicable Mongolian and International

    legal requirements, standards, regulations and legislation during the construction and

    operation phase were completed for the SDEIA of this project in July, 2007.

    DEIA report is supplementary to "Environmental Impact Assessment report for Oyu Tolgoi

    Project Groundwater Resource Use from the Gunii Hooloi and Galbyn Gobi Regional

    Aquifers" completed by Eco Trade LLC and approved by MNE.

    The identification of potential environmental impacts from the Gunii Hooloi Borefield and

    Pipeline water supply was completing using a risk matrix which considers potential impacts

    and severity. The SDEIA indicates that the impact on the environment from Gunii Hooloi

    Borefield and Pipeline Water Supply is temporary and limited to the immediate area of the

    infrastructure. These localized impacts can be minimized during construction through

    implementation of technical procedures for removal of soil and vegetation, and excavation

    and installation of pipe stations and other facilities.

    Potential short term negative impacts may occur on air quality from dust emissions during

    installation and the construction of pipeline facilities (pipeline, collector and break tank pump

    stations , emergency lagoon, service road and electric line), soil stripping and stockpiling,

    and gaseous emission from vehicles used during construction. There is not direct impact to

    cultural heritage and climate. According to archeology research done there are not burial and

    memorials alongside the pipeline site .

  • Oyu Tolgoi project DEIA of Water Supply Pipeline

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    viii

    The development and operation of the Gunii Hooloi Borefield and Pipeline project will be

    undertaken to minimize impacts to the environment through application of the Environmental

    Protection Plan and the Environmental Monitoring Plan.

    Prepared by: Oyuntuya.S

    Expert of Eco trade LLC, Environmental Assessment and Expertise Company.

    "" m

  • Oyu Tolgoi project DEIA of Water Supply Pipeline

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    Page-1

    1.0 INTRODUCTION

    11..11 BBRRIIEEFF DDEESSCCRRIIPPTTIIOONN OOFF TTHHEE PPRROOJJEECCTT

    Project name: OYU TOLGOI RAW WATER SUPPLY PIPELINE PROJECT Project proponent:

    Ivanhoe Mines Mongolia Inc LLC (IMMI) is the development proponent of the Oyu Tolgoi raw

    water supply pipeline project and is holded 6709A mining license at the Oyu Tolgoi

    (Appendix 1.1 Oyu Tolgoi project location).

    Project location: This project will be implemented in the Jargalant bag of the Khanbogd

    sum in the Umnugobi province and that pipeline will be lied about 82.2 km from the Gunii

    Hooloi aquifer areas to the Oyu Tolgoi project area. Total width of the pipe is between 60

    and 70 km which will be approximately 40 km narrow around the south of the Khanbogd

    mountain (Appendix 1.2 Raw water supply pipeline project location).

    Project capacity: The peak design water demand rate of 745 L/s and the pipeline capacity

    is 895 L/s of the water pipeline system. Pipeline system consist main 28 boreholes, 4

    standby boreholess, a capacity of 400,000 m3 emergtency storage lagoon, collection and

    break tank pumps, length of 148.9 km underground pipeline, capcacity of 110 kW powerline

    and maintenance road covering 1030 hectares. The system will work during the operation.

    DEIA executive: A Detailed Environmental Impact Assessment of Oyu Tolgoi

    projectGroundwater Resource Use from the Gunii Hooloi and Galbyn Gobi Regional

    Aquifers, Volume II report was submitted by MNE in June, 2005 and approved in

    September, 2005. DEIA of the project was prepared by Eco Trade LLC, Environmental

    Consultants, Mongolia.

    11..22 PPRROOJJEECCTT OOBBJJEECCTTIIVVEESS AANNDD WWAATTEERR DDEEMMAANNDD

    Oyu Tolgoi water supply pipeline project is one of the certain significant which will supply raw

    water demand of the Oyu Tolgoi mine processing in Khanbogd sum of Umnugobi province.

    The raw water supply project is included in Oyu Tolgoi mine processing plan in September

    2005.

    Following procedures requires to construc the Oyu Tolgoi water supply pipeline:

  • Oyu Tolgoi project DEIA of Water Supply Pipeline

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    Page-2

    1. To supply continuously water demand for the Oyu Tolgoi mining and processing

    during the its operation,

    2. Water supply of dust suppression from the construction and operation period of Oyu

    Tolgoi project,

    3. Water supply of the air Oyu Tolgoi power plant,

    4. Raw water that will be directed for domestic use will be fully treated in the Oyu Tolgoi

    water treatment and bottling plant.

    11..33 RRAAWW WWAATTEERR DDEEMMAANNDD OOFF TTHHEE OOYYUU TTOOLLGGOOII PPRROOJJEECCTT

    Accordance with order of IMMI LLC, Fluor group studied water demand of Oyu Tolgoi project

    based on water suply resource and water demand for the operation period prepared for IMMI

    LLC. This report based on Oyu Tolgoi raw water supply pipleine detailed engineering design

    report in August, 2008.

    Water demands for the mine vary depending on the level of production within the mine

    operations. Preliminary information from Technical Discussion Memorandum TDM201 Site

    Water Balance and Design Criteria for GH Pipeline_Rev2 is that production within the mine

    is proposed to commence with a production rate around 70,000 t/d possibly during years 1

    to 3 of operation, increasing to a production rate of 85,000 t/d during years 4 to 8 of

    operation and 170,000 t/d up to year 16.

    The peak design demand rate for the 85,000 t/d, 64% tailings density and 0% mine

    dewatering scenario is recommended to be carried forward for pipeline sizing purposes

    (Table 1.1).

    Plant design water demand:

    The plant raw water demand ranges from 535 to 671.2 L/s, with an average yearly demand

    of 627 L/s.

    Infrastructure and Mining Raw Water Demand:

    1. Domestic Water Supply 400 people living continuously on site at a consumption

    rate of 0.27 m3 per person per day. 1900 people working but not living on site a

    consumption rate of 0.135 m3 per person per day. For the this water consumtion is

    4.2 L/s throughout year.

  • Oyu Tolgoi project DEIA of Water Supply Pipeline

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    2. Steam Boiler System Makeup Water It rates between 0.1-6.3 L/s and average rate

    is 2.6 L/s. This water consumption is 0.1 L/s in summer to 6.3 L/s in winter.

    3. Glycol Heating System Makeup Water According to estimation the water

    consumption is 1.2 L/s from November to April in winter time and maximum water

    demand is 2.8 L/s.

    4. Ongoing Construction Activities (including Concrete Batch Plant) It is 0.3 L/s in

    winter to 0.8 L/s in summer, average is 0.6 L/s.

    5. Sewage Return and Primary Crusher water demand has been transferred to the plant

    water balance.

    6. Truck Wash - Each month truck wash will be done and 1.7 L/s throughout the year.

    7. Power Plant 7.6 L/s in winter to 9.5 L/s in summer, average demand is 8.5 L/s.

    8. Infrastructure Dust Suppression It will be depends on seasons and 11.5 L/s in June

    July. There is no water use for the dust suppression activity in winter time. Average

    water demand is 3.3 L/s.

    9. Open Pit Mine Dust Suppression The water demand ranges from 0 and 57.5 L/s

    throughout the year with average yearly demand of 16.6 L/s.

    10. Underground Mine 30 L/s throughout the year.

  • Oyu Tolgoi project DEIA of Water Supply Pipeline

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    Table 1.1 Plant Raw Water Demand Requirements of the Oyu Tolgoi, L/s

    A

    Plant Raw Water Demand (L/s)

    Mine dewatering scenario

    Plant capacity 6 7 8 9 10 11 12 1 2 3 4 5 Average Maximum

    0% Dewatering Design (110.000 t/day)

    670.1 671.2 625.1 640.3 607.3 548.7 638.7 635.9 639.8 534.8 657.8 650.6 627.5 671.2

    Water Demand User Infrastructure/Mining Raw Water Demand (L/s)

    6 7 8 9 10 11 12 1 2 3 4 5 Average Maximum

    1 Domestic Water Supply 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2

    2 Sewage return

    3 Steam boiler System Makeup water 0.1 0.1 0.1 0.1 0.1 2.8 6.3 6.3 6.3 6.3 2.8 0.1 2.6 6.3

    4 Glycol Heating System Makeup Water

    0 0 0 0 0 1.4 2.8 2.8 2.8 2.8 1.4 0 1.2 2.8

    5 Ongoing Construction Activities (inc. Concrete Batch Plant)

    0.8 0.8 0.8 0.8 0.8 0.8 0.3 0.3 0.3 0.3 0.8 0.8 0.6 0.8

    6 Primary crusher

    7 Truck wash 1.7 1.7 1.7 1.7 1.7 1.7 1.7 1.7 1.7 1.7 1.7 1.7 1.7 1.7

    8 Power Plant 9.5 9.5 9.5 9.5 9.5 7.6 7.6 7.6 7.6 7.6 7.6 9.5 8.5 9.5

    9 Infrastructure Dust Suppression 11.5 10 7.2 3 0 0 0 0 0 0 2.4 5.7 3.3 11.5

    10 Open Pit Mine Dust Suppression 57.5 50 36 15 0 0 0 0 0 0 12 28.5 16.6 57.5

    11 Underground Mine 30 30 30 30 30 30 30 30 30 30 30 30 30 30

    B Total Infrastructure/Mining Demand 115.3 106.3 89.5 64.5 46.3 48.5 52.8 52.8 52.8 52.8 62.9 80.5 68.8 115.3

    A+B total Design (110.000 t/day)

    785.4 777.6 714.6 704.6 653.6 597.2 691.5 688.7 692.6 587.6 720.7 741.1 696.3 785.4

    Source: Raw Water Supply Pipeline Detailed Engineering Report, Fluor group, Aug, 2008.

  • Oyu Tolgoi project DEIA of Water Supply Pipeline

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    Total water demand of plant raw water demand and infrastructure / mining water demand is

    110,000 tonn per day with 64% availability factor and 0% mine dewatering. Site design water

    demand ranges from 588 L/s to 785 L/s, with an average yearly demand of 696 L/s (Figure 1.1).

    0

    100

    200

    300

    400

    500

    600

    700

    800

    900

    1 2 3 4 5 6 7 8 9 10 11 12

    Month

    De

    ma

    nd

    Flo

    w R

    ate

    L/s Plant Design Demand (L/s)

    Site Design Demand (L/s)

    Infrastructure Demand

    (L/s)

    Figure 1.1 Site, Infrastructure and Plant Raw Water Demand, L/s

    It is probable that water supply will be decreased from water supply pipeline in winter period, and

    water supply will be increased in high evaporation period.

    Three options for the improvements of the raw water supply sysytem have been examined.

    According to the scenario the peak design water demand rate of 785 L/s and it is recommended

    that a lower margin of 115 L/s is adopted for lagoon refilling (Table 1.2 Raw water demand

    management options). The below table shown the pipeline / borefield design capacity is estimated

    of 900 L/s.

    A 400,000 m3 emergency / buffer storage lagoon is recommended that wil provide approximately

    one weeks emergency supply to the site in the event of a major borefield / pipeline failure.

    Inclusive of a margin of 150 L/s for lagoon refilling within one month of its emergency use, the

    indicated design capacity requirements for the borefield / pipeline is 935 L/s.

  • Oyu Tolgoi project DEIA of Water Supply Pipeline

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    Table 1.2 Water demand management options of the water supply pipeline

    Options Option 1. Increased Emergency Storage

    (m3)

    Op

    tio

    n 2

    . Y

    earl

    y R

    aw

    W

    ate

    r D

    em

    an

    d

    Bala

    ncin

    g (

    m3)

    Option 3. Yearly Raw Water Demand Balancing plus increased Emergency Storage

    (m3)

    Min

    e

    Dew

    ate

    ring

    options

    Pla

    nt

    capcaic

    ty

    2 hours

    12 hours

    1 day

    2 days

    1 week

    2 weeks

    2 hours

    12 hours

    1 hour

    2 days

    1 week

    2 weeks

    Min

    e D

    ew

    ate

    ring 0

    %

    Desig

    n w

    ate

    r dem

    and

    (110.0

    00 t

    /d)

    5013 30079 60158 120316 421107 842214 984564 989577 1014643 1044722 1104880 1405671 1826778

    Borefield and pipeline design

    parameters

    Mine water demand: 785 L/s + Borefield and pipeline:115 L/s = 900 L/s

    Average water demand - 696 L/s

    Source: Raw water supply pipeline detailed engimeering design report, Flour group, Aug, 2008.

    11..44 PPRROOJJEECCTT DDUURRAATTIIOONN

    The water supply pipeline project is one of the significant infrastructure of the Oyu Tolgoi project.

    The project is proposed to supply water demand of Oyu Tolgoi project from the Gunii Hooloi

    borefield in whole project duration. According to the preliminary estimation, Oyu Tolgoi mining and

    processing operation will be for 60 years. The water supply pipeline system designed during the

    operation continuously.

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    2.0 WATER SUPPLY PIPELINE SITE PLAN

    22..11 GGEENNEERRAALL OOFF WWAATTEERR SSUUPPPPLLYY SSYYSSTTEEMM

    The detailed engineering design of the water supply pipeline and borefield at the Oyu Tolgoi covers

    the following aspects:

    Access and borefield road;

    Piping and fittings;

    Pump stations and water collector tank;

    Lagoon;

    Electrical, fire protection instrumentation, guard fence and communication systems.

    According to the profile diagram of pipeline of 33 bore pump system, two groups can be divided.

    The whole system consists of 5 collector tank pump station (CTPS#1~ CTPS#5) which collect

    pressure flow from the Borehole pump station (BTPS#1), and boosted again to lagoon far away,

    from which gravity flow runs to the site (Appendix 2.1 Oyu Tolgoi water supply system schematic

    drawing ).

    2.1.1 Bore pump stations

    The OT water supply system obtains water from the bore fields of the High Transmissivity (HT)

    area and the Low Transmissivity (LT) area, respectively including 21 bores with design flow rate of

    40 L/s each and 12 bores with 30 L/s (Appendix 2.2 Bore pumps locaton of the borefield).

  • Oyu Tolgoi project DEIA of Water Supply Pipeline

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    Table 2.1 Location and area of the bores

    No. Of bores Latitude (m) Longitude (m) Area (m) Aquifer area

    GH01_PB01 697500 4814000 625

    HT zone

    GH01_PB02 697370 4812090 625

    GH01_PB03 699500 4812000 625

    GH01_PB04 699500 4810000 625

    GH01_PB05 695500 4812000 625

    GH01_PB06 696007 4813515 625

    GH01_PB07 700750 4810709 625

    GH02_PB01 691391 4810202 625

    GH02_PB02 693658 4811345 625

    GH02_PB03 693474 4808009 625

    GH02_PB05 695500 4808000 625

    GH02_PB06 697500 4810000 625

    GH02_PB07 697424 4808524 625

    GH03_PB01 689500 4806000 625

    GH03_PB02 691500 4808000 625

    GH03_PB04 689500 4804000 625

    GH03_PB05 692368 4805110 625

    GH03_PB06 693500 4806300 625

    GH03_PB07 689500 4808000 625

    GH04_PB01 681400 4801010 625

    LT zone

    GH04_PB02 682500 4804000 625

    GH04_PB03 681347 4802834 625

    GH04_PB04 682387 4798517 625

    GH04_PB05 684500 4802000 625

    GH04_PB06 685000 4804500 625

    GH05_PB01 673500 4797000 625

    GH05_PB02 676419 4798866 625

    GH05_PB04 675500 4795000 625

    GH05_PB05 678161 4797735 625

    GH05_PB06 679000 4800000 625

    Source: Fluor group, 2MW-6100-10C-200

    The production bores will achieve a combined flow rate of 900 L/s. Production bores flow rate are

    shown in Table 2.2.

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    Table 2.2 Production Bores Flow Rate

    LT area HT area

    Total flow (L/s) No. of

    bores

    Flow per bore (L/s)

    Total flow (L/s)

    No. of bores

    Flow per bore (L/s)

    Total flow (L/s)

    10 30 300 18 40 720 1020

    2* 30 60 3

    * 40 120 180

    Source: Raw water supply pipeline detailed engineering design for bore location updated design report , Flour group, Aug 2008.

    Note: * represents the installed standby capacity

    Pump station is set for every production bore. Bore pump station hoist water from the raw water

    storage pond and deliver to the collection tank pump. Each bore pump station will comprise a

    modular structure containing the water bore, bore pump equipment, headworks, electrical

    distribution panels and pipeline connection (Appendix 2.3 Bore pump station GH01_PB01site

    plan).

    With reference to the layout of mechanical and electrical equipment, the borehole pump house has

    a design plan size of 4.8x8.0 m and height of 4.445 m and double-sloped roof. For maintaining the

    suction pipe, the manhole in 1000 mm diameter is set at the roof. For installing equipment, the

    pump house gate is sized 1500x2400 mm.

    For cold climate protection, windows have double-layered glass, and the exterior gate is of

    insulation-type steel.

    With reference to operating conditions, the bore pump house adopts lightweight steel structure for

    portal rigid frame, wall grider, gable column and purlin, and color coated steel sandwiched with

    PVC benzene board for insulation. According to structural calculation, walls and roofs adopt 150

    mm-thick boards sandwiched within steel plates of 0.8 mm thick; wall griders, gable columns and

    purlins are of C-type lightweight steel, portal rigid frame is of H-type high frequency welded

    variable-section lightweight steel structure.

    Foundation is of the independent type below columns and connected with bracing beams in

    adepth of over 2.2 m. The reinforced concrete foundation uses C35 concrete. This report attached

    general architecture and design of the bore pump station. (Appendix 2.4 Bore pump station

    GH01_PB01 elevation).

    Gunii Hooloi borefield and water supply pipeline system consists total area of 2.0625 (for 33 bores)

    hectares and bore pump station construction with its outside protection fence for each bore. Table

    2.3 shown general parameters of the bore pump system.

    Table 2.3 General parameters of bore pump system

    No Types Size Area

    1 Protection fence 25 m 25 m 625 m2

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    2 Protection fence (for 33 bore pumps) (25 m 25 m)x33 625*33=20625 m2 or 2.0625 ha

    3 Bore pump station 8 m x 4.8 m 38.4 m2

    4 Bore pump station (for 33 bore pumps ) (8 m 4.8 m) x 33 38.4*33=1267.2 m2

    Source: Bore Pump Station General layout (A2MW-6110-10C-025),Gunii Hooloi borefield and Pipeline project

    22..22 CCOOLLLLEECCTTOORR AANNDD BBRREEAAKK TTAANNKK SSTTAATTIIOONNSS

    Water is delivered from the water bores to collection tanks via low pressure high density

    polyethylene pipelines. Collection tank will serve groups of bores for the collection and onward

    pumping of raw water to the emergency storage lagoon and Oyu Tolgoi site. CTPS#1-CTPS#5 will

    be constructed depends on bore pump parameters and flow rate of the borefield and location and

    area of the CTPS shown in Table 2.4.

    Each collector tank will have approximately 1 hour storage and will include a series of horizontal

    split case centrifugal pums including variable speed drive, magnetic flowmeter and rainage pumps.

    (Appendix 2.5 Collector tank pump station CTP1 pipeline plan).

    One operational and one standby pump will be provided for each of the two collection tanks in the

    low transmissivity south-west part of the borefield and two operational and one standby pump will

    be provided for each of the three collection tanks in the high transmissivity north-east part of the

    borefield (Table 2.4).

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    Table 2.4 Location and area of the CTPS

    No. of pump station Latitude (m) Longitude (m) Area () Borefield

    aquifer area

    CTPS#1 697295.02 4811780.88 5688

    HT zone CTPS#2 694820.69 4809230.18 5688

    CTPS #3 690844.73 4805587.32 5688

    CTPS#4 681699.5 4800947.2 5688 LT zone

    CTPS#5 675227.91 4796579.97 5688

    #1 672505 4793168 6216

    Source: Fluor group, 2MW-6100-10C-200

    As requirement by pump layout, equipment room of CTPS#~CTPS#5 and BTPS#1 pump house is

    of semi-underground type. Equipment room, based on installation and lifting requirement, has a

    building height of 6.4 m, and electrical room of 4.3 m. Pump houses have double roofs with slope

    of 1:12. For requirements of equipment installation and maintenance and ramp of 4.2 m wide is

    arranged at extreme end in equipment room for convenience of transport and installation.

    Windows sized as 3600 x 1500 mm are set in the front wall. For cold climate protection, windows

    have double-layered glass, and the exterior gate is of insulation-type steel.

    CTPS#1~CTPS#5 and BTPS #1 pump houses adopt lightweight portal steel structure, and walls,

    and roofs use insulation type sandwiched board. According to electro-mechanical calculation, walls

    and roofs adopt 150 mm thick boards sandwiched within steel plates of 0.8 mm thick; wall griders,

    gable columns and purlins are of C-type lightweight steel, portal rigid frame is of H-type high-

    frequency welded variable section lightweight steel structure (Appendix 2.6 General layout of

    CTPS#1). In the detail design based on water regulation, the collector tank and break tank have

    three types of storage capacity respectively 300 m3, 400 m3 and 600m3, CTP#1~CTP#3 have

    design capacity of 2 x 400 m3, CTP#4~CTP#5 of 2 x 300 m3, BTPS#1 of 2x600 m3. Structural

    calculation are based on cast-in-place concrete. Structural calculations have been made for tank

    wall, top and base slabs using respectively substition framework method and no beam cover

    structure.

    Below Table 2.5 shown technical parameters of the CTPS#1~CTPS#5 and BTPS#1.

  • Oyu Tolgoi project DEIA of Water Supply Pipeline

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    Table 2.5 Technical parameters in Pump House CTPS#1~CTPS#5 and BTPS #1

    Layout of pump house

    CTPS#1 CTPS#2 CTPS#3 CTPS#4 CTPS#5 BTPS#1

    Plan size 45.87512.0m 45.87512.0m 51.87512.0m 38.37512.0m 38.37512.0m 69.87518.0m

    Building height 6.404 m 6.404 m 6.404 m 6.404 m 6.404 m 6.404 m

    Electrical room 4.3 m 4.3 m 4.3 m 4.3 m 4.3 m 4.3 m

    Equipment installation and maintenance

    4.2m, 12 slope

    4.2m, 12

    slope 4.2m, 12

    slope 4.2m, 12

    slope 4.2m, 12

    slope 4.2m, 12

    slope

    Water capacity 2300 m3 2300 m

    3 2300 m

    3 2300 m

    3 2300 m

    3 2600 m

    3

    Pump parameters

    2 duty, 1 standby, Q=432m

    3/h,

    H=188m and N=315 kW

    2 duty, 1 standby, Q=432m

    3/h,

    H=156m and N=250kW

    2 duty, 1standby, Q=432 m

    3/h,

    H=105m and N=315kW

    1 duty, 1 standby, Q=540m

    3/h

    H=38m and N=90kW

    1 duty, 1 standby, Q=540m

    3/h

    H=31b and N=75kW

    3 duty, 1 standby, Q=1080m

    3/h,

    H=237m and N=1000kW

    Maintanence of Equipment and Valve (gantry crane features)

    5t weight, 9.0m lifting height, 11.0m span, 7.5kW electric hoist, 0.8kW small trolley and and 20.8 kW big trolley

    5t weight, 9.0m lifting height, 11.0m span, 7.5kW electric hoist, 0.8kW small trolley and and 20.8 kW big trolley

    3t weight, 9.0m lifting height, 11.0m span, 4.5kW electric hoist, 0.4 kW small trolley and 20.8 kW big trolley

    2t weight, 9.0m lifting height, 11.0m span, 3kW electric hoist, 0.4 kW small trolley and 20.8 kW big trolley

    2t weight, 9.0 m lifting height, 11.0m span, 3kW electric hoist, 0.4 kW small trolley and 20.8 kW big trolley

    10t weight, 9.0m lifting height, 16.5m span, 13kW electric hoist, 0.8 2kW small and 20.8 kW big trolley

    Air (water) surge tank

    Diameter of 2.0m, height 4.0 m

    Diameter 3.8m , 6.0m height

    Diameter of 3.8 m, 6.0m height

    Leakage and Maintenance Drainage

    To drain water from seepage, maintenance and rain on ramp from pump house, a sump of 2.0m (H)1.5m (W)1.8m(D)is set at left side of pump house with two movable submersible drainage pumps(1 duty and 1 standby) in. Pump outlet pipes separately extend out of house wall 0.3m

    above ground and 1.0m away to an anti-scour apron.

    Water Supply As required by Client, a toilet is set nearby control room, getting water through pipes after relieved by three-stage valves from pump outlet pipe

    Sewage system Domestic sewage and waste water meet and drain through DN150 DICL pipe into

    outdoor septic tank.

    Source: Raw water supply pipeline detailed engiinering design report, Fluor group, Aug, 2008.

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    22..33 EEMMEERRGGEENNCCYY SSTTOORRAAGGEE LLAAGGOOOONN

    Two 200,000 m3 capacity emergency storage lagoons will be constructed on elevated ground (N

    650824.56, E 4772533.64) approximately 5 km to the north of the Oyu Tolgoi site. As required,

    the Lagoon storage is 400,000m3, including a 2-cell arrangement and each with a base width of 90

    m and base length of 120 m.

    The emergency storage lagoons will provide over a weeks water supply to the site in the event of

    a major borefield / pipeline failure. This will allow sufficient time for any necessary repairs to be

    made and the borefield/pipeline returned to full functionality. The emergency storage lagoons will

    be constructed with earth embankments and will be completely lined with high density polyethylene

    liner system in order to minimize leakage and water loss. The emergency storage lagoons will also

    be completely covered by a floating cover liner in order to minimize evaporative water loss and to

    prevent the undesirable accumulation of dust. The embankment design is to fully utilize the local

    material. The excavation area is 55300 m2 and 5.53 ha, and if not fully utilized, disposal will be

    large and the project cost will be increased. The design therefore will take measures to make the

    material satisfactory to embankment and minimize disposal and soil replacement. On the basis of

    safety, cost will be minimized. The embankment seepage and stability calculation has been carried

    out on the basis of shear strength of rocks available in geological data, indicating the exterior slope

    of 1:2.5 and interior slope of 1:3 are feasible ( 2.7

    ).

    Photo 1. General position of the lagoon

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    22..44 WWAATTEERR PPIIPPEELLIINNEE DDEESSIIGGNN

    The main line of water supply pipeline totals 148.814 km, which is included delivered pipeline from

    collection tank pump of 67.162 km length and pipeline of borehole connected from collection tank

    pump 81.652 km length.

    Under the control of the design principle, the suitable types of pipe include Ductile Iron Cement

    Lined (DICL) pipe, High-Density Polyethylene (HDPE) pipe, carbon steel (CS) pipe and Fiberglass-

    Reinforced Plastics (FRP) pipe.

    Main pipeline diameter is different which is depends on flow rate capacity of tank pupms and the

    main pipeline characteristic parameters are shown in Table 2.6 and Table 2.7.

  • Oyu Tolgoi project DEIA of Water Supply Pipeline

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    Table 2.6 Borehole to CTPS#1~ CTPS#5 Pipeline Parameters

    Pip

    e

    sta

    rtin

    g

    Pip

    e e

    nd

    Desig

    n f

    low

    L

    /s

    Calc

    ula

    tio

    n

    pre

    ssu

    re

    b

    ar

    Pip

    e

    dia

    mete

    r (

    )

    Pip

    e

    mate

    rial

    Pip

    elin

    e

    len

    gth

    m

    Bo

    refi

    eld

    are

    a

    GH01_PB01 C

    TP

    S#1

    40 2.04 10 HDPE 2185

    HT

    zo

    ne

    GH01_P02 40 0.60 10 HDPE 278

    GH01_PB03 40 2.76 10 HDPE 2558

    GH01_PB04 40 2.16 10 HDPE 2948

    GH01_PB05 40 1.32 10 HDPE 1791

    GH01_PB06 40 1.56 10 HDPE 2107

    GH01_PB07 40 3.24 10 HDPE 3696

    GH02_PB01

    CT

    PS

    #2

    40 2.64 10 HDPE 3596

    GH02_PB02 40 3.96 10 HDPE 2407

    GH02_PB03 40 1.32 10 HDPE 1861

    GH02_PB04 40 3.36 10 HDPE 1049

    GH02_PB05 40 1.80 10 HDPE 1441

    GH02_PB06 40 3.24 10 HDPE 2786

    GH02_PB07 40 3.60 10 HDPE 2700

    GH03_PB01

    CT

    PS

    #3

    40 1.20 10 HDPE 1393

    GH03_PB02 40 4.92 10 HDPE 2503

    GH03_PB03 40 2.04 10 HDPE 793

    GH03_PB04 40 1.80 10 HDPE 2090

    GH03_PB05 40 2.16 10 HDPE 1593

    GH03_PB06 40 6.36 10 HDPE 4205

    GH03_PB07 40 3.12 10 HDPE 2756

    GH04_PB01

    CT

    PS

    #4

    30 1.08 10 HDPE 2429

    LT

    zo

    ne

    GH04_PB02 30 1.32 10 HDPE 3157

    GH04_PB03 30 0.84 10 HDPE 1943

    GH04_PB04 30 2.04 10 HDPE 2565

    GH04_PB05 30 1.56 10 HDPE 2984

    GH04_PB06 30 2.04 10 HDPE 4845

    GH05_PB01

    CT

    PS

    #5

    30 1.32 DN200 DICL 1767

    GH05_PB02 30 2.04 DN200 DICL 2577

    GH05_PB03 30 1.56 DN200 DICL 1198

    GH05_PB04 30 2.28 DN200 DICL 1647

    GH05_PB05 30 4.32 DN200 DICL 3560

    GH05_PB06 30 3.72 DN200 DICL 5086

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    Table 2.7 Main pipeline parameter

    Pipe starting

    Pipe end

    Design flow

    m3/h

    Design pressure

    bar

    Diameter of the

    pipeline (mm)

    Pipeline material

    Length of the

    pipeline

    m

    CTPS#1 BTPS#1 432/864/1296/1836/2376

    22.8/19.2/13.2/4.32/24

    DN500/DN700/DN800/DN900

    DICL

    31309

    CTPS#2 Main pipeline 432 19.20 DN500 DICL

    82

    CTPS3 Main pipeline 432 13.20 DN500 DICL

    111

    CTPS#4 Main pipeline 540 4.32 DN400 DICL 111

    CTPS#5 Main pipeline 540 24.00 DN400 DICL

    111

    CTPS#1 Lagoon 2376 28.20 DN900 DICL

    31218

    Lagoon Mine site 2376 2.00 DN900 DICL

    24268

    Source: Detailed design report of the industrial water supply pipeline, Flour Group, Aug, 2008.

    The parameters of the these CTPS and BTPS attached in (Appendix 2.8 Collector tank pump

    station CTP1 piping plan, Appendix 2.9 Collector tank pump station CTPS1 pipeline section,

    Appendix 2.10 Break tank pump station BTP1 pipeline plan (Sheet 1 of 2), Appendix 2.11 Break

    tank pump station BTP1 pipeline plan (Sheet 2 of 2)).

    2.4.1 Pipeline cleaning

    The cleaning devices (Pigging) are arranged at the main pipeline, 7 sets of pigging will be

    designed for the main pipeline system.

    HDPE pipe has excellent performance of stable chemical property, inherent resistance against

    corrosion and scaling, strong abrasiveness, resistance against acid and alkali and low roughness.

    So pipeline pigging system is not considered for the HDPE pipe.

    Noted that gravity pipeline has excessive capacity to the site even with scaling and that build up

    of scale doesnt impact any pumping efficiencies (as the gravity line is not pumped). As such,

    pigging system is not considered to be necessary.

    Pigging No.1 is installed in the DN500 pipe section near the connection with

    CTPS#1 discharge pipe.

    Pigging No.2 is installed in the DN700 pipe section near the connection with

    CTPS#2 discharge pipe.

    Pigging No.3 is installed in the DN800 pipe section near the connection with

    CTPS#3 discharge pipe.

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    Pigging No.4 is installed in the DN900 pipe section near the connection with

    CTPS#4 discharge pipe.

    Pigging No.5 is installed in the DN900 pipe section near the main pipe inlet to break

    tank.

    Pigging No.6 is installed in the DN900 pipe section near the connection with

    BTPS#1 discharge pipe.

    2.4.2 CTPS#1~CTPS#5 and BTPS#1 pipeline layout

    CTPS#1~CTPS#5 & BTPS#1 mainly consist of inlet flow meter pit, collector tank and pump

    house. The pipeline consists of inlet pipe, overflow pip, vent pipe and outlet pipe for collector tank,

    suction pipe, inlet pipe and outlet pipe for pumps, bypass (CTPS#5), compressed air pipe, diesel

    oil pipe and instrument pipe.

    2.4.3 Layout of lagoon

    Lagoon mainly consists of inlet flow meter pit, inlet valve pit, storage pond, outlet valve pit, outlet

    flow meter pit, intake and outlet. The pipeline consists of inlet pipe, outlet pipe, bypass and

    instrument pipe.

    2.4.4 Pipeline protection

    High density polyethylene (HDPE) and ductile iron cement lied (DICL) pipes have been selcted for

    use due to having high internal and external corrosion resistance. In extreme cases, (for example

    at river crossing), additional corrosion protection will be applied to DICL pipes. Engineering

    geological investigation analysis shows the amount of mineral substances in the gravel, sand and

    clay soils is extremely high. However because of the generally low moisture barrier is sufficient

    protection for most of the pipelines.

    Common practice in Mongolia for basic corrosion protection for steel pipe involves outside coating

    with a layer of bitumen of 3 mm thick and wrapping by one layer of synthetic film or brizol (ruberoid

    film coated with bitumen). The strenghtened protection involves coating by two layers of bitumen

    and two layers of wrapping by ruberoid containing brizol or bitumen. There are other wrapping

    products used outside Mongolian that may be more effective and these should be compared with

    the local methods for cost-effectiveness.

    It is also important to route high-voltage power lines away from the steel pipelines to avoid inducing

    currents that will promote corrosion.

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    2.4.5 Pipeline excavation and backfill

    Trench digging and backfilling should be done in accordance with Mongolian standards. The

    standard state that potable water pipelibes without insulation shall be installed at a minimum depth

    of 0.5 m below freezing level which, based on the stated freezing depth of 1.5 m to 2.2 m, would

    require that the top of the pipe be placed at a minimum depth of 2.2 m to 2.7 m depth beneath

    natural surface. With pipe diameters up to 900 mm diameter plus bedding material, trench depth

    can easily reach 4.0 m. Freezing depth for different soils in accordance with Mongolian norms are

    presented in the Table below (Appendix 2.12 Pipeline typical cross sections).

    Table 2.8 Excavation Depth for Pipe Trenches

    Nominal diameter

    Trench width (m ) Records

    10 2.75 Pipeline between bore pump and

    CTPS#1CTPS#5

    DN400 2.65 Main pipe

    DN500 2.60 Main pipe

    DN700 2.6 Main pipe

    DN800 1.95 Main pipe

    DN900 1.85 Main pipe

    The finally adopted trench slope shall be determined based on type of soil and depth of trench and

    will be finalised in the detailed design phase. The current proposed trench slopes are illustrated in

    the Table below.

    Table 2.9 Trench slope versus soil types and depths

    Soil type Trench depths, m

    0,0 3,0 3,0 6,0

    Sand and gravel 1:1.25 1:1.25

    Sandy clay 1:0.67 1:1

    Clay 1:0.5 1:0.67

    Note: Slopes shown are to read as Ver : Hor

    The minimum width at the base of the trench shall be at least the outside diameter of the pipe plus

    a minimum of 0.5 m. Where the pipe diameter exceeds DN700 mm, the trench width should be a

    minimum of 1.5 times the diameter of pipe (i.e. 1.5 DN) as illustrated below. However, in

    estimating the extent of the trench excavation and costs, it has been assumed that an excavator

    with a 1.25 m wide bucket will be used to excavate the trench, and for practical proposes this is

    has been taken as the minimum bottom width of the trench.

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    2.4.6 Pipeline thrust block

    Hydraulic thrust forces occur at changes in direction, reductions in diameter (bends, tees and

    tapers) and at the ends of pipelines carrying water under pressures. They can be high and must be

    counterbalanced by appropriate self-anchored joint systems or by anchor blocks. According to the

    arrangement design of main pipeline, the following typical pipe section should be protected by

    thrust block.

    1. Unburied pipe at the turn in the pump house.

    2. Ductile iron pipe with socket and spigot connection at the vertical bend, horizontal bend, T-

    shaped pipe and pipe block.

    3. Fiberglass-Reinforced Plastic (FBR) pipe with socket and spigot connection at the vertical

    bend.

    When the hydraulic thrust forces in the pipe is beyond the force endured by the pipe itself, the

    thrust block should be considered.

    22..55 IINNFFRRAASSTTRRUUCCTTUURREE RREEQQUUIIRREEMMEENNTTSS

    2.5.1 Fire safety

    With reference to geographic location and project features, fire safety approaches are selected

    based on functions of different rooms in CTPS#1~CTPS#5 and BTPS#1. At present, both propane

    heptafluoride gas no-pipe devices (propane devices) and portable fire extinguishers are used in

    control room, electrical room, diesel generator room and oil tank room of CTPS#1 to CTPS#5,

    BTPS#1 and control room of Lagoon, and only portable fire extinguishers are used in bore pump

    houses and operators room at Lagoon.

    2.5.2 Heating, Ventilation and air conditioning system

    Water pipeline and water pump are arranged in CTP, CTP#1~CTP#5 and BTPS#1, Indoor

    temperature shall be maintained within the range specified in codes while water pump working or

    water pump in shutdown in winter. A set of air conditioner is installed at the electric room with

    different cooling capacity for use in summer. Air conditioner is started once temperature is higher

    than 38C, and stop once lower than 28C. Heating, Ventilation, and Air Contioning Design

    Considerations for BPS, CTPS and BTPS are listed in Table 2.10.

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    Table 2.10 Heating, Ventilation, and Air Contioning Design Considerations for BPS, CTPS and BTPS

    Parameters Bore Pump

    Station CTPS#1 BTPS#1

    Hot-

    pla

    tes

    Indoor temperature +5C +5C +5C

    Started once temperature

    lower than +5C lower than +5C lower than +5C

    Stop once temperature higher than +15C higher than +8C higher than +8C

    Far infrared hot-plates eight 2000 W far infrared hot-plates

    three 2000 W far infrared hot-plates

    three 2000 W far infrared hot-plates

    Air c

    onditio

    ner

    at

    the e

    lectr

    ical

    room

    Heat generation of electrical equipment

    4 kW 4 kW 4 kW

    Cooling capacity 6000 kW 14000 kW 100000 kW

    Started once temperature

    higher than +38C higher than +38C higher than +38C

    Stop once temperature lower than +28C lower than +28C lower than +28C

    Air c

    onditio

    ner

    at

    the e

    lectr

    ical

    room

    Cooling capacity 7000 kW 7000 kW

    Started once temperature

    higher than +38C higher than +38C

    Stop once temperature lower than +28C lower than +28C

    Water pipe 6 cm of exceed thin glass cotton

    6 cm of exceed thin glass cotton

    6 cm of exceed thin glass cotton

    2.5.3 Power supply

    The 35kV power supply which comes from the mine through the overhead line serves every BPS,

    CTPS#1, CTPS#2, CTPS#3, CTPS#4, CTPS#5, BTPS#1, and Lagoon. A 35KV substation is set at

    the pump station to step down the voltage to 6KV and connects every BPS, CTPS#1-CTPS#5,

    BTPS#1 and Lagoon through cables.

    The 6KV overhead line connects the nearby CTPS#1-CTPS#5 to each Bore Pump Station (all 33),

    and a 6KV outdoor transformer stepping down to 0.4KV is set at each Bore Pump Station.

    2.5.4 Design of distributed control system

    The DCS is arranged for the whole OT water supply system, which consists of the remote control

    layer within the WCC, the control layer of pump station, local control station and network

    equipment, installed respectively in each CTPS#1~CTPS#5, BTPS#1 and Lagoon under VFD

    (Variable Frequency Drives) to regulate flow rate. The VFD communicates with the DCS through

    Profibus DP to realize automatic control of the pipeline system. The DCS takes signal

    measurement of flow, pressure, temperature, leakage, etc. at key positions of the pipeline, and

    enables local display and remote transmission.

    The DCS for the pump station is open and distribution system with flexible configuration and

    convenient functional pattern. The local control station, as the LCU (Local Control Unit) of the

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    motor, is distributed in each pump house, and collects the status signal of the motor, enables auto-

    control of the pump and remote signal transmission.

    The connection between every control layer of pump station is carried out through Ethernet in

    exchange at a speed of 100Mbps in conformity with TCP/IP. The communication means of either

    wireless (e.g. microwave) or optical cable are to be determined by PMT.

    2.5.5 Design of security system

    Security system is composed of three sub-systems:

    Fire alarm,

    CCTV system,

    Security and access control.

    Fire alarm: With reference to the building layout in the basic design and specifications, an

    area fire alarm control is set in each of BPS, CTPS#1~CTPS#5, BTPS#1, and Lagoon,

    totally 40 of such controls, which connects with the communication device of the pump

    station supplied by others through the Ethernet interface. The dot-type smoke detector and

    dot-type temperature detector is placed on the roof of the each BPS.

    CCTV system: A set-up of this system is isatalled each construction. Two cameras are set

    at each of the bore pump stations, totally 66. Four CCTV cameras are set in each of

    CTPS#1~CTPS#5, totally 20 cameras. CCTV cameras are set at BTPS#1, totally five

    cameras. The totally five cameras are set at Lagoon.

    Security and access control: All rooms of the above buildings are set with passive

    infrared detector, and the access switch is set at the entrance of pump and main room. The

    active infrared detector is set at the walls around the building. All detection signals are

    received by the main security control in the pump station and then interface with the

    communication device supplied by others.

    2.5.6 Maintenance road

    The main line of maintenance roads totals 67.105 km, and the line of totally 30 branch roads is

    75.596 km long. The design of maintenance roads considers the low frequency of traffic and small

    load. According to the geotechnical data along the pipeline, the plane curve, vertical curve and

    turning radius all follow the requirements of Mongolian design codes. The pavement structural

    design is based on truck-20t load, including the road surface width of 4.5 m, shoulder width of 1m

    at both cut and fill sections, and the road surface is of graded gravel pavement. Roads across the

    river are specially designed with concrete pavement. Fill sections will borrow materials from the

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    nearby area, and for pure sand sections, materials will be cut and transported from the specialized

    borrow area.

    The design of maintenance roads includes minimum horizontal curvature radius of 100m, minimum

    vertical curve of 1000m and maximum slope of 5.7%. The alignment has been modified to ensue

    that there are minimal crossing of watercourses and where these occur, there will be requirements

    for culvert / floodway type crossing at these points.

    All road construction material will be won from local sources along the route with the best quality

    material being used for the wearing course and the lower quality material utilized as base course.

    Figure 2.1 Maintenance road design

    22..66 WWAATTEERR QQUUAALLIITTYY

    The raw water quality of the Gunii Hooloi borefield may be characterized as:

    1. Relatively high salinity;

    2. A high degree of hardness;

    3. Relatively high pH and alkalinity;

    4. Relatively low in iron; and

    5. Does not present any significant bacteriological contamination.

    It is anticipated that the water will fall in temperature from the approximately insitu temperature of

    15C in the aquifer to a temperature of 2C at the delivery point at the end of the main pipeline

    during winter. It is highly undesirable to treat the water in dispersed bore field. At most, chemical

    dosing is sometimes used to control scaling or corrosivity in the collector main pipelines.

    Section Groundwater will be included about it more comprehensive.

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    3.0 ENVIRONMENTAL IMPACTS ASSESSMENT OF THE PROJECT

    This assessment was conducted in accordance with law on Environmental Impacts Assessment

    and in coordination with methodological instruction on conducting detailed environmental impact

    assessment indicated in attachment three of order N 119 issued by Minister of Environment in April

    27, 2006. They include establishment of water supply pipelines from Oyu Tolgoi and Gunii Hooloi

    phreatic water resources; main environmental impacts on nature when water supply is closed;

    movements of vehicles and equipments used for constructing and utilizing the water supply; noise

    caused by engines used in facilities, and; damage and soil degredation and vegetation.

    Detailed environmental baseline research of areas where the project is planned to implement

    including Oyu Tolgoi deposit, Galbyn Gobi and Gunii Hooloi has been conducted by environmental

    impact assessment experts of Eco Trade Company since 2002. Therefore detailed report on

    assessment was developed and some information and data from the report are used in the present

    report.

    Please refer to following documents for more detailed information: Detailed Environmental Impact

    Assessment of Oyu Tolgoi project- Volume III: Mining and Processing, Detailed Environmental

    Impact Assessment of Oyu Tolgoi project Groundwater Resource Use from Gunii Hooloi and

    Galbyn Gobi Regional Aquifers-Volume II, Environmental baseline report, 2003 , Environmental

    Baseline Report of Oyu Tolgoi project, 2003 prepared by Eco Trade LLC.

    33..11 MMEETTHHOODDOOLLOOGGYY OOFF AASSSSEESSSSMMEENNTT

    When we assessed environmental impacts of Oyu Tolgoi water supply pipeline project we used

    matrix method with 5 stages and then we consolidated how much was the impact of water supply

    pipeline project for the area. Finally we combined all impacts for each certain area to make one

    general conclusion. We have assessed the extent of impacts to the environment and their

    probability using the expert matrix method with 5 stages and 25 categories. A summary

    considering the main results of impacts regarding each object affected negatively is as follows:

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    Figure 3.1 Expert assessment matrix

    Impacts

    Magnitude and extent of impact

    Insignificant Low Moderate High Extreme

    Probability

    High :

    given or certain

    or currently

    occurring

    Moderate Moderate High High High

    Probable or

    likely:

    re-occurrence

    interval of less 1

    month

    Low Moderate Moderate High High

    Possible:

    re-occurrence

    interval of 1

    month to 2

    years

    No impact Low Moderate High High

    Unusual or

    unlikely:

    re-occurrence

    interval of 2 to

    10 years

    No impact No impact Low Moderate High

    Rare:

    re-occurrence

    interval of >10

    years

    No impact No impact Low Moderate Moderate

    Assessing certain risk in coordination with intensity, extent and probability of negative

    environmental impact corresponded with reality more and it was helpful to design and work out the

    environmental protection plan and environmental analysis and monitoring program. For instance, in

    the occurrence of certain risk, if negative impact is medium and extent is little while probability is

    high, this risk or negative impact is included in the high risk category which requires us to pay more

    attention on risk preventive measures.

    We analyzed intensity and probability of each environmental impact by the following methods:

    collecting data, analyzing the collected data and simulating the impact through mathematical

    modeling.

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    33..22 MMAAIINN AASSSSEESSSSMMEENNTT MMEETTHHOODDSS

    Fundamental environmental research Current condition of environment (it includes: climate, air

    quality, geography, landscape, geology, surface and internal water, soil and subsoil, flora and

    fauna) and cultural heritage research were conducted based on field research material, data and

    monitoring data done in June 2007. Additionally we used data from the following reports: Detailed

    Environmental Impact Assessment of the Oyu Tolgoi Project Mining and Processing - Volume III

    and Detailed Environmental Impact Assessment of the Oyu Tolgoi Project Groundwater Resource

    Use from Gunii Hooloi and Galbyn Gobi Groundwater Regional Aquifer-Volume II.

    The assessment on impact to the quality of the environment involved analysis of data and

    compiling summaries based on fundamental research on the current condition of environment

    using the method of matrix according to assessment requirements.

    Probable negative impacts to environment were estimated based on modeling, standard analysis

    and estimation. Management and mitigation measures are presented in this report to address the

    predicted negative impacts.

    4.0 CLIMATE

    44..11 CCHHAARRAACCTTEERRIISSTTIICCSS OOFF CCLLIIMMAATTEE

    Internal water resource area of Gunii Hooloi is located 40-60 km away north east of Oyu Tolgoi

    deposit. It borders with mountain Khanbogd the east and with Galbyn Gobi on the northeast which

    creates very large valley. As for climate, it is same as climate of areas of Khanbogd and Oyu

    Tolgoi. Location of the meteorological stations around the project area is included in Appendix 4.1.

    Eco Trade Company developed main climate indicators of Oyu Tolgoi and surrounding areas

    based on long term data collected at meteorological stations of Khanbogd and Bayan-Ovoo sums

    and data collected at meteorological station established at Oyu Tolgoi project area in 2002. The

    collected information was included in report Detailed Environmental Impact Assessment of Oyu

    Tolgoi project Mining and Processing - Section III by Eco Trade LLC completed in 2006.

    To examine the climate characteristics:

    Generally there is high temperature fluctuation at Oyu Tolgoi and surrounding areas depending on

    day, night and season. Therefore the extreme temperature varies between -350 and +380 which

    has severe continental climate characteristics. The number of warm days which temperature is

    over +300 reaches 120-140 days per year, and number of warm days per year which temperature

    is over 00 ranges between 210 and 232 days.

    Average annual temperature is 6.9C, and annual temperature difference is 50.6C in average.

    Highest average temperature of many years reaches 30.9C (average of July), average minimum

    temperature reaches -19.7C (average of January). Daily average temperature fluctuation is

  • Oyu Tolgoi project