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Denitrification in Activated Sludge Processes Larry W. Moore TN Plant Optimization Program (TNPOP) Denitrification in Activated Sludge Processes Dr. Larry Moore 1 of 42

Denitrification in Activated Sludge Processes Larry W. Moore...carbon oxidation / nitrification / denitrification” or “single-sludge.” These systems have lower capital and operating

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Page 1: Denitrification in Activated Sludge Processes Larry W. Moore...carbon oxidation / nitrification / denitrification” or “single-sludge.” These systems have lower capital and operating

Denitrification in Activated

Sludge Processes

Larry W. Moore

TN Plant Optimization Program (TNPOP) Denitrification in Activated Sludge Processes Dr. Larry Moore

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Page 2: Denitrification in Activated Sludge Processes Larry W. Moore...carbon oxidation / nitrification / denitrification” or “single-sludge.” These systems have lower capital and operating

Organisms and Their Sources of

Energy (or Food)

Heterotrophic - use organic carbon

CBOD removing organisms

Denitrifying organisms

Bio-P organisms

Autotrophic - use inorganic carbon

Nitrifying organisms

TN Plant Optimization Program (TNPOP) Denitrification in Activated Sludge Processes Dr. Larry Moore

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Page 3: Denitrification in Activated Sludge Processes Larry W. Moore...carbon oxidation / nitrification / denitrification” or “single-sludge.” These systems have lower capital and operating

Organisms and Their Means of

Respiration

Aerobic - use elemental oxygen

Anoxic - use nitrate (NO3) or nitrite (NO2)

Anaerobic - use other terminal electron

acceptors (SO4 , CO2) or none at all

Facultative - two or more means of respiration

Fermentative - no terminal electron acceptor

TN Plant Optimization Program (TNPOP) Denitrification in Activated Sludge Processes Dr. Larry Moore

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Page 4: Denitrification in Activated Sludge Processes Larry W. Moore...carbon oxidation / nitrification / denitrification” or “single-sludge.” These systems have lower capital and operating

Terminal Electron Acceptors and

Their Products

Oxygen (O2) H2O and CO2

Nitrate (NO3-) N2 , H2O, and CO2

Sulfate (SO4=) H2S, H2O, and CO2

Carbon dioxide (CO2) CH4 , H2O, and CO2

TN Plant Optimization Program (TNPOP) Denitrification in Activated Sludge Processes Dr. Larry Moore

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Page 5: Denitrification in Activated Sludge Processes Larry W. Moore...carbon oxidation / nitrification / denitrification” or “single-sludge.” These systems have lower capital and operating

Denitrification

Heterotrophic

Anoxic (facultative)

TN Plant Optimization Program (TNPOP) Denitrification in Activated Sludge Processes Dr. Larry Moore

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Page 6: Denitrification in Activated Sludge Processes Larry W. Moore...carbon oxidation / nitrification / denitrification” or “single-sludge.” These systems have lower capital and operating

Adding an Anoxic Zone

Anoxic

Zone

Aerobic

Zone

Clarifier

Return Activated Sludge

Nitrified Mixed Liquor Return

TN Plant Optimization Program (TNPOP) Denitrification in Activated Sludge Processes Dr. Larry Moore

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Page 7: Denitrification in Activated Sludge Processes Larry W. Moore...carbon oxidation / nitrification / denitrification” or “single-sludge.” These systems have lower capital and operating

Comments about Anoxic Zone

Requirements:

Mixed, but un-aerated

Nitrification in aerobic zone

Mixed liquor recycle

TN Plant Optimization Program (TNPOP) Denitrification in Activated Sludge Processes Dr. Larry Moore

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Page 8: Denitrification in Activated Sludge Processes Larry W. Moore...carbon oxidation / nitrification / denitrification” or “single-sludge.” These systems have lower capital and operating

Comments about Anoxic Zone

Uses:

Nitrogen removal

Alkalinity recovery

CBOD removal (some)

TN Plant Optimization Program (TNPOP) Denitrification in Activated Sludge Processes Dr. Larry Moore

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Page 9: Denitrification in Activated Sludge Processes Larry W. Moore...carbon oxidation / nitrification / denitrification” or “single-sludge.” These systems have lower capital and operating

Biological Nitrogen Removal is

Optimized by an Environment that ...

Provides the right source of energy

Ensures the right means of respiration

TN Plant Optimization Program (TNPOP) Denitrification in Activated Sludge Processes Dr. Larry Moore

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Page 10: Denitrification in Activated Sludge Processes Larry W. Moore...carbon oxidation / nitrification / denitrification” or “single-sludge.” These systems have lower capital and operating

Minimizing DO in Anoxic Zone

Avoid aeration at the inlet zone

don’t allow a cascading influent

eliminate primary effluent flow splitting

turbulence

Eliminate mixer vortex if possible

Avoid back mixing from the aerobic zone

TN Plant Optimization Program (TNPOP) Denitrification in Activated Sludge Processes Dr. Larry Moore

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Page 11: Denitrification in Activated Sludge Processes Larry W. Moore...carbon oxidation / nitrification / denitrification” or “single-sludge.” These systems have lower capital and operating

Effect of DO on Denitrification Rates

DO Conc, mg/L Denitrification Rate

0.0 100%

0.1 40%

0.2 20%

0.3 10%

> 0.3 Negligible

TN Plant Optimization Program (TNPOP) Denitrification in Activated Sludge Processes Dr. Larry Moore

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Page 12: Denitrification in Activated Sludge Processes Larry W. Moore...carbon oxidation / nitrification / denitrification” or “single-sludge.” These systems have lower capital and operating

Denitrification: Biochemical

Reactions

Methanol as external carbon source:

6NO3- + 5CH3OH 3N2 + 5CO2 + 7H2O + 6OH-

TN Plant Optimization Program (TNPOP) Denitrification in Activated Sludge Processes Dr. Larry Moore

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Page 13: Denitrification in Activated Sludge Processes Larry W. Moore...carbon oxidation / nitrification / denitrification” or “single-sludge.” These systems have lower capital and operating

Denitrification Reactions

For one gram of NO3-N that is denitrified:

2.47 g of methanol (3.7 g of COD) are consumed

0.45 g of new cells are produced

3.57 g of alkalinity are formed

TN Plant Optimization Program (TNPOP) Denitrification in Activated Sludge Processes Dr. Larry Moore

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Page 14: Denitrification in Activated Sludge Processes Larry W. Moore...carbon oxidation / nitrification / denitrification” or “single-sludge.” These systems have lower capital and operating

Denitrification: Biochemical

Reactions

Sewage as carbon source:

C10H19O3N + 10NO3- 5N2 + 10CO2 + 3H2O + 10 OH- + NH3

TN Plant Optimization Program (TNPOP) Denitrification in Activated Sludge Processes Dr. Larry Moore

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Page 15: Denitrification in Activated Sludge Processes Larry W. Moore...carbon oxidation / nitrification / denitrification” or “single-sludge.” These systems have lower capital and operating

Factors Affecting Denitrification

Substrate degradability

pH

Dissolved oxygen

Temperature

TN Plant Optimization Program (TNPOP) Denitrification in Activated Sludge Processes Dr. Larry Moore

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Page 16: Denitrification in Activated Sludge Processes Larry W. Moore...carbon oxidation / nitrification / denitrification” or “single-sludge.” These systems have lower capital and operating

Oxygen Savings with Denitrification

For every gram of NO3-N that is reduced

to nitrogen gas, 2.86 grams of oxygen

are saved.

TN Plant Optimization Program (TNPOP) Denitrification in Activated Sludge Processes Dr. Larry Moore

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Page 17: Denitrification in Activated Sludge Processes Larry W. Moore...carbon oxidation / nitrification / denitrification” or “single-sludge.” These systems have lower capital and operating

Comments about Denitrification

Rate of denitrification depends on nature and

concentration of the carbonaceous organics

being degraded

Ratemethanol Ratesewage >> Rateendog resp

Denitrification is a zero order reaction with

respect to nitrate down to very low nitrate

concentrations

TN Plant Optimization Program (TNPOP) Denitrification in Activated Sludge Processes Dr. Larry Moore

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Page 18: Denitrification in Activated Sludge Processes Larry W. Moore...carbon oxidation / nitrification / denitrification” or “single-sludge.” These systems have lower capital and operating

Single-Sludge Denitrification

To avoid the operating costs of using methanol

as the carbon source, it is more cost-effective

to use the organics available in raw sewage.

These systems are referred to as “combined

carbon oxidation / nitrification / denitrification”

or “single-sludge.”

These systems have lower capital and

operating costs than separate stage

nitrification / denitrification systems

TN Plant Optimization Program (TNPOP) Denitrification in Activated Sludge Processes Dr. Larry Moore

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Page 19: Denitrification in Activated Sludge Processes Larry W. Moore...carbon oxidation / nitrification / denitrification” or “single-sludge.” These systems have lower capital and operating

Single-Sludge Denitrification

Two carbon sources are used:

Endogenous decay of the activated sludge

microbes

Wastewater influent to the activated sludge

process

TN Plant Optimization Program (TNPOP) Denitrification in Activated Sludge Processes Dr. Larry Moore

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Page 20: Denitrification in Activated Sludge Processes Larry W. Moore...carbon oxidation / nitrification / denitrification” or “single-sludge.” These systems have lower capital and operating

Single-Sludge Denitrification

Advantages:

It uses only one clarifier

No external carbon source is required

It has lower neutralization chemical requirements

It has lower oxygen requirements

Disadvantage:

Need for pumping equipment and energy for

recycling high volumes of mixed liquor

TN Plant Optimization Program (TNPOP) Denitrification in Activated Sludge Processes Dr. Larry Moore

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Page 21: Denitrification in Activated Sludge Processes Larry W. Moore...carbon oxidation / nitrification / denitrification” or “single-sludge.” These systems have lower capital and operating

Single-Sludge Denitrification

Using Endogenous Decay

Aeration

Tank

Anoxic

Tank

Final

Clarifier

Return Activated Sludge

TN Plant Optimization Program (TNPOP) Denitrification in Activated Sludge Processes Dr. Larry Moore

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Page 22: Denitrification in Activated Sludge Processes Larry W. Moore...carbon oxidation / nitrification / denitrification” or “single-sludge.” These systems have lower capital and operating

Single-Sludge Denitrification

Using Endogenous Decay

Disadvantages:

Very low denitrification rate due to relatively

low availability of carbon from endogenous

decay and in the secondary effluent

Potential for some ammonia-N release due to

the decay and lysis of biomass

Need a large anoxic reactor because of low

denitrification rate

TN Plant Optimization Program (TNPOP) Denitrification in Activated Sludge Processes Dr. Larry Moore

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Page 23: Denitrification in Activated Sludge Processes Larry W. Moore...carbon oxidation / nitrification / denitrification” or “single-sludge.” These systems have lower capital and operating

Single-Sludge Denitrification

Using Influent Organic Content

Anoxic

Zone

Aerobic

Zone

Clarifier

Return Activated Sludge

Nitrified Mixed Liquor Return

TN Plant Optimization Program (TNPOP) Denitrification in Activated Sludge Processes Dr. Larry Moore

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Page 24: Denitrification in Activated Sludge Processes Larry W. Moore...carbon oxidation / nitrification / denitrification” or “single-sludge.” These systems have lower capital and operating

Single-Sludge Denitrification

Using Influent Organic Content

Many process configurations

Minimizes ammonia-N release

Higher denitrification rate

Uses alternating aerobic/anoxic zones

TN Plant Optimization Program (TNPOP) Denitrification in Activated Sludge Processes Dr. Larry Moore

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Page 25: Denitrification in Activated Sludge Processes Larry W. Moore...carbon oxidation / nitrification / denitrification” or “single-sludge.” These systems have lower capital and operating

Single-Sludge Denitrification

Using Influent Organic Content

Expected Effluent Quality:

BOD5 5 - 15 mg/L

TSS 10 - 20 mg/L

Ammonia-N < 1 mg/L

NOx-N 5 - 7 mg/L

Total N 6 - 10 mg/L

TN Plant Optimization Program (TNPOP) Denitrification in Activated Sludge Processes Dr. Larry Moore

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Page 26: Denitrification in Activated Sludge Processes Larry W. Moore...carbon oxidation / nitrification / denitrification” or “single-sludge.” These systems have lower capital and operating

Four Stage Bardenpho Process

Anoxic

Zone

Aerobic

Zone

Clarifier

Return Activated Sludge, 0.5Q

4Q

Anoxic

Zone

Aerobic

Zone

TN Plant Optimization Program (TNPOP) Denitrification in Activated Sludge Processes Dr. Larry Moore

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Page 27: Denitrification in Activated Sludge Processes Larry W. Moore...carbon oxidation / nitrification / denitrification” or “single-sludge.” These systems have lower capital and operating

Four Stage Bardenpho Process

Uses both wastewater carbon and endogenous

decay carbon for denitrification

Carbon present in raw waste is used to denitrify the

recycled nitrate in first anoxic zone

Ammonia in raw waste passes through first anoxic

zone to be nitrified in first aerobic zone

Nitrified mixed liquor flows from first aerobic zone to

be denitrified at lower rate in second anoxic zone

(endog resp)

Final aerobic zone allows release of N2 gas,

improves sludge settleability, and oxidizes residual

ammonia-N TN Plant Optimization Program (TNPOP) Denitrification in Activated Sludge Processes Dr. Larry Moore

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Page 28: Denitrification in Activated Sludge Processes Larry W. Moore...carbon oxidation / nitrification / denitrification” or “single-sludge.” These systems have lower capital and operating

Four Stage Bardenpho Process

Expected Effluent Quality:

BOD5 5 - 15 mg/L

TSS 10 - 20 mg/L

Ammonia-N < 1 mg/L

NOx-N 1 - 3 mg/L

Total N 2 - 5 mg/L

TN Plant Optimization Program (TNPOP) Denitrification in Activated Sludge Processes Dr. Larry Moore

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Page 29: Denitrification in Activated Sludge Processes Larry W. Moore...carbon oxidation / nitrification / denitrification” or “single-sludge.” These systems have lower capital and operating

Modifying Existing WWTPs to

Achieve Nitrogen Removal

TN Plant Optimization Program (TNPOP) Denitrification in Activated Sludge Processes Dr. Larry Moore

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Page 30: Denitrification in Activated Sludge Processes Larry W. Moore...carbon oxidation / nitrification / denitrification” or “single-sludge.” These systems have lower capital and operating

Performance of Single-Sludge

Denitrification

Can achieve high N removals (85% to 95%)

Does not necessarily enhance sludge

settleability in final clarifier

Uses carbon source in influent

Reduces the energy requirements for BOD

removal from the wastewater (2.86 lb O2

equivalent per lb of NO3-N removed)

About one-half of alkalinity required for

nitrification is produced in anoxic zone

TN Plant Optimization Program (TNPOP) Denitrification in Activated Sludge Processes Dr. Larry Moore

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Page 31: Denitrification in Activated Sludge Processes Larry W. Moore...carbon oxidation / nitrification / denitrification” or “single-sludge.” These systems have lower capital and operating

WWTP Changes to Achieve

Nitrification-Denitrification

Modify rectangular aeration basin with baffles

to provide anoxic and aerobic zones

Modify oxidation ditch to provide anoxic and

aerobic zones

Modify oxidation ditch operation with on/off

aeration cycles to achieve denitrification

Modify SBR system to include anoxic and

aerobic cycles

Modify step-feed system to include alternating

anoxic and aerobic zones TN Plant Optimization Program (TNPOP) Denitrification in Activated Sludge Processes Dr. Larry Moore

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Page 32: Denitrification in Activated Sludge Processes Larry W. Moore...carbon oxidation / nitrification / denitrification” or “single-sludge.” These systems have lower capital and operating

Conventional Activated Sludge

Aerobic

Zone

Clarifier

Return Activated Sludge

TN Plant Optimization Program (TNPOP) Denitrification in Activated Sludge Processes Dr. Larry Moore

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Page 33: Denitrification in Activated Sludge Processes Larry W. Moore...carbon oxidation / nitrification / denitrification” or “single-sludge.” These systems have lower capital and operating

Add an Anoxic Zone using Baffle,

Mixed Liquor Return, and Mixing

Anoxic

Zone

Aerobic

Zone

Clarifier

Return Activated Sludge

Nitrified Mixed Liquor Return

TN Plant Optimization Program (TNPOP) Denitrification in Activated Sludge Processes Dr. Larry Moore

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Page 34: Denitrification in Activated Sludge Processes Larry W. Moore...carbon oxidation / nitrification / denitrification” or “single-sludge.” These systems have lower capital and operating

Before and After Effluent Quality

Effluent Quality:

Before After

BOD5 5 - 25 mg/l 5 - 15 mg/l

TSS 10 - 25 mg/l 10 - 20 mg/l

Ammonia-N 1 - 5 mg/l 1 - 2 mg/l

NOx-N 8 - 15 mg/l 3 - 9 mg/l

Total N 10 - 20 mg/l 5 - 12 mg/l

*SVI 125 - 225 50 - 125

* impacts on mixed liquor at one facility

TN Plant Optimization Program (TNPOP) Denitrification in Activated Sludge Processes Dr. Larry Moore

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Page 35: Denitrification in Activated Sludge Processes Larry W. Moore...carbon oxidation / nitrification / denitrification” or “single-sludge.” These systems have lower capital and operating

Oxidation Ditch Before Modification

Aerobic Zone

Aerobic Zone

Clarifier

RAS, 0.5Q Influent, Q

TN Plant Optimization Program (TNPOP) Denitrification in Activated Sludge Processes Dr. Larry Moore

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Page 36: Denitrification in Activated Sludge Processes Larry W. Moore...carbon oxidation / nitrification / denitrification” or “single-sludge.” These systems have lower capital and operating

Oxidation Ditch After Modification

Aerobic Zone

Anoxic Zone

Clarifier

RAS, 0.5Q Influent, Q

TN Plant Optimization Program (TNPOP) Denitrification in Activated Sludge Processes Dr. Larry Moore

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Page 37: Denitrification in Activated Sludge Processes Larry W. Moore...carbon oxidation / nitrification / denitrification” or “single-sludge.” These systems have lower capital and operating

Intermittent Aeration for N Removal

in Oxidation Ditch

Cycle time for on/off operation of aerators

may vary

Process control with DO and ORP monitoring

When aerator is off, must provide mixing

During off period, oxidation ditch becomes

anoxic reactor, and nitrate is consumed as

bacteria degrade BOD

ORP data are used to terminate off cycle and

start aeration TN Plant Optimization Program (TNPOP) Denitrification in Activated Sludge Processes

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Page 38: Denitrification in Activated Sludge Processes Larry W. Moore...carbon oxidation / nitrification / denitrification” or “single-sludge.” These systems have lower capital and operating

Change in ORP and DO in

On/Off Operation Aeration stopped Nitrate depleted

ORP (mv)

DO (mg/l)

NO3-

NH4+

TN Plant Optimization Program (TNPOP) Denitrification in Activated Sludge Processes Dr. Larry Moore

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Page 39: Denitrification in Activated Sludge Processes Larry W. Moore...carbon oxidation / nitrification / denitrification” or “single-sludge.” These systems have lower capital and operating

Factors Affecting On/Off Operation

Oxidation ditch HRT

Influent flow rate

TKN and BOD concentrations

Number of on/off cycles per day

Ditch MLSS concentration

TN Plant Optimization Program (TNPOP) Denitrification in Activated Sludge Processes Dr. Larry Moore

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Page 40: Denitrification in Activated Sludge Processes Larry W. Moore...carbon oxidation / nitrification / denitrification” or “single-sludge.” These systems have lower capital and operating

Nitrogen Removal in SBRs

Use anoxic and aerobic cycles to effectively

remove nitrogen

Cycles are:

- Fill (anoxic)

- React (aerobic/anoxic)

- Settle

- Decant

TN Plant Optimization Program (TNPOP) Denitrification in Activated Sludge Processes Dr. Larry Moore

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Page 41: Denitrification in Activated Sludge Processes Larry W. Moore...carbon oxidation / nitrification / denitrification” or “single-sludge.” These systems have lower capital and operating

Nitrogen Removal in SBRs

Expected Effluent Quality:

BOD5 5 - 15 mg/l

TSS 10 - 20 mg/l

Ammonia-N < 1 mg/l

NOx-N 3 - 10 mg/l

Total N 5 - 12 mg/l

TN Plant Optimization Program (TNPOP) Denitrification in Activated Sludge Processes Dr. Larry Moore

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Page 42: Denitrification in Activated Sludge Processes Larry W. Moore...carbon oxidation / nitrification / denitrification” or “single-sludge.” These systems have lower capital and operating

N Removal in Step-Feed Process

Aerobic Anoxic

RAS

WAS

Influent

TN Plant Optimization Program (TNPOP) Denitrification in Activated Sludge Processes Dr. Larry Moore

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