COMPANY PROFILE · HISTORY. 10 11 1960 ... multi-rotor disc screens, multi- rotor screw feeders, reception bunkers and silos, moving floor silos, magnetic sep-arators, Foucault separators,

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COMPANY PROFILEDSG Advanced Solids TechnologyWWW.DSGADVANCED.COM

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HISTORY

PRODUCTIVE CAPABILITIES

ENGINEERING

APLICATIONS

MAIN CUSTOMERS

06-15

16-55

56-69

70-87

88-89

PAGES

I n d e x

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DSG is a heavy equipment manufacturer originated from a family business founded in 1903, which

specializes in the design, manufacture, in-plant installation, start up and optimization of complex me-

chanical and thermal-mechanical systems for bulk solid material conveying and treatment.

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The Company started operations in a 400m2 facility located in Alicante city (Spain), working mainly on the

design and construction of pumping systems, driving systems and fishing nets handling systems of fishing

boats. The operation is concentrated in southern Spain customers with equipment up to 5.000 kg.

1903

O u r H i s t o r y .

HISTORY

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The second family generation broadened the technical

capabilities of the company and ventured in the world of

granite and natural stone, building their first machinery for

cutting, calibration and polishing of granite and marble.

Such business activity remained as one of the main mar-

kets of the company until year 1980, counting more than

2.000 machines manufactured until that date all around

Spain, progressively increasing its productive facilities over

1.000m2, delivering equipment up to 20.000Kg.

Second family generation

1940

HISTORY

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1960

The third family generation in continuous improvement of

its technical and productive capabilities started the devel-

opment of its first bulk material conveying equipment for

the non-metallic mining and ceramic industry, introducing

the belt conveyors, screw conveyors, bucket elevators, pri-

mary and secondary shredders, impact crushers, hammer

mills, ball mills, bar mills, vibratory screens, rotary screens,

single and dual axis mixers among many other specialized

bulk material process equipment.

This product line remains constantly improved up to date,

counting more than 5.000 delivered machines for the min-

ing and ceramic markets in Spain, Morocco, Turkey, Algeria,

Portugal, Mexico, Colombia, Ecuador, Argentina, Chile,

United States, etc. The production facilities were increased

to 1,800 m2 with equipment up to 100,000Kg.

The third family generation

HISTORY

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1980

The fourth generation expanded the company ́s machinery market

to the plaster, lime and cement industries, mastering and improv-

ing the bulk material conveying machinery and adding new bulk

processing machinery like direct and indirect drying drums, cool-

ing drums, high efficiency precision blenders, integrated weighting

systems and semi-automated packaging systems.

This product line is produced up to date with more than 3.000

delivered equipment for customers in Spain, Morocco, Turkey, Al-

geria, Portugal, Mexico, Colombia, Ecuador, Argentina, Chile, Unit-

ed States, Canada, Russia, United Kingdom. The productive facili-

ties were increased to 3.800m2 with equipment up to 150.000Kg.

The fourth family generation

HISTORY

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2000 / 2020

The fifth familiy generation increased the technical and productive

company capabilities extending the activity to equipment for the recy-

cling industry , solid urban and Industrial Waste , plastics, biomass,

non ferrous waste, paper and cardboard, sewage sludge and waters

treatments, among other equipments. Latest developments of the

Company are focused on design and construction of equipment for

handling, conveying and processing of bulk alternative fuels for cement

plants fur- naces. In addition to the traditional conveying equipment the

company develops customized solutions on chain conveyors (redlers),

bucket conveyor, shredders, multi-rotor disc screens, multi- rotor screw

feeders, reception bunkers and silos, moving floor silos, magnetic sep-

arators, Foucault separators, optical separators with robotized material

sorters.

This activity involves more than 8.000 delivered equipments for direct

customers or through third party integrators for the recycling and alter-

native fuels industries in different markets in Spain, Morocco, Turkey,

Algeria, Portugal, Mexico, Colombia, Ecuador, Argentina, Chile, Peru,

United States, Canada, Russia, United Kingdom, France, Siberia, Viet-

nam, Thailand, South Africa, Angola, Isarrael, etc, The current produc-

tive facilities reach 8.000 m2 in three different locations.

TODAY 2000 / 2020

HISTORY

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Section 1Machining shop, welding shop and pre-assembly hall. ext

4.000m2 (9 bridge crane units. from 8.000/32.000 Kg each)

Section 2 Assembly and machinery test. Ext. 2.200m2 (2 bridge crane units

16.000 Kg each)

Section 3 Sheet metal shop (folding, bending and welding) . Ext. 1.800m2

(5 bridge crane units from 5.000/16.000 Kg each)

The productive facilities are grouped in 3 sections:


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WELDED COMPONENTS

Every welded structural component in our equipment are

built in our facilities by highly qualified welders by means of

MAG-MIG-TIC welding processes. The frames of our conveyors,

feeders, shredders, and other heavy size equipment are welded

from structural steel previously cutted by plasma or laser means

and precisely shaped by cold forming.

(5 bridge crane units from 5.000/16.000 Kg each)


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DSG builds large size welded rotary drums up to 100Tm for

some of our equipments, with our in-house developed methods,

being such components assembled ensuring high precision and

close concentricity tolerances.

WELDED ROTARY DRUMS


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WELDED FRAMES

Most of our equipment is assembled

on high resistance welded steel frames

ensuring high dimensional precision.


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HOPPERS-SILOS-WELDED CONECTION CHUTES


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FRAMES & COMPONENTS MACHINNING

For those components and frames requir-

ing precision machining, we have big size

CNC Lathe, CNC Mills and machining center,

which ensures the smooth performance,

endurance and reliability of our products

during operation, allowing the repeatability

on spare parts with easy replacement.


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ROTARY COMPONENT MACHINNING

For those big size rotating components we

have big size precision lathe and mills to

ensure reliable and smooth performance of

the products in operation.


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GEARBOX MACHINNING

We machine the frames of our own high

power specially designed gearboxes and

other special equipment like shredders,

ball mills, extruders, etc.


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For parallel or helical teeth gears, external or

internal module 25 up to diameter 4.000mm

GEAR MACHINNING


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By means of highly skilled mechanics we

assemble all the shafts, bearings, plates,

transmission and all required elements

following our internal best practice

proce- dures or customer specifications.

COMPLEX MECHANICAL ASSEMBLING


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Our modular building philosophy ensures

perfect fitting of the transmission elements in

low time.

GENERAL MECHANICAL ASSEMBLING


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Our qualified and skilled mechanics perform

the assembly of specially designed gear box-

es, ensuring our own capability for post sale

service.

GENERAL MECHANICAL ASSEMBLING


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Direct drive is our best approach for

“keep-it-simple” and reliable for the

big size rotary drums in some of our

products.

DIRECT DRIVE LARGE ROTARY MACHINERY ASSEMBLING


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DSG has developed an internal know-

how and tooling for big size equipment

assembly developed from our expertise

manufacturing big size bulk material

conveying and processing equipment.

LARGE MACHINERY ASSEMBLING


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Development and building of high

torque/low speed rotary assemblies.

HIGH TORQUE ROTARY MACHINERY ASSEMBLING


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High dynamics turbo

machinery assembly

TURBO MACHINERY ASSEMBLING


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Assembly of high capacity heat exchanging

equipment for solid/solid, gas/solid, liquid/

solid combinations.

THERMAL MACHINERY ASSEMBLING


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Assembly of hydraulic and pneumatic

power units for driving our moving floor

silos, disintegrating rotors, shredders, etc.

HYDRAULICS & PNEUMATICS POWER UNITS ASSEMBLING


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Assembly of hydraulic and pneumatic

power units for driving our moving floor

silos, disintegrating rotors, shredders, etc.

HYDRAULICS & PNEUMATICS POWER UNITS ASSEMBLING


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Assembly of electromechanical units for driving

and position controlling of our disintegrating and

shredding rotors, rolling mills, elevation units, etc.

ELECTROMECHANICAL COMPONENTS ASSEMBLING


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DESIGN PHILOSOPHY

Every Project we develop, starts with the fully understanding of all the

processes the bulk material will follow from the entrance to the working

chamber until it reaches the delivering stage, considering the different

parameters describing the material behavior (like grain size, shape fac-

tor, apparent and specific density, elastic modulus, cracking limit, mois-

ture content, abrasiveness, adherence, temperature, calorific value,

stacking coefficient static-dinamic, and many other physi- cal properties

of the material) then, after gathering the information, it can be defined

the mechanical performance of the equipment, like the power driving

and transmission.

Our experience-based knowledge and the following of our good

practice rules are fundamental to achieve the optimal volumetric and

energetic performance in every equipment. This knowledge is the fruit

of the work of several generations dedicated to the development and

continuous improvement of our products in the field of the bulk mate-

rials conveying and processing, and they are a key to make possible the

high quality, reliability and effectivity of our products.

ENGINEERING

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3D CAD MACHINERY

Every DSG equipment is modeled in 3D CAD by using Autodesk

Inventor software, reducing enormously the time to market

in our products, allowing us reaching precise assembly and

manufacturing tolerances, which are critical for the success on

the equipment performance and the easiness on installing and

de-installing operations on customer plants, reducing the risk

of costly failures and delays.

ENGINEERING

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3D CAD APLICATIONS

Every DSG aplications are modeled in 3D CAD by using Au-

todesk Inventor software, reducing enormously the time to

market in our products, allowing us reaching precise assem-

bly and manufacturing tolerances, which are critical for the

success on the equipment performance and the easiness on

installing and de-installing operations on customer plants,

reducing the risk of costly failures and delays.

ENGINEERING

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PLANT METROLOGY

We have recently incorporated the 3d Scanning capability

in order to allow us to integrate our 3D models into the

3D customer plant information before the equipments

are manufactured, saving time and money.

ENGINEERING

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FEM

The resistance and deformation of critical elements are

calculated by means of FEM software integrated in CAD,

obtaining parametrized information, easy to up- date

after design modifications, allowing us to obtain technical

informs from our team in case it is required.

ENGINEERING

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CAE

Our engineering team uses different software solutions

for the dimensioning and selection of the critical elements

like the transmission elements like pulleys, gear, chains,

etc , and joint elements like rivets, welding or bolted

joints, some of these solutions being provided by our

suppliers or by modules integrated in our CAD system like

Kiss-Soft, in order to shorten the involved calculation and

to ensure the selected elements cover all the mechanical

requirements.

ENGINEERING

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BILL OF MATERIALS

Every DSG equipment is provided with a bill of materials

automatically generated from our CAD model, which

ensures reliable and complete information transfer to

supply chain and logistics department.

ENGINEERING

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RDF CEMENT PLANT-(COLOMBIA)Complete system for receiving, storing, conveying and

dosing of RDF for a rotary cement plant kiln furnace (flow

rate 200m3/h)(particle size 0-50mm)(moisture 10%).

APPLICATIONS

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TRF CEMENT PLANT-(SPAIN)

Complete system for receiving, storing, conveying and

dosing of TRF for a rotary cement plant kiln furnace (flow

rate 100m3/h)(particle size 0-50mm)(moisture 5%).

APPLICATIONS

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RDF & BIOMASS CEMENT PLANT-(USA)

Complete system for receiving, storing, conveying and dosing

of RDF and biomass for a cement plant kiln furnace (flow rate

400m3/h)(particle size 0-50mm) (moisture 15%).

APPLICATIONS

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RDF CEMENT PLANT- (SPAIN)

Complete system for receiving, storing, conveying and

dosing of RDF and biomass for a cement plant kiln furnace

(flow rate 200m3/h)(particle size 0-50mm) (moisture 12%).

APPLICATIONS

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RDF PLASTICS-BIODIESEL PLANT- (SPAIN)

Complete system for receiving, storing, conveying and dosing of RDF

for reactor (flow rate 50m3/h)(particle size 0-10mm)(moisture 5%)

APPLICATIONS

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RDF CEMENT PLANT- (COLOMBIA)

Complete system for receiving, storing, conveying and dos-

ing of TRF & biomass for a rotary cement plant kiln furnace

(flow rate 50m3/h)(particle size 0-50mm) (moisture 5%).

APPLICATIONS

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RDF BIOETHANOL- (SPAIN)

Complete system for refining of organic RSU by

means of density/gravimetric separation, (flow rate

100m3/h) (size 0-50mm)(moisture 50%)

APPLICATIONS

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RDF BIOETHANOL- (SPAIN)

Complete system for conveying and dosing of organic

RSU up to biological reactor (flowrate 50m3/h)(particle size

0-10mm)(moisture 50%)

APPLICATIONS

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MOBILE MINERAL CRUSHER - (SPAIN)

Complete system for receiving, shredding, dos-

ing and ship loading of solid nitrate (flowrate

1000m3/h)(particle size 0-50mm)(moisture 20%)

APPLICATIONS

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MAIN CUSTOMERS

O u r w o r l d w i d e c u s t o m e r s b e l i e v e i n u s .

CONTACT USCalle de Borja, 1103006 Alicante, Spain(+34) 965 92 26 35

www.dsgadvanced.com

Documents

COMPANY PROFILE · HISTORY. 10 11 1960 ... multi-rotor disc screens, multi- rotor screw feeders, reception bunkers and silos, moving floor silos, magnetic sep-arators, Foucault separators,