A New Dawn for NASA

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    Orion embarked on its maiden voyage inDecember 2014, putting NASA back in themanned space race. Dr Neil Ashton strapshimself in for the ride

    74 Knowledge  June 2015

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    SPACE  I  SCIENCE

     © Technicians and

    engineers shifted

    the Orion craft into position

    on the service structure.

    It was then lifted andmoved onto the Delta IV

    Heavy rocket A

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    SCIENCE  | SPACE

    Apollo 17 splashed into the Pacific

    Oce an on 19 Dec emb er 1972 after

    completing the final mission of the

    Apollo space programme. It marked the

    end of an 11-year effort to take humans to

    the Moon. NASA had first achieved this

    feat just t hree years earlier w ith Apoll o 11.

    NASA's latest craft, Orion, finally gives

    the space agency the ability to take humans

    beyond the Earth once again. On 5

    December 2014 it completed its first test

    flight, dubbed Exploration Flight Test 1.

    For this flight, Orion was launched by the

    world's most powerful rocket, the Delta IV

    Heavy, taking it 5,794km (3,600 miles)

    above the Earth, more than 10 times

    further away than the International Space

    Station. After nearly four hours of

    spaceflight, it started its descent back toEarth. On the way down it reached speeds

    of over 32, 187k m/h (20,000mph) and then

    attained temperatures in excess of 2,000°C

    during its re-entry.

    The first mission was designed to test the

    top risks that Orion would face on a

    mission into deep space. These included the

    ability of the heat shield to protect the

    spacecraft on return, the pyrotechnic-

    induced separations at various stages of the

    mission and the guidance, navigation and

    propulsion systems. While the data from

    the maiden flight is still being analysed, afirst look at the information suggests it was

    a huge success for NASA. "We're ecstatic;

    there aren't adjectives that describe how

    well overall the spacecraft did," says Mark

    Kirasich, Orion's deputy programme

    manager at NASA . "O ur exploration

    programme at NASA is all about re-

    establishing human exploration beyond

    low-Earth orbit."

    The origins of Orion date back to 2004.

    A new cre w modu le, service mod ule and •

     © Orion undergoing

    final assembly at the

    Kennedy Space Center.

    Technicians ensured that no

    foreign objects contaminated

    the spacecraft while it was

    being put together

     © 

    Orion splashed

    down into the PacificOcean, 1,030km (640 miles)

    southeast of San Diego. Five

    balloons are used to ensure

    Orion stays upright, but

    only two of them correctly

    inflated

    76  H  Knowledge  June 2015

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     © The Orion craft

    blasted into space on

    5 December 2014 aboard

    the Delta IV Heavy, which

    is the most world's most

    powerful rocket

    "BY 2021 THEFIRST MANNEDMISSION WILLBE LAUNCHED"

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    SCIENCE  | SPACE

    "EVENTUALMANNEDMISSIONTO MARS INTHE  2030S"

    LAUNCHED"

    BLAST OFF!The Delta IV Heavy is the world's most powerfulrocket. It launched the Orion crew module andlaunch abort system into space

    LAUNCH SYSTEMLaunch abort system

    Orion crew module

    rocket were planned, together with a lunar

    lander. But a change in the US

    administration ultimately led to the

    programme being cancelled, and NASA

    went back to the drawing board.

    Out of this rethinking came two

    objectives. First, to commercialise the re-

    supply of crew and cargo to the

    International Space Station. This has since

    led to two private companies, SpaceX andBoeing, being awarded contracts to take

    over the responsibility of ferrying

    astronauts and cargo to the space station.

    This capability allows NASA and its lead

    contractor, Lockheed Martin, to

    concentrate on the development of deep

    space human exploration missions.

    Blast off

    This second objective resulted in the Orion

    spacecraft, whose design came largely from

    the previously cancelled Constellation

    programme. In addition to Orion, a new

    and powerful rocket called the Space

    Launch System (SLS) has been developed.

    The SLS will have the capacity to

    eventually take Orion to Mars.

    You could easily be forgiven for thinking

    that the Orion spacecraft is, in fact, Apollo

    in disguise. Larry Price is Orion's deputy

    programme manager at Lockheed Martin.

    As he explains, NASA's extensive

    storehouse of knowledge came in handy

    when designing Orio n. "T he shape •

    Upper stage

    Delta IV Heavy Rocket

    78  EE] Knowledge June 2015

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    ORION'S FIRST FLIGHTHours: minutes:

    seconds after launch

    0:00:00

    On 5 December 2014,  :

    Orion launched on the

    Delta IV Heavy rocket

    from Kennedy

    Space Center

    0:06:10

    The service module

    and the launch abort

    system separated -

    this was a critical

    part of the mission

    3,000

    1:57:11

    The upper stage of the

    system reignited after 2,00 0

    completing one orbit

    around the Earth

    3:23:41

    The Orion crew module  1

      '0 0

    °

    separated from the

    service module and the 500

    upper stage

    3:57:00  0The crew module fired the

    control jets to orientate the

    craft correctly for re-entry

    into the atmosphere

    1:13:41

    rhe Orion crew module made

    :ontact with the Earth's

    itmosphere at an altitude of

    505km

    Time in hours from launch

    HOW ORION ORBITED EARTH

    4:20:22

    Forward IForward bay cover separated,

    starting the parachute

    deployment sequence

    4:24:46  fOrion landed safely in the 1 |

    Pacific Ocean and was

    recovered by NASA and the

    ivy

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    "THIS IS THE START OF A

    NEW WAVE OF HUMANEXPLORATION OF OURSOLAR SYSTEM"

    MSI

    i&

    'ail

    £

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     © Orion seen in the

    well deck of the USS

    Anchorage. US Navy divers

    recovered the spacecraft

    after Orion's first exploration

    flight test  A

    SPACE  | SCIENCE

     june2015  EE] Knowledge 81

    reduces the time and cost to develop a

    system based upon the existing data

    we've got from the Apollo

    programmes," he says.

    This mission marks the first step

    towards an eventual manned mission to

    Mars in the 2030s. Next year, further

    test flights with updated hardware will

    take place. And in 2018, Exploration

    Mission 1 will launch an un man ned

    Orion aboard the new Space Launch

    System, sending it into orbit around the

    Moon. This will be used to test the

    guidance and navigation systems as well

    as the radiation prot ectio n e quipmen t.

    By 2021 the first manned mission will

    be launched, called Exploration Mission

    2. This mission is currently proposed

    to send astronauts to a captured asteroid,

    so they can collect samples and bring

    them home.

    Before any humans fly onboard

    Orion, one hugely important part of the

    system will be thoroughly tested. The

    Launch Abort System (LAS) fits around

    the crew module, with a spike housing

    three rocket motors. If the main rocket

    should fail, the LAS's rockets would fire

    within milliseconds to pull the crew

    module out of harm's way before

    deploy ing parachutes for a safe landing.

    Mars missionMany challenges lie ahead before the

    final go al of sen din g astrona uts to Mars,

    however. At present Orion is designed

    to only take four astronauts for missions

    lasting up to 21 days. This is because

    there isn't enough space to store water

    and supplies for longer missions. An

    eventual mission to Mars would rely on

    various oth er comp onents , such as a

    habitat module.

    But the need for humans to undertake

    such missions is something that NASA

    is convinced is necessary. Exploration

    Flight Test 1 was just the start of  a  long

     journey for NA SA , bu t it is o ne that

    could ultimately mark the start of

    a new wave of human space

    exploration of our Solar System and will

    inspire a new generation of scientists

    and engineer s. US

    Dr Neil Ashton works at The University of

    Manchester's School of Mechanical, Aerospace

    and Civil Engineering.