2 ITH Bolting Technology · · [email protected] ...cdn.primeweb.fi/ · square drive type DKS-AV, and hex drive type DKS-AS. 3. Extra- strong reaction plate : Direct support for constant

2 ITH Bolting Technology · www.ith.com · [email protected] · Phone +49 (0) 291 / 9962 - 0

Type CX3 Fast working Dual-Hose System.3 Suitable for both service and shop applications.3 Light-weight modular design with easy access for tool

service.

3 Extensive application options by use of inserts types CX-VE, CX-KSE, CX-SE.

3 Compatible with all ITH Torque Wrench Pumps type DAX.3 Existing nuts can be adapted with insert type CX-VE.

Features1. High-performance housing

Compact, hardened, made out of ultra light-weight material.

2. Push-button lock Quickly change and secure inserts with the simple push-button lock. For all CX insert types including square drive type CX-VE, socket type CX-KSE, and hex drive type CX-SE.

3. Light-weight reaction arm With extra-strong reaction plate, asymmetrical shape adjustable in both directions offers optimal reaction points.

4. Special TORQUE-FIX feature: Holds torque wrench in position, hands-free, especially useful on overhead applications.

5. Lever lock Simple built-in lock mechanism allows fast positioning of reaction arm, no extra parts or tools required.

6. Splined housing Allows 360° rotation of reaction arm.

7. Dual-Hose TWIN-swivel connection With two swivel points for maximum flexibility when positioning the tool and hoses.

Technical Data:

Type CX-VE Type CX-KSE Type CX-SE

1 2

3

4

5

6

7

ITH-Type Max.

Torque [Nm]

L

[mm]

B

[mm]

R

[mm]

H

[mm]

Weight

[kg]ITH Order No.

CX 2 2000 143 61 25 63 2.1 56.00002

CX 5 5000 175 73 33 91 4.0 56.00005

CX 8 8000 198 85 40 110 5.8 56.00008

CX 12 12800 225 104 47 122 9.1 56.00012

CX 18 18000 267 130 53 137 13.8 56.00018

CX 28 28000 56.00028

CX 40 40000 375 170 82 215 34.0 56.00040

For individual designs feel free to contact us. Technical enhancements or modifications reserved. Weight without reaction arm and adapters.

313 143 65 166 22.4

ITH Bolting Technology · www.ith.com · [email protected] · Phone +49 (0) 291 / 9962 - 0 3

Type CXApplications3 Ready for overhead applications.3 Designed to fit on widely varying supporting conditions.

3 For radially limited spaces and bolts, which are hard to loosen.

Features

Design benefit: The CX fits into radially limited spaces.

Dual-Hose TWIN-swivel connection offers various options to position the hydraulic hoses.

Fast bolting process: easy one-man operation by remote control of the hydraulic pump Hydro-DAX 18.

Click & Change: Inserts can be changed quickly and locked safely.

For applications with varying reaction points the reaction arm can be easily adjusted, no extra parts or tools required.

The reaction arm can be adjusted in 360° along the splined housing. The asymmetrical design allows set-up of the reaction arm in both directions.


Type DRS

Features1. Closed steel housing

2. Splined output For all DRS insert types including square drive type DRS-VE, socket type DRS-KSE, and hex drive type DRS-SE.

3. Light-weight reaction arm With extra-strong reaction plate, asymmetrical shape adjustable in both directions offers optimal reaction points.

4. Splined housing In addition to 360° rotation the reaction arm can be adjusted up and down along three positions.

5. TWIN-swivel connection With two swivel points for maximum flexibility when positioning the tool and hose.

6. High-pressure quick-connect coupler

7. Touch-control lock To position and lock the reaction arm with one touch (backside).

3 Single-Hose System, compatible with all ITH Torque Wrench Pumps.

3 Extensive application options by use of inserts types DRS-VE, DRS-KSE, DRS-SE.

3 Easily maintainable component design: consists of hydraulic cylinder, ratchet system, housing, reaction arm.This allows for quick replacement of worn parts.

3 Existing nuts can be adapted with insert type DRS-VE.

1 2

3

4

5

6

7

Technical Data:


ITH-Type Max.

Torque [Nm]

L

[mm]

B

[mm]

R

[mm]

H

[mm]

Weight

[kg]ITH Order No.

DRS 6 600 96 30 17 41 1.3 51.10000

DRS 12 1250 124 38 22 57 1.7 51.10001

DRS 22 2200 161 45 25 68 2.3 51.10004

DRS 50 5000 180 54 30 90 4.1 51.10006

DRS 83 8300 219 60 40 118 6.8 51.10008

DRS 140 14000 224 70 45 127 9.6 51.10010

DRS 183 18300 243 75 50 141 11.7 51.10012

DRS 275 27500 276 85 55 159 16.4 51.10014

DRS 363 36300 319 90 60 176 22.3 51.10015

DRS 440 44000 312 104 65 185 28.8 51.10016

DRS 660 66000 365 115 75 210 41.3 51.10018

DRS 800 80000 495 124 82 250 65.0 51.10020

Type DRS-VE Type DRS-KSE Type DRS-SE


Type DRSApplications3 Designed for the use in radially limited spaces.3 Ideal to adapt on a wide range of different supporting conditions (e. g. cast housings).

Features

The asymmetrical reaction arm can be set-up in both directions, as shown in the reverse direction on this DRS 50 used for the tower joint connection of a crane.

TWIN-swivel connection offers various options to position the hydraulic hose.

On this piston compressor the reaction arm of this DRS 50 is in position 1, nearest to the drive.

The reaction arm can be adjusted in three positions along the housing as well as in 360°.

A DRS 22 used in the serial production of high-pressure pump units, furthest from the drive.

Using the Touch-control lock the reac-tion arm is easily secured on the splined housing, no extra parts or tools required.


ITH-Type Max.

Torque [Nm]

B

[mm]

L

[mm]

R

[mm]

H

[mm]

„A/F“

[mm]

Weight

[kg]ITH Order No.

DKS 12 1250 32 11024 62 30 1.3 52.1000128 62 36 1.4 52.10002

DKS 20 2000 34 14528 74 36 1.5 52.1000335 76 46 1.8 52.10004

DKS 45 4500 44

16038 99 46 3.4 52.1000842 99 55 3.6 52.10010

21548 137 65 3.8 52.1001156 137 75 4.1 52.1001270 137 95 4.3 52.10014

DKS 75 7500 46 19548 124 65 5.2 52.1002056 124 75 5.5 52.1002162 124 85 5.9 52.10022

DKS 125 12500 56190 56 138 75 7.3 52.10031205 70 138 95 7.7 52.10032

DKS 165 1650062

210 70 155 95 11.2 52.10040210 78 155 105 12.0 52.10041240 86 171 115 13.5 52.10042

66 235 100 171 135 14.5 52.10043

DKS 250 25000 76230 70 175 95 13.3 52.10050238 78 175 105 15.2 52.10051238 88 173 115 16.8 52.10052

DKS 330 33000 78274 88 183 115 19.5 52.10060274 100 183 135 21.5 52.10061

DKS 400 40000 94295 100 223 135 22.0 52.10070285 112 223 145 25.0 52.10071

DKS 600 60000 105356 112 266 145 35.0 52.10080375 120 251 165 37.0 52.10081

DKS 700* 70000 130 365 130 272 180 62.0 52.10090DKS 900* 90000 135 380 150 299 210 80.0 52.10110DKS 1300* 130000 150 450 168 339 210 95.0 52.10150

Type DKSFeatures1. Compact design Slim profile and small head radius fit easily into tight locations.

2. Hexagon output Accepts several inserts: hex reducer type DKS-A, socket type DKS-An, square drive type DKS-AV, and hex drive type DKS-AS.

3. Extra- strong reaction plate Direct support for constant and repetitive supporting conditions. An extra or excessive bending moment is avoided. The plate is a wear part and can be exchanged easily.

4. Component design Single-acting hydraulic cylinder, patented ratchet system and strong two-piece housing allows for quick and easy maintenance.

5. TWIN-swivel connection With two swivel points for maximum

flexibility when positioning the tool and hose.

21

3

4

5

Type DKS-A Type DKS-AN Type DKS-AV Type DKS-AS

Technical Data:


* Double acting hydraulic cylinder


Type DKSApplications3 Single-Hose System, comptatible with all ITH Torque

Wrench Pumps.3 Extensive application options by use of several inserts

types DKS-A, DKS-AN, DKS-AV, DKS-AS.

3 Fields of application: especially for radially limited spaces, constant and repetitive supporting conditions (e.g. flange bolts or large roller bearings, etc.).

3 Existing nuts can be adapted with insert type DKS-AV.

Features

Compact design: The DKS are designed to work in tightest applications.

TWIN-swivel connection offers various options to position the hydraulic hose.

Direct reaction point: excessive torsion and bending stresses are avoided by reacting directly against the plate.

Extra-strong reaction plate (wear part) can be exchanged easily.

ITH DKS wrenches are compatible to every ITH Torque Wrench hydraulic pump (pictured: DA 8).

Slim profile design fits in spaces with very limited height clearances.


Hydraulic Pump Type Hydro-DAX

Features1. Dual-Hose hydraulic connection High-flow technology nipples and couplings offer high output.

2. High-pressure gauge With protective rubber cover and multiple colored pressure scales (0 – 1000 bar).

3. Strong aluminium frame Weight optimized, with lifting point.

4. Voltage indicator light (neutral conductor; [backside]).

5. Cycle Counter Display of bolted cycles offers easy information for tool management (backside).

6. Ribbed tank & fan Efficient cooling of the oil bath motor.

7. Pressure adjusting valve To set the required torque.

8. Oil bath motor 1.1 kW power inside.

9. Oil level sight glass (behind the frame)

High-pressure Dual-HoseSafety spring, „High Flow“ nipples and couplings for high output performances.

One-man operation ready with standard remote (10m)

Option: Automatic control

3 Fastest bolting jobs due to high output performances. 3 For both shop and in-field use, designed for high cycles.3 Ready to be used with one or multiple ITH Torque

Wrenches.

3 Optimal together with ITH Torque Wrench CX – uses high-flow technology efficiently.

3 Also compatible with ITH Single-Hose Torque Wrenches DRS and DKS.

1

2

3

4, 5

6

8

7

9

Technical Data Hydro-DAX 21:

Technical enhancements or modifications reserved.

ITH Order No. 50.01021-Motor-ID

ITH-Type Hydro-DAX 21

Max. hydr. operating pressure

850 bar

Dimensions LxBxH 535 x 298 x 450 mm

Weight 35.0 kg (without oil)

Electric Voltage Phases Frequency Motor-ID

110 V 1 50+60 Hz -11175

190 - 230 V 1 50+60 Hz -19175

380 - 420 V 3 50+60 Hz -40375


Hydraulic Pumps

• Fundamental features for service jobs

• High output performances.• Operating pressure: 850 bar• One-man operation with

remote control• Oil-bath motor

• Fundamental features for service jobs

• Operating pressure: 950 bar• One-man operation with


• For serial applications and high cycles


remote control• External electric motor

• Strongest and fastest pump for high performances

• Fastest bolting jobs by highest output performances



Electric Pump Electric Pump

Electric PumpHigh-speed Pump

Dual-Hose System3 Compatible with ITH Torque Wrenches

CX, DRS, DKS.

Type Hydro-DAX 18

Type Hydro-DAX 21

Single-Hose System3 Compatible with ITH Torque Wrenches types

DRS, DKS.

For further information on the types or customized designs feel free to contact us. Technical enhancements or modifications reserved.

ITH-TypeL

[mm]

W

[mm]

H

[mm]

Oil volume

[l]

Weightincl. oil

[kg]ITH Order No.

DA 8 550 290 280 3.5 23.0 50.01008-xxx/xx

DA 11 360 235 280 4.5 31.0 50.01011-xxx/xx

DA 15 540 235 340 7.5 32.0 50.01015-xxx/xx

DA 16 835 140 270 2.5 9.0 50.01016-xxx/xx

H-DAX 18 476 519 373 3.2 28.0 50.01018-xxx/xx

H-DAX 21 650 580 450 4.8 35.0 50.01021-xxx/xx

A-DAX 19 620 320 420 3.0 33.6 50.01019

Available electric motors for Types DA 8, DA 11, Hydro-DAX 18, Hydro-DAX 21

Voltages: 90-110 V, 110 V, 190 - 230 V, 230 V, 380 - 420 V, 400 V, 480 V, 690 V

Phases: 1 or 3

Frequencies: 50 Hz, 50 + 60 Hz, 60 hz

Type DA 8

Type DA 11

• Powered by air pressure – no electric power supply required


remote control

• Powered by air pressure – no electric power supply required

• Operating Pressure: 850 bar• One-man operation with remote control

Pneumatic pumpPneumatic Pump

• For service jobs• Shut-off valve to set up the

required torque• High pressure gauge with

multi-colored scale

Manual PumpType DA 16

Type DA 15Type Aero-DAX 19


Accessories

3 Safety spring, „High Flow“ nipples and couplings for high output performances. 3 Compatible with ITH Torque Wrenches DRS, DKS.

T H

T

øD

Dimensions VE inserts

VE-inserts KSE-inserts

B

Dual-Hose System

Dimensions for types DRS and CX

Single-Hose System

Length: ITH Order No.:

3 m 34.00230-0030

4 m 34.00230-0040

5 m 34.00230-0050

6 m 34.00230-0060

Length: ITH Order No.:

3 m 34.00030-0030

4 m 34.00030-0040

5 m 34.00030-0050

6 m 34.00030-0060

B B

¾ “ (F20) 2 ½ ” (F63)

1 “ (F25) 3 ½ ” (F90)

1 ½ ” (F40) Dim. in ´´

AF T AF T AF T

14 8 24 18 41 34

17 10 27 19 46 38

19 13 32 24 55 43

22 15 36 28 65 48

AF 32 36 41 46 50 55 60 65 70D 52 57 63 76 81 87 93 100 106H 34 36 39 44 47 50 53 56 59T 22 24 27 30 33 36 39 42 45

AF 22 24 27 30D 37 39 46 49H 22 24 30 32T 14 16 18 20

AF 75 80 85 90 95 100 105 110 115D 112 118 125 131 142 149 155 162 169H 62 66 70 74 78 82 86 90 94T 48 52 56 60 64 68 72 76 80

Type CX-VESquare drive for square drive sockets

Type CX-KSESocket for standard nuts and bolts

Type CX-SEHex drive for socket head bolts

ITH Order No.:56.020... - ….

Inserts for type CX

Type DRS-VE square drive for square drive sockets

ITH Order No.:51.122 ... - ….

Type DRS-KSESocket for standard nuts and bolts

ITH Order No.:51.123 ... - ….

Type DRS-SEHex drive for socket head bolts

ITH Order No.:51.120 ... - ….

Inserts for Type DRS

Type DKS-A Hex reducer for standard nuts and bolts

ITH Order No.:52.125... - ….

Type DKS-ANSocket for standard nuts and bolts

ITH Order No.:52.127... - ….

Type DKS-AV Square drive for square drive sockets

ITH Order No.:52.129 ... - ….

Type DKS-ASHex drive for socket head bolts

ITH Order No.:52.128 ... - ….

Inserts for type DKS

Example for ordering hex reducer insert type DKS-A for torque wrench typeDKS 45-A/F 65 to A/F 55 ITH Order No. Torque wrench type DKS = 52.1Insert type DKS - A = 25Torque wrench size 45-A/F 65 = 11Width across flats (A/F) A/F 55 = 0055

Example for ordering socket insert type KSE for torque wrench type DRS 50, A/F 55

ITH Order No. Torque wrench type Type DRS = 51.1

Insert type KSE = 23Torque wrench size 50 = 06

Width across flats (A/F)

Dimensions KSE inserts Dimensions SE inserts

„A/F“

„A/F“

SE-inserts

For individual designs feel free to contact us. Technical enhancements or modifications reserved.

52.125 11 - 0055

ITH Order No.:56.023…-….

ITH Order No.:56.022... - ….

51.123 06 - 0055


3 Testing and calibrating of Torque Wrenches3 Safety feature: Strong protecti cover. 3 Digital display at the meassurement amplifier

displays torque.

Qualified staff through ITH-Tool-Trainings

ITH has designed training programs organized in three levels:

• Level A: Basic User Training• Level B: Advanced User Training• Level C: Intensified Expert Training

Exemplary contents:• Working safely: Safety introduction• Theoretical Knowledge of Bolting Technology• Hands on Tools: Correct use, maintenance issues

Contents can be customized according to customers needs.

ITH Static Torque Tester

ITH Service

Add-on options:Option 1: Testing station Mobile workstation incl. numerous

drawers and storage spaceOption 2: Digi-Pack Pressure transducer and ITH-software

for digital documentation and measurement of the hydraulic pump

Option 3: Ultimate With ITH hydraulic pump, Industry-Touch-Panel PC and software for digital documentation

ITH-Type

Torque ranges

[Nm]

L

[mm]

W

[mm]

H

[mm]

Weight

[kg]

ITH Order No.

STT 1300 600 - 13000 476 519 373 78 22.00212

STT 4500 8000 - 45000 650 580 450 144 22.00214

Tool Service & Bolting Service

ITH offers rental tools as well as maintenance and calibration service for ITH tools, ITH equipment, and complete ITH tool sets.

All services are handled quickly, reliably and are recorded internally. Tool calibrations are certified. ITH tool service can be carried out at ITH facilities or at customers sites.

With more than 450 successful on-site bolting projects for gas and steam turbines worldwide, ITH has proven to be a reliable partner for bolting services.

A B C

ITH drives innovation in Bolting Technology

With more than 30 years in the bolting industry, ITH continuously

invests experience and know-how into new technical develop-

ments. More than 90 national and international patents prove the

innovative capabilities of ITH. Many of these developments have

become standards of bolting technology.

ü Worldwide distribution network

ü Individual industry- and customer solutions

üExpert advisory service by qualified mechanical engineers (not salesmen) in all questions involving bolts

üSynergy effects being a whole system supplier

ü Lean production & certified quality management

üFast & qualified service

ITH offers synergy effects as a system supplier

The quality of a bolted connection depends on several factors:

design elements, fasteners, bolting method and assembly. As a

system supplier only ITH offers complete bolting solutions by

analysing all 4 core components: tools, engineering, fasteners,

service. These components are combined to create the best

technical and cost-effective solutions for customers.

ITH Engineering Chicago, USA

ITH South Europe Bilbao, Spanien

ITH United Kingdom Liverpool

ITH France Rioz (Besancon)

ITH Asia Pacific Kuala Lumpur, Malaysia

ITH China Shanghai

ITH JapanTokyo

ITH India Vadodara (Mumbai)

ITH GmbH & Co. KG Headquaters in Meschede, Germany

ITH -Locations ITH-Employees Representative

Technical Sales & Service Offices Worldwide

ITH GmbH & Co. KG | Industrie-Technische Konstruktionen Hohmann

Auf ´m Brinke 18 | Postbox 1365 | D-59872 MeschedePhone +49 (0) 291 / 9962-0 | Fax +49 (0) 291 / 9962-11

[email protected] | www.ith.com

© ITH 0813

Documents

2 ITH Bolting Technology · · [email protected] ...cdn.primeweb.fi/ · square drive type DKS-AV, and hex drive type DKS-AS. 3. Extra- strong reaction plate : Direct support for constant