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11.04.23 1
11.04.23 2
Anıl Ferit ÖZAYAluminum BU Country Account Manager
Manisa Aluminum
11.04.23 311.04.23 3
Componenta Group
April 11, 2023 4
One of the largest cast component suppliers in Europe
•Customers are served by offering them solutions, from engineering to components.
•Foundries and machine shops in Turkey, Finland, the Netherlands and Sweden.
•Net sales 545 MEUR (2012)
•Personnel approx. 4,300
•Our performance is based on excellence in engineering, casting and machining services, the Componenta values and sustainability.
•Componenta Corporation’s shares are listed on the NASDAQ OMX Helsinki
•Componenta A.S.’ (Turkish subsidiary) shares are quoted on the Borsa Istanbul.
95 years’ experience
April 11, 2023 5
• Foreman Matti Lehtonen founded a small iron foundry in Helsinki in 1918.
• The main driving force through the Group’s history has been understanding and meeting customers’ needs and requirements.
• During 95 years the company has grown through organic growth and acquisitions from a Finnish family company to a Nordic, European and international supplier of cast components and solutions.
Ready to serve - strong local presence in key markets
Machine shops Främmestad, SE Orhangazi MS, TR Pistons (Pietarsaari), FI
Forge Wirsbo, SE
Customer service centers■Finland (Helsinki) ■Netherlands (Weert) ■Sweden (Främmestad)■Turkey (Manisa,
Orhangazi)
■France■Germany■Italy ■Russia■UK■USA
Logistic centers and warehouses●Antwerpen, BE●Bourg-en-Bresse, FR●Bristol, UK●Charleroi, BE●Främmestad, SE
Iron foundries Heerlen, NL Högfors, FI Orhangazi, TR Pietarsaari, FI Pori, FI Suomivalimo (Iisalmi), FI Weert, NL
Aluminium foundryand wheel business Manisa, TR
● Karkkila, FI ● Oswego, USA● Köln, GE● Wrexham, UK
April 11, 2023 6
Componenta production capacities
7
PRODUCTION CAPACITY
Iron foundries 346,000 tons/year
Turkey 170,000 Holland 92,000Finland 84,000
Aluminium foundry 10,500 tons/year Turkey
Aluminium wheels 14,800 tons/year Turkey
Machine shops 736,000 machining
hours/year
Turkey 350,000 Sweden 315,000Finland 61,000
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Componenta Manisa Plant
Aluminum BU – Casting Production Facility
Wheel BU & Administrative Facility
Aluminum BU – Machining and Prod. Dev. Facility
Warehouses & Quality Control & Maintenance facilities
Wheel BU Alu BU Manisa
Closed Area 19.671 m² 9.262 m² 28.933 m²
Open Area 25.355 m² 4.328 m² 29.593 m²
Total 45.026 m² 13.500 m² 58.526 m²
Overview Manisa – Shared Land
Shared
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Manisa AluminumDivision
Aluminum casting Wheels
10,500 t/year capacity 1,450,000 pcs/year
Personnel June 2013 Aluminum Casting Wheels Total
Blue Collar 385 332 717
White Collar 38 30 68
Total 423 362 785
General information
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11.04.23 1111.04.23 11
Aluminum Business Unit
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8,812,8
20,9
30,1
37,3 39,3
49,2 50,0
29,5
47,942,7
30,235,0
65,0
Sales (MEUR) Aluminum Parts*
Growth phase Crisis & Consolidation Growth phase
*: Wheels excluded.
12
*: Wheels excluded.
FiatMagnetti Marelli
Ford UKGetrag
Ford Renault
Tofas (JV Fiat)Turk Traktor (JV CNH)
ParkerGates
EatonGetragAAM
FordGrunerAnvis
AnvisPSA
RenaultThyssenKrupp
Sales by destination*
TURKEY (48%)ITALY (12%)
POLAND (4%)
GERMANY (18%)
FRANCE (7%)
UK (9%) VolvoElectrolux
SWEDEN (2%)
13
Heavy trucks
9%
Construction and mining
-
Machine building
-
Agricultural machinery
9%
Automotive
82%
Our customer segments*
1411 April 2023 *: Wheels excluded.
Oil Sumps (HPDC)
Air Intake Manifold (GC) Cam Carriers
(HPDC)Cylinder Heads
(LPDC)
Ladder Frames (HPDC)
Differential Cases (HPDC)
Gear Boxes and Clutch Housings
(HPDC)
Front Crossmember (HPDC) Control Arm
(LPDC)
Steering housing (HPDC)
Rear Crossmember (HPDC)
Steering sleeve (HPDC)
Our products
15
ISO/TS 16949:2009ISO 9001:2008
ISO 14001:2004
• 1999: QS 9000 / ISO 9002 ( BVQI )• 1999: “A” Level Supplier (by Wabco)• 1999: EAQF 94 (by RENAULT)• 2001: Anfia / Fiat (by FIAT)• 2002: ISO-14001 (by BVQI)• 2003: ISO 9001:2000 (by TSE)• 2003: ISO 9001:2000 (by BVQI• 2003: ISO/TS-16949:2002 (BVQI)• 2005: QMS Certificate for wheel
(by TÜV Rheinland)• 2006: Ford Q1 (by FORD)• 2008 : OHSAS 18001 (by BVQI)• 2010: TPM Excellence Award (by JIPM)• 2013: ISO/TS 16949:2009 (by DNV)• 2013: ISO 9001:2008 (by DNV)• 2013: ISO 14001:2004 (by DNV)• 2013: QMS Certificate for wheel
(by TÜV Rheinland)• 2010: VW Formel Q Capabılıty
Certificates and awards in Manisa
Operations – Production Assets
Final control
Text
Manual operation (100% final control and visual check)
Site Map X-ray control Machining Area Fettling Assembly
Impregnation
Leakage Test
HPDC
LPDC
GDC
Washing
Mazak 4Axis
14 High pressure die casting machines
6 Low pressure die casting machines
Gravity die casting machines
Text
Impregnation
Text
Text
Text
Makino 5 Axis
Text
Shot blasting machines
Heat Treatment
Penetran Crack Checking
Makino 5 Axis
Text
Melting
5 Nexus5800 & 4 Mazak 5000
9 Mazak 5800
6 Mazak 68004 Striko furnace 1200kg/hr
2 Striko furnace 650kg/hr
Casting
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GROSS PARTS MACHINING DEBURRING
90 Machining Fixtures in the Machining Shop
27 Leakage Devices and 10 Leak Detectors in the Leakage Test Area
FINAL CONTROL LEAKAGE TEST WASHING
FH- 6800 x 6UNİTS
MAZAK 5800 x 9UNİTS
NEXUS 5800-II x 5 UNİTS
MAKINO x 4 UNİTS
CMM 3 DIMENSIONAL MEASUREMENT
EQUIPMENT x 2UNITS
Machining Capabilities
IMPREGNATION
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