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Presentation from James Quinn, the head of North American Programs for the Institute for Industrial Productivity (IIP) from the Sharing Energy Efficiency Policy Experience for Key Energy-Consuming Enterprises Workshop in Beijing, China February 20, 2012.Summary of the workshop:To facilitate best practice sharing for the implementation of the Top 10,000 Enterprise Program, the Institute for Industrial Productivity co-organized a workshop in collaboration with the China Energy Conservation Association, the China Sustainable Energy Program (Energy Foundation) and the Energy Research Institute (ERI). The workshop convened Chinese policy-makers and international experts. International experts presented different policy approaches that have been (or are currently being) implemented in Australia and in the US, and discussed with Chinese policymakers and think tanks what and how these approaches might be helpful for China.While the design of the Top-10,000 program has been outlined, details for its implementation will be the subject of much discussion in the coming months. Key questions include: what type of technical support for enterprises is the most appropriate? How can the government play an effective role in monitoring and verifying the results? Is there a role for market-based mechanisms?More information: http://www.iipnetwork.org/our-recent-activities#workshopbj
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Main Presenta+on Title 20.12.10 U.S. Industrial Technologies Programs & Superior Energy Performance
Global industrial energy use is projected to increase 1.4% per year through 2030.
Notes: Projected data based on a business-‐as-‐usual reference case scenario. Quads refers to quadrillion Btu (Bri+sh thermal units). Source: U.S. Department of Energy, Energy Informa+on Administra+on, Interna'onal Energy Outlook 2009.
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50
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250
2006 2010 2020 2030
Del
iver
ed E
nerg
y U
se (Q
uads
)!
China!
India!
Brazil!
Rest of World!
Russia!
United States!
OECD Europe!
% Growth 2006-‐2030
89%
75%
67%
38%
24%
4%
2%
Global industrial sector energy use, 2006-‐2030
Projected Global Industrial Energy Use
U.S. industry accounts for about one-‐third of all U.S. energy consumpHon.
Petroleum Natural Gas Electricity*
Coal and Coke Renewable Energy
Residential 21.8%
Industry 31.4%
Commercial 18.7%
Transportation 28.1% 35.8%
34.0%
14.0%*
7.7% 8.6%
Reducing U.S. industrial energy intensity is essenHal to achieving naHonal energy and carbon goals.
* Excludes losses Source: Annual Energy Review 2008, EIA.
U.S. Industry Energy Use
Measures developed at the State and Federal level
ImplementaHon toolbox
United States (Federal): simplified
Mandatory standards on equipment
Voluntary programs, including the Superior Energy Performance Program
Program led by the Department of Energy’s Advanced Manufacturing Office
Develop Next-‐GeneraHon Manufacturing Processes & Materials
• Manufacturing processes that limit energy intensity
• Materials technologies that lower life-cycle energy consumption and provide low-cost, high performance.
Foster the Energy Management Services Industry Identify, deploy, certify, and reward effective energy management
• Develop tools and protocols to enable industry to measure and manage energy usage • Promote education and hands-on training for a new generation of energy management
engineers.
28 MW, roll-‐to-‐roll manufacturing line for triple-‐junc+on amorphous silicon modules
Energy efficiency can yield cost, producHvity, energy supply resiliency, and compeHHveness benefits to industry.
Policy: Support Research and Development on Energy Efficiency Technology in Industry
Voluntary Program – Be^er Buildings, Be^er Plants Challenge
BeYer Buildings, BeYer Plants Challenge Part of President Obama’s Be^er Buildings Ini+a+ve, with the goal of making buildings 20% more efficient by 2020 and saving $40 billion for U.S. organiza+ons.
Key program elements • Companies agree to 10-‐year, 25% energy intensity improvement target • Companies establish baseline year and any progress made toward the target to-‐
date • Companies report annually on their progress • DOE provides tools, training and assistance as needed • DOE provides na+onal recogni+on for their achievements
A voluntary program administered by the U.S. Environmental ProtecHon Agency (EPA) that helps organizaHons improve their environmental and energy performance:
Voluntary Program -‐ENERGY STAR for Industry
Current Industrial Focuses: • Cement • Concrete • Commercial Baking • Corn Refining • Dairy Processing • Food Processing • Glass • Metal Finishing • Motor Vehicle Produc+on • Petrochemicals • Petroleum Refining • Pharmaceu+cals • Prin+ng • Steel
• Develop Energy Performance Indictors to score plant performance
• Establish Best in Class recogniHon for plant performance
• Create Energy Guides that iden+fy best prac+ces and projects
• Promote successful management strategies between companies
www.energystar.gov/industry
Voluntary Program: Superior Energy Performance
A market-‐based, ANSI/ANAB-‐accredited cerHficaHon program that provides industrial and commercial faciliHes with a roadmap for conHnual improvement in energy efficiency while boosHng compeHHveness.
• Develops a transparent system to validate energy performance improvements and management practices
• Encourages broad participation throughout industry
• Supports and builds the energy efficiency market and workforce
Superior Energy Performance for industry will be launched
na+onwide in 2012. http://www.superiorenergyperformance.net
ISO 50001 Energy Management Standard
• Establishes a framework for industrial and commercial facili+es and organiza+ons to manage energy.
• Offers companies an interna+onal approach for
– Corporate sustainability programs – Energy cost reduc+on ini+a+ves – Responding to manufacturing supply chain
demands for energy efficiency improvement
h^p://www1.eere.energy.gov/energymanagement/index.html
ISO 50001: Founda+onal Tool
Status of ISO 50001 • Published June 15, 2011 • Available for purchase from ISO • Developed by ISO Project Commi^ee 242; United States, Brazil, China and United Kingdom co-‐led
• 59 countries par+cipated, 14 of which observed
• Transitioned to TC 242 to develop related standards and manage implementation
CerHficaHon Requirements:
An ANSI/ANAB-‐accredited Verifica+on Body will conduct a third-‐party audit to verify that the following requirements are met:
1. Energy Management System Conformance to ISO 50001 Energy Management Standard
2. Energy Performance Improvement
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ISO 50001 Components in place: • Baseline • Policy • Plan • Team/Leader
Superior Energy Performance
Single facility ISO 50001 conformance with validated energy performance improvement
ISO 50001
ISO 50001 is a foundaHonal tool that any organizaHon can use to manage energy.
Geong Superior Energy Performance Cer+fied
SEP Performance Criteria for Certification Levels (Draft)!
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Performance Characteristics Silver Gold Platinum
Energy Performance
Pathway
Energy Performance Improvement
Meets 5% energy performance improvement threshold over the last 3 years.
Meets 10% energy performance improvement threshold over the last 3 years.
Meets 15% energy performance improvement threshold over the last 3 years.
Mature Energy
Pathway
Energy Performance Improvement
Demonstrates an energy performance improvement of 15% or more over the last 10 years.
Demonstrates an energy performance improvement of 15% or more over the last 10 years.
Demonstrates an energy performance improvement of 15% or more over the last 10 years.
Score on Best Practice Scorecard Includes credits for energy management best practices and energy performance improvements beyond 15% over the last 10 years.
• Meets a score of at least 35 and up to 60 out of 100 total points for Best Practice Scorecard
• Minimum of 25 points required for the energy management best practices.
• Meets a score of at least 61 and up to 80 out of 100 total points for Best Practice Scorecard
• Minimum of 25 points required for the energy management best practices and 10 for energy performance.
• Meets a score of at least 81 out of 100 total points for Best Practice Scorecard
• Minimum of 25 points required for the energy management best practices and 10 for energy performance.
• RecogniHon ‒ Publicly recognized as leader in sustainable use of energy resources (local and financial community)
‒ Customers may grant preferred supplier status
• External financial incenHves ‒ Energy efficiency credits (electric u+lity & others) ‒ Poten+al carbon credits (state, region, and na+onal)
• SystemaHc framework for conHnuous improvement ‒ Consistent with ISO 50001 energy management and ASME system assessment standards
‒ Provides tools and resources to assist implementa+on and valida+on of sustained energy performance improvement
Industry and Construction stock CD 01030FRL
Creatas Power & Energy CD 005776
Superior Energy Performance Benefits to Companies
SEP DemonstraHons involve: – Tes+ng ANSI-‐accredited Superior Energy Performance program – Using newly-‐released ISO 50001 energy management standard – Third party verifica+on on energy performance improvement using
measurement & verifica+on protocol – 35 companies in 20 states
Superior Energy Performance Demonstra+ons
www.superiorenergyperformance.net
Industrial ParHcipants:
• 3M Company • Alcoa • Allsteel • Amcor PET • Ascend Performance
Materials • Bentley Prince Street • Bridgestone Tire • Coca-‐Cola
• Cook Composites & Polymers
• Cooper Tire • Cummins • Didion Milling, Inc • Dixie Chemical • Dow Chemical • Eaton • Freescale
Semiconductor • General Dynamics
• Harbec Plas+cs • Haynes Interna+onal • Holcim • Ingersoll Rand • JR Simplot • Kenworth Trucks • Lockheed Mar+n • MedImmune • Neenah Foundry
Company • Nissan
• OLAM Spices • Owens Corning • Republic Conduit • Schneider Electric • Spirax Sarco • Traco • UTC/Sikorsky • United States Mint • Volvo • World Kitchen
Industrial Assessment Centers (IACs) • IACs provide prac+cal in-‐plant training to engineering students at 24
universi+es. Students work directly with small and medium-‐sized manufacturers to iden+fy and implement energy savings opportuni+es.
Suppor+ng Measure: Workforce Development
hYp://www1.eere.energy.gov/manufacturing/tech_deployment/iacs.html
• As part of their training, IAC students have par+cipated in more than 15,000 assessments and provided nearly 114,000 recommenda+ons for small and medium-‐sized plants.
• IACs have trained more than 3,000 students to become the next genera+on of energy engineers.
• Nearly 60% of IAC graduates go on to careers in the energy industry.
Resources to help manufacturers reduce energy use and carbon emissions today — and con)nuously improve.
Training • Awareness • Tool User • System /Topic
• Qualified Specialists • Energy Management
Soeware Tools
• Energy and carbon baselining
• Sorware tools for energy management
InformaHon • Tip sheets, case studies • Website, webcasts, databases
• EERE Informa+on Center • Supply chain guidance
Standards • Superior Energy Performance (SEP)
• ISO 50001 • Assessment standards, protocols, and metrics
Technical Assistance
• Tracking and managing energy intensity
• Project feasibility analysis • Resource referrals
Implementa+on Toolbox: Energy Management & Technology Deployment Resources in DOE
Assessments • Energy savings assessments
• Industrial Assessment Centers
• States/u+li+es
Implementa+on Toolbox-‐ Sorware
Energy Performance Tracking Energy Management
eGuide for ISO 50001 ImplementaHon
eGuide Lite
ePEP (Plant Energy Profiler)
Energy Systems Analysis
• Motors • Pumps • Fans • Compressed Air • Steam • Process HeaHng • Data Centers • Simple Calculators
Baselining EnPI Tool
Corporate Energy Performance Tracking
for Be^er Plants partnership
Facility Energy Performance Tracking for Superior Energy
Performance
h^p://www1.eere.energy.gov/manufacturing/tech_deployment/sorware.html
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Implementa+on Toolbox – DOE’s Save Energy Now Assessments
Conduct Plant Visit
Analyze & Report Results
Gather Preliminary
Data Follow-‐up
Train Plant Staff
• Teams are DOE Energy Experts and plant personnel
• Teams focus on fans, pumps compressors, steam or process hea+ng systems.
• Plant personnel trained on DOE sorware tools
Section I: US DOE’s ITP Activities for US Industry
Successful Project ImplementaHon
Energy Manuals
Sorware Tools & Templates Training Modules & Curricula
Best Prac+ces & Success Stories
IAC Results Databases Industrial Assessment Center Knowledge Base Website
Implementa+on Toolbox: Online Assessment Database for Small & Medium Enterprises
Implementa+on Results
DOE Energy Assessment Results From 2006 to 2011, energy assessments were conducted at over 1,000 large plants and 2,300 small-‐ and medium-‐sized facili+es
IdenHfied savings:
Cost -‐ $1.6 billion in annual savings
Energy -‐ 220 trillion btus
CO2 -‐ 11 million metric tons
Implemented savings to date:
Cost – $ 310 million in annual savings
Energy -‐ 45 trillion btus
Carbon – 3 million metric tons
Global Superior Energy Performance (GSEP)
GSEP Partnership
• GSEP aims to reduce global energy use in industrial facili+es and commercial buildings in order to improve energy security and to reduce global greenhouse gas emissions by: – Encouraging industrial facili+es and commercial buildings to pursue con+nuous improvements in
energy efficiency – Promo+ng public-‐private partnerships for coopera+on on specific technologies or in individual
energy-‐intensive sectors
GSEP was announced in July 2010 at the Clean Energy Ministerial, which convened 25 energy ministers from 20 countries and the European Commission.
COOL ROOFS WORKING
GROUP (Lead: U.S.)
STEEL WORKING
GROUP (Lead: Japan)
CEMENT WORKING
GROUP (Lead: Japan)
POWER WORKING
GROUP (Lead: Japan)
ENERGY MGMT WORKING
GROUP (Lead: U.S.)
CHP WORKING
GROUP (Lead: Finland)
Thank You! James Quinn Head – North America Programs Institute for Industrial Productivity www.iipnetwork.org [email protected]
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