AUTOMATION OF DUAL EXTRUDER HYDRAULIC POWER PACK 1

Totally IntegratedAutomation Portal

plc project / PLC_1 [CPU 1212C DC/DC/DC]S7-1200 station_1PLC_1General\Project informationName PLC_1 Author AJAY CommentSlot 1General\Catalog informationShort designation CPU 1212C DC/DC/DC Description Work memory 50 KB; 24VDC power

supply with DI8 x 24VDC SINK/SOURCE, DQ6 x 24VDC and AI2 onboard; 4 high-speed counters (ex‐pandable with digital signal board)and 4 pulse outputs on board; sig‐nal board expands on-board I/O; upto 3 communication modules forserial communication; up to 2 sig‐nal modules for I/O expansion; 0.04ms/1000 instructions; PROFINET in‐terface for programming, HMI andPLC-to-PLC communication

Order number 6ES7 212-1AE31-0XB0

Firmware version V3.0PROFINET interface\General\Project informationName PROFINET interface_1 Comment Name DI8/DO6_1Comment Name AI2_1 CommentPROFINET interface\Anchor (ParameterNode_E1_Menu )The TreeNode Pa‐rameter‐Node_E1_Menu wasnot filled by someACFPROFINET interface\Advanced options\Anchor (ParameterInterfaceOptionsMenu)The TreeNode Pa‐rameterInterfaceOp‐tionsMenu was notfilled by some ACFPROFINET interface\Advanced options\Anchor (ParameterRealtimeSettingsMenu)The TreeNode Pa‐rameterRealtimeSet‐tingsMenu was notfilled by some ACFPROFINET interface\Advanced options\Port (X1) (P1)\General\Project informationName Port_1 CommentPROFINET interface\Advanced options\Port (X1) (P1)\Anchor (PortInterconnectionMenu)The TreeNode Por‐tInterconnectionMe‐nu was not filled bysome ACFPROFINET interface\Advanced options\Port (X1) (P1)\Anchor (PortOptionsMenu)The TreeNode Por‐tOptionsMenu wasnot filled by someACFPROFINET interface\Advanced options\Port (X1) (P1)\Hardware identifier\Hardware identifierHardware identifier 65PROFINET interface\Digital inputs\Input filtersI0.0 - I0.3 6.40ms I0.4 - I0.7 6.40msPROFINET interface\Digital inputs\Channel0Channel address I0.0 Enable rising edge

detection0 Enable falling edge

detection0

Enable pulse catch 0PROFINET interface\Digital inputs\Channel1Channel address I0.1 Enable rising edge


detection0



detection0



detection0



detection0



detection0



detection0



detection0

Enable pulse catch 0PROFINET interface\Analog inputs\Noise reductionIntegration time 50 Hz (20 ms)


PROFINET interface\Analog inputs\Channel0Channel address IW64 Measurement type Voltage Voltage range 0..10 VSmoothing Weak (4 cycles) Enable overflow di‐

agnostics1

PROFINET interface\Analog inputs\Channel1Channel address IW66 Measurement type Voltage Voltage range 0..10 VSmoothing Weak (4 cycles) Enable overflow di‐

agnostics1

PROFINET interface\Digital outputsReaction to CPUSTOP

Use substitute value

PROFINET interface\Digital outputs\Channel0Channel address Q0.0 Substitute a value

of 1 on a changefrom RUN to STOP.

0



0



0



0



0



0

PROFINET interface\Time synchronizationEnable time syn‐chronization via NTPserver

Enable time synchronization viaNTP server

IP addresses Network time server1

0.0.0.0

Network time server2

0.0.0.0 Network time server3

0.0.0.0 Network time server4

0.0.0.0

Update interval 10secPROFINET interface\Hardware identifier\Hardware identifierHardware identifier 64 Hardware identifier 264PROFINET interface\I/O addresses\Input addressesStart address 0 End address 0 Process image Cyclic PIPROFINET interface\I/O addresses\Output addressesStart address 0 End address 0 Process image Cyclic PIOverview of addressesInputs True Outputs True Address gaps FalseSlot TrueOverview of addresses\Overview of addressesType Addr. from Addr. to Module PIP DP PN Rack SlotI 0 0 DI8/DO6_1 None - - 0 1 1I 64 67 AI2_1 None - - 0 1 2I 1000 1003 HSC_1 None - - 0 1 16I 1004 1007 HSC_2 None - - 0 1 17I 1008 1011 HSC_3 None - - 0 1 18I 1012 1015 HSC_4 None - - 0 1 19I 1016 1019 HSC_5 None - - 0 1 20I 1020 1023 HSC_6 None - - 0 1 21I 1 2 DI 16/DQ

16x24VDC_1None - - 0 2

I 10 17 AI 4x13BIT/AQ2x14BIT_1

None - - 0 3

Q 0 0 DI8/DO6_1 None - - 0 1 1Q 1000 1001 Pulse_1 None - - 0 1 32Q 1002 1003 Pulse_2 None - - 0 1 33Q 1004 1005 Pulse_3 None - - 0 1 34Q 1006 1007 Pulse_4 None - - 0 1 35Q 2 3 DI 16/DQ

16x24VDC_1None - - 0 2

Q 10 13 AI 4x13BIT/AQ2x14BIT_1

None - - 0 3

High speed counters (HSC)\HSC1\General\EnableEnable this highspeed counter

0

High speed counters (HSC)\HSC1\General\Project informationName HSC_1 CommentHigh speed counters (HSC)\HSC1\FunctionType of counting Count Operating phase Single phase Input source Integrated CPU input

Counting directionis specified by

User program (internal directioncontrol)

Initial counting di‐rection

Count up

Frequency measur‐ing period

-/-sec

High speed counters (HSC)\HSC1\Reset to initial values\Reset valuesInitial counter value 0 Initial reference val‐

ue0

High speed counters (HSC)\HSC1\Reset to initial values\Reset optionsUse external resetinput

0 Reset signal level -/-


High speed counters (HSC)\HSC1\Event configuration\Generate interruptfor counter valueequals referencevalue event.

0 RidPrefixCvEqualsPv 49152 Event name: 0

Hardware interrupt: 0 Counter value equalto reference value0

Counter value equal to referencevalue0

ValueNull 0

ValueNull 0 EventPriority 6High speed counters (HSC)\HSC1\Event configuration\Generate interruptfor external resetevent.

0 RidPrefixExternalRe‐set

49408 Event name: 0

Hardware interrupt: 0 External reset0 External reset0 ValueNull 0ValueNull 0 EventPriority 6High speed counters (HSC)\HSC1\Event configuration\Generate interruptfor change of direc‐tion event.

0 RidPrefixDirection‐Change

49280 Event name: 0

Hardware interrupt: 0 Change of direc‐tion0

Change of direction0 ValueNull 0

ValueNull 0 EventPriority 6High speed counters (HSC)\HSC1\Hardware inputsClock generator in‐put

--- Direction input --- Reset input ---

Speed 100.00000kHzHigh speed counters (HSC)\HSC1\I/O addresses\Input addressesStart address 1000 End address 1003 Process image Cyclic PIHigh speed counters (HSC)\HSC1\Hardware identifier\Hardware identifierHardware identifier 257High speed counters (HSC)\HSC2\General\EnableEnable this highspeed counter

0





Count up


-/-sec


ue0







ValueNull 0



49408 Event name: 0



49280 Event name: 0






0





Count up


-/-sec


ue0








ValueNull 0



49408 Event name: 0



49280 Event name: 0






0





Count up


-/-sec


ue0







ValueNull 0



49408 Event name: 0



49280 Event name: 0






0





Count up


-/-sec


ue0








ValueNull 0



49408 Event name: 0



49280 Event name: 0






0





Count up


-/-sec


ue0







ValueNull 0



49408 Event name: 0



49280 Event name: 0





Speed 30.00000kHzHigh speed counters (HSC)\HSC6\I/O addresses\Input addressesStart address 1020 End address 1023 Process image Cyclic PIHigh speed counters (HSC)\HSC6\Hardware identifier\Hardware identifierHardware identifier 262Pulse generators (PTO/PWM)\PTO1/PWM1\General\EnableEnable this pulsegenerator

0

Pulse generators (PTO/PWM)\PTO1/PWM1\General\Project informationName Pulse_1 CommentPulse generators (PTO/PWM)\PTO1/PWM1\Parameter assignment\Pulse optionsSignal type PWM Output source: Integrated CPU output Time base: MillisecondsPulse duration for‐mat

Hundredths Cycle time 100ms Initial pulse dura‐tion

50Hundredths

Pulse generators (PTO/PWM)\PTO1/PWM1\Hardware outputsPulse output: Q0.0Pulse generators (PTO/PWM)\PTO1/PWM1\I/O addresses\Output addressesStart address 1000 End address 1001 Process image Cyclic PIPulse generators (PTO/PWM)\PTO1/PWM1\Hardware identifier\Hardware identifierHardware identifier 265


Pulse generators (PTO/PWM)\PTO2/PWM2\General\EnableEnable this pulsegenerator

0



50Hundredths

Pulse generators (PTO/PWM)\PTO2/PWM2\Hardware outputsPulse output: Q0.2Pulse generators (PTO/PWM)\PTO2/PWM2\I/O addresses\Output addressesStart address 1002 End address 1003 Process image Cyclic PIPulse generators (PTO/PWM)\PTO2/PWM2\Hardware identifier\Hardware identifierHardware identifier 266Pulse generators (PTO/PWM)\PTO3/PWM3\General\EnableEnable this pulsegenerator

0



50Hundredths

Pulse generators (PTO/PWM)\PTO3/PWM3\Hardware outputsPulse output: Q0.4Pulse generators (PTO/PWM)\PTO3/PWM3\I/O addresses\Output addressesStart address 1004 End address 1005 Process image Cyclic PIPulse generators (PTO/PWM)\PTO3/PWM3\Hardware identifier\Hardware identifierHardware identifier 267Pulse generators (PTO/PWM)\PTO4/PWM4\General\EnableEnable this pulsegenerator

0



50Hundredths

Pulse generators (PTO/PWM)\PTO4/PWM4\Hardware outputsPulse output: Q0.6Pulse generators (PTO/PWM)\PTO4/PWM4\I/O addresses\Output addressesStart address 1006 End address 1007 Process image Cyclic PIPulse generators (PTO/PWM)\PTO4/PWM4\Hardware identifier\Hardware identifierHardware identifier 268StartupStartup after POWERON

Warm restart - RUN Comparison presetto actual configura‐tion

Startup CPU even if mismatch Parameter assign‐ment time for dis‐tributed I/O

60000ms

CycleCycle monitoringtime

150ms Enable minimum cy‐cle time for cyclicOBs

0

Minimum cycle time 1msCommunication loadCycle load due tocommunication

20%

System and clock memory\System memory bitsEnable the use ofsystem memorybyte

1 Address of systemmemory byte (MBx)

1 First cycle %M1.0 (FirstScan)

Diagnostic statuschanged

%M1.1 (DiagStatusUpdate) Always 1 (high) %M1.2 (AlwaysTRUE) Always 0 (low) %M1.3 (AlwaysFALSE)

System and clock memory\Clock memory bitsEnable the use ofclock memory byte

1 Address of clockmemory byte (MBx)

0 10 Hz clock %M0.0 (Clock_10Hz)

5 Hz clock %M0.1 (Clock_5Hz) 2.5 Hz clock %M0.2 (Clock_2.5Hz) 2 Hz clock %M0.3 (Clock_2Hz)1.25 Hz clock %M0.4 (Clock_1.25Hz) 1 Hz clock %M0.5 (Clock_1Hz) 0.625 Hz clock %M0.6 (Clock_0.625Hz)0.5 Hz clock %M0.7 (Clock_0.5Hz)Web server\GeneralActivate web serveron this module

False Permit access onlywith HTTPS

False

Web server\Automatic updateEnable automaticupdate

True Update interval 0s

Web server\User defined web pagesApplication name HTML source path Default HTML page Files with dynamic content Web DB number Fragment DB number

index.htm .htm;.html 333 334Time of day\Local timeTime zone (UTC +01:00) Berlin, Bern, Brussels,

Rome, Stockholm, ViennaTime of day\Daylight saving timeActivate daylightsaving time

0 Difference betweenstandard and day‐light saving time

60mins

Time of day\Daylight saving time\Start of daylight saving timeStarting week of themonth:

Last Sunday of March

at 01:00 a.m.Time of day\Daylight saving time\Start of standard time

Last Sunday of October


at 02:00 a.m.Protection\Level of protection No protectionProtection\Password for read/write accessPassword Confirm passwordAnchor (ParameterCommunicationMenu)The TreeNode Pa‐rameterCommunica‐tionMenu was notfilled by some ACFAnchor (AddressesOverviewMenu)The AddressesOver‐viewMenu was notfilled by some ACF

DI 16/DQ 16x24VDC_1General\Project informationName DI 16/DQ 16x24VDC_1 Author AJAY CommentSlot 2General\Catalog informationShort designation SM 1223 DI16/DQ16 x 24VDC Description Digital input/output module DI16 x

24VDC SINK/SOURCE and DQ16 x24VDC; configurable input delay;plug-in terminal blocks

Order number 6ES7 223-1BL32-0XB0

Firmware version V2.0DI16/DO16\Project informationName DI16/DO16 CommentDI16/DO16\Digital inputs\Input filtersI1.0 - I1.3 6.40ms I1.4 - I1.7 6.40ms I2.0 - I2.3 6.40msI2.4 - I2.7 6.40msDI16/DO16\Digital inputs\Channel0Channel address I1.0DI16/DO16\Digital inputs\Channel1Channel address I1.1DI16/DO16\Digital inputs\Channel2Channel address I1.2DI16/DO16\Digital inputs\Channel3Channel address I1.3DI16/DO16\Digital inputs\Channel4Channel address I1.4DI16/DO16\Digital inputs\Channel5Channel address I1.5DI16/DO16\Digital inputs\Channel6Channel address I1.6DI16/DO16\Digital inputs\Channel7Channel address I1.7DI16/DO16\Digital inputs\Channel8Channel address I2.0DI16/DO16\Digital inputs\Channel9Channel address I2.1DI16/DO16\Digital inputs\Channel10Channel address I2.2DI16/DO16\Digital inputs\Channel11Channel address I2.3DI16/DO16\Digital inputs\Channel12Channel address I2.4DI16/DO16\Digital inputs\Channel13Channel address I2.5DI16/DO16\Digital inputs\Channel14Channel address I2.6DI16/DO16\Digital inputs\Channel15Channel address I2.7DI16/DO16\Digital outputsReaction to CPUSTOP


DI16/DO16\Digital outputs\Channel0Channel address Q2.0 Substitute a value


0



0



0



0



0



0




0



0



0



0



0



0



0



0



0



0

DI16/DO16\I/O addresses\Input addressesStart address 1 End address 2 Process image Cyclic PIDI16/DO16\I/O addresses\Output addressesStart address 2 End address 3 Process image Cyclic PIDI16/DO16\Hardware identifier\Hardware identifierHardware identifier 269

AI 4x13BIT/AQ 2x14BIT_1General\Project informationName AI 4x13BIT/AQ 2x14BIT_1 Author AJAY CommentSlot 3General\Catalog informationShort designation SM 1234 AI4/AQ2 Description Analog input/output module AI4 +

AQ2; plug-in terminal blocks; in‐puts: 13 bits, 2.5V, 5V, 10V and 0to 20 mA; selectable frequency sup‐pression; selectable smoothing; se‐lectable diagnostics; outputs:+/-10V and 0 to 20 mA; selectablediagnostics; selectable substitutevalue for output

Order number 6ES7 234-4HE32-0XB0

Firmware version V2.0AI4/AO2\Project informationName AI4/AO2 CommentAI4/AO2\Module diagnosticsEnable power sup‐ply diagnostics

1 Additional diagnos‐tics may be selectedfor each input/output.

AI4/AO2\Analog inputs\Noise reductionIntegration time 50 Hz (20 ms)AI4/AO2\Analog inputs\Channel0Channel address IW10 Measurement type Current Current range 4..20 mASmoothing Weak (4 cycles) Enable broken wire

diagnostics0

Enable overflow di‐agnostics

1 Enable underflowdiagnostics

0

AI4/AO2\Analog inputs\Channel1Channel address IW12 Measurement type Current Current range 0..20 mASmoothing Weak (4 cycles) Enable broken wire

diagnostics0



1

AI4/AO2\Analog inputs\Channel2Channel address IW14 Measurement type Voltage Voltage range +/- 10 VSmoothing Weak (4 cycles) Enable broken wire

diagnostics0



1

AI4/AO2\Analog inputs\Channel3Channel address IW16 Measurement type Voltage Voltage range +/- 10 VSmoothing Weak (4 cycles) Enable broken wire

diagnostics0




1

AI4/AO2\Analog outputsReaction to CPUSTOP


AI4/AO2\Analog outputs\Channel0Channel address QW10 Analog output type Voltage Voltage range +/- 10 VSubstitute value forchannel on achange from RUN toSTOP

0.000V Enable short circuitdiagnostics

1



1

AI4/AO2\Analog outputs\Channel1Channel address QW12 Analog output type Voltage Voltage range +/- 10 VSubstitute value forchannel on achange from RUN toSTOP

0.000V Enable short circuitdiagnostics

1



1

AI4/AO2\I/O addresses\Input addressesStart address 10 End address 17 Process image Cyclic PIAI4/AO2\I/O addresses\Output addressesStart address 10 End address 13 Process image Cyclic PIAI4/AO2\Hardware identifier\Hardware identifierHardware identifier 270


plc project / PLC_1 [CPU 1212C DC/DC/DC]


Device view

Rack_0PLC_1

DI16/DQ16x24V…

AI4x13BIT/AQ2x…

..101 1 2 3

103

-

101

SM 1234AI/AQ

AI 0 1 2 3

AQ 0 1

DIAG

SM 1223DC

DI a.0 .1 .2 .3 .4 .5 .6 .7 b.0 .1 .2 .3 .4 .5 .6 .7

DQ a.0 .1 .2 .3 .4 .5 .6 .7 b.0 .1 .2 .3 .4 .5 .6 .7

DIAG

SIMATIC S7-1200

CPU 1212CDC/DC/DC

DI a.0 .1 .2 .3 .4 .5 .6 .7

DQ a.0 .1 .2 .3 .4 .5

RUN/STOP

ERROR

MAINT

X1 : PN(LAN)


plc project / PLC_1 [CPU 1212C DC/DC/DC]Device overview

Module Slot I address Q address Type Order no. Firmware Comment103102101

PLC_1 1 CPU 1212C DC/DC/DC 6ES7 212-1AE31-0XB0 V3.0

DI8/DO6_1 1 1 0 0 DI8/DO6AI2_1 1 2 64...67 AI2

1 3HSC_1 1 16 1000...1003 HSCHSC_2 1 17 1004...1007 HSCHSC_3 1 18 1008...1011 HSCHSC_4 1 19 1012...1015 HSCHSC_5 1 20 1016...1019 HSCHSC_6 1 21 1020...1023 HSCPulse_1 1 32 1000...1001 Pulse generator (PTO/PWM)Pulse_2 1 33 1002...1003 Pulse generator (PTO/PWM)Pulse_3 1 34 1004...1005 Pulse generator (PTO/PWM)Pulse_4 1 35 1006...1007 Pulse generator (PTO/PWM)PROFINET interface_1 1 X1 PROFINET interface

Port_1 1 X1 P1 PortDI 16/DQ 16x24VDC_1 2 1...2 2...3 SM 1223 DI16/DQ16 x

24VDC6ES7 223-1BL32-0XB0 V2.0

AI 4x13BIT/AQ 2x14BIT_1 3 10...17 10...13 SM 1234 AI4/AQ2 6ES7 234-4HE32-0XB0 V2.0

Engineering

AUTOMATION OF DUAL EXTRUDER HYDRAULIC POWER PACK 1