Planned Downtime OEE Time Base (Planned Run Time)

Time Period (days): 7 (days)

Lights On Time

Shift Length (min): 480

( Lights Out Time )

(hrs) (hrs) (min/shift) Shift Up Time

ShutDown 24 Cleaning 0 Lunch 30

ChangeOver 0 Breaks 30After Speed Loss

PMs 12 Meetings 0

Other 0 Other 0 70 Actual 95 Quality Loss

Total 12 Total 60 (min/shift) Design 100 Scrap % 3.00%

Lights On Time Availability Performance Quality

( Shifts ) ( Shifts ) ( Minutes per Shift ) ( Minutes per Shift ) ( Minutes per Shift ) ( Minutes per Shift )Available 21.0 Available 18.0 Available 480.0 Available 420.0 Available 350.0 Available 332.5

Used 3.0 Used 1.5 Used 60.0 Used 70.0 Used 17.5 Used 10.0 Left 18.0 Left 16.5 Left 420.0 Left 350.0 Left 332.5 Left 322.5

85.7% 91.7% 87.5% 83.3% 95.0% 97.0%

OEE ( Overall Equipment Effectiveness ) OEE83.3% x 95.0% x 97.0% = 76.8%

Lights On OEE Lights ON91.7% x 87.5% x 83.3% x 95.0% x 97.0% = 61.6%

TEEP (Total Effective Equipment Performance): 24/7 Utilization TEEP85.7% x 91.7% x 87.5% x 83.3% x 95.0% x 97.0% = 52.8%

This is a chart showing how OEE metrics are calculated. The first two metrics, Lights Out Time and Lights On Time measure how well Planed Downtime time is used. Planed Downtime time is the time that is used for maintenance, and cleaning when no sellable production is planned. The remaining metrics measure how well the time during a shift is used towards sellable production. Use the calculator by filling in the light "Blue Fields" with your values.

Actual Production

Total Time (24x7) Full Week

Weekly Idle Time

Weekly Planned Downtime ( Lights

On Time )

Scheduled Shift Time Shift Planned Downtime

OEE Time Base Operators Present Shift Time

Availability Loss (Unplanned Downtime)

Performance Loss Line Speed (units/min)

Expected Shift

Downtime

Lights Out Time

Shift Planned Downtime

Sylution Incorporated ● www.sylution.com ● (800) 254-9140

OEE Calculator