INDUSTRIAL CONTROL SYSTEMS, INC.PRESENTS
Municipal / Industrial Integrator Instrumentation, Control
and SCADA SystemsEstablished 1980
ManufacturerPneumatic Vane Actuators
Established 1973
Inventor & Patent Holderfor Filter Magic
Exclusive License Agreementto manufacture & sell Filter Magic
Throughout USA
GreenTechnology
100% Made inAmerica
Filter Magic Organization
NEMA 4X PolycarbonateFilter Master & Single AS-I Panel
NEMA 12 SteelDual Filter Console
NEMA 4X SSDual Filter Console
A Filter Magic solution can reduce the cost of installation by as much as 60%
Filter Magic Control System
Expandable by 2x toInfinity
Ethernet EthernetEthernet
120 VAC 120 VAC
Level
LOH Flow
Turbidity
4-20 mA
4-20 mA
Drain Valve
Influent Valve
Effluent Valve
Filter-to-Waste Valve
Backwash Valve
Surface Wash Valve
AS-I Bus Network
AS-I Bus Network
AS-I Bus Network
AS-I Bus Network
AS-I Bus Network
AS-I Bus Network
Plant SCADA System
Filters 1 & 2 Filters 3 & 4
Filter 1 to Filter 2
AS-I Bus Network
AS-I Bus Network
to Filters 3 & 4
• Dual Filter Console• AS-I Bus Network• Single or Dual AS-I Panels• Valves & Actuators
• Primary Flow Devices• Filter Instrumentation• Power & Communications• Interface to Plant SCADA
Single Filter
AS-I Panels
Dual Filter Console
Monitor Only or
Remote Control
AS-I Bus Network
• Actuator Sensor Interface• 2-Wire 16 AWG Unshielded
Cable• 24 VDC Power• AI, AO, DI, DO• Supplies power to 2-wire
Instrumentation and Pneumatic Actuator Solenoid Valves
• Eliminates power in the Filter Pipe Gallery
Filter Magic Control System
Filter MagicConsoles
OIT - NEMA 4X
Enclosures: NEMA 4X 316 Stainless Steel
NEMA 12 Filter Magic BlueDual, Tri, Quad, Pent & Hex
Filter Console Configurations
Options:Hurricane Hatch
Sun ShieldAir Conditioning
Filter MagicOperator Interface Terminal (OIT)
NEMA 4X 15” Flat Panel Touch Screen
High Resolution 1024 x 768 Graphics Ethernet Connectivity
• Manages two (2) Filters per OIT• Local Automatic, Semi-Automatic & Manual Control• Individual Filter Tuning Parameters• Displays all Filter Status & Alarms• Ethernet Communications between Filter Consoles and to Plant
SCADA• Remote Monitoring and Control from Plant SCADA (Optional)
Filter MagicOperator Interface Graphic Screens
Your Choice of three (3) MajorProgrammable Logic Controllers (PLC)
Actuator Sensor – Interface (AS-I)Bus Network Technology
www.as-interface.net
2 Wire 16 AWG Unshielded Cable 24 VDC Power & Communications AI, AO, DI, DO 300 Feet 900 Feet with 120VAC Power Supply 62 Devices Maximum Supplies power to 2-wire Instrumentation
and Pneumatic Actuator Solenoids
Redundant Loop Bus Network Simple, Robust, Fast & Reliable Very Low Cost Immune to Interference IP67 Rating for Short-term Immersion Eliminates all power in the Filter Pipe
Gallery
Filter 1 Filter 2
Air Scour
Influent Backwash Drain Effluent Influent Backwash Drain EffluentAir Scour
AS-I Bus Network
2-Wire 16 AWG Unshielded Cable 2-Wire 16 AWG Unshielded Cable
Instrumentation Flow, Level, LOH
and Turbidity
AS-I AI
Card
Instrumentation Flow, Level, LOH
and Turbidity
AS-I AI
Card
AS-I Ethernet Network Controller, AI Card & Switch located in Filter
Console
AS-I Actuator Switches located in AS-I Panel in Filter Pipe Gallery
AS-I Pneumatic Valve Automation located in Filter
Pipe Gallery
AS-I Bus NetworkComponents / Connectivity
+-
+-
+-
AS-INTERFACE BUS NETWORK AS-INTERFACE BUS NETWORK
JUNCTION MODULE
ON
AS
-INTE
RFA
CE
BU
S N
ETW
OR
K
AS-I Pneumatic ActuatorValve Control Terminal
(VCT)
AS-I Switch
AS-I Bus NetworkPneumatic Actuator Connectivity
• Power and Communications on a single Unshielded 2-Wire 16 AWG Cable!
• All of the equipment in the Filter Pipe Gallery including the Pneumatic Actuators are powered by 24 Volts on the AS-I Bus Network thereby eliminating all High Voltage in the Gallery!
• The AS-I Bus Network Cable is rated Protection Class up to IP67 for short-term immersion in water. While conduit is normally used to house & protect the cable, it is not required!
• No Special Shielding or Layout Configuration is Required – The AS-I Bus Network is completely immune to electrical interference!
• Installation & Termination of the AS-I Bus Network is possible by non-skilled staff
AS-I Bus NetworksReliability / Ease of Installation
Filter MagicAS-I Bus Network
Pneumatic Actuation Topology
Filter MagicAS-I Bus Network
Electric Actuation Topology
Filter Magic / Plant SCADANetwork Topology
Filter MagicFilter Pipe Gallery Installation
K-Tork Installation
• LEVEL– Endress-Hauser– Siemens
• EFFLUENT FLOW– Rosemont– Foxboro
• LOSS OF HEAD– Rosemount– Foxboro
• TURBIDITY– Hach
Filter MagicHigh Quality / High Performance
Instrumentation
Traditional Filter Control SystemRetrofitted with Filter Magic
Pierce-Burch WTP, City of Arlington, TX
Filter Magic RetrofitPierce-Burch WTP, City of Arlington, TX
JK Kubala WTP – FM Retrofit for 20 Filters (8 in 2010)
Pierce-Burch WTP – FM Retrofit for 20 Filters
Filter MagicCity of Arlington, TX
• Marshalls all Common Filter System Resources– Air Scour or Surface Wash Control– Back Wash Flow and Pump Control– Located to minimize conduit & wire
• Prioritized Fully Automatic Backwash Queue– First In First Out (FIFO)– Turbidity, LOH, Time
• Date, Time & Password Management• Ethernet Connectivity
Filter MagicFilter Master Control Panel (MCP)
NEMA 4X Polycarbonate Panel
• Duplex Rotary Screw Compressors
– High Efficiency– More Air per Kilowatt– Low Cost of Operation– Quiet Operation
• Dual Control Panels– Programmable Demand
Manager– Maintenance Mode
• Condensate Management
• Refrigerated TAH Air Dryer
– Smooth Tube Thermal Air Heat Exchanger
– Minimum Pressure Drop– Built-in Moisture Separator– Automatic Condensate Drain
• Coalescing KOR Air Filter– High Efficiency Oil Removal
• Air Control– 125 to 160 PSIG– 34 to 248 CFM– Air Pressure Regulator
• 80 Gallon Air Receiver Tank
– ASME Rated– Pressure Gauge– Automatic Condensate
Drain
Filter MagicPneumatic Actuator High Quality / High Performance Compressed Air Systems
Filter MagicPneumatic Actuator Compressed Air System
Engineering Services
Complete Installation Specification and Details
Filter MagicPneumatic Actuator Compressed Air System
Engineering Services
Complete Installation Specification and Details
Complete Engineering Services
Filter MagicTraining Facilities
• 2011– Fort Meade WTP (25 MGD) – Laurel, MD
• Plant Upgrade – 6 Existing Filters Retrofitted with FM– Fort Meade WWTP (25 MGD) – Laurel, MD
• Plant Upgrade – 6 Existing Filters Retrofitted with FM– Harlingen WTP (20 MGD) – City of Harlingen, TX
• Plant Upgrade – 8 Existing Filters Retrofitted with FM
• Future– Dixieland WTP (30 MGD) – City of Harlingen, TX
• Plant Upgrade – 8 Existing Filters Retrofitted with FM– Cornish Creek WTP (35 MGD) – Newton County, GA
• Plant Expansion - 8 Existing Filters Retrofitted with FM, 5 New FM Filers & 5 Future FM Filters
– Alexander Orr WTP (250 MGD) – Miami-Dade Water & Sewer Dept., Miami, FL
• Plant Upgrade – Pilot Project for 2 Existing Filters Retrofitted with FM, 22 Existing Filters & 12 New Filters under Design
– Preston WTP (250 MGD) – Miami-Dade Water & Sewer Dept., Miami, FL• Plant Upgrade – Pilot Project for 2 Existing Filters Retrofitted with FM &
20 Existing Filters
Filter MagicProjects / References
• 2010– Zapata WTP ( 8 MGD)– Zapata, TX
• New WTP with 4 FM Filters– Cornish Creek WTP (25 MGD) – Newton County, GA
• Plant Expansion - 8 Existing Filters Retrofitted with FM, 5 New FM Filers & 5 Future FM Filters
– JF Kubala WTP (80 MGD) – City of Arlington, TX• Plant Expansion – 12 Existing FM Filters & 8 New FM Filters
• 2001 - 2009 – Valparaiso WTP (30 MGD) – City of Valparaiso, IN
• Plant Expansion – 6 Existing Filters Retrofitted with FM & 4 New FM Filters– San Marcus WTP (21 MGD) – Guadalupe-Blanco River Authority, San Marcus, TX
• Plant Expansion - 4 Existing Filters Retrofitted with FM & 4 New FM Filters– Pierce-Burch WTP (80 MGD) – City of Arlington, TX
• Plant Upgrade – 20 Existing Filters Retrofitted with FM– JF Kubala WTP – (50 MGD) City of Arlington, TX
• Plant Upgrade – 12 Existing Filters Retrofitted with FM– Danville WTP (10 MGD) – City of Danville, AK
• Plant Expansion – 3 Existing Filters Retrofitted with FM & 1 New FM Filter– Camden WTP (12 MGD) – City of Camden, AK
• New WTP with 6 FM Filters– Laguna Madre WTP No.1 (10 MGD) – Laguna Madre Water District, Port Isabel, TX
• Plant Upgrade – 4 Existing Filters Retrofitted with FM– Alice WTP (8 MGD) – City of Alice, TX
• Plant Upgrade – 4 Existing Filters Retrofitted with FM
Filter MagicProjects / References
Division 11 – Filter Control System:
– Complete Filter Control System Responsibility– New or Retrofit Valves & Actuators– New or Retrofit Filter Instrumentation– Interface to Air Scour, Surface Wash &
Backwash Systems– Ethernet Interface to Plant SCADA– Compressed Air System– Complete Three (3) Year Warranty
Filter MagicSpecifications
Filter MagicSavings
A Filter Magic solution can reduce the cost of installation by as much as 60%
• Filter Magic Dual Consoles save as much as $30,000 versus Traditional Consoles
• Filter Magic Actuator Sensor Networks save as much as $10,000 per pair of filters versus Traditional monitoring and control Electrical Systems
• Filter Magic Pneumatic Actuators save as much as $50,000 per pairs of filters versus Traditional Electric Actuators
• Filter Magic Pneumatic Actuator Systems save as much as $10,000 per pair of filters by replacing high voltage electrical power supply systems with mechanical compressed air systems
• A Filter Magic Pneumatic Solution can save as much as $100,000 per pair of filters or $50,000 per filter
Filter MagicSavings
A Filter Magic solution can reduce the cost of installation by as much as 60%
• Filter Magic is perfect for retrofit solutions or new construction
• Filter Magic provides short-term savings during construction and long-term savings over the years due to its simplicity and ease of maintenance
• Filter Magic Solutions include a comprehensive three (3) year warranty on the entire Filter Control System including the valves, actuators and instrumentation
• Filter Magic Pneumatic Actuators are guaranteed for 2,000,000 to 3,000,000 actuations
• Filter Magic Pneumatic Actuator Solenoids include a ten (10) year warranty
A Filter Magic solution can reduce the cost of installation by as much as 60%
Filter Magic Control System
Clean water,it’s what we do….
Filter MagicClean water, it’s what we do….
It’s so easy, even a Caveman can do it!
Filter Magic
INDUSTRIAL CONTROL SYSTEMS, INC.PRESENTS
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