1Title of the presentation - Speaker's name - Date

Stéphane ChaslesSeptember 2010

PRODUCT PRESENTATIONFlash Saf (V650)

2Title of the presentation - Speaker's name - Date

Product presentation - Flash Saf (V650)Introduction

Flash SafØ 50 - 315 mm

Ap Max. 10 mm

PCD and PCBN

inserts

High Speed Milling Cutter for Aluminum and Cast Iron High Speed Milling Cutter for Aluminum and Cast Iron MachiningMachining

New advanced serrated pocket design Up to 7000 m/min in aluminum Easy set-up and insert location Long lasting hardened steel body

3Title of the presentation - Speaker's name - Date

Serrated Insert

Protective Wedge

ClampingScrew

Adjustment Screw

Adjustment Screw is located out of cutting zone

Adjustment Screw is located out of cutting zone

Product presentation - Flash Saf (V650)Introduction

4Title of the presentation - Speaker's name - Date

Product presentation - Flash Saf (V650)Serrated clamping design

Easy and Accurate Set Up Matching serrated pocket and insert design

eliminates misalignment

Easy to lock down and adjust - axial run out within 1-2 microns

No special wrenches required

Reduced set-up time

5Title of the presentation - Speaker's name - Date

Cemented carbide doesn’t like: Concentrated forces

Any tension stress

New clamping system: Distributes the forces along the

serrated contact surface

Wedge clamping produces mainly compressive stress

Product presentation - Flash Saf (V650)Serrated clamping design

6Title of the presentation - Speaker's name - Date

Top serrations give: Maximum security against

centrifugal force Precision location Direction base for adjustment

Bottom wedge gives: Mainly compressive clamping Flat seating support surface Counters the cutting force Geometrical lock for all movable

parts inside body

Product presentation - Flash Saf (V650)Design features

7Title of the presentation - Speaker's name - Date

Speed High speed capability up to 7000 m/min

(20,000 SFPM) Fine pitch (higher feed rates)

Security Secure insert lock down with

encapsulated insert & spare parts

Surface Finish Easy adjustable axial run out Higher metal removal rates and lower

cost per part

Product presentation - Flash Saf (V650)Design advantages

8Title of the presentation - Speaker's name - Date

Versatile

Roughing and finishing of all aluminum alloys with full length or tipped PCD inserts

Finish machining of cast iron and bi-metal

Adjustable wiper option for excellent finish and flatness

Coarse and fine pitch designs standard

Available PCD and PCBN inserts

Product presentation - Flash Saf (V650)Design advantages

9Title of the presentation - Speaker's name - Date

Allows both coarse pitch and high density of inserts for faster removal rates.

Compact and durable clamping system.

Direct mount insert (no cartridges).

Body protection in case collisions with machining part or fixture. Hardened wedge can be easy replaced.

Quick Insert Change ~ by simple release of clamping wedge (1 ½ turn of differential screw).

Clamping wedge under insert.

Rigid and resistant to chip erosion.High strength hardened Steel Body

BenefitsFeatures

Capable to absorb high centrifugal forces. Chatter free high quality machining. Pocket acts as a

damper.

High rigidity of insert due to the closed “wedge lock” pocket design.

Able to perform on high speed 20,000 SFM safely.Optimal cutting speed for PCD/CBN.

75% of the insert is encapsulated into the pocket formed by the milling cutter body and clamping mechanism.

Product presentation - Flash Saf (V650)Features & Benefits

10Title of the presentation - Speaker's name - Date

The same insert for all cutter sizes. Cutting edge length up to 10 mm. Full Edge Neutral Crown Wipers

One size insert

Simple hex L-wrench is needed. No torque wrenches required.One wrench fits all insert locking components

Easy to operate. High accuracy of adjustment. Adjustment does not change balancing state.

Vibration resistant axial adjustment screw.

Easy access to the screw. No interference with optical presetting

No toppling moment during adjustment lifting the cutter off the presetting base.

Prevents wear of adjustment mechanism by “chip wash” or damage in case of a cutter crash.

Axial adjustment is located out of cutting zone and away from contact with chips.

BenefitsBenefitsFeaturesFeatures

Product presentation - Flash Saf (V650)Features & Benefits

11Title of the presentation - Speaker's name - Date

Main application areas:

Aluminum castings, high and low silicon content Dura and extruded aluminum Magnesium alloys Zinc alloys Brass, bronze and other copper alloys Pure soft metals

Product presentation - Flash Saf (V650)Materials

12Title of the presentation - Speaker's name - Date

Secondary application areas:

Bi-metal materials aluminum - cast iron and steel Hardened steel and cast iron (finishing with CBN) Graphite Plastics (nylon, Teflon, polypropylene) Composite plastics with glass and carbon fibers Wood and fiber board Biological materials

Product presentation - Flash Saf (V650)Materials

13Title of the presentation - Speaker's name - Date

Automotive - Engine block , heads, transmission housing and components

Aerospace – Frame and body parts Mechanical Engineering - Any machining of aluminum,

brass, copper and non-ferrous materials Electrical and electronic – Housings, frames and

radiators Metallurgical – Aluminum blanks, copper electrodes

and other electrolytic materials

Product presentation - Flash Saf (V650)Industries

14Title of the presentation - Speaker's name - Date

High velocity machining centers Transfer lines Milling machines for Aerospace General milling and machining centers

Product presentation - Flash Saf (V650)Machines

15Title of the presentation - Speaker's name - Date

Mirror finishing Finishing Cubing and roughing Shoulder milling

Product presentation - Flash Saf (V650)Applications

16Title of the presentation - Speaker's name - Date

CBN PCDVPB125 VPD720

180-260 BHN

1800-5000(550-1500)

Bi-Metal <1500 (<450).004-.012

(0.10-0.30)

220-260 BHN

1500-3000(450-900)

Bi-Metal <1500 (<450).004-.012

(0.10-0.30)

ALUMINUM < 7% Si

- -2000 -15,000(600-4500)

.003-.010 (0.08-0.25)

ALUMINUM 7% - 12% Si

- -1500 - 10,000

(450-3000).003-.010

(0.08-0.25)

ALUMINUM > 12% Si

- -1000 - 3000(300-900)

.003-.010 (0.08-0.25)

NON-FERROUS

- -1000 - 3000(300-900)

.002-.010 (0.05-0.25)

AL

UM

INU

M A

ND

NO

N-

FE

RR

OU

S M

AT

ER

IAL

S

GRAY CAST IRON

CA

ST

IR

ON

S

Feed/tooth Inches (mm)

Hardness

SFM (m/min.)Material

Product presentation - Flash Saf (V650)Application Information

17Title of the presentation - Speaker's name - Date

Cutters Kennametal Fix Perfect Coromant CoroMill® Century ClappDico SuperFeed Dov

Lok Ingersoll FLEX LOK Mapal MMS & EcoMill

V650

Product presentation - Flash Saf (V650)Competitors

18Title of the presentation - Speaker's name - Date

Competitor Cutter Brand

Ø50 Ø63 Ø80 Ø100 Ø125 Ø160 Ø200 Ø250 Ø315

Kennametal KSCM -  8 10 12 16 18 24 30  -

Kennametal Fix perfect3 4 5 6 8 10 12 16 20

    6 8 10 12 16 20 24

Ingersoll Flex Lok-  4 6 8 10 12 12 12 -

  6 8 12 15 18 24 30  

Coromant Century 4 5 6 6 8 10 16   - 

Mapal mapal -  3 5 6 8 10 12 15 18

Safety GVT - 5 6 7 8        

Flash Saf V6504 5 6 6 8 10 12 16 20

6 8 9 12 15 18 24 30 36

Number of inserts by diameter

Product presentation - Flash Saf (V650)Competitor pitch comparison

19Title of the presentation - Speaker's name - Date

6.1 g6.1 g

10.2 g10.2 g

SafetySafety

5.5 g5.5 g

KennametalKennametalSandvikSandvik

6.94 g6.94 g

SafetySafety

Product presentation - Flash Saf (V650)Centrifugal force applied to the insertCentrifugal force applied to the insert

20Title of the presentation - Speaker's name - Date

Max. RPM

33451

30537

2644623654

2159318700

16726 15268

10000

15000

20000

25000

30000

35000

40000

0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

Cutter Diameter

Max RPM for high speed cutters

Cutter Dia, Inch Vflash V650 Best Competitor

2.5 33400 34900

3 30500 28400

4 26400 23500

5 23400 20500

6 21600 18400

8 18700 15600

10 16700 -

12 15250 -

Product presentation - Flash Saf (V650)Maximum RPM

21Title of the presentation - Speaker's name - Date

Ra, mkm (Test in France)

0.12

0.170.21

0.17

0.24 0.25

0

0.1

0.2

0.3

0.4

0.5

Feed=.006 ipr; D.O.C.=.05"

Cutter Manufacturers

V650

Sandvik

Clapp

Ingersoll

Kennametal

Val HVA

Product presentation - Flash Saf (V650)Surface Finish

22Title of the presentation - Speaker's name - Date

XOEN 12 T3 XX R - F XOEN 12 T3 XX R - F XOEN 12 T3 XX R - H XOEN 12 T3 XX R - H

XOEN 12 T3 XX ZZN - H XOEN 12 T3 XX ZZN - H

Full Edge PCD (Max. DOC = 10 mm)Tipped PCD (Max. DOC = 3,3 mm)

Crown Wiper (Max. DOC = 0,8 mm)

•Corner Configurations: R0,4 - R0,8 & 45º X 0,8•PCD Grade: D720•CBN Grade: B125•Crown Wipers

Product presentation - Flash Saf (V650)Insert information

23Title of the presentation - Speaker's name - Date

VPD720 VPB125PCD Inserts

XOEN 12 T3 04R-F 40112 - PCD TIPPED RIGHT .5" .16" .015" .130"XOEN 12 T3 04L-F 00009 - PCD TIPPED LEFT .5" .16" .015" .130"XOEN 12 T3 04 ZZN-H 40113 - PCD WIPER NETURAL .5" .16" .015" .030"

XOEN 12 T3 08R-F 00010 - PCD TIPPED RIGHT .5" .16" .031" .130"XOEN 12 T3 08L-F 40114 - PCD TIPPED LEFT .5" .16" .031" .130"XOEN 12 T3 08 ZZN-H 00012 - PCD WIPER NETURAL .5" .16" .31" .030"XOEN 12 T3 08R-H 00011 - *PCD FULL EDGE RIGHT .5" .16" .031" .400"

XOEN 12 T3 AZ 08 R-F 00008 - 45º CORNER PCD TIPPED RIGHT .5" .16" 45º X 0.31" .130"XOEN 12 T3 AZZ08N-H 40110 - 45º CORNER PCD WIPER NETURAL .5" .16" 45º X 0.31" .030"XOEN 12 T3 AZ 08 R-H 40111 - *45º CORNER PCD FULL EDGE RIGHT .5" .16" 45º X 0.31" .400"* PCD Full Edge inserts are for roughing and are not for use with wiper inserts

CBN InsertXOEN 12 T3 08R-E - 40115 CBN TIPPED RIGHT .5" .16" .031" .130"XOEN 12 T3 08ZZN-HE - 40116 CBN WIPER RIGHT .5" .16" .031" .030"

L T R/CH MAX apGrade

Part Number FEATURE Hand

Product presentation - Flash Saf (V650)Insert assortment

24Title of the presentation - Speaker's name - Date

METRIC (COARSE PITCH CUTTERS)

Part Number Diameter d (mm) H (mm) Insert StyleInsert Req. Maximum RPM Wt. EDP#

STOCK STATUS

V650A 12 M050 22 04R 50 22 40 XO_N 12 T3…R… 4 35,000 0.34 kg 00236V650A 12 M063 22 05R 63 22 40 XO_N 12 T3…R… 5 31,000 0.53 kg 00237V650A 12 M080 27 06R 80 27 50 XO_N 12 T3…R… 6 28,000 0.98 kg 00238V650A 12 M100 32 06R 100 32 50 XO_N 12 T3…R… 6 25,000 1.75 kg 00239V650A 12 M125 40 08R 125 40 63 XO_N 12 T3…R… 8 22,000 2.62 kg 00240V650A 12 M160 40 10R 160 40 63 XO_N 12 T3…R… 10 20,000 4.33 kg 00241V650A 12 M200 60 12R 200 60 63 XO_N 12 T3…R… 12 17,000 7.05 kg 00242V650A 12 M250 60 16R 250 60 63 XO_N 12 T3…R… 16 15,000 9.9 kg 00243V650A 12 M315 60 20R 315 60 80 XO_N 12 T3…R… 20 14,000 18.38 kg 00244

METRIC (FINE PITCH CUTTERS)

Part Number Diameter d (mm) H (mm) Insert StyleInsert Req. Maximum RPM Wt. EDP#

STOCK STATUS

V650A 12 M050 22 06R 50 22 40 XO_N 12 T3…R… 6 35,000 0.34 kg 00245V650A 12 M063 22 07R 63 22 40 XO_N 12 T3…R… 8 31,000 0.53 kg 00246V650A 12 M080 27 09R 80 27 50 XO_N 12 T3…R… 9 28,000 0.98 kg 00247V650A 12 M100 32 12R 100 32 50 XO_N 12 T3…R… 12 25,000 1.75 kg 00248V650A 12 M125 40 15R 125 40 63 XO_N 12 T3…R… 15 22,000 2.62 kg 00249V650A 12 M160 40 18R 160 40 63 XO_N 12 T3…R… 18 20,000 4.33 kg 00250V650A 12 M200 60 24R 200 60 63 XO_N 12 T3…R… 24 17,000 7.05 kg 00251V650A 12 M250 60 30R 250 60 63 XO_N 12 T3…R… 30 15,000 9.9 kg 00252V650A 12 M315 60 36R 315 60 80 XO_N 12 T3…R… 36 14,000 18.38 kg 00253

Stock StandardNon Stock Standard

Product presentation - Flash Saf (V650)Cutter assortment

25Title of the presentation - Speaker's name - Date

V650 A 12 100 32

Pilot Diameter (mm)

Cutter diameter (mm)

Occurrence

Length of Cutting Edge

Family

M

Metric

06 R

Number of inserts

RH/LH

Product presentation - Flash Saf (V650)Codification system

26Title of the presentation - Speaker's name - Date

Stéphane ChaslesSeptember 2010

Thank you.