Stéphane Chasles July 2010

1Title of the presentation - Speaker's name - Date

Stéphane ChaslesJuly 2010

PRODUCT PRESENTATIONPENTA Heavy Duty (V560)



Double sided Pentagon Heavy Duty Go deeper Run faster Use more edges Enjoy easiest and fastest clamping system


You must remember only one formula:

10 X 10 = 100% of customer satisfaction

What makes it unique ?



Go deeper 10 mm DOC

Go deeper – use all depth of cut of 10 mm Go faster – use feed up to 0,8 mm/tooth Size of tool you exactly need for roughing

You can use 100% of available power of milling machine You can reduce number of passes You can work faster than any ¼’’ DOC competitors facemill You can remove outside scale by one pass And you will not pay for extra features you do not need



10 indexes

Perform roughing cut with cost per edge of small size facemill

You have 4 inches of active cutting edges on single insert! Who could offer more???

Cost of 1 edge as less as typical 1/4’’ DOC insrets Performance of V560 as high as «other monsters» with 1’’ or

tangential inserts. Machine capacity is only limit.

Use more edges



Thenever customer need to remove more than 5 mm If competitors use smaller cutter win using higher DOC

or Feed If competitors use « huge cutter » , win by reducing

carbide cost , at 100% of machine power utilisation Machines with ISO50 with more than 30 HP ISO 60 and other big machines Thenever customer need to remove scale from

forgings and custings Go deeper , avoïd unmachined black stock, and you win !!!

Targeted market



Innovative clamping system



Permanent resident screw in the insert pocket No need to remove screw Easy to use: quick clamping and release of the insert Safe and strong: M8 thread DO NOT WAIT WHILE CUTTER BECOME COLD

Innovative clamping system



Shim seat for body protection Prevents pocket damage from carbide inserts Easily replaced if worn after very difficult milling operations

Thick insert – feed capability up to 0,8

Designed to be durable



PNMU 13 08… insert

DOC up to 10mm (0,4’’) Cost efficient : 10 cutting edges Strong Solution for wide range of materials

Geometry 52 : reinforced edge and positive geometry Stainless steel & sticky steels

Geometry 92 : strong reinforced profile cubing & difficult rough milling applications

Grades 1020, 5020, 5040, 5135 and 5050



Dc 100 – 315 mm Left cutters on request

Assortment of bodies




Assortment of inserts


Cutting data



Tie PadMaterial : Z 120 M 12 (X 120 Mn 12)

Low machinabilityCompetitor data :Ø315 / LNJN 22 05 DDR – LW225Z = 12 teethVc : 44 m/min (N : 45 tr/min)Vf : 140 mm/min (fz : 0,26 mm/tr)ap : 5 up to 7 mm – ae : 200 mmQ : 245 cm3/minDv : 31 min / 1 pass

V560 Solutiuon :Ø250 / PNMU 13 08 DN SN-92 KX20Z = 12 teethVc : 50 m/min (N : 63 tr/min)Vf : 230 mm/min (fz : 0,3 mm/tr)ap : 5 à 7 mm – ae : 200 mmQ : 400 cm3/minDv : 32 min / 2 passes

Machining time

reduced by 50%

Field test



Hydraulic Turbine BladeMaterial : Stainless Steel – similar to 316L

Competitor data :Ø125 / RPMX 2006 M0 TD15 – T25MVc : 170 m/minVf : 700 mm/minap : 8 mm maxQ : 280 cm3/min

Solution V560 :Ø100 / PNMU 13 08 DN SR-52 5040Z = 5 teethVc : 140 m/minVf : 1500 mm/min (fz : 0,66 mm/tr)ap : 8 mm maxi – ae : 50% DcQ : 600 cm3/minDv : 1H30

10 cutting edges

Machining time saved

50%

Field test



Application : Cubing

Wokpiece material : 55NiCrMoV7Hardness : 150 kg (410 HB)

Competitor data :Ø250 - Z : 12 / SNGX 1205 ANNF27 – WKP35Vc : 63 up to 98 m/min (N : 80 up to 125 tr/min)Vf : 200 up to 350 mm/min (fz:0.2 up to 0.23 mm)ap : 3 mm (up to 4 mm max)ae : 90 up to 95 % DcQ : 138 à 240 cm3/min

Solution V560 :Ø250 / PNMU 13 08 DN SR-52 5020Z = 12 teethVc : 98 m/min (N : 125 tr/min)Vf : 600 mm/min (fz : 0,4 mm/tr)ap : 5 mm ae : 90% à 95% DcQ : 690 cm3/min

Machining time reduced

by 3

Field test



Coromant : T-max 45R260.7-… cutterLNCX 18 06 AZ… insert

CoroMill 245Insert size 18mm

CoroMill 360Flat positive inserts19 or 28 mm

Use more feed to win

R260 is very expensive 2 or 4 edges Use 10 edges at same

production rate R260 is bigger than Dc – can

not work at walls

Coromill 360 is too big for most of machines

Use 10 edges at same production rate

Competitors



Use 10 edges against 4 at same production rate

Ingersoll is bigger than Dc – can not work at walls

Competitors



SECO :

R220.60… cutterHPMN 12 06 ZE… insert

RPMX2006M0T-D15

LNJN inserts

Use more feed Use 10 edges against 6

V560 generates less forces than round RPMX insert

More feed Use 10 edges

LNJN insert is too big Use 10 edges against 4 at same production

rate

Competitors



More feed. Competitor insert is weak in the middle

Use 10 edges against 4 at same production rate

Competitors



Use more feed to win, Walter insert is thinner Win with the economy by using 10 edges instead of 6

Competitors



Use more edges than compete with 12mm Walter insert Walter 20mm isert is too big for any machine. You can ever

utilize all machine capacity with smaller inserts and offer 10 edges.

Competitors



Same comment as Walter 2265 This hegative insert gerenerate force. 8 edges competitor car realize only if offering both left and

right cutter

Competitors



PENTA Négative design Left

LEFT bodies are available June 2010 Non-stocked Batch production started after first order in SOPIC Assortment:

M560A 13 M100 32 05L

M560A 13 M125 40 06L

M560A 13 M160 40 08L

M560A 13 M200 60 10L

M560A 13 M250 60 12L

M560A 13 M315 60 14L


Stéphane ChaslesJuly 2010

Thank you.

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Stéphane Chasles July 2010