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DISTRIBUTION TRANSFORMERS Three-Phase Pad-Mounted HOWARD INDUSTRIES, INC. ISO-9001 CERTIFIED Bulletin 1005-01

Three-Phase Pad-Mounted - Welcome to Young & Companyyoungco.com/documents/HowardThreePhasePadMountedBrochure.pdf · Howard Industries liquid-filled three-phase pad-mounted transformers

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Page 1: Three-Phase Pad-Mounted - Welcome to Young & Companyyoungco.com/documents/HowardThreePhasePadMountedBrochure.pdf · Howard Industries liquid-filled three-phase pad-mounted transformers

DISTRIBUTION TRANSFORMERSThree-Phase Pad-Mounted

HOWARD INDUSTRIES, INC.

ISO-9001 CERTIFIEDBulletin 1005-01

Page 2: Three-Phase Pad-Mounted - Welcome to Young & Companyyoungco.com/documents/HowardThreePhasePadMountedBrochure.pdf · Howard Industries liquid-filled three-phase pad-mounted transformers

Howard Industries Excels at DeliveringExactly What Our Customers Want.

Life-Cycle CostReductionHoward Industries’Customer Assistance Teamexcels at helpingcustomers find ways toreduce cost. Using activity-based cost analysistechniques, ourcommercial and technicalexperts help customersanalyze costs throughoutthe transformer supplychain, identifying andeliminating activitieswhich add cost but havelittle or no value.

Quality and ReliabilityBuilt into EveryTransformerHigher quality meanslower failure rates … andthat translates into loweroperating and mainte-nance costs. Higher qualityalso means customers canreduce cost by reducing oreliminating incomingreceipt inspection andtesting.

At Howard Industries ourQuality AssuranceProgram is designed toachieve the high level ofquality required by ourmost demandingcustomers. Abandoningthe traditional manufac-turing-only focus, we havecreated a quality systemthat links all aspects of thecompany’s operationsincluding Marketing,Engineering, ManagementInformation Systems,Manufacturing, Shippingand Accounting to makesure that not only ourproducts, but everythingwe do for our customers isof the highest quality.

Howard Industries’ qualitymanagement system hasearned ISO-9001 certifica-tion. ISO-9001, the mostcomprehensive standard inthe internationallyrecognized ISO-9000 series,covers design, manufac-turing and servicingsystems. This achievementdemonstrates HowardIndustries’ commitment tocontinuous qualityimprovement.

The Product Automated DesignSystem (PADS) insures that

each customer’s uniquerequirements are satisfied.

HO

WARD INDUSTRIES, IN

C

ISO9001 A6901

Page 3: Three-Phase Pad-Mounted - Welcome to Young & Companyyoungco.com/documents/HowardThreePhasePadMountedBrochure.pdf · Howard Industries liquid-filled three-phase pad-mounted transformers

Automated and robotic welders perform 100% of all oil-compartment seam welds.

Computerized final test stationsperform a complete series ofelectrical tests prior to shipment.

Electrostatically applied powder paint providesa durable, corrosion-resistant finish.

Designs Optimized forSuperior Performanceand EconomyOur design philosophy isto provide our customersexactly what they want.That means transformersthat are individuallydesigned in preciseaccordance with eachcustomer’s specifications.Each transformer design isoptimized to satisfy thecustomer’s needs at thelowest possible cost.

Howard’s ProductAutomated Design System(PADS) is driven directlyby each customer’sspecifications to insure thatall the necessary

requirements are satisfied.PADS synthesizes eachtransformer design andproduces all criticalmanufacturing documents.PADS then links with asophisticated computer-integrated-manufacturing(CIM) system to automati-cally carry-out fabricationon the factory floor. ThePADS and CIM systemseliminate manualprocesses and theirinherent inefficiency anderror, and make it possibleto quickly modify andcustomize transformerdesigns.

AdvancedManufacturingHoward transformers aremanufactured in thelargest, most advancedfacility of its kind. The 1.6million square foot Laurel plant is the result of arecent three-year, $50million expansion project,which saw the introduc-tion of the latest and mostsophisticated robotics andautomated processequipment available.

Page 4: Three-Phase Pad-Mounted - Welcome to Young & Companyyoungco.com/documents/HowardThreePhasePadMountedBrochure.pdf · Howard Industries liquid-filled three-phase pad-mounted transformers

• Meets or exceeds currentANSI, NEMA, and RUSstandards as applicable(except for certaindimensional character-istics of the Space-Saver3TM design)

• Full compliance withANSI C57.12.28 enclo-sure integrity standards

• Externally clampeduniversal high-voltagebushing wells for deadfront applications (threefor radial feed operationor six for loop feedoperation)

• Externally clamped low-voltage bushings withthreaded stud for full-load current through1400 Amps, or externallyclamped one-pieceNEMA spade bushingsfor full-load currentabove 1400 Amps

• Front panel accessorymounting brackets(dead-front constructiononly)

• Removable neutralground strap in low-

voltage compartment (forwye connected low-voltage ratings only)

• Removable high-voltage/low-voltage neutrallink, internally mountedand accessible throughtamper-resistant handhole (Wye-Wye unitsonly)

• Lifting provisions • Jacking/rolling

provisions (Compart-mental style only)

• Removable terminalcompartment and bottomsill, and removable doorswith stainless steelhinges (Compartmentalstyle only)

• Removable hood withstainless steel hinges, andremovable sill withstainless steel fasteners(Space-Saver 3TM only)

• Bolted hand hole on oilcompartment top withtamper-resistant securitycover (Compartmentalstyle only)

• Three-point doorlatching system with

recessed interlockingpentahead security bolt,and padlock provision(Compartmental styleonly)

• Recessed hood latchingsystem with captivepentahead security bolt,floating nut, andinterlocking padlockprovision (Space-Saver3TM only)

• Tank ground provisions • Mild steel tank and

terminal compartmentconstruction

• Mild steel high-voltage/low-voltage compart-ment barrier (Compart-mental style only)

• Insulated high-voltage/low-voltage compart-ment barrier (Space-Saver 3TM only)

• Domed top surfaces ontank and terminalcompartment to preventwater retention

• Recessed tank compart-ment bottom

• Electrostatically appliedpowder paint finish with

olive-green polyurethanetop coat (Munsell 7GY3.29/1.5) providesexcellent resistance tochipping, fading,abrasion, and corrosion

• Oil fill/oil level plug • Automatic pressure relief

device mounted interminal compartment

• Oil drain valve withsampling device(Compartmental styleonly)

• Electrical grade mineraloil insulation fluid withoxidation inhibitor

• Laser engraved anodizedaluminum nameplate

• Decal bushingdesignations

Three-Phase Pad-Mounted Transformer Features

Howard Industries liquid-filled three-phase pad-mounted transformers are anexcellent choice for any commercial or industrial underground distribution system.Typical applications include manufacturing facilities, refineries, office buildings,schools, hospitals, restaurants, warehouses, and retail stores. All Howard Industriestransformers are designed, built, and tested in an ISO-9001 certified facility inaccordance with applicable industry standards.

Howard three-phase pad-mounted transformers are available in capacities from30 to 10000 kVA, with high-voltage ratings from 2400 through 34500, and low-voltageratings from 208Y/120 through 8600. All designs feature fully enclosed tamperresistant terminal compartments and can be supplied with dead-front or live-frontconstruction (Space-Saver 3TM style available with dead-front construction only), forradial or loop feed applications.

A wide range of features and accessories is available to satisfy almost any specialrequirement, including fuses, surge arresters, gauges, controls, cooling fans, pressurerelief devices, load-break switches, and high-voltage tap switches. In addition to thestandard mineral oil, alternate insulation fluids such as R-Temp, silicone, and seed-based vegetable oil are available for special applications.

Standard Features and Accessories

Page 5: Three-Phase Pad-Mounted - Welcome to Young & Companyyoungco.com/documents/HowardThreePhasePadMountedBrochure.pdf · Howard Industries liquid-filled three-phase pad-mounted transformers

(Note: Certain combinations of kVA, high-voltage, and low-voltage ratings may not be available. Contact your distributorfor availability of other kVA sizes,voltage ratings, features, accessories, and design standards not listed.)

Standard KVA and Voltage Ratings

Dead FrontCompartmental StyleKVA Ratings (65° Rise, ONAN)45, 75, 112.5, 150, 225, 300, 500, 750, 1000,1500, 2000, 2500, 3000, 3750, 5000, 7000,7500, 10000 High-Voltage Ratings (Delta or Wye)2400 through 34500 (through 150 kV BIL) Low-Voltage Ratings (Delta or Wye)120 through 8600 or 14400Y (through 110 kV BIL)

Space-Saver 3TM

KVA Ratings (65° Rise, ONAN)30, 45, 75, 112.5, 150High-Voltage Ratings (Delta or Wye)2400 through 34500 (through 150 kV BIL) Low-Voltage Ratings (Delta or Wye)120 through 480 (through 30 kV BIL)

Live FrontCompartmental StyleKVA Ratings (65° Rise, ONAN)45, 75, 112.5, 150, 225, 300, 500, 750, 1000, 1500, 2000, 2500, 3000, 3750, 5000, 7000, 7500, 10000 High-Voltage Ratings (Delta or Wye)2400 through 34500 (through 200 kV BIL) Low-Voltage Ratings (Delta or Wye)120 through 8600 or 14400Y(through 110 kV BIL)

Page 6: Three-Phase Pad-Mounted - Welcome to Young & Companyyoungco.com/documents/HowardThreePhasePadMountedBrochure.pdf · Howard Industries liquid-filled three-phase pad-mounted transformers

• Loadbreak high-voltagebushing inserts orexternally clampedintegral (one piece) high-voltage bushings fordead-front applications

• Externally clampedporcelain high-voltagebushings with eyeboltconnectors for live-frontapplications (not availableon Space-Saver 3TM)

• Low-voltage connectors,including various screw-on or slip-on types

• Insulated interphasebarriers (Compartmentalstyle, live-frontconstruction only)

• Lightning arrestermounting provisions(Compartmental style,live-front constructiononly)

• Externally operable non-loadbreak high-voltagetap switch with one of thefollowing tap ranges: four2.5% taps above normal;or four 2.5% taps belownormal; or two 2.5% tapsabove and two 2.5% tapsbelow normal; or taps at13800/13200/12870/12540 for transformerswith a nominal high-voltage rating of 14400(may not be available incombination with dualhigh-voltage switch)

• Externally operable dualhigh-voltage switch (maynot be available incombination with high-voltage tap switch)

• Fault indicators or faultindicator mountingprovisions only

• Internal expulsion fuses,alone or in combination

with internal backupcurrent limiting fuses

• Draw-out expulsion fuseswith isolation links, aloneor in combination withinternal backup currentlimiting fuses

• Draw-out full-rangecurrent limiting fuses indry-well canisters; with orwithout interlockingloadbreak switch(Compartmental styleonly)

• Internal full-range currentlimiting fuses (Compart-mental style only)

• Arc Strangler® fuseddisconnect switches(Compartmental style,live-front constructiononly)

• MOV surge arresters,including under-oil,elbow, or panel-mountedtypes (panel-mountedtypes are available oncompartmental live-frontunits only)

• Drip shields for use withdraw-out expulsion fuses

• Externally operable two-position or four-positionhigh-voltage loadbreakswitch

• Internal low-voltagecircuit breaker withexternal operating handle,or external molded caselow-voltage circuitbreakers (Compartmentalstyle only)

• High capacity pressurerelief device mounted ontank cover (Compart-mental style only)

• Drain valve withsampling device

• Total stainless steel orhybrid (mild steel/

stainless steel)construction

• Temporary access serviceprovision (conduit hole)

• Hexhead security bolt(pentahead standard)

• External Watt-hour meterbase with or withoutmeter, or mountingprovisionsonly(Compartmentalstyle, live-frontconstruction only)

• External potentialtransformers

• External currenttransformers

• Tank ground connectors • Cover mounted throat for

bus duct connection(Compartmental styleonly)

• Dial type temperaturegauge

• Dial type liquid levelgauge

• Dial type pressure/vacuum gauge

• Cooling fans or fanmounting provisions only(Compartmental styleonly)

• R-Temp, silicone or seed-based vegetable oilinsulation fluid

• Laser engraved stainlesssteel nameplate(aluminum standard)

• Custom stenciling orlabeling

• NEMA safety labels • Energy efficient

amorphous metal cores(available through 750kVA only)

• Compliance withCanadian StandardsAssociation (CSA)standards or other non-U.S. standards

Optional Features, Accessories, and Design Standards

(Note: Contact your distributor or factory representative for availability of other kVA sizes, voltageratings, features, accessories and design standards not listed.)

Arc Strangler® is a registered trademark of Cooper Power Systems.

As an Energy Star Partner, Howard Industries has determined

that its optional “Energy StarCompliant” transformers meet the Energy Star guidelines for

energy efficiency.Howard Industries is a charter

member of the Energy StarTransformer Program.

Page 7: Three-Phase Pad-Mounted - Welcome to Young & Companyyoungco.com/documents/HowardThreePhasePadMountedBrochure.pdf · Howard Industries liquid-filled three-phase pad-mounted transformers

Three-Phase Pad-Mounted

Available in capacities ranging from 30 through 10,000kVA. Voltage ratings through 34.5/19.9 kV, 200 kV BIL.Refer to Bulletin 1005

Three-Phase Substation

Available in capacities ranging from 112.5 through10,000 kVA. Voltage ratings through 69 kV, 350 kV BIL.Refer to Bulletin 1004

Howard Industries Distribution Transformersare Available in a Complete Range of Types,Sizes and Voltage Ratings.

Single-PhasePole-Mounted

Available in capacitiesranging from 0.5 through833 kVA. Voltage ratingsthrough 19.9/34.5 kV, 200 kV BIL. Refer to Bulletin 1001

Three-PhasePole-Mounted

Available in capacitiesranging from 30 through150 kVA. Voltage ratingsthrough 34.5/19.9 kV, 150 kV BIL. Refer to Bulletin 1001

Single-Phase Pad-Mounted

Available in capacitiesranging from 10 through333 kVA. Voltage ratingsthrough 19.9/34.5 kV, 150 kV BIL.Refer to Bulletin 1002

Single-PhaseSubsurface

Available in capacitiesranging from 10 through 250 kVA. Voltage ratingsthrough 19.9/34.5 kV,150 kV BIL.Refer to Bulletin 1003

Page 8: Three-Phase Pad-Mounted - Welcome to Young & Companyyoungco.com/documents/HowardThreePhasePadMountedBrochure.pdf · Howard Industries liquid-filled three-phase pad-mounted transformers

Laurel Transformer FacilityLocated in Laurel, Mississippi, the1.6 million square foot facility isresponsible for production of thecompany’s electrical distributiontransformer product lines and isalso corporate headquarters forHoward Industries, Inc.

Laurel Ballast FacilityThe Laurel, Mississippi facility isheadquarters for the LightingBallast Division and produces thecompany’s line of electronicfluorescent lighting ballasts. Thefacility is also home for HowardComputers.

Mendenhall Ballast FacilityThe Lighting Ballast Division’slines of magnetic fluorescentballasts and high-intensity-discharge ballasts are produced atits facility located in Mendenhall,Mississippi.

EllisvilleTransportation FacilityThe Ellisville, Mississippi facilityis the location for HowardTransportation, Inc., includingits corporate headquarters, truck maintenance shop andcomputerized dispatch center. Regional terminal facilities arelocated in Weirton, West Virginiaand Kenly, North Carolina (notpictured).

Facilities

HOWARD INDUSTRIES, INC.

P.O. BOX 1588 • LAUREL, MS 39441-1588 • (601) 425-3151 • FAX (601) 649-8090 • E-mail: [email protected]

Lighting Ballast DivisionHoward Industries’ LightingBallast Division is a world-classsupplier of magnetic and energy-efficient electronic fluorescentballasts, and of high-intensity-discharge (HID) ballasts for thelighting industry.

Computer DivisionHoward Industries’ newestbusiness unit, HowardComputers, manufactures acomplete selection of built-to-order personal computers,including servers, desktops,towers and notebooks.

Transportation DivisionHoward Transportation, Inc., awholly-owned subsidiary ofHoward Industries, Inc., operatesas a full-load, flat-bed commoncarrier truck line and brokerageoperation, transportingcommodities and industrial goodsthroughout the continental UnitedStates.

ISO-9001 CERTIFIED

Bulletin 1005-01. Printed in USA.© 2003 Howard Industries, Inc.All rights reserved.

Visit our web site at http://www.howard-ind.com

Howard Industries’ Business Units

www.howardtransformers.com www.howardcomputers.comwww.howard-ballast.com www.howard-ind.com

Transformer DivisionHoward Industries' TransformerDivision is this country's leadingmanufacturer of liquid-filledelectrical distribution andsubstation transformers. TheLaurel manufacturing facilityproduces a complete line ofoverhead, pad-mounted,subsurface and unit substationtransformers that are widely usedby electric utilities, and byindustrial and commercialoperations.

Howard Industriesoperates three manufac-turing facilities in Laureland Mendenhall,Mississippi, and threetransportation servicelocations, includingEllisville, Mississippi;Weirton, West Virginia;and Kenly, North Carolina.Every Howard facilityutilizes the latest availabletechnologies to provide itscustomers with world-class products andservices.