Suzuki Raider 150R Parts

SUZUKI PARTS CATALOGUE

FU150SC-C2

2004-10 2 NO EDITION

http://www.motorcycle.in.th


INFORMATI INDEX

ENGINE TRANSMISSION

ELECTRICAL

BODY

PARTS NUMBER



PREFACE

When It becomes necessary to replace parts on SUZUKI MOTORCYCLES, always use

SUZUKI GENUINE PARTS Which have passed a strict inspection which guarantees

quality and performance

This parts catalogue covers the list of all service parts for SUZUKI

FU150SC-C2

INSTRUCTIONS FOR QUOTING THE CATALOGUE

1. DIMENSIONS

Dimensions of the parts in thiS catalogue are indicated in unit millimeters

2. ABBREVIATIONS

Abbreviations used in this catalogue are as follows:

AR As requ ired NT

ASSY Assembly OPT

E .No. Engine number OS

F.NO. Frame number STD

d Diameter of material T

ID Inside d iameter US

OD O lltSlriP rliameter W

L Length

LH Left hand side

RH Right hand side

3. INNER PARTS OF ASSEMBLY

Number of teeth

Optional

Over size

Standard

Thickness

Under side

Width

Parts name with a dot ( . ) in front as shown in the description co lumn Indicates

the component of the assembly also available individua lly

4. MODIFICATION NOTICE

A parts bulletin will be sent to you on all occasions when changes In parts

occur, including interchangeable modifications between new parts and old ones.

5. NOTE

5.1 There are some different parts from those of production models among

-sp~re ·~arts.for the aeministrative reasons and common use of them with

other models

52

5.3

In respect of rubber hoses and vinyl tubes, plese be sure to use them by

c utting off according to the length ment ioned on parts catalogue or what

is actually required on the veh ic le.

Note that the d rawings on the illustration page are for ready reference

of spare parts numbe r, not to be used as an assembly manual.

When assembling , use "SUZUKI SERVICE MANUAL~

6. STO COLOR CHART

COLOR NO. PARTS COLOR DESCRIPTION

019 SUPER BLACK

126 SILVER

12R 1000 GRAY

12Z CRYSTRAL SILVER-S

13L SILVER-E

20H WARM SILVER

26B GRAY

2B1 FLAT BLACK

2Be BASE GRAY MET.

28W WHITE

291 BLACK (ACRYLIC-MELAMINE)

OLS BLACK

13T GOLD



ujt}'vi"lui:if'l11)J~"l~iju"l::;i'f)>lLt.l~tJU'f)::1",~ 'IItH1Cl4'mU1UUUtJI \!1!n" f'l11H~L~

'EI:: 1 "'~ u. Yl'll'El-J1!'tI n ~Yi1,rU ii t.i 1 wrYl 1!f111"1?l 'Eluii f)rurn~ 1;)).J1 (JI "31UU.\'I ::~lJnrlu::.vj?l).l\prU l-lU>l~tl~i'itWlfJr1"ifl::lltl~~~).l;1~1l,.1fu:rCl.-.rn1uiutJutJI'i!1!ii

lU FU 150SC-C2

1. n'li" rh "'UfllI\,n{il

n""\1ri' lt1 U~"U'lii'\,.tl-l'f):;-1\tfn\.u!ii'i'f):i',tJn-)'j''il::'ufidHu'h[JLrlu i'iaAL).JtJ1:i'

2. i'm :tHiil

'tir1:t'itJtlyjt-D1.u~;jtlnun'r"EI:::l\.1aUiintJfI:::Ltiu"".r.:] t>iillu~

AR 1'l"l)Jfl1 ').J~'f).:]n·u

ASSY 1.J'l::n tl 1J dJu,~

E.No. "')J iU~fI 'II Lji\rtn fJUtJl

F NO \1)J'lULfI'II tIt'lrl-J

d l.'i:'iUt.l'lf:!tuj"nfil>l

ID ~'i:'iu t.ii l!!utJnfl"l>lJl'U lu

OD ~'i:'iw .. hf;ju6nfi'l.JIl'lUUiln

A'l'llJtJl'l

LII il>loD'lU

RH i'l>l'll'J'

3 'il:;1m~tiilU'II'il-J'il ::h.,~"l!. (;!

".mmfl'llfl:;1\.1aYiihPt~fl>l'U)JiU ~1fl (

tl:::lmi,flvitlrjL'Uil'f)'j',um1,ru

4 'ULL~>ln"li"LU~ £lU LLt.l fl.J

NT

OPT

as STO

us w

~"lU1UYfU

L~'f)nA'l).JII'I'J')JL"\-1).l'l::~).l

~-ln<j""!lu'lf'l)J' fi1n:!'lU

'IIU'lf'l)J'lE'l'1!i'lU

P!'J'l).JltlU'l

~'ln11'11U'l~)Jl~1l'U

Pl1'"1)Jn1,>l

"I:::i.iLtlMn"uA·>l)J"lti.:] vi "lu~nf'l¥..:)yji.in1'iLt.l~tJlAu.tlMlul-nr,,:)~tl~ i.i tln£ln·l1e:::lltla

5. ,r'il-i".J~nlJ.!

5.1 ;U"''Juvi~LtJ1n''''l>lnU''l1nn'l'j'tJ~1I1 Ul.J71Um'1;U"'1U'f)::1"'~ill"1H LL'VIUnul~lu:Hltu

L@iu1nu

5.2 ~u"'1uviLuuYifltJ'l-Ju.a:::Yi'El~a'l~~n ujil~'f)-Jm1Y1'1iuPl1').Jf.J'l'JviQn~'EI.Jl"~h.Lltl,r-l~'EI

~i'iiln[Jn,re::l",~

5.3 m.nu ~~'Il'f):::1".alu!t.lfn~b.il'li~"l~UIl 'l~ m1'\J1::nilu

COLOR N O PARTS COLOR DESCRIPTION

019 6;"l1!I.Uilf

126 'iflL'l'Bf

12R ~Y1' 1000

12Z 'iiflL'J'Elf-L'BfI f"I1f1Lflffl

13L 'iiiH'ltlf-fi

20H 'Jtlf).l=iim'l'Elf

26B '"''' 281 @il L~-nflLfl

28C L'VI'LUfl LlJ"Y1'~f'I

28w .00

291 ,;i''f):::Rflf''l-LlJmiiu

OLS .,

13T ~"'



COLOR PARTS $ SUZUKI RAIDER-R150

MODEL CODE fUl~)()$C Cl

YEAR

TWO IONt

MorORCYCLI: COLOR '\IA'V1l PARTS COLOR COD~ COLOR NI\

R COlO~ CODE 415! 391 AURA V(llOW' (;Rv$r

S!::.RIAL rRAML & ENGINr. NUMBLH ~RAML NO I:.NGINE N

8G41A TH104715 G415-TH104

, >LOR PARTS

PARTS COLOR COOl-

,~U NO mSCRIPnON PART NO CO' . " ~,.I~ ... .. • COVI:Rl-RJ\MLSL! RH 47110 25G20 C3 1

2 COVER FRAM( SO LH 47210 25G2O C3 1

J SHIELD LEG CENTER SET 48130-25G20 C"

4 HOUSING HEADlAM P SET S1810-25G2O C31

" FEN DER FRON T ')31 11 2">GOO . 1 1')

b COWlING LO WeR SET SlO[ RH 94401-l">G20 C31

7 COWUNG LOWER SEl SIDE LH <)tI480 2~)(;"'O C;S1

MOTORCYCLE COLOR NAME

TWO TONE

c AURA YELLOW (415)

+ CRYSTAL BLACK (397)



FIG.1 FIG. 1 GASKET SET "ll"tJ::ui-u FU150SC-C

REF.NO. PART NO. DESCRIPTION :jIflfl::'hui Q'TY REMARKS

11400-25800 GASKET SET "ll"tJ::ui-u

11141-25GOO .GASKET,cylinder head .tJ::uimht3u (1)

11241-25GOO .GASKET,cylinder .tJ::ui-ULifl\1U (1)

11482-25GOO .GASKET,clutch cover . tJ::uimh I'IfflU 1'1 flM (1)

11483-25GOO .GASKET,magneto cover . tJ::ui-u~hl'lfflU"''l-U'~ (1)

12837-25GOO .GASKET,tensioner adjuster .tJ::ui-u~'l~-lt'li"'l~-U (1)

14181-25GOO .GASKET,muffier joint .tJ::Ln-uYifl'tlLfttJ (1)

1

I

FU150SC-C



FIG.2

2- .,.,...."

2

3

4

FIG. 2

11173-47E50

09106-07009

09161-11008

FU150SC-C

CYLINDER HEA DCOVER

DESCRIPTION

COVER,cylinder head

GASKET cylind , er head

SOL T,head cover

WASHER,head cover

tJ1I'lffi1Jr.h~ .tJ.oI FU150SC-C

'lItltl::11i1fl tJ11'l1tltJtJ1~1J Q'TY

1.I::LiiutJ11'l1tltJtJ1~ LUilyJ .tJ

4

4



FIG.3 FIG. 3 CYLINDER HEAD ~1~U FUl50SC-C

REF.NO. PART NO. DESCRIPTION ;fltl::l\.1t"i Q'TY REMARKS 5 5 5 5

11100-25GOO-OTO HEAD ASSY,cylinder ~1~U

2 11115-33071 .GUIDE,valve . t1fltlm",fl'lltl;lLl.fl::ltlL~u 4

3 09381-10004 .SNAP RING .LI.\.I'lUfltlrl 4 11 11

4 09206-08001 .PIN,camshaft housing knock . ~in 8 5 5 6 6 5 09103-06132 .BOL T,camshaft housing(L41) .~Uflyf 8

6 6 09103-06108 .BOL T,camshaft housing(L35) .~Uflyf 4

7 11141-25GOO GASKET,cylinder head t1::LI;U~"'~1J 6 5 5

8 04211-11169 PIN,cylinder head knock ~in~1~1J 2

9 09168-06004 GASKET,oil gallery plug t1::u'iu

10 01550-06123 PLUG,oil gallery ~Uftyf 2 10

~UftyfLjflLnft1tlmfitJ'l

~~ 11 09103-06108 BOL T,camshaft housing (L35) 2

12 09103-08305 BOLT,cylinder head (L 140) ~UftYl~"'~1J 4

~ 13 09168-08021 GASKET,cylinder head bolt t1::Lnu 4

14 01421-06253 BOL T,cylinder head stud ~UftYl~1~1J 3

2~ 15 08316-10063 NUT,cylinder head \!" 3

16 09482-45700 SPARK PLUG (U24ES-N) li'lLiiuu (U24ES-N)

17 13110-25GOO PIPE,intake Yifllfl;i

18 09280-35001 O-RING,intake pipe ~fii'l

19 02122-06163 SCREW ,intake pipe ftnl 2

20 09402-44208 CLAMP,intake pipe Loi)J-D1'I1I'1Yitlltl;l

21 09103-08289 BOLT,eng mtg head (L50) ~Uftyf

12 22 11280-47EOO PIPE,head oil yjfl,l ... ,r'U\.It"itl~~1~1J

23 09168-10012 GASKET,union bolt t1::Lnu 4

24 09360-10047 UNION BOLT tUftYl 2

7

4fJ' FU150SC-C



FIG.4 FIG. 4 CYLINDER ~tl\1tJ FU150SC-C

REF. NO. PART NO. DESCRIPTION ~tI!d"fl a'TV REMARKS

11211-25GOO-OFO CYLINDER LatltltJ

2 01421-06253 STUD BOLT tUflyfL~tlt3tJ 2

3 08316-10063 NUT,cylinder ,r .. 2

4 11241-25GOO GASKET ,cylinder t1:;ui'Ul~tl'tJ 5 04211-11129 PIN,cylinder knock "ftn 2

s----B

4

FU150SC-C



FIG.5 FIG. 5 CRANKCASE U:riUU'litH FUl50SC-C 5 3 4 ~tltl::l"fi REF. NO. PART NO. DESCRIPTION Q'TY REMARKS

11300-25800 CRANKCASE SET ,,,~yjuU'lffi'l

2 04211-13189 PIN ,crankcase t'fln~yjuU'lffi'l 2

3 01547-06403 BOLT,crankcase ~Uftyf 8 5 3

4 01547-06407 BOLT ,crankcase ~Uftyf

3 5 01547-06653 BOLT ,crankcase ~Uftyf 3

19 3 ~uriu,l1~Unfl1J

~I 6 09364-12001 UNION, breather hose

09247-12103T PLUG,breather ~Uft'l'lil"yjtlr.:1J1£Jtl1n1'" 7 16

~15 8 09168-12002 GASKET,breather plug l.l::u;u 3 3 3 3

~Uft'l'lil"Yl1'1Liiu,l1~u ~ 9 01550-06123 PLUG,oil gallery mission

10 09168-06004 GASKET,oil gallery mission l.l::Lnu -~ 11 09168-12002 GASKET,oil gallery l.l::Lriu 2

12 09247-12103T PLUG,oil gallery ~Uft'l'lil"'I'I1'1Liiu,l1~u 2

13 09168-12002 GASKET,oil drain plug l.l::uiu

14 09247-12106 PLUG,oil drain ~Uftyfth£J,l1~ULrtitJ'I

15 09280-04004 O-RING,oil gallery jet ~tl1'1

16 09493-24012 JET,oil gallery ~~"'~1J~~,l1~U"fttl~U 17 09103-10052 BOLT,eng mtg upper (L120) ~Uftyf

18 09103-10148 BOLT,eng mtg lower (L110) ~Uftyf

19 08319-31108 NUT,eng mIg Uil 2

20 11186-25GOO SEP,oil breather ~tJun~'1,h~u

I i

@-13

i--14 FU150SC-C



FIG.6 FIG. 6 CRANKCASE COVER "'''''nJlJ~,jULfl~~ FU150SC-C

REF.NO. PART NO. DESCRIPTION ~tltl::'l"fl a'TV REMARKS 5 12

11340-47E20 COVER,clutch ",.,,.7tllJ,.ftfli

2 11971-45010 .LENS,oillevel check .nt::~m4~,h,jULf'I~~

3 11482-25GOO GASKET,clutch cover u::Lliu"'''f'l7tllJf'lft"i

4 04211-09149 PIN,clutch cover ftftn 4

5 12 tUflYl

5 5 0154 7-06303 BOLT,clutch cover 10

12 6 11342-25GOO PLUG,eng oil filler "'''ll''Lll''Ljj,.nl.,,jULfl~~ 7 09280-17003 O-RING,eng oil filler ttll~

8 09247-14026 PLUGTDC tUflYl

12 9 09168-14002 GASKET TDC,plug u::Liiu

10 11351-47E10 COVER,magneto "'''~7tllJ~''u'lyj

'iii- 6 11 11483-25GOO GASKET,magneto cover t.I::Liiu"'''f'l7tllJ~''u'lyj

~7

\ 12 01547-06353 BOLT,magneto cover tUfl,m""'''f'l7tllJ~''u'lyj 7

13 01547-06503 BOL T,magneto cover tUfl,m""'''f'l7tl~''u'lyj

14 09259-26013 PLUG,crankshaft hole "'''llM~~~''U'lyj 15 / 09280-22008 O-RING,crankshaft hole ttlN

16 04211-09149 PIN,magneto cover ftftn 3

17 09206-13003 PIN,magneto cover ftftn

18 09248-14011 PLUG,oil gallery tUflYl

19 09168-14002 GASKET,oil gallery plug tJ::Liiu

20 11360-25Goo COVER,eng sprocket "'''''7fIlJftLfltlf""ih

21 01547-06253 BOLT ,eng sprocket cover tUflYl

22 01547-06303 BOLT,eng sprocket cover tUflYl 2

FU150SC-C



FIG.7 17

FIG. 7 CRANKSHAFT L'I'lt'l1'iflL'III~tJ~ FU150SC-C

REF.NO. PART NO. DESCRIPTION ~tltl::l'lllfi Q'TY REMARKS

12220-25GOO CRANKSHAFT,RH L'I'lfnfflL'III'lm f,~'!I'l' 19

12261-25GOO CRANKSHAFT,LH L'I'ltnfflL'III~tJ~ f,~;htJ 2

3 12160-25810 ROD,connecting set ,''''hu~u :. 4 12161-25GOO-OBO .ROD,connecting .ri'U\1U

18 5 12210-25GOO .PIN,crank . ftflm'l'lfl,ftlL'III~tJ~

6 09263-30048-DBO .BEARING,crank pin . "flUlJnWftflnri'U\1U

7 12661-25GOO GEAR.crank balancer drive Ll1~iUL'I'lfl'

8 09262-28035 BEARING,crankshaft M "flulJnilu

9 09262-35026 BEARING,crankshaft L "flulJnilu

10 09282-12001 OIL SEAL ;jftfflL'III~tJ~

11 24742-18AOO RETAINER,crank shaft oil seal L'IIIflnti,,;ifl

12 02112-06123 SCREW,crankshaft oil seal ftnl

13 09140-16019 NUT,primary drive gear u.. 14 09164-16005 WASHER, primary drive LL"'lU2tl~

15 09421-04004 KEY,primary drive gear ftfln

16 16321-47EOO GEAR.oil pump drive Ll1f).:1ofuii~,i,Jju

17 12100-25800-0FO PISTON SET (STD) 'IJ"l3ntu (STD)

18 12111-25GOO-DFO .PISTON (STD) .l3n~u (STD)

19 12140-25GOO .RING SET,piston (STD) .'I'ILLW1Ul3n\1U (STD)

20 12151-25GOO .PIN,piston .ftflnlJn~u

21 09381-16001 .CIRCLIP .LLWlUfltll'lftfl'nlJn\1u 2

10 2

~~~~ . lf2 0-

~

,,1 ,4 1.r;, FU150SC-C



FIG.8 FIG. 8 CRANK BALANCER L'rtft1Ch'lL;;twLfltJf FU150SC-C

REF.NO. PART NO. DESCRIPTION ~flfd'lllfi Q'TY REMARKS

12650-25GOO BALANCER,crank L'rtft1ri'l'lL;;tl'lLfluf

2 09262-20137 BEARING,crank balancer RH Plfll.J\'jnW i1'1'1'l1

3 09262-20019 BEARING,crank balancer LH Plfll.J\'jnilu i1'1.1U

4 12666-25GOO GEAR,crank balan driven L;;fl'lLnufL'rtft1ri'l'l ,j"'l'I1JJ

5 12663-47E50 SPRING,crank balancer gear tU.n'l 2

6 12686-25G00 DAMPER,crank balancer U1'17fl'l 2

7 09164-58002 WASHER,balancer gear driven LL'III'lUfll'l

4 8 09380-38005 CIRCLlP,baiancer gear driven LL'III'lUflfll'l

9 0821 1-10285 WASHER,crank balancer LL'III'lU7fl'l

10 01550-10163 BOLT,crank balancer tUftJl

FUl50SC-C



FIG.9

0-6

0--14

11--89--11 6-0 ~10 14--0 s-11~~11 9

10--® -l ~'3

:3~ 17 '2 12~

REF.NO.

FIG. 9

PART NO.

1271Q-25Goo

2 1272Q-25Goo

3 12741-25GOO

4 09106-05027

5 08322-Q1053T

6 12891-25Goo

7 12911-16Eoo

8 12912-16Eoo

9 12921-47Eoo

10 12931-25Goo

11 12932-32COO

12 12933-16Eoo

CAM SHAFTNALVE

DESCRIPTION

CAMSHAFT COMP,intake

CAMSHAFT COMP,exhaust

SPROCKET,cam shaft

SOL T,sprocket

WASHER,sprocket bolt

TAPPET

VALVE,intake

VALVE,exhaust

SPRING,valve

RETAINER.valve spring

COTTER,valve

SEAT,valve spring

13 09289-04002 OIL SEAL

14-1 12892-Q5COO-120 SHIM,tappet (T:1.20)


14-3 12892-QSCOO-13O SHIM,tappet (T:1.30)


14-5 12892-QSCOO-140 SHIM,tappet (T:1.40)


14-7 12892-Q5COO-150 SHIM,tappet (T:1 .50)




14-11 12892-05COO-170 SHIM,tappet(T:1.70)


14-13 12892-05COO-180 SHIM,tappet (T:1 .80)

14-14 12892-Q5COO-185 SH1~,tappet (T:1 .85)

FU150SC-C

L"ft'lf,lmfltrl LLft::'l'lft'l

~tltI::t~fl

L"ft'lf,lmntJ'lttl;i

L"ft'lf,lmfltJ'lttllfttJ

L?ltl~~""'liu ~Uft,r

LL~'lUffl~

chrlftltJ'l'lft'l

'l'lft'lttl;i

'l'lft'lttlLiltJ

"tIi~'l'lft'l

uUuii,."tIi~'l'lft'l

LftlJ'l'lft'l

LL~'lU~"tIi~

=ift,l'l~U

uUU~).I (T:1.2O)

uUU~).I (T:1.25)

uU~).I (T:1.3O)

ucN~).I (T:1.35)

uUu1).1 (T:1.4O)

~U~).I (T:1.45)

LL~U1).1 (T:1.5O)

LL~U~).I (T:1.55)

LLr.iU~).I (T:1.60)

uUu1).1 (T:1.65)

uUU1).1 (T:1.70)

uUU;).I (T:1.75)

LL~u1).1 (T:1.80)

uUu1).1 (T:1.85)

FU150SC-C

Q'TY REMARKS

2

4

4

4

2

2

4

4

8

4

4

4

4

4

4

4

4

4

4

4

4

4

4

4

4



FIG.9

0- 6

0--14

11~1J--11

6~ ~10 14---0 s-11~r-11 9

1o-if!} -' . ~::

REF.NO.

FIG. 9

PART NO.

CAM SHAFTNALVE

DESCRIPTION

14-15 12892-05CQO-190 SHIM,tappet (T:1.90)

14-16 12892-05CQO-195 SHIM,tappet (T:1.95)

14-17 12892-05CQO-200 SHIM.tappet (T:2.00)

14-18 12892-05CQO-205 SHIM.tappet (T:2.05)

14-19 12892-05CQO-210 SHIM,tap~t (T:2.10)

14-20 12892-05CQO-215 SHIM,tappet (T:2.15)

14-21 12892-05COO-220 SHIM,tappet (T:2.20)

FU150SC-C

L'Yu'1t,lml1U'lLLfl::'l1fl'l

~f)td'\llfl

LUJu:jj~ (T:1.90)

LUJu:jj~ (T:1.95)

LUJu:j~ (T:2.00)

LL~U:j~ (T:2.05)

LL~U:;~ (T:2.10)

LUJu=i~ (T:2.15)

LL~U;j~ (T:2.20)

FU150SC-C

Q'TY REMARKS

4

4

4

4

4

4

4



FIG.10 FIG. 10 CAM CHAIN t'li"1,)~U FU150SC-C

REF.NO. PART NO. DESCRIPTION iflfl:::hui Q'TY REMARKS 3

12760-25GOO CHAIN,cam shaft drive t,j"1,)~U

2 12771-25GOO GUIDE,cam chain NO.1 ~,)1..h:::~fl'lt'li"',)~u MYl1

3 12782-25GOO GUIDE,cam chain NO.2 ~,)1..h:::~fl~t'li"1,)~U ~')Yl2

4 12812-35COO BOLT,cam chain tensioner tUin1

5 08211-{)6181 WASHER,cam chain tensioner LL"',)U1fl~

6 12811-25G01 TENSIONER,cam chain tJ1~1fl~ .. ,.tlfu~'l1J.J;i~t'li

7 12830-25GOO ADJUSTER,tensioner .. "'tlfu~,)1J.J~~t.,.,')~u

8 12837 -25GOO GASKET,tensioner adjuster tl:::Lnu

9 01547-06203 BOLT ,tensioner adjuster tUinl 2

FU150SC-C



FIG.11

30~

S-31

1- 32

e-33 20

g-1 28

21~ f:1-18 ~ iL 27

13~ 15~ lJJ 22

14~ ..::~~ a "

12

REF.NO.

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

FIG. 11

PART NO.

13200-25GOO

13507 -25GOO

13502-25GOO

13500-25GOO

13503-25GOO

13418-12F40

13481-33EOO

13382-16030

13394-10010

13387-47010

13383-25GOO

13258-23FOO

13254-20010

02112-04083

09491-22010

09494-00540

17 13240-47EOO

18 13342-25GOO

19 13412-23F50

20 02112-35127

21 09492-12003

22 13267 -20E20

23 13268-37420

24 13602-38A10

25 13684-23F10

26 13279-23F10

27 13268-47070

FU150SC-C

CARBURETOR

DESCRIPTION

CARBURETOR ASSY

.DIAPHRAGM

.DIAPHRAGM,cover

.PISTON,valve

.SPRING

.HOLDER

.SPRING

WASHER

.E-RING

.RING

.JET,needle (4DG8-2)

.O-RING

.PIN

.SCREW

.MAIN JET (130)

.NEEDLE,jet (0-9)

. FLOAT ASSY

.HOLDER,jet

.STARTER BODY

. SCREW

.PILOT,jet (12.5)

.SCREW

.SPRING

.SCREW

.HOSE

.ADJUSTER

.SPRING

'11 M111JLmltlf

.t.I::U;UtJ1-l

.LL'I'I'lUrtl-l

.L;j'-JL7-l (4DG8-2)

.ttl1-l

.ftflniJn~tJ

.ftnI

.U'-J'I'I~Pi'l1.'I'Iqj (130)

.L~t1L;j'-JL7-l (0-9)

·iJnfttitl

. L~t1L;j'-JLi-l

. L~t1H'fI

.Ml

U'-J'I'I~L;;ULtJ1 (12.5)

.Ml

.ftm-l

.MI

.ft1tl,::1.J1tJ'11111'u

.ftn Zt.lfutl1n1f'1

.ftm-l

FU150SC-C

Q'TY REMARKS

2

3

. '



FIG.11 FIG. 11 CARBURETOR ""f1,jLfL"d FU150SC-C

REF.NO. PART NO. DESCRIPTION ~tltl::l'\.1ft a'TY REMARKS

6~ 28 13291-29900 .wASHER .U'\.I'lUftl..:J

7-1 29 13295-29900 .O-RING .ttli..:J 8_ 9- 35~ 30 13681-04010 .CAP .ch"'ftllJ 10=l 11 'eo 31 13418-43410 .GUIDE,hoder .chit"~n t{",,l,21u

32 13417-01010 .SPRING . ~tJi..:J

2~ 33 13411-01010 .PLUNGER ASSY .~ntf",,l'21u

g 34 13258-23F10 .O-RING .ttli..:J

8 $ ~ 41J 8 35 13602-05088 .SCREW .MJ 2

~~~ 38 .

8-5 36 13601-04148 .SCREW .MJ 2

3O----f!j 8 37 13502-10FOO .DIAPHRAGM,cover . chit" 8 6-31 8 38 13480-10FOO .DIAPHRAGM .u::Lii'l.ltn..:J

~ @ ~ 1-32 ~

39 13417-19FOO .SPRING ."tJi..:J

40 13247-09G10 .SCREW .~nJ

41--0 e-33 41 13684-09400 .HOSE .~,tJf::1J'tJtl'n'f'I

ia~20 0/ 34

FU150SC-C



FIG.12 FIG. 12 AIR CLEANER 'I4,jtmftl~tl1n1" FUl50SC-C

REF.NO. PART NO. DESCRIPTION .tltl::'l'l4fi Q'TY REMARKS

13700-25GOO CLEANER ASSY,air ''''I4,jf)n~f)1n1''

2 13720-25GOO .CASE,air cleaner .~tI'I4,jtln1fl~tl1n1"

3 13756-25GOO .. GASKET,case air cleaner .tI::LI'hn.tI,..,jtln~tl1n1"

4 13740-25GOO .CAP,air cleaner .~hLl"'I4,jtln~f)1n1"

5 13746-25GOO .. GASKET,cap air cleaner .. tI::LI;'U~hLl"'I4,jfln~

6 13780-25GOO .FILTER .""nftl~f)1n1r1

7 13881-25GOO .TUBE,outlet .YitlYl1~f)fln

8 13826-25GOO .CLAMP . Lf",of"f"Yif)

9 13853-25GOO .TUBE,breather .Yitlf::1J1tJ

10 09401-14301 .CUP ."';Ufttl'" 2

11 13871-09GOO .PLUGDRAIN .Yiflt::U1tJ

12 13824-18910 .CUP . "';Uftfl'"

13 03541-05203 .SCREW .ftnt 2

14 02142-06123 SCREW,air cleaner ftntii"'I4,jf)n1fl~tl1n11'1 2

FU150SC-C



FIG.13 FIG. 13 MUFFLER Yitl'tlLftU FU150SC-C

REF.NO. PART NO. DESCRIPTION ~tltl::""~fl Q'TV REMARKS

14181-47E10 GASKET,exhaust pipe tl::LiiUYitl'tlLftU

2 14150-25G00 PIPE,exhaust itl~tlYitl'tlLftU , 3 14310-25GOO MUFFLER Yitl'tlLftU

4 14181-25G00 GASKET,muffler joint u::Liiu

5 01550-06203 BOLT, muffler joint 'LUflYl 3

6 07130-08253 BOL T,exhaust pipe LUflYl 2

10 7 43652-23FOOT BOL T,muffler support LUflYl

~9 8 8 09160-08032T WASHER,muffler support LL'W1U1tl~

11 ~ ~Jy--4 9 09320-12032 CUSHION,muffle support ~nU1~

10 09180-08151T SPACER,muffler support lJ1

~,,,~ 11 08319-31088 NUT,muffler support Ufl

3

FU150SC-C



FIG.14 REF.NO.

2

3

4

5

FIG. 14

16331-47EOO

09261-02001

08332-11066

02122-06203

16520-30AOO

16510-05240

09280-54001

16512-47E20

09280-13004

16519-09GOO

01547-06703

01547-06163

FU150SC-C

OIL PUMP

DESCRIPTION

PUMP ASSY ,engine oil

GEAR,oil pump d . nven

PIN,oil pump d . nven gear

CIRClIP,oil pump

SCREW,oil pump

STRAINER ,engine oil

FIL TER,engine oil

O-RING· ,oil filter cap

CAP,oil filter

O-RING,oil filter

SPRING,oil filter

BOL T,oil filter cap

BOL T,oil filter cap

iiSJ,l,~uLI'I~..:a

itltl::1'14fl

,"ilSJJ,~uLl'lm..:a LYltl..:aLi'itJfijSJ,l,~u

~ftn

LLW1Ufltl,.

ftn,

FU150SC-C

"::LLnNn""',l'1~ULl'l~ 1t\'n7tl..:a,l,·-ru .... .. LI'Ift1..:a

LtI;..:a

~htJ,,1t\'n'ltN,l'~UL""" Ltl;..:a ftI..:a

~t1t..:a

LiiftY!

LUftY!

3

2



FIG.15 FIG. 15 OIL COOLER .nr.:u1!Jf'I'l1JJfflU FU150SC-C

4 REF.NO. PART NO. DESCRIPTION ~fltI::''\IIfl Q'TY REMARKS

2 b~ 166QO-25GOO COOLER ASSY,oil ti~r.:lJ1tJ f'I'l1JJffluli"lmh,ru

2 09116-06143 BOLT,oil cooler tUtl'ri 2

GrD 3 09180-00310 SPACER,oil cooler VI 2

;;. 4 09320-10015 CUSHION,oil cooler ~n!J1~ 2

5 16460-25G00 HOSE,oil cooler RH ~1mh,ru f1~"'l1

6 16470-25G00 HOSE,oil cooler LH ~1mhw f1~f1!J

7 09168-14011 GASKET,oil hose u::~iiu 4

8 09360-12006 BOL T,oil hose tUtl'ri 2

9 09280-12008 O-RING,oil hose tfll~ 2

10 07130-06163 BOLT,oil hose tUtl'ri 4

FU150SC-C



FIG.16 FIG. 16 2ND AIR VALVE ~,)",)u,,!SJtl1m,. FU150SC-C

REF.NO. PART NO. DESCRIPTION ~::hllti Q'TV REMARKS

18450-06GOO VALVE ASSY,2nd air reed ,)1fl,) ,,')u"!SJfl1m,.

2 1851G-25GOO VALVE ASSY,air cut ')1fl')"')U"!SJm"'1tJfl1n1,.

3 01421-06163 BOLT ,2nd air cap stud tUfI,j" 2

4 08316-10063 NUT,2nd air cap tr .. 2

5 09352-11163-370 HOSE,2nd air cleaner ft1tJfl1m,.

6 09401-15101 CLlP,2nd air cleaner hose "iufifl" 4

7 13888-19Boo JOINT,2nd air cleaner hose iflPiflft1tJtl1m,.

8 18712-29Foo HOSE,2nd air cleaner join ft1tJtl1n1"

9 09359-40701-300 HOSE,2nd air valve vacu NO.1 ~1tJtl1m" ~')~ 1

FU150SC-C



FIG.17 FIG. 17 CLUTCH f'lifli FU150SC-C

REF.NO. PART NO. DESCRIPTION ~f1td"'fi O'TV REMARKS

21111-25GooT GEAR,primary drive L~f1.)i1Jf'lifli 14

2 09160-16003 WASHER,primary drive gear ILWl'UlfI')

3 21200-25GOOT GEAR,primary driven L~tW'n'Uf'liM

4 08211-20352 WASHER.clutch sleeve ILWl'UlfI')

5 21411-05200 HUB,clutch sleeve "llJ"I1'Uf'liRi

6 09169-16003 WASHER,clutch sleeve hub ILWl'UlfI')

7 09140-16001 NUT,clutch sleeve hub ,rfl

8 21441-25Goo PLA TE,clutch drive wJ'Uf'lilJli ~'li1J 5

9 21451-28030 PLATE,clutch driven wJ'Uf'lifli ~'lR1lJ 4

10 09160-20056 SPACER,primary driven gear \f'II 11 21251-13E10 SPACER,primary driven VI 12 23165-480ooT RACK,clutch release ~'l~')lLeJ'UnMifl'"

13 09263-10002 BEARING,clutch release fli1J\lniJ'U

14 21462-46901 DISK,clutch pressure wNnMifl"i

15 09440-15014 SPRING,clutch t\m.) 5

16 09116-05020 BOL T,clutch spring ttl,,,, 5

17 23261-13A01 PINION,clutch release L"fl1ii')f'lifl"i

18 09160-12086 WASHER,clutch release pinion 1L"''l'U1fI')

19 09285-10004 SEAL,clutch release pinion oil =ifl,!"r'U

20 23271-47Eoo ARM ,clutch release 1L'I'U~')Lvtfl1f'1i"i

21 01500-06163 BOLT ,clutch release arm ttlfll1

2

@to FU150SC-C



FIG.18

2

~J,:! ' 6~~~~~: : 4 '. ~ (); '. ~

~ 7 29 I 3 11

30

REF.NO.

FIG. 18

PART NO.

24121-25GOO

2 24125-25GOO

3 24221-25GOO

4 24231-25GOO

5 09380-20009

6 24251-25G00

7 24261-25G00

8 09262-20019

9 24741-12Boo

10 02112-06123

11 08123-60020

12 08113-62020

13 24130-25G00

14 24311-25G00

15 24321-25G00

16 24331-25G00

17 24341-25GOO

18 24351-25G00

19 24361-25G00

20 09380-20009

21 09167-20011

22 08211-15251

23 08211-15251

24 09181-20167

25 09263-15023

26 09283-27011

27 09262-20019

FU150SC-C

TRANSMISSION

DESCRIPTION

SHAFT,counter

PLUG

GEAR, 2nd drive

GEAR, 3rd & 4th drive

CIRCLlP, 5th drive gear

GEAR, 5th drive

GEAR, 6th drive

BEARING,counter shaft RH

RETAINER,counter bearing

SCREW,counter shaft

BEARING,counter shaft LH

BEARING,drive shaft RH

SHAFT,drive

GEAR, 1st driven

GEAR. 2nd driven

GEAR, 3rd driven

GEAR, 4th driven

GEAR, 5th driven

GEAR, 6th driven

CIRCLlP, 2nd/3rd/4th driven

WASHER,3rd14th driven

WASHER, 1st driven gear LH

WASHER,1st driven gear RH

WASHER,2nd driven gear

BEARING,1 st driven gear

OIL SEAL,drive shaft

BEABING,drive shaft

FU150SC-C

~flfl::'~fi L'I'4fl1T'l'lLnuf

tJin

L~tl~Liiuf 2 ,j'liu

L~fl~Liiuf 3 LLfl:: 4 ,j'liu

LL'III'lUflflrl

L~tl~Liiuf 5 ,j'liu

L~fl~Liiuf 6 ti'liu

IIIflullnilu i1~"'l1

L'IIIt;niifllllflullnilu

~nt

IIIflullnilu i1~"1U

IIIflullnilu i1~"'l1

L,"fl1T'l'l~Ll/lflf

L~tl~Liiuf 1 ,j'll/l1J.1

L~fl~Liiuf 2 ti'llll1J.1

L~fl~Lnuf 3 ,j'llll1J.1

L~fl~Liiuf 4 fIi'llll1J.1

L"fl~Liiuf 5 fIi'l(;l1J.1

L~tl~Li'iuf 6 fIi'l1ll1J.1

LL'III'lUfttlrl

U'lll'lU1tl~

U'lll'lU1tl~

U'lll'lU1tl~

"ft'ullnilu

;jfl~1,rU

Q'TY REMARKS

2

2

3

2



FIG.18 FIG. 18 TRANSMISSION "l"t4,31hti.,'J FU150SC-C

~ 18 ~21 17 REF.NO. PART NO. DESCRIPTION

28 24359-05200 WASHER,oil sealing

29 24741-05200 RETAINER,drive shaft bearing

30 02122-06123 SCREW,drive shaft bearing

~~ .~16 :. 31 24751-05210 RETAINER.drive shaft oil seal

32 01500-06123 BOlT,drive set oil seal

~~ 33 27511-25G00 SPROCKET,engine (NT:14)

19 34 09280-19005 O-RING,engine sprocket

~~"I 35 27531-25GOO SPACER,engine sprocket

36 27600-36020-120 CHAIN,drive

21 .: 37 27512-25G00 lOCK WASHER,eng sprocket

~tltl::'~fi Q'TY REMARKS

LLWlUltI.,'J

~~flnti ""ti1J~nnU

MJ 2

L~flnti".""bru tu",;r 2

~LPlfln.U1 (NT:14)

tfli.,'J

\!'II H

LLWlUflflf'l

38 07130-06103 BOLT ,engine sprocket tu",,j" 2

FU150SC-C



FIG.19 REF.NO.

FIG. 19

PART NO.

25211-25GOO

2 25231-25GOO

3 25411-21000

4 25421-35410

5 25310-47E20

6 04221-04089

7 08110-69050

8 25381-13E10T

9 25312-12COO

10 24741-12Boo

11 02112-06123

12 25350-26001

13 25355-26D10

14 25356-12COO

15 08211-06141

16 08211-06181

17 08316-10063

18 25510-47E21

19 25512-13E11

20 25671-01011

21 09181-14167

22 09263-14027

23 09283-14004

24 09440-17013

25 09444-20007

26 08331-31149

27 25520-25G00

FU15OSC-C

GEAR SHIFTING

DESCRIPTION

FORK,gear shift NO.1

FORK,gear shift NO.3

SHAFT,shift fork NO.1

SHAFT, shift fork NO.2

CAM ,gear shift

.PIN,shaft cam plate

BEARING,gear shift cam

PLATE,gear shift cam

STOPPER,shift carn drive

RETAINER,shift cam bearing

SCREW, shift cam bearing

STOPPER,shift cam

SPRING.stopper arm

SUPPORT,cam stopper arm

WASHER, cam stopper

WASHER, cam arm

NUT,cam stopper arm

SHAFT,gear shift

PLA TE,gear shift cam

STOPPER,gear shift

WASHER,gear shift shaft RH

BEARING,gear shift stiaft

SEAL,shift shaft oil

SPRING,gear shift plate

SPRING,shift shaft return

CIRCLlP,gear shift

A~,gear shift link

'''Lll~uuLnuf FU15OSC-C

~t1fl:;''IoIft a'TY REMARKS

ri1~\lLnuf ~'l~ 1

ri1~\lLnuf ~'l~ 3

~flnri1~\lLnuf ,j'l~ 1

~flnri1~lJLnuf ~'l~ 2

~mi1u'lLnuf .~fln

Plfl1J~n;]u~mi1U'lLiiuf LL&lu~t1f'1I'i1LL'IoIU.ui1U'lLiiuf

~'l~tlf'lLnuf

LL&lu~t1f'1~mi1U'lLnuf

~nt

~'lftflf'l~mi1tJ'l ~ll;','j

tuft~n"'LL&luflflf'l~nLi1U'lLiiuf

1L"'lU7fl~

1L'IoI'lU7fl~

u .. LL'IUL~ULnuf

LL&luLiuLiiuf

~flnflflf'l"tIl~\LOUL~ULnuf

1L'IoI'lU7fl~

"ft1J~n;]u

~t"hru

LL'IoI'lUfttlf'l

iflPitl'l1Lnuf

2

2

2

2



FIG.19 FIG. 19 GEAR SHIFTING '''LLI~fJuJisf FU15OSC-C

REF.NO. PART NO. DESCRIPTION :;tltl::\"" Q'TV REMARKS

28 01500-06203 BOLT,gear shift link arm tUt"r

29 25525-25GOO ROD ASSY,shift link , .. n1uitl.m1UifJf

30 09161-06024 WASHER U.WJU~ 2

31 04111-20158 PIN iiuitlrl 2

32 25600-25GOO LEVER ASSY,gear shift ,,,~uLiifJf

33 25652-16500 .RUBBER,gear pedal . fJ1~~uUitJf

34 09161-18005 WASHER,gear shift lever thrust U.WJU~

35 09164-18002 WASHER,gear shift lever U.WJU~

36 37720-25GOO BODY,switch tI'lYri't?l1JtlnUifJf

37 02142-15163 SCREW ftnt 2

38 09280-26007 0-RING,gear shift ttil:!

39 09209-05011 CONTACT,switch tlJlft'lYl'i'l?luflnUifJf

40 09440-04010 SPRING,gear shift switch tlt1f~

FUl50SC-C



FIG.20 FIG. 20 KICK STARTER '''~Uft'''m FU150SC-C

REF.NO. PART NO. DESCRIPTION ~f)fd"'fi a'TV REMARKS

26211-47E10 SHAFT,kick starter L"fi'~Uft"'m

14 2 26231-09410 STARTER, kick .r'lf1JL"tw~Uft,.,m

3 26221-30AOO GUIDE,kick starter spring V'tJr.:~fttli~L"fi'~Uft",m

;. 4 0944S-38004 SPRING,kick starter return fttli.:l

5 26241-47E20 GEAR,kick starter drive L"twft .. ,m

6 09440-30007 SPRING,kick starter fttli.:l

7 09285-16003 OIL SEAL,kick starter ;ifi,hru

8 08211-14321 PLA TE,kick starter spring ~~Ufts~fttli~~uft"'m

9 09181-16223 WASHER,kick drive gear ~"''lUftl.:l

10 26242-47EOO WASHER,kick drive gear U"''lU~

11 26232-09401 GUIDE, kick starter ~W,.r'lf1JL"f).:Iftllihl

12 26233-09400 STOPPER,kick 'starter ~U'I4q".r'lf1JL"tHft",m

13 01500-06163 BOL T,kick starter stopper tutIY' 2

14 26300-25GOO LEVER ASSY,kick starter ,,,A',,,,,,,m

15 01500-08253 BOLT,kick pedal tUftYl

FU150SC-C



FIG.21 FIG. 21 MAGNETO u)milt.J FU150SC-C

REF.NO. PART NO. DESCRIPTION ~'tl'tl::1"ft a'TV REMARKS

32100-25GOO MAGNETO ASSY 'IJ"WJnilt..

32101-25GOO .STATOR .1I"fI'l""l1u11'1

2 32102-25GOO . ROTOR . fltlLU.iL"fln

3 31497-45000 CLAMP,sensor lead Li,..i"f"ft1tJ 3

~.J 4 02142-05103 SCREW, sensor lead clamp ftn,

5 02112-06203 SCREW,magneto stator ftn, 2

6 09404-06429 ClAMP,magneto lead Li,..i"f"ft1tJ 7

"'"J 7 02142-05103 SCREW,sensor MI 2

8 08316-10123 NUT,magneto rotor ,r"

9 08341-31039 KEY,magneto rotor ~",fl'tlLU.iL"fln

2

FU150SC-C



FIG.22 FIG. 22 ELECTRICAL 'll"lvjvh FU150SC-C

REF.NO. PART NO. DESCRIPTION ~fltd""fi Q'TY REMARKS

3 328oo-47Eoo RECTIFIER ASSY 'Il"UIJU'll1f.1ufl::L:rnQLfl LMflf

2 02142-06123 SCREW,rectifier M, 3 32900-25G01 COl UNIT , "ijj;ilfl

4 ""-

4 32980-28FOO CUSHION,cdi unit U1~nl~

5 33410-03000 COIL ASSY,ignition 1 "l'Iflufl"!fI,.:au "

6 02142-06163 SCREW,ignition coil MI 2

7 33510-48810 CAP,spark plug tJin,r'lLYiuu

8 33541-23E01 SEAL,spark plug U1~ftrnJtJin,r'lL-viuu

9 33542-47Eoo SEAL, high tension cord U1~ft'UJft1utJinu'lL-viuu

10 33652-36100 PROTECTOR,cdi unit U1~nl~

6--'

FU150SC-C



FIG.23

2.3.4~

REF.NO.

FIG. 23

PART NO.

33610-2OGOO

2 33652-35400

3 33652-36100

4 33652-30DOO

FU150SC-C

BATTERY

DESCRIPTION

BATTERY (12V,2.5H)

PROTECTOR,battery

PROTECTOR.battery

PROTECTOR,battery

...I U.UPI LPlfl2" FU150SC-C

~fltd"fI U.UMLMtii (12V,2.5H)

LUJUffl'lU.UMLJlti1

LUJUffl'lU.UMLJlti1

LUJu2"fI'Iu.uPlLJIfI1

O'TV REMARKS

2


FIG.24 FIG. 24 SPEEDOMETER llt!u'bJef FU150SC-C

REF.NO. PART NO. DESCRIPTION ~tltl:;h"'i Q'TY REMARKS

341QO-25GOO SPEEDOMETER ASSY (kilo) ,,,llt!u'bJef

2 34112-25G00 .VISORASSY . ~hl\7tllJllt!u'bJef R'llJU

3 34110-25GOO .TACHO & LCD METER .L7t.U'bJtf

4 34111 -25GOO .CASE,lower .rhl'lftllJLitJu'bJef Mth~

5 3414~3GOO .SCREW .ftnJ 10

6 0932~28 CUSHION,meter upper ~nu'N wnm

7 0932~16 CUSHION,meter lower ~nU1~ R'lfl'N 2

8 09160-05045 WASHER,speedometer LL"''lUftl~ 2

9 03241-05163 SCREW,speedometer ftnJ 2

10 34981-25GOO ROTOR,speedometer fttltC~crtyty1N~U'bJtf

11 07130-08163 BOLT ,speedometer rotor . tuc"r

12 34990-25GOO SENSOR,speedometer fttyty1NI'I'llJ"~L7t.U'bJtf

13 07130-05123 BOL T,speedometer sensor tUllY!

, ~'" 13 ~~

12 j...J {(i) 11 ~

10 FU150SC-C



FIG.25 FIG. 25 HEADLAMP 1~",u1 FUl50SC-C

9 REF.NO. PART NO. DESCRIPTION ~tltd"'fl Q'TY REMARKS

~ 35100-25GOO HEADLAMP ASSY .. "1~,,,u1

10 2 3511O-25GOO .UNIT.headlamp .... 1U'tl1tJ

~ 3 35171-25GOO .SOCKET.headlamp . .f'l"'fltl,,1~~1 4 09471-12213 .BULB.headlamp (12V.32/32W) ."'fltl"l~",u, (12V.32/32W)

5 09471-23FAO .BULl3.headlamp (12V.18/18W) ."'fltl"l~",u, (12V.18/18W)

6 09471-12203 .BULB (12V.10W) ."'fltl,.l~LitJ'l (12V.10W) 2

7 03541-05123 SCREW.headlamp M~ 4

8 09136-05065 SCREW.headlamp adjust M~

9 38610-09410 RELAY ASSY.tumsignal ;LfltJ1"'LitJ'l 10 35137-25GOO CUSHION.headlamp tl1..:11tl..:l

FU150SC-C



FIG.26

--

z Z

12 ~ @8

FIG. 26

REF.NO. PART NO.

35710-25GOO

2 35712-25GOO

3 35713-25GOO

4 35912-25GOO

5 09471-12119

6 09471-12203

7 03211-04206

8 09148-05038

9 09320-09016

10 09160-05045

11 03541-05123

12 09320-09050

FU150SC-C

REAR COMBINATION LAMP hHhu FU150SC-C

DESCRIPTION ~fJfJ::h~fl Q'TY REMARKS

LAMP ASSY,rear combination 'Il,.1,"vhu

.LENS,tail/stop . r.hfl1fJlJ1,"Vl1U

.GASKET .U::Lnu

.LENS,inner .f.hfl1fJlJ1,"V11tJ fl'lLU

.BULB (12V,18/5W) .~flflIl'l1,"Vl'ltJ (12V1815W)

.BULB (12V,10W) .~fltlIl'l1,"LitJ'l (12V,10W) 2

.TAPPING SCREW .~ni 2

NUT,rear comb ,rJl 3

CUSHION,rear comb lamp \lntJ1~ 2

WASHER,rear comp LL~'lU1fJ~ 2

SCREW Mi 2

CUSHION,rear comb \lntJ1~



FIG.27 5 FIG. 27 WIRING HARNESS "1tJ'''' FU150SC-C

REF.NO. PART NO. DESCRIPTION ~tJtd"ft Q'TY REMARKS

36610-25GOO HARNESS,wiring 'Il""1tJ''''

}4 2 09481-10501 .FUSE(10A) .'hl

3 3662O-25GOO HARNESS,wiring NO.2 "1tJ'''' ~'l~2 4-1 09407-18402 CLAMP,wiring LiJ.li'"f""1tJ'''' 2

4-2 09407-11401 CLAMP,wiring LiJ.li'"f"ft1tJ'''' 2

4-3 09407-25401 CLAMP,wiring LiJ.li'"f""1tJ''''

I 5 37109-25GOO LOCK SET,steering 'Il"'ltyLL",~.UrU

I 6 37100-25GOO LOCK ASSY,steering 'Il",,'l'n''ltyLL'" @)--7 7 08321-01063 WASHER,steering lock LL"'lU1tl~ 2

1-8 8 07130-06163 BOLT,steering lock t,jft" 2

9 37740-45000 SWITCH ASSY,stop lamp ft'l'ni'l"'LlJm"ft~

10 09443-06075 SPRING ftU;~

11 38500-25GOO HORNASSY 'Il"LLfl1

12 01550-06103 BOLT MtI" 13 33860-30000 WIRE,battery minus lead ft1tJiiu

9

~10 FU150SC-C



FIG.28 FIG. 28 FRAME vl'ltl-3 FU150SC-C

REF.NO. PART NO. DESCRIPTION ~~tJ::1~fl Q'TY REMARKS

41100-25G10 FRAME vl'ltl-3

2 46211-25GOO HANDLE,piliion rider mflnVl1mu1::

01550-10253 BOL T,pillion rider handle tiifiYl 2

. ' 4 41499-14AOO CAP,rear swinging arm c.hiJlI1 2

? 4

FU150SC-C



FIG.29 FIG. 29 STAND-BRAKE PEDAL 'IJ191.:J-'111L1.J7n FU150SC-C

REF.NO. PART NO. DESCRIPTION ~~~::htfi Q'TY REMARKS D

421 00-25G1 0 STAND,center '111vl.:Jnt'l,.:J

2 42211-09GOO SPACER,center stand LLnU'II1 vl.:J nt'l,.:J

3 08322-01163 WASHER,center stand LL~'lU'l'~.:J

4 04111-30258 PIN,center stand cotter ;Ju~~1'1

5 42272-09GOO CUSHION,center stand f,lnfJ1.:J'II,vl.:Jmn.:J

6 42241-o9GOO SPRING,center stand ~m.:J

42310-47E01 STAND,prop 'II'~.:J;J,.:J

1

~ 8 09443-14022 SPRING,prop stand ~m.:J

9 42341-25GOO BOL T,prop stand ttit'lyJ'III~.:J;JI.:J

10 08319-31108 NUT,prop stand UI/l'lllvl.:J;J,.:J

11 43110-25GOO PEDAL,brake 'II'L1.J'l'n

12 43211-25GOO SPRING,brake pedal ~m.:J

13 43128-25GOO PLATE , brake return spring U'IIuri'UL1.J:i'n~fl.:J

14 09160-15049 WASHER,brake pedal U\oI'lUffi.:J

15 04111-30258 PIN,brake pedal cotter ;Ju~~1'1

11

~-9 7

FU150SC-C



FIG.30 FIG. 30 FOOTREST L\.lflmim";1 FU150SC-C

REF. NO. PART NO. DESCRIPTION ~flfd\.lfl Q'TY REMARKS

10 7 43510-25GOO BRACKET,front footrest RH LLnu~m";1\.lU1 ~1-3'11'l1

2 43520-47EOOT BRACKET,front footrest LH LLnu~m";1\.lU1 ~1-3.jf1tJ

3 43551-39110 RUBBER,front footrest tJ1-l~m";1\.lU1 2

8 4 43540-25GOO BRACKET,front footrest LH L\.lflnUfil\LLnu~m";1\.lU1 ;1-l.jf1tJ

5 01550-08203 BOL T,footrest bracket LUfI"tl 4

6 08319-31108 NUT,front footrest UM

43811-25G01 HOLDER.pillion footrest RH L\.lflnU(;I~m";'l\.lfi'-3 ~1-l'll'l1

8 43821-25G01 HOLDER,pillion footrest LH L\.lflnU(;l~m";1\.lfl-3 .jf1-l.jf'ltJ

9 43812-25GOO BOL T,pillion footrest LUfI"tl 4

10 43611-25GOO FOOTREST,pillion RH 'ljfil\~m";1\.lfi'-l ~'l-l'll'l1

11 43621-25GOO FOOTREST,pillion LH 'ljfil\';m";1\.lfi'-3 ~'l-l"1tJ

12 43816-33E21 PLATE,pillion footrest RH L\.lflmfl-3~m";'l i'l-l'll'l1

13 43826-33E22 PLATE,pillion footrest LH L\.lflmfl-3~m";'l i'l-l.jf1tJ

14 09208-06003 PIN t'lfln 2

15 09440-o5005T SPRING,piliion footrest t'lm-l 2

16 06112-07004 BALL,pillion footrest fJnilu 2

17 08332-11043 E-RING LL\.l'lUflfl~ 2

5

~

FU150SC-C



FIG.31 FIG. 31 FUEL TANK tiol,r12J"uLftlL"I'I~03 FU150SC-C

REF.NO. PART NO. DESCRIPTION ~tltd""~ Q'TY REMARKS

44110-25G00 TANK,fuel ti03~12J"uL4tlL"I'I~03 44210-35014 CAP,fuel tank t.htl~ti03,r12J"uL~tlL"I'Ifi03

34810-25G00 GUAGE ASSY,fuellevel 'IlPlLn~1~1::~U,r12J"uL';tlL"I'I;03

4 02142-05123 SCREW,fuellevel guage t'In; 4

3 01550-06123 BOL T,fuel tank rear tUflYI 4

FU150SC-C



FIG.32 FIG. 32

REF.NO. PART NO.

44300-09GOO

2 01550-06163

3 44322-27001

4 09401-10409

5 44421-25GOO

6 09401-09403

8

9

10

44422-25GOO

09359-40702-390

09401-06101

09401-08402

FU150SC-C

FUEL COCK

DESCRIPTION

COCK ASSY,fuel

BOL T,fuel cock

FIL TER,fuel

CLlP,fuel hose NO.1

HOSE,fuel tank & cock

CLlP,fuel hose NO.2

HOSE,fuel cock & carb

HOSE,vacuum

CLlP,vacuum hose

CLlP,vacuum hose

n ~ ~.if _ ntln'U1~'UL'I!tlL,"fI~

~tltl:;l"'fl

. ~.: -nHl~'U1~'UL'I!tlL,"fI~

~~1Jf"t'l1t1\h~'U

t'l1t1\h~'U

~~1Jf"t'l1t1\h~'U

t'l1tJU1~'Utltln

t'l1tJ£3ClJClJ1n1f'1

~~1Jf"t'l1tJ£3ClJClJ1n1f'1

rI~1Jf"t'l1tJ£3ClJClJ1n1f'1

FU150SC-C

Q'TY REMARKS

2



FIG.33

I i

4~ ~ ~5 9-~6

10 @)--7

~8

I lJ--2

FIG. 33

REF.NO. PART NO.

45100-25G01

2 45149-25GOO

3 45149-09Goo

4 45287-23F10

5 45285-25GOO

6 45148-09GOO

7 09160-06027

8 08310-00063

9 45215-09G10

10 08332-11066

11 45289-09G10

12 45288-20GOO

13 95700-14810

14 45280-25GOO

15 45700-09G01

16 02112-06103

FU150SC-C

SEAT L1J1:: FU150SC-C

DESCRIPTION ~fltd,\lfi a'TY REMARKS

SEAT L1J1::

.CUSHION,seat mount rear ·iJnm..:lffi..:lL1J1:: ~,)\I~.:I 2

.CUSHION,seat mount front .iJm.n..:l~fl.:lL1J1:: ~,)\lU1 4

CUSHION,seat hinge upper U1..:a1tHL1J1:: ~,)1JU

BRACKET,seat hinge upper '111U(;lL1J1:: ~,)1JU

CUSHION,seat hinge lower m.:lffi.:lL1J1:: ~')th..:l 2

WASHER,seat hinge bracket LL\I')Uffi.:l 2

NUT,seat hinge bracket Uj;J 2

PIN,seat hinge bracket ~~n

E-RING,seat hinge LL\I')Uflflf'l

PLATE,seat lock NO.2 LL~Uflflf'lt'l1Uflflf'lL1J1:: ~')Yi 2

GUIDE,seat lock cable LL~Uflflf'l~1Uflflf'lL1J1::

LOCK,seat fltyLL"Iflflf'lL1J1::

CABLE ,seat· lock t'l1Uflflf'lL1J1::

BRACKET,striker support ~,)flflf'lL1J1::

SCREW,striker support bracket t'lnl 2



FIG.34 FIG. 34 FRAME COVER ~1f11tltJ~,lti~ FUl50SC-C

REF.NO. PART NO. DESCRIPTION a'TY REMARKS

47110-25G20-C31 COVER,frame set RH (397) 'Il"~1f11tltJ~'ln~ i1~'lI'l1

2 47210-25G20-C31 COVER,frame set LH (397) 'Il"~1f11tltJM'ln~ i1~i1l1

3 68135-25G20-C31 .TAPE,frame cover RH . ~;;mnfliiJ1f11tltJ~'ln~ i1~'II'l1

4 68138-25G2O-C31 . TAPE ,rear frame cover RH .~;;mnflfchfl1tltJ~'llllft~ i1~'II'l1

5 68139-25G2O-C31 .TAPE,front frame cover RH .~;;mntlf~1f11tltJ~'lml1 i1~'II'l1

6 68145-25G2O-C31 .TAPE,frame cover LH .~;;nLf1f1f~1f11tltJ~'ln~ i1~.1l1

7 68148-25G20-C31 . TAPE,rear frame cover LH .~;;mnflf~1f11tltJ~'llllft~ i1~.jf1tJ

8 68149-25G2O-C31 .TAPE,front frame cover LH .~;;nLf1f1f~1f11tltJ~'lml1 i1~i1l1

9 02142"()5163 SCREW,frame cover rear ~ni

10 02142..()6163 SCREW,bracket frame cover ~ni 2

11 47140-25GOO BRACKET,frame cover rear ~lIIftnti"~1"'1tltJ~'ln~

12 03241"()5163 SCREW,frame cover ~n! 4

13 09320-09016 CUSHION,rear comb tJ1~nl~ 2

14 48211"()9GOQ SPACER.rear comb VI 3

15 09160..()5045 WASHER,rear comb u.lII'l'UnN 3

16 03541"()5203 SCREW,rear comb under Mi 3

17 09320..()8018 CUSHION,frame cover center tJ1~1tl~ 3

18 02142-16167 SCREW,frame cover ~ni

19 02142"()6357 SCREW,frame cover RH MI 20 53274"()9GOO SCREW,frame cover front ~ni 2

~':::>.:.

~ Y 20

FUl50SC-C



FIG.35

17 ~ (

, ~ \\ J1 ._23 ,\\1 U ~24 \.

tJ;i!r 25

FIG. 35

REF.NO. PART NO.

LEG SHIELD

DESCRIPTION

FU150SC-C

48130-25G20-C31 SHIELD,leg center set (397) u~flJ.liI'lnfl'l~

.fI~mntlhl~flJ.I,r'lnfl'l~ ;)1~'1I'l1

.fI;jmntlfU~flJ.liI'lnfl'l~ ;r~i1tJ

2 68641-25G20-G31 .TAPE,leg shield RH

3 68651-25G20-C31 .TAPE,leg shield LH

4 94401-25G20-G31 COWLlNG,lower set side RH(415) ,,,,\..,l1mnLt\1tJ~tluj;j" ;r1~1I'l'l

5 94480-25G2D-C31 COWLlNG,lower set side LH(415) '''''I4U1mm"itJ~tI~ ;r1~i1t1

6 94517-25G10 .SHIELD,lower cowling heat RH .LUJuriu,,'l'lJ.l~U 'h:JlI'l'l

7 94518-25G10 .SHIELD,lower cowling heat RH .LUJUriU"'l1J.1~U ;r1~1I'l1

8 68181-25G20-G31 .TAPE,cowling lowerRH .fI;jmntlhlu'lmnLt\itJ~tJufl ;r1'111'l'

9 68182-25G2D-C31 .TAPE,rearcowling lower RH .fI;jmntlhlu'lmnil'l'lui"'1 ;r1~1I'l1

10 68184-25G20-G31 .TAPE,middle cowling lower RH .fI;jmntlhlu1mml'lnfl1'1 ;r1'1'11'l1

11 68185-25G20-G31 .TAPE,front cowling lower RH

12 68681-25G20

13

14

15

16

17

18

19

20

21

22

23

24

25

26

68191-25G2D-C31

68192-25G20-C31

68194-25G2D-C31

68195-25G20-G31

48211-25G01

53274-09GOO

03541-05103

94541-25GOO

02142-06167

09136-05052T

09148-05038

03541-15163

9451 0-25G1 0

9452D-25G10

FU150SC-C

.EMBLEM "OOHC" cowling lower ."" "DOHC" 'l4U1mnu"itJ'ItlUfI

.TAPE,cowling lower LH .fljimntlmU'lmm"itJ'ItlufI i'l-:J;)1t

.TAPE,rear cowling lower LH .tliimntlmU1mnil'l'l4fl-:J i1'1i1t1

.TAPE,middle cowling lower LH .tliimntlmu'lmnil'lnfl1'1 i1-:Ji'1t1

.TAPE,front cowling lower LH .ft;jmntlmU'lmnil'l'l4U1 -I1-:Ji'1t1

CLlP,leg shield "ftlJfltl"

SCREW,leg center ftni

SCREW,side cowling & bracket flni

BRACKET,side cowling lower

SCREW,side cowling lower NO.1 flni

SCREW,side cowling lower upper ftni

NUT,side cowling lower

SCREW,side cowling lower ftni

BRACKET,side cowling lower RH L'I4flnU "'I4U1 mnLt\itJ-:JtlUfI ;r1~1I'l1

BRACKET,side cowling lower LH L'I4flnU"'I4U1mm"itJ-:JtlUfI ;r1~i'1t1

Q'TY REMARKS

2

2

2

2

2

2



FIG.36 FIG. 36 DAMPER '(;f"'tl'l'nnl, FUl50SC-C

REF.NO. PART NO. DESCRIPTION :atltl::l\-lfl O'TY REMARKS

51103-25GOO DAMPER ASSY,front fork RH ,f;'I '(;ffltl~\-lih ojj"~"'l'

2 51104-25GOO DAMPER ASSY,front fork LH 'f;'I'(;ffltl~\-lU1 ojj',~;r,tJ

3 51130-25GOO .TUBE,outer RH .t.ltltlnHfltlYi\-lU1 -if1.~'1'l1

4 51140-25GOO .TUBE,outer LH .t.ltltln'(;f",tiYi\-lU1 ojj'r~11tJ

5 51153-23FOO .OILSEAL '=jjfn11lTuHfltl~\-lUI 2

6 51156-43010 .RING,snap . U\-l'lUfltl",;ifl,l,lTU 2

51173-23FOO .DUST SEAL .tJ1~nu~u 2

8 51201-25GOO . PROTECTOR , tJ1~tltl~ nu~u 2

9 51110-25GOO .TUBE,inner .unu'(;f",tlYi\-lUI 2

10 51177-35400 .SPRING,sub .~m~ 2

11 51146-31CBO .CYLINDER .unu~n~1JL;r"'tl~\-lU1 2

12 51196-39140 .RING,piston .U"'lUtJr~ 2

13 51176-25GOO .SPRING .~m~ 2

14 51172-27510 .wASHER .~'lt.l7::"'tl~~m~ 2

15 51176-23330 .SPACER .\1"11 2 5

16 51181-37BOO .o-RING .Ltl1~ 2

17 51351-25GOO .CAP .ttifl'VlUf;'I Hfltl~\-lUr 2

18 51147-16510 .SOL T,cylinder .LUtl"llUnU\ln~1J'(;ffltl~\-llh 2

19 51148-41310 .GASKET .u::Lnu 2

/ ~19

4-18

FU150SC-C



FIG.37 FIG. 37 STEERING STEM 'll"'LLtNl'ltl FU150SC-C

REF.NO. PART NO. DESCRIPTION ~tltl::h'lii a'TY REMARKS

6 5141D-25Goo STEM,steering LLe.I-ll'ltlth:l

2 51622-25Goo .RACE,ball .tl'ltJ I'ItlUtln vl'lfi1-l

3 01550-08353 BOLT,stem 'LUflvl 4

4 51353-26FOO NUT Ulit

5 51356-10003 WASHER LL'I-l'lU1tl-l

6 51311-25GOO BRACKET,upper LLe.I-lfltllJU

7 01550-08353 BOL T,bracket upper 'LUflvl 2

8 51631-28000 NUT,steering stem UIitU"'LLe.I-lfltl

9 51643-25001 DUST SEAL,steering upper tJ1-lriu~uLLeNfltl vl'llJU

10 51621-28000 RACE,outer upper tl'ltJl'ltlU'Eln vl'lUU

11 06111-06004 BALL,steering steel tjni'h.u'f'ltJl'ltl 49

12 51611-20002 RACE,inner upper tl'ltJl'ltl'tu Pi'llJU

13 51612-35400 RACE,inner lower tl'ltJl'ltl'tu Pi'lfi1.:J

FU150SC-C



FIG.38 FIG. 38 HEADLAMP HOUSING ,"U1n1nhhnl1 FU150SC-C

REF.NO. PART NO. DESCRIPTION ~tltd'"ft a'TY REMARKS

5181D-25G2O-C31 HOUSING,headiamp set (415) ,"U1n1n\~,"U1

2 68210-25GOO .EMBLEM • S • housing .(;1'/1 • S • ,"U1n1n\~'\.IU1

68725-25G2O-C31 .TAPE,housing headlamp RH . ft~nrntln.U1n1n\~'\.IU1 i1'1'11,)1

0-6 4 68726-25G2O-C31 .TAPE,housing headlamp LH .ft~mntln.U1mn\~'\.IU1 i1'1i1tJ

5 5185D-25GOO BRACE,housing headlamp L,"finu~,"U1n1n

2 6 51831-25GOO CUSHION,headiamp tJ1'11fN

• 7 09116-06111 BOLT,housing brace tiiflYl 2 5

51832-25GOO SPACER,housing brace 8 \1'11 2

9 09320-09026 CUSHION,housing brace tJ1'11fl.:l 2

10 09139-06145 SCREW, housing headlamp ftnZ 2

FU150SC-C



FIG.39 FIG. 39 FRONT FENDER U'l'Ll'ltlU'Inl1 FU150SC-C

REF.NO. PART NO. DESCRIPTION ~tltl:::hlfi a'TY REMARKS

53111-25GOO-415 FENDER,front U'ltritlUlnl1

2 09139-06145 SCREW,fronl fender flnl 2

3 01547-06123 BOL T,front fender tUtlYl

4 09169-06053 WASHER,front fender LLWlU1tl'l 2

FU150SC-C



FIG.40 FIG. 40 FRONT WHEEL ~e .... ii1 FU150SC-C

8 REF.NO. DESCRIPTION ;ee::l .... ~ REMARKS

WHEEL,front (BLACK) ~e .... ii,

2 BEARING 1/1~1Jf;!n;jolJ 2

09180-12145 SPACER,front hub lJ'II

4 09285-25003 SEAL,front wheel b . eanng ;fl~'~U 2

5 54751-25G01 SPACER.front axle lJ'IILlnu~e .... ii, 2

6 08319-31128 NUT,front axle Uli!

7 64711-09GOO AXLE,front LLm..!ft~l\Iii,

8 59211 -25GOO DISC,front brake LL~u""UL1Jrn

9 59218-09GOO BOLT ,front brake disc LUflvl 5

10 55110-25GOO TlRE,front trl-.luen .... ii,

11 55200-01011 TUBE ASSY wh . , eel Inner trl-.llu 10

FU150SC-C



FIG.41 FIG. 41 HANDLE BAR LUlU,;) FU150SC-C

REF.NO. PART NO. DESCRIPTION ~flfl:::hu'i Q'TY REMARKS

56110-25GOO HANDLE BAR,RH ullU",-ii1'1'D'l1

2 56150-25GOO HANDLE BAR,LH ullu",-ii1'1-iiltJ

3 09103-08353 BOLT,handle bar t,jflvl 2

4 08319-31088 NUT,handle bar ~liI 2

5 09159-06024 NUT,holder balancer ~liI 2

6 56272-23F10 EXPANDER,balancer inner tJ1-3UI1l~'lci'NUllU'" ~'l1u 2

7 09160-06126 WASHER,expander U'1II'lUtJ1'1ti 11I~'J ci'J'I UllU'" 2

8 56272-23FOO EXPANDER,balancer outer tJ1'1til1l~'lci'l'lUllU'" ~'lUfln 2

9 56276-17000 SPACER,expander \I'D 2

10 56278-47EOO BALANCER, handle bar ~'Jci'l'lLUlU'" 2

11 09127-06018 SCREW,hoider balancer M, 2

12 56500-28F10 MIRROR ASSY,rear view RH m:::~mJfl'l'1ll~'1 -ii1'1'11'l1

13 56600-28F10 MIRROR ASSY,rear view LH m:::~mJfl'l'1il~'1 -ii1'1-ii1tJ

14 58410-25G01 CABLE,starter ~ltJHf'1111UU

15 09407-18402 CLAMP,cabie clutch L;j~il1lfl1l~ltJ

16 58300-25GOO CABLE ASSY,throttle ~ltJ~uLi-3

17 02112-05123 SCREW,throttie M, 16 18 58200-25GOO CABLE ASSY,clutch ~ltJ"fllil'lf

14 19 58620-25GOO GUIDE,clutch cable L'1iIfinti[;l~1tJ

18

~19

FU150SC-C



FIG.42 FIG. 42 HANDLE LEVER iltlLU,n FU150SC-C , REF.NO. PART NO. DESCRIPTION ~tltd'lllfi Q'TY REMARKS

57110-23F10 GRIP,throttle tlfltlnA'uL1~

2 57421-21010 LEVER,brake iltllU,n

3 57431-21000 BOL T,brake lever pivot tUfl,r

4 08319-21063 NUT,brake lever pivot Uf1

5 57100-09G00 CASE ASSY,throttle 'II"flttluA'ud~

6 02112-{)5203 .SCREW .M, 2

7 57460-17COO SWITCH ASSY,brake ft~'r1"111WLl.J'n'lllih

8 69688-34200 SCREW ftn,

9 57211-22D01 GRIP, LH tlfltlnLl.!lU-' ;r1~f'ltJ

10 37400-25G1 0 SWITCH ASSY,handle LH 'II"ft~'r1iLl.llU-' i'l~f1tJ

11 02112-{)5353 .SCREW .ftn,

12 02112-{)5305 .SCREW .ftn,

13 58723-28Foo .WAVE WASHER .LI.' .... lUfttl7~

I 10 14 58721-23F01 .LEVER CHOKE .ililt;rfl~'13rU

I I 15 08322-21055 .WASHER .LI.'III'lUttl~

1-'2 ~11 16 08321-21055 .LOCK WASHER .LI.'III'lUfltlfl

17 58723-35500 .SCREW .M, 18 57620-23FOO LEVER,clutch iltlflflllli

19 57431-23Foo BOL T,lever set tUfl,r

20 57513-23FOO NUT,lever set Ufl

2.1 57440-11010T ADJUSTER SET 'II"tlfuft'ltJ

22 57511-25GOO HOLDER,lever 'lI14"uililflflM

23 59671-36500 HOLDER tl=nuU~'l4"uijtlflflM

5 24 57512-21000 BOL T,clutch lever holder tUfl,r 2

6-1 7~

8--& FU150SC-C



FIG.43 FIG. 43 FRONT CALIPER 1'I1fhtltlf FU150SC-C

REF.NO. PART NO. DESCRIPTION ~tltl:;hlti aTY REMARKS

591oo-25GOO CALIPERS ASSY,front 1"jj~LU1n\lU1

12 13 2 69100-31810 .PISTON SET ·1"~n~u

3 59300-13820 .. SEAL SET,piston .. ,,,;jfl~ni3ujj~LU1n

4 59100-25810 . PAD SET .,,,cj1jj~~iu1n

5 59345-14600 .PIN .tU~'ntuflYl 2

6 59122-o1AOO .CAP,bleeder . tJ1..:1t11tlUflnllritl'lOlI'l

7 59121-o1AOO .BLEEDER .ftn,Lritl1 01 1'1

8 69115-31010 .SPRING . ~tl1..:1

9 59386-13AOO .BOOT .tI·Hnu~u

10 59382-13AOO .BOLT .tUflYl

11 59314-13AOO WASHER .LLWlUffi..:l

12 59388-00B20 .NUT .11"

13 59351-21000 . BRACKET . L\lftnti" tl1ihtltlf

14 59387-o0B20 .PIN .~ftn

15 59303-14500 . BOOT .tI1.:Jnu~u

16 09103-08107 BOLT tUflYl 2

FU1SOSC-C



FIG.44 FIG. 44 FRONT MASTER CYLINDER LUJ,1l-JLlJ'1mnJl FU150SC-C

REF.NO. PART NO. DESCRIPTION ;itltl:::L .... fi Q'TY REMARKS

59600-21 DOn CYLINDER ASSY,front master 'IlVlLUJ~l-JL1J'1n .... \h

2 59600-21810 .PISTON & CUP SET .'IlVl~n~u

3 59666-44300 .. BOOT .. tn'ln'U~'U

4 69669-24A01 T .CAP . lhi.1V1ti'ltJ~ll1'UL1J'1n

5 59668-21DOOT .PLATE,diaphragm .u.ti'U'1tl'ltn'lLVltl:::U.Yl'1l-J

6 59667-44800 .DIAPHRAGM .tn'lLVltl:::U.Yl'1l-J

59748-14500 .SEPARATOR .~ntn'l

8 69689-49300 .SCREW ·t'lnI 2

9 59671-36500 .HOLDER .U'1:::nlJUVI"l!I1ILUJ,1l-JLU'1n

10 59675-19COO .BOLT .tuflvl 2

11 09360-10042 BOL T,brake fluid tUflvl 2

12 09168-10033 WASHER,brake fluid LL\oI'l'Uffi'l 4

13 59480-25GOO HOSE,front brake ~ltJ1hl1'UL1J'1n

14 59260-25GOO CLAMP,hose lower ~'lfli'l~ltJLlJ'1n\olih ~'lfil'1

15 01550-06103 BOL T,lower hose tUflYl

13

11

12 L 12 - J~

(~p ~ FU150SC-C



FIG.45 FIG. 45 REAR SWINGING ARM VI::Li'iu\J'l-tfi~ FUl50SC-C

REF.NO. PART NO. DESCRIPTION ~~td'l-t~ Q'TY REMARKS

61100-25G01 SWINGING ARM,rear (13L) IJ1::Li'iu\J'l-tfi~

2 61230-25GOO BUSH,swinging arm pivot 1J"lI 2

3 61282-25GOO SPACER RR,swinging arm \1'11

4 61211-25GOO SHAFT,rear swinging arm LLflUVI::Li'iU1J'l-tfi~

5 08319-31128 NUT RR,swinging arm UP!

6 61273-25G10 8

BUFFER,chain touch defense U'1-3nut"li

7 61361-09GOO BOL T,chain buffer tUin,

8 621oo-25G20 ABSORBER ASSY,rear shock HfI'lt1"'l-tfi~

9 62311-25GOO BOLT,rear shock upper tutn,i'luu

10 62313-25GOO BOL T,rear shock lower tUin,i'l~1~

11 08319-31108 NUT,rear shock absorber UVI 2

12 61311-21000 CASE,chain u~t"li

13 61361-G9GOO BOL T,chain case tu~n 2

FU150SC-C



FIG.46

4 5 6

~J

REF.NO.

2

3

4

5

6

7

8

9

10

11

FIG. 46

61361-09GOO

09148-05038

63191-25GOO

09160-05045

03541-05123

09800-21051T

47425-25GOO

47426-25GOO

47435-25G10

03541-05123

FU150SC-C

REAR FENDER

BOLT,rear fender

NUT

GAURD,fender rear

WASHER,gaurd fende SCRE r rear

W,gaurd fender rear

TOOLSET

BRACKET ,band tool NO 1

BRACKETb . , and tool NO.2

BAND,tool

SCREW,band tool b racket

FU150SC-C

~tltl::"mi U~LRflU"'~'1

LUfI"

tn~ffi'l1T'I LRflU"'~"

UWJUffi"

Ml

'l!liURi-a"ijtl

L,..~nUI'I~1U11il 11i'.l~ 1

L,..~nUlilt'l1U11il 11i'.l~ 2

t'l1U11il'l!I'ILRitl~ijtl

Ml

a'TY REMARKS

4

4

3



FIG.47 FIG. 47 REAR WHEEL fl!l'lUl-3 FU150SC-C

REF. NO. PART NO. DESCRIPTION ~!l!l::l'1.!ft O'TV REMARKS , 64111-25GOO-414 WHEEL,rear (BLACK) fl!l'l.!ft-3

2 09180-12086 SPACER,rear hub bearing \!'IIj;!ftutJnnu

3 08113~3017 BEARING,rear hub RH j;!flutJnnU i,-3'l1'l'

:. 4 08143~2017 BEARING,rear hub LH j;!flutJnnU h~"'lI 25

5 64711-25GOO AXLE,rear ILnUfltl'l.!ft-3

6 64741-25GOO SPACER, rear axle RH \!'IILLnUfl!l'l.!ft-3 ",-3'11'l'

7 09285-25003 OIL SEAL ;iflJ,l1U 2

8 69211-25GOO DISC,rear brake IL~U"'I'UL1.J'n

9 59218-09GOO BOLT,rear brake disc tUftvl 3

10 64651-30001 ABSORBER,rear hub shock U'-3nun:r:: .. ,n

11 64733-43000 RETAINER,rear sprocket drum \!'II'lJJ~Lj;ltln.ft-3

12 64611-26500 DRUM,rear sprocket 'lJJ~Lj;!!ln.ft'l

13 08113~2037 BEARING,rear sprocket drum j;!ftutJn1Iu

14 64741-25GOO SPACER, rear sprocket drum \!'IILLnUfltmft'l

15 64511-21013 SPROCKET,rear (NT:43) ~Lj;ltln.ft'l (NT:43)

16 61410-28FOO ADJUSTER,chain Pi'l,T'lt'li 2

17 09160-12085 WASHER.chain adjuster guide LL'I.!'lUftl'l 2

18 08319-31128 NUT,rear axle ,rj;!

19 61421-05FOO PLA TE,chain adjuster guide L1"flnofllPi'li'lt'li 2

20 08319-31088 NUT,chain adjuster ,rj;! 2

21 08310-00083 NUT,rear sprocket ,r1J1 4

22 09169-08011 LOCK WASHER,rear sprocket LL'I.!'lUfl!lfl 2

23 09105-08011 BOL T,rear sprocket tUftvl 4

24 55200-03600 TUBE,inner lI'l'llu

25 65110-25G00 TlRE,rear lI''lUtln

FU150SC-C



FIG.48 FIG. 48 REAR CALIPER I'l1fiLtlfl~~~ FU150SC-C

REF.NO. PART NO. DESCRIPTION iifltl::l"ft O'TY REMARKS

691oo-25Goo CALIPER ASSY,rear 'l!M1fiLtlfl~~~

2 69100-20850 .PISTON SET .'I!fJI¥jn~u

3 59100-38860 .. SEAL SET ,piston .. 'I!fJI;16ijni3u

4 69100-20840 .PADSET .'I!fJIi:71LU1n

)@ 12

, 5 69345-20Goo .PIN .t'I~n1ii6Yl

6 59115-21E10 .SPRING .t'lm~

11 7 ~ 13 7 59386-13AOO .BOOT .tmri'IJq'IJ

L' ~ 14

8 59382-13AOO .PIN .t'l~n

c::\ 2 @' 9 59314-13AOO .WASHER,wave .LLWl'IJ1fl~

10 10 69721-25Goo .BRACKET . L"flnUI1II'l1fiLtltlf

~_~ 3

11 59388-00820 .NUT,torque .Uj;J

12 69116-20Goo . RET AI NER,bracket .LL~'lJri'IJ

13 59387 -OOB20 .PIN,bolt .1ii6Yl

14 59303-14500 .BOOT .tmri'IJq'IJ

15 59121-01Aoo .BLEEDER .M,lftfl1n11'1

16 59122-01AOO .CAP,bleeder .fI1~"'7flut'ln,lftfl1n11'1 7

~ 6

FU150SC-C



FIG.49

15

14

13

~'i ©F'. ~@-'7

11---j "'=: 20

~~~~

11

'2 ~~ ~\."""')~I~

F. ~ 10

. ~ 9

/"r.~_ ~: '------. Q (.J

----.... Q (! q (! ,

.~ 24

2

REF.NO.

FIG. 49

PART NO.

69600-21000

2 69600-21810

3 69691-04AOO

4 51162-70040

5 6967CHJOB21

6 69693-05AOO

7 69692-27A30

8 69686-34200

9 69672-{)()B20

10 69674-00B20

11 09360-10042

12 09168-10033

13 6948Q-25GOO

14 6974Q-2OGOO

15 69669-2OGOO

16 59668-18441

17 59667-18441

18 01550-06108

19 69750-25GOO

20 02142-06123

21 69731-25G10

22 69735-38000

23 69641-25G00

24 01550-06207

25 09200-06037

26 08322-01063

27 04111-20158

28 69735-25GOO

FU150SC-C

REAR MASTER CALIPER

DESCRIPTION

CALIPER ASSY,rear master

.PISTON/CUP SET

.. BooT

.. CIRCLIP

.. ROD,push

.NUT

.YOKE

.O-RING

.CONNECTOR

.CIRCLIP

BOL T,rear brake

WASHER,brake fluid

HOSE,rear brake

TANK ASSY,reservoir

.CAP

.PLATE,diaphrgm

.DIAPHRGM

BOL T,rear reservoir tank

BRACKET RR,reservoir tank

SCREW RR,reservoir tank

HOSE,reservoir tank

CLlP,rear reservoir

COVER,rear master cylinder

BOLT,rear master

PIN,rear master

WASHER

PIN.~tter

CLAMP,rear reservoir tank hose

UlJii~Ll.J'n'lllfl.:l ~t1t"d'lllt\

,,,UlJiI~Ll.J'n'lllfl.:l

.,"~nGl.J

.. tJ'W'U~U

.. LLWlUflfll'l

.. LLnu.ruUlJii~Ll.J'n

.UfI

.oiitlPitll!i1u~lJ

.ttl1.:1

. oiitlPitlft1tJ,l1UU

LLWlU1tl.:l

ft1tJ,l,UULl.Jtn'lllfl.:l

nt:1Jn,l1uuUlJii~Ll.J'n .,htl"

.LLC.iu,rUtJ1.:1"'tl::LL"~

.tJ1.:1'''fI::LL"~

tUfI,)

FU150SC-C

Q'TY REMARKS

2

2

4

L~flnfj"nt::tJn,l1uULl.J'n'lllfl.:l

ftnt

ft'lmhUUL1.Jfn

I'Ifll.Jfltll'l

cJ'll'l1tll.JUlJii~Ll.Jtn'lllfl-l tUfI,)

ftfln

UWlUftI.:I

iiUfltll'l

Lojj~i"f"ft1tJ

2

2



FIG.50 FIG. 50 TAPE SET 'IIf'lft~mntlf FUl50SC-C

REF.NO. PART NO. OESCRIPTION ~tltl::h!fi Q'TY REMARKS

" 68100-25820-C31 TAPE SET 'llflft~nLT1tln;~~U

2 68135-25G20-C31 .TAPE,frame cover RH . t\~nLT1tlnh,,7tlu,j'lci~ 'hn'l1

3 68138-25G20-C31 .TAPE,rear frame cover RH . t\~mntlfeJ1""t1U,j'l\lft~ ;1~1I'l"

4 68139-25G2O-C31 .TAPE,front frame cover RH .ft~mntlfeJ1"1tlU,j'l\IU1 ;1~"'l1

5 68145-25G2O-C31 .TAPE,frame cover LH .ft~mntlfeJ1"'1tlU,j'lci~ ;h~;1tl

6 68148-25G20-C31 .TAPE,rear frame cover LH . ft~nLT1tlfeJ1"'7tlU']'l\lft~ ;1~.1tl

7 68149-25G2O-C31 .TAPE,front frame cover LH . ft~mntlfeJ1"'7tluliT')\lU1 i"~.1tJ

8 68641 -25G2O-C31 .TAPE,leg shield RH . ft~mntlru~flllliT')nfl1~ -D"~"'l1

9 68651-25G20-C31 .T APE.leg shield LH . t\~mntlru~flll~'lnfl1~ i"~"1tJ

10 68181-25G2O-C31 .TAPE,cowling lowerRH .t\~nLT1tlrn\hn1m"~~tJm1 i~1I,)-

11 68182-25G2O-C31 .TAPE,rear cowling lower RH .t\~nLT1tlrn'1l1mnliT'l\lft~ i1~"'l1

12 68184-25G20-C31 .TAPE,middle cowling lower RH . t\~mntlrn'1l1mnliT'lnfl1~ i1~1l,)1

13 68185-25G20-C31 .TAPE,front cowling lower RH . t\~nLT1tlrn'1l1mn,j'l\l'1l1 i1~",)"

14 68191-25G20-C31 .TAPE,cowling lower LH .t\~nLT1tlrn'1l1mm"~~tJm1 ;"~"1t 1

18 15 68192-25G20-C31 .TAPE,rear cowling lower LH . ft~mntlrn'1l1n.,n,]'l\lft~ ;1~.1tl

"J., 16 68194-25G2O-C31 .TAPE,middle cowling lower LH ' .t\~nLTltlrn'1l1n1n~'lnfl1~ -D1~1tl

17 68195-25G20-C31 .TAPE.front cowling lower LH .t\~nLTltlM1n1nM\I'1l1 -D1d1tl

18 68681-25G20 .EMBLEM "OOHC" cowling lower .ftT1 "DOHC" \lU1mm"~~tlu.r 2

19 68210-25GOO .EMBLEM " S " housing .ftn " S " ",'1l1n1nlYl\l'1l.,

20 68725-25G20-C31 .TAPE,housing headlamp RH . ft~nLT1tlrn'1l1mn'tYl\l'1l1 i1~"'l1

21 68726-25G20-C31 .TAPE,housing headlamp LH . ft~nLT1tlrn'1l1mn'tYl\IU1 i1~"1tl

FU150SC-C



FIG. 51 OPTION 'fltJnmr~LI'IM FU150SC-C

FIG.51 REF. NO. PART NO. DESCRIPTION ~flfl:;hll'i Q'TY REMARKS

27000-25800 CHAIN & SPROCKET SET 'Il!11L'liLLrl:;~U;lflf

27511-25GOO .SPROCKET,engine (NT:14) ~Lj;]fl1i.nj1 (NT:14) (1)

27600-36020-120 .CHAIN,drive .tori (1)

64511-21013 .SPROCKET,rear (NT:43) .~Lj;]flf'l-l~-3 (NT:43) (1)

2 99000-24110-100 4T-ENGINE OIL (1Lx24) J1lTULf'l~fl-3-4T (1Lx24)

___ 2

FU150SC-C



__ ~ _______ 1_~_M1 ________ ~~ ____ E __ L_E_C_T_R_I_C_A_L _____ )

"1{lU BODY )

---------------~ I PARTS NUMBER INDEX) SUZUKI FU 150SC-C2

PARTS CATALOGUE

2ND EDITION

PRINTED IN OCT., 2004 THAI SUZUKI MOTOR CO. , L TO. 3111 RANGSIT-ONGKHARAK RD .

BUNGYEETHO THANYABURI

PATHUMTHANI12130

THAILAND



THAI SUZUKI MOTOR CO .• L TD.

PRINTED IN THAILAND 9900B-25G10-000 ®



Documents

Suzuki Raider 150R Parts