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doi.org/10.26434/chemrxiv.12479195.v1 Sustainable Harvesting of Microalgae by Coupling Chitosan Flocculation and Electro-Floatation Lin Zhu, Hui Xu, Weijie Guo, Jianghua Yu, Wenqing Shi Submitted date: 14/06/2020 Posted date: 16/06/2020 Licence: CC BY-NC 4.0 Citation information: Zhu, Lin; Xu, Hui; Guo, Weijie; Yu, Jianghua; Shi, Wenqing (2020): Sustainable Harvesting of Microalgae by Coupling Chitosan Flocculation and Electro-Floatation. ChemRxiv. Preprint. https://doi.org/10.26434/chemrxiv.12479195.v1 In this study, we proposed a new method for edible microalgae harvesting by coupling chitosan flocculation and electro-floatation using carbon electrodes, and tested it at different operation conditions. The surface charge of microalgae cells was measured to explore the underlying mechanisms. The responses of growth medium to microalgae harvesting were also investigated to evaluate the feasibility of sustainable utilization of culture medium. (1) Microalgae harvesting efficiencyThe microalgae harvesting efficiency of the proposed method were tested using Chlorella vulgaris (C. vulgaris). C. vulgariscells (FACHB-24) were purchased from the Institute of Hydrobiology, Chinese Academy of Sciences, and cultured in the BG11 medium, which consists of 500 mg L -1 Bicin, 100 mg L -1 KNO 3 , 100 mg L -1 b-C 3 H 7 O 6 PNa 2 , 50 mg L -1 NaNO 3 , 50 mg L -1 Ca(NO 3 ) 2 •4H 2 O, 50 mg L -1 MgCl 2 •6H 2 O, 40 mg L -1 Na 2 SO 4 , 20 mg L -1 H 3 BO 3 , 5 mg L -1 Na 2 EDTA, 5 mg L -1 MnCl 2 •4H 2 O, 5 mg L -1 CoCl 2 •6H 2 O and 0.8 mg L -1 Na 2 MoO 4 •2H 2 O, 0.5 mg L -1 FeCl 3 •6H 2 O and 0.5 mg L -1 ZnCl 2 . The batch cultures were conducted in an illuminating incubator (LRH-250-G, Guangdong Medical Apparatus Co., Ltd., China) with continuous cool white fluorescent light of 2500 ± 500 lux on a 12 h light and 12 h darkness regime at the temperature of 30 ± 1°C.The microalgae harvesting efficiency system consists of a flat stir paddle (Zhongrun Water Industry Technology Development Co., Ltd., China) for mixing during chitosan flocculation and two round carbon electrode plates (Jinjia Metal Co., Ltd., China) for electro-floatation. The carbon electrode plate has a surface area of 55.4 cm 2 and a thickness of 0.2 cm, which was horizontally installed at the bottom with a gap of 2 cm between the two plates. There are 85 small round holes on each carbon electrode plate to allow gas bubbles freely pass it during electrolysis, such that the effective surface area was 38.7 cm 2 . The electric current was supplied by a direct current power supply (DF1730SL5A, Ningbo Zhongce Dftek Electronics Co., Ltd., China). C. vulgaris culture at the exponential growth phase was used in the microalgae harvesting test. The initial cell concentration was set to 3.63 × 10 10 cells L -1 . 0.5 L of readily prepared C. vulgaris solution was transferred to the harvesting cell. Water-soluble chitosan was purchased from Qingdao Yunzhou Bioengineering Co. Ltd., China. Prior to the test, a chitosan stock solution (2 g L -1 ) was prepared as follows: 1 g chitosan was added to 0.5 L distilled water and completely diluted by stirring. After chitosan was added, the microalgae solution was stirred at 200 rpm for 2 min and 40 rpm for another 10 min; electro-floatation was started in the last 5 min during chitosan flocculation.

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doi.org/10.26434/chemrxiv.12479195.v1

Sustainable Harvesting of Microalgae by Coupling Chitosan Flocculationand Electro-FloatationLin Zhu, Hui Xu, Weijie Guo, Jianghua Yu, Wenqing Shi

Submitted date: 14/06/2020 • Posted date: 16/06/2020Licence: CC BY-NC 4.0Citation information: Zhu, Lin; Xu, Hui; Guo, Weijie; Yu, Jianghua; Shi, Wenqing (2020): SustainableHarvesting of Microalgae by Coupling Chitosan Flocculation and Electro-Floatation. ChemRxiv. Preprint.https://doi.org/10.26434/chemrxiv.12479195.v1

In this study, we proposed a new method for edible microalgae harvesting by coupling chitosan flocculationand electro-floatation using carbon electrodes, and tested it at different operation conditions. The surfacecharge of microalgae cells was measured to explore the underlying mechanisms. The responses of growthmedium to microalgae harvesting were also investigated to evaluate the feasibility of sustainable utilization ofculture medium. (1) Microalgae harvesting efficiencyThe microalgae harvesting efficiency of the proposedmethod were tested using Chlorella vulgaris (C. vulgaris). C. vulgariscells (FACHB-24) were purchased fromthe Institute of Hydrobiology, Chinese Academy of Sciences, and cultured in the BG11 medium, whichconsists of 500 mg L-1 Bicin, 100 mg L-1 KNO3, 100 mg L-1 b-C3H7O6PNa2, 50 mg L-1 NaNO3, 50 mgL-1Ca(NO3)2•4H2O, 50 mg L-1 MgCl2•6H2O, 40 mg L-1 Na2SO4, 20 mg L-1 H3BO3, 5 mg L-1 Na2EDTA, 5mg L-1 MnCl2•4H2O, 5 mg L-1 CoCl2•6H2O and 0.8 mg L-1 Na2MoO4•2H2O, 0.5 mg L-1 FeCl3•6H2O and 0.5mg L-1 ZnCl2. The batch cultures were conducted in an illuminating incubator (LRH-250-G, GuangdongMedical Apparatus Co., Ltd., China) with continuous cool white fluorescent light of 2500 ± 500 lux on a 12 hlight and 12 h darkness regime at the temperature of 30 ± 1°C.The microalgae harvesting efficiency systemconsists of a flat stir paddle (Zhongrun Water Industry Technology Development Co., Ltd., China) for mixingduring chitosan flocculation and two round carbon electrode plates (Jinjia Metal Co., Ltd., China) forelectro-floatation. The carbon electrode plate has a surface area of 55.4 cm2 and a thickness of 0.2 cm, whichwas horizontally installed at the bottom with a gap of 2 cm between the two plates. There are 85 small roundholes on each carbon electrode plate to allow gas bubbles freely pass it during electrolysis, such that theeffective surface area was 38.7 cm2. The electric current was supplied by a direct current power supply(DF1730SL5A, Ningbo Zhongce Dftek Electronics Co., Ltd., China). C. vulgaris culture at the exponentialgrowth phase was used in the microalgae harvesting test. The initial cell concentration was set to 3.63 × 1010

cells L-1. 0.5 L of readily prepared C. vulgaris solution was transferred to the harvesting cell. Water-solublechitosan was purchased from Qingdao Yunzhou Bioengineering Co. Ltd., China. Prior to the test, a chitosanstock solution (2 g L-1) was prepared as follows: 1 g chitosan was added to 0.5 L distilled water andcompletely diluted by stirring. After chitosan was added, the microalgae solution was stirred at 200 rpm for 2min and 40 rpm for another 10 min; electro-floatation was started in the last 5 min during chitosan flocculation.

The microalgae solution was allowed to stand for 10 min, and then water samples were carefully collectedfrom an outlet 2 cm above the carbon electrode plate to enumerate the cell number using an Axioskop 2 motplus microscope (Carl ZEISS, Germany). The microalgae harvesting efficiency was calculated as (initial cellconcentration-sample cell concentration)/initial cell concentration × 100%. In the test, the chitosan dosagewas set to 0, 2, 4, 6, 8, 10, 12 and 15 mg L-1, and the current density was set to 0, 0.2, 0.4 and 0.6 A. All thetests were conducted in triplicate at the raw microalgae solution pH of 8.6.(2) Surface charges of chitosan,microalgae cells and microalgae flocsThe surface charges of chitosan, microalgae cells and microalgae flocswere characterized using a Zetasizer 2000 (Malvern Co. United Kingdom). (3) Sustainable utilization ofmicroalgae culture mediumBefore and after microalgae harvesting, medium nutrients (phosphate, ammoniumand nitrate) were measured according to Chinese Monitoring Analysis Method of Water and Wastewater;medium pH and temperature were measured using a Yellow Springs Instruments (Yellow Springs, Ohio,USA)(4) Cost evaluationThe cost of microalgae harvesting was estimated by summing flocculants and energycosts per unit of harvested microalgae biomass. The chitosan and electric power are 0.03 USD g-1 and 0.08USD (kWh)-1, respectively.

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Sustainable harvesting of microalgae by coupling chitosan flocculation and electro-

floatation

Lin Zhu†, Hui Xu‡, Weijie Guo§, Jianghua Yu†, Wenqing Shi†,*

†Jiangsu Collaborative Innovation Center of Atmospheric Environment and Equipment

Technologies, Jiangsu Key Laboratory of Atmospheric Environmental Monitoring &

Pollution Control, School of Environmental Science & Engineering, Nanjing University of

Information Science & Technology, Nanjing 210044, China‡Research Center for Eco-Environmental Sciences, Chinese Academy of Sciences, Beijing

100085, China§Basin Water Environmental Research Department, Changjiang River Scientific Research

Institute, Wuhan 430010, China*Corresponding author: Wenqing Shi ([email protected])

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Abstract. Microalgae have been widely used as animal feeds, healthcare products and food

additives; however, it still remains a challenge to harvest them safely and effectively from

growth medium. In this study, we tested a green method for microalgae harvesting by

coupling chitosan flocculation and electro-floatation. Results demonstrated that microalgae

can be preliminarily flocculated into unstable flocs by chitosan, and then floated by electro-

floatation, during which chitosan was charged by electrolysis and activated to flocculate

microalgae, producing a positive priming effect. It is possibly amino groups of chitosan were

positively charged by electrolysis, increasing the charge neutralization ability for microalgae

flocculation. Thus, the use of stronger current yielded a higher harvesting efficiency at a

lower chitosan dosage. At the current intensity of 0.2, 0.4 and 0.6 A, microalgae harvesting

efficiency reached a maximum of 33.2%, 59.6% and 63.5%, and the optimal chitosan dosage

was 6.0, 4.0 and 2.0 mg L-1, respectively. The use of edible chitosan and inert carbon

electrodes makes it possible to harvest microalgae biomass safely for food or healthcare use

and achieve sustainable utilization of culture medium, which will be beneficial to microalgae-

based engineering.

Keywords: microalgae harvesting, chitosan flocculation, electro-floatation, sustainable

utilization, microalgae-based engineering

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IntroductionIn recent years, microalgae have been widely used as animal feeds, healthcare products and

food additives.1,2 Microalgae are more nutritious than traditional animal and aquatic feed like

millet, grams and other small fishes in terms of protein, omega 3 fatty acids and carotenoids

content.3,4 Several kinds of antioxidant compounds have been extracted from microalgae to

protect against oxidative stress, a cause of many diseases and aging.1,5 However, it still

remains a challenge to find an effective and especially safe method for microalgae harvesting.Many physical and chemical methods have been tested to harvest microalgae, including

sedimentation, centrifugation, filtration, chemical flocculation and electro-flocculation.

Sedimentation is simple but time-consuming and only suitable for harvesting large-size

microalgae, since most of microalgae have similar density to water, negative surface charge,

and thereby low settling velocities.6 Centrifugation and filtration are rapid but less cost-

effective, limiting their applications at large scale.7,8 Mata et al. (2010) considered that

filtration consumes large amounts of membranes and pumping energy, especially for

harvesting unicellular small microalgae cells.8 Chemical flocculation and electro-flocculation

are rapid and effective, but residual chemical flocculants in the harvested biomass pose

potential health risks and limit their utilizations as food and healthcare products.9 So far, there

are few safe and effective technologies for microalgae harvesting.Chitosan is the second-most abundant natural biopolymer, which is mainly derived from the

shells of shrimp and other crustaceans.10,11 It has received widespread applications in food and

pharmaceutical industries due to its biological compatibility, biodegradability, and nontoxic

properties.12,13 Chitosan has positively charged amine groups and thereby exhibits flocculation

potentials for negatively charged microalgae.14 Pan et al. (2011) used chitosan to flocculate

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microalgae cells and then sink them with the aid of soil particles, achieving effective harmful

microalgae removal in Lake Taihu, China.15 Electro-floatation is a separation process in

which solids are separated from liquid by micro-bubbles produced from electrode surfaces.16

It has been widely used to remove floatable materials including activated sludge, oil,

surfactants, and flocculants etc.17,18 The use of non-sacrificial electrodes in electro-floatation

will not introduce chemical flocculants.19,20 Hence, if microalgae are preliminarily flocculated

into unstable flocs by chitosan, and then floated by electro-floatation using non-sacrificial

electrodes, it is possibly to harvest microalgae biomass safely and effectively. In this study, we proposed a new method for edible microalgae harvesting by coupling

chitosan flocculation and electro-floatation using carbon electrodes, and tested it at different

operation conditions. The surface charge of microalgae cells was measured to explore the

underlying mechanisms. The responses of growth medium to microalgae harvesting were also

investigated to evaluate the feasibility of sustainable utilization of culture medium. The

objective of this study is to develop a green method for the harvesting of edible microalgae.

Materials and methods

Microalgae species and culture

In this study, Chlorella vulgaris (C. vulgaris), an edible green microalgae species, was chosen

to test the new harvesting method.21,22 Here, C. vulgaris cells (FACHB-24) were purchased

from the Institute of Hydrobiology, Chinese Academy of Sciences, and cultured in the BG11

medium, which consists of 500 mg L-1 Bicin, 100 mg L-1 KNO3, 100 mg L-1 b-C3H7O6PNa2,

50 mg L-1 NaNO3, 50 mg L-1 Ca(NO3)2•4H2O, 50 mg L-1 MgCl2•6H2O, 40 mg L-1 Na2SO4, 20

mg L-1 H3BO3, 5 mg L-1 Na2EDTA, 5 mg L-1 MnCl2•4H2O, 5 mg L-1 CoCl2•6H2O and 0.8 mg

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L-1 Na2MoO4•2H2O, 0.5 mg L-1 FeCl3•6H2O and 0.5 mg L-1 ZnCl2. The batch cultures were

conducted in an illuminating incubator (LRH-250-G, Guangdong Medical Apparatus Co.,

Ltd., China) with continuous cool white fluorescent light of 2500 ± 500 lux on a 12 h light

and 12 h darkness regime at the temperature of 30 ± 1°C.

Microalgae harvesting system

The microalgae harvesting system consists of a flat stir paddle (Zhongrun Water Industry

Technology Development Co., Ltd., China) for mixing during chitosan flocculation and two

round carbon electrode plates (Jinjia Metal Co., Ltd., China) for electro-floatation (Fig. 1).

The carbon electrode plate has a surface area of 55.4 cm2 and a thickness of 0.2 cm, which

was horizontally installed at the bottom with a gap of 2 cm between the two plates. There are

85 small round holes on each carbon electrode plate to allow gas bubbles freely pass it during

electrolysis, such that the effective surface area was 38.7 cm2. The electric current was

supplied by a direct current power supply (DF1730SL5A, Ningbo Zhongce Dftek Electronics

Co., Ltd., China).

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Fig. 1. The schematic diagram of microalgae harvesting system.Microalgae harvesting testC. vulgaris culture at the exponential growth phase was used in the microalgae harvesting

test. The initial cell concentration was set to 3.63 × 1010 cells L-1. 0.5 L of readily prepared C.

vulgaris solution was transferred to the harvesting cell. Water-soluble chitosan was purchased

from Qingdao Yunzhou Bioengineering Co. Ltd., China. Prior to the test, a chitosan stock

solution (2 g L-1) was prepared as follows: 1 g chitosan was added to 0.5 L distilled water and

completely diluted by stirring. After chitosan was added, the microalgae solution was stirred

at 200 rpm for 2 min and 40 rpm for another 10 min; electro-floatation was started in the last

5 min during chitosan flocculation. The microalgae solution was allowed to stand for 10 min,

and then water samples were carefully collected from an outlet 2 cm above the carbon

electrode plate to enumerate the cell number using an Axioskop 2 mot plus microscope (Carl

ZEISS, Germany). The microalgae harvesting efficiency was calculated as (initial cell

concentration-sample cell concentration)/initial cell concentration × 100%. In the test, the

chitosan dosage was set to 0, 2, 4, 6, 8, 10, 12 and 15 mg L -1, and the current density was set

to 0, 0.2, 0.4 and 0.6 A. All the tests were conducted in triplicate at the raw microalgae

solution pH of 8.6.

The surface charge of microalgae cells was characterized using a Zetasizer 2000 (Malvern

Co. United Kingdom). To study the responses of culture medium to microalgae harvesting,

medium nutrients (phosphate, ammonium and nitrate) were measured according to Chinese

Monitoring Analysis Method of Water and Wastewater;23 medium pH and temperature were

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measured using a Yellow Springs Instruments (Yellow Springs, Ohio, USA) before and after

microalgae harvesting.

Cost evaluation

The cost of microalgae harvesting was estimated by summing flocculants and energy costs

per unit of harvested microalgae biomass as follows:

Cost=(Cost floccluation+Costeletrofloatation)/W biomass (1)

Cost floccluation=Costchitosan+Costmixting energy (2)

Costeletrofloatation=Costeletrolysis energy (3)

Costchitosan=C∗v∗a (4)

Costmixing energy=P∗T∗b (5)

Costeletrolysis energy=U∗I∗t∗b (6)

W biomass=v∗β∗θ∗σ (7)

where C is the chitosan dosage, mg L-1; v is the volume of microalgae solution, L; a is the

chitosan price, which is 0.03 USD g-1 ; P is the stirrer power, which is 40 W; T is the stirring

time, h; b is the electric power price, which is 0.08 USD (kWh)-1; U is the electrolysis

voltage, V; I is the current intensity, A; t is the electrolysis time, h; β is the initial microalgae

concentration, cell L-1; θ is the microalgae harvesting efficiency, %; σ is the weight per

microalgae cell, 32 × 10-12 g cell-1.

Data analysis

One-way analysis of variance (ANOVA) was employed to test the statistical significance of

differences between treatments. Post-hoc multiple comparisons of treatment means were

performed using the Tukey’s least significant difference procedure. All statistical calculations

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were performed using the SPSS (v22.0) statistical package for personal computers. The level

of significance was P < 0.05 for all tests.

Results

Surface charge properties of chitosan and C. vulgaris cells

The isoelectric point of chitosan was pH 9.7, making it possess net positive charges under

most microalgae culture conditions. The zeta potential of chitosan kept above +1.5 mV in the

wide pH range of < 9.0, and then decreased to nearly zero at pH 9.7. In contrast, the zeta

potential of C. vulgaris cells kept below zero in the pH range of > 2.5 (Fig. 2).

Fig. 2. The surface charge properties of chitosan and C. vulgaris cells. Error bars indicate

standard deviations.

Microalgae harvesting efficiency

The use of chitosan flocculation alone only achieved limited microalgae harvesting no matter

what the chitosan dosage was. The microalgae harvesting efficiency reached 16.9% at the

chitosan dosage of 2 mg L-1 and maintained stably at this value as the chitosan dosage further

increased. Similarly, the use of electro-floatation alone could not effectively harvest

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microalgae either and the harvesting efficiency was only 4.5%, 13.4% and 22.9% at the

current intensity of 0.2, 0.4 and 0.6 A, respectively. When chitosan flocculation and electro-

floatation were used together, the microalgae harvesting was greatly improved by increasing

harvesting efficiency and simultaneously decreasing the optimal chitosan dosage, and this

effect was enhanced as the current density increased. When the current intensity of 0.2, 0.4

and 0.6 A was applied, microalgae harvesting efficiency reached a maximum of 33.2%,

59.6% and 63.5%, and the optimal chitosan dosage was 6.0, 4.0 and 2.0 mg L-1, respectively.

However, a remarkable decrease in microalgae harvesting efficiency was observed as

chitosan was overdosed at the current intensity of 0.4 and 0.6 A, and the harvesting efficiency

decreased to 35.2% at the chitosan dosage of 15 mg L-1 (Fig. 3).

Fig. 3. Effects of chitosan dosage and current density on microalgae harvesting efficiency.

Error bars indicate standard deviations.

Microalgae surface charge

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After chitosan was added, the zeta potential of microalgae cells showed a remarkable

increase. The zeta potential of microalgae cells was gradually increased from –9.2 to –0.9 mV

as the chitosan dosage increased from 0 to 15 mg L-1. The use of electro-floatation further

increased the zeta potential of microalgae cells, indicating a charging effect, and this effect

was enhanced as the current intensity increased (Fig. 4A). When the current density of 0.2,

0.4 and 0.6 A was applied, the zeta potential of microalgae cells was finally increased to +7.3,

+8.4 and +10.6 mV at the chitosan dosage of 15 mg L-1, respectively. The charging effect was

further evaluated by subtracting the zeta potential of microalgae cells in presence of electro-

floatation from the value in the absence of electro-floatation. It exhibited chitosan limitation

at low chitosan dosages and current limitation at high chitosan dosages (Fig. 4B). As the

chitosan dosage increased, the increase amplitude of zeta potential gradually increased and

then reached an equilibrium; the use of higher intensity currents yielded a higher equilibrium

value at a lower chitosan dosage. At the current intensity of 0.2, 0.4 and 0.6 A, the increase

amplitude of zeta potential of microalgae cells reached a maximum of 9.3, 11.0 and 11.5 mV,

and the optimal chitosan dosage was 2, 4 and 8 mg L-1, respectively. In contrast, in the

absence of chitosan, there were no significant differences in zeta potential of microalgae cells

among different intensity currents (P < 0.05), and the zeta potential values kept stably at –9.4

mV at the chitosan dosage of 0 mg L-1 (Fig. 4A).

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Fig. 4. Changes of microalgae cell surface change during microalgae harvesting. (A) Zeta

potential of microalgae cells; (B) The charging effect of electro-floatation. Error bars indicate

standard deviations.

Microalgae culture medium

Compared with chitosan flocculation alone, ammonium in culture medium was significantly

increased after electro-floatation was introduced (P < 0.05), and the use of higher intensity

currents yielded higher ammonium concentrations. After microalgae harvesting, ammonium

concentration maintained stably below 0.2 mg L-1 in chitosan flocculation alone, and was

increased to 1.0, 1.6 and 2.2 mg L-1 when electro-floatation was applied at the current

intensity of 0.2, 0.4 and 0.6 A, respectively (Fig. 5A). In contrast, there were no significant

changes in other parameters observed after microalgae harvesting (P > 0.05). In all the tests,

medium nitrate and phosphate maintained stably at 250.9 and 4.66 mg L-1 (Fig. 5B); medium

pH, conductivity, and temperature maintained stably at 7.0, 2.4 mS cm-1 and 19.6°C,

respectively (Table S2).

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Fig. 5. Changes of nutrients in culture medium after microalgae harvesting. (A) Ammonium;

(B) Phosphate and nitrate. Error bars indicate standard deviations.

Microalgae harvesting cost

Compared with chitosan flocculation (0.08 × 10-3 USD g-1 biomass), it costed much more to

harvest microalgae using electro-floatation, reaching 2.83 × 10-3, 2.76 × 10-3 and 3.30 × 10-3

USD g-1 biomass at the 0.2, 0.4 and 0.6 A, respectively. When chitosan flocculation and

electro-floatation were used together, the cost could be greatly reduced, but exhibited a

potential increase as the current intensity increased. The cost reached 0.41 × 10-3, 0.64 × 10-3

and 1.18 × 10-3 USD g-1 biomass at 0.2, 0.4 and 0.6 A, respectively.

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Fig. 6. The cost evaluation for microalgae harvesting using the coupled chitosan flocculation

and electro-flocculation. The single red and blue circles indicated chitosan flocculation and

electro-floatation were used alone, respectively. The combined red and blue circles indicated

that chitosan flocculation and electro-floatation were used together.

Discussion

The synergistic effect of chitosan flocculation and electro-floatation

Microalgae particles have negative surface charge and often stably suspend in the solution

with electrostatic repulsion.24,25 Charge neutralization is an essential step in microalgae

flocculation, which eliminates energy barrier for microalgae aggregation.26-28 Chitosan is

positively charged over a wide range of pH < 9.7, which made it obtain flocculation potential

for negatively charged microalgae (Fig. 2). However, most of the formed microalgae flocs

still suspended with the aid of buoyancy. The zeta potential of microalgae cells showed a

remarkable increase as the chitosan dosage increase (Fig. 4). As a result, the use of chitosan

flocculation alone yielded limited microalgae harvesting efficiency whatever the chitosan

dosage was (Fig. 3). After electro-floatation was introduced, large amounts of tiny gas

bubbles were produced, carrying the flocs to water surface where they can be easily collected

(Fig. S1). Microalgae harvesting efficiency were therefore remarkably increased when

chitosan flocculation and electro-floatation were used together (Fig. 3). However, the use of

electro-floatation alone could not effectively harvest microalgae either. This is because

microalgae cells stably suspend with electrostatic repulsion, and it is difficult to float them by

bubbles without preliminary flocculation.29

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The positive priming effect of electro-floatation on chitosan flocculation

Chitosan was appointed to neutralize microalgae surface charge for microalgae flocculation

(Fig.2 and Fig. 4). Surprisingly, after electro-floatation was introduced, the zeta potential of

microalgae cells differed at the same chitosan dosage, depending on current intensity applied.

The zeta potential of microalgae cells generally exhibited an increase as the current intensity

increased, but this effect disappeared in the absence of chitosan (Fig. 4A). It indicated that

electrolysis charged chitosan and increased its charge neutralization ability for microalgae

flocculation, producing a positive priming effect. This explained that the use of higher current

density yielded higher microalgae harvesting efficiency at a lower optimal chitosan dosage.

There are a lot of amino groups on the chain of chitosan, which were possibly charged by

electrolysis during electro-floatation.30 At the low chitosan dosage, the receptor capacity was

limited and the charging effect of electrolysis exhibited a chitosan limitation. As the chitosan

dosage increased, chitosan limitation was transferred to current limitation (Fig. 4B), and the

stronger current has a higher charging effect. However, excess loads of positive charges can

cause microalgae cells positively charged and re-establish electrostatic repulsion.31 Thus, a

remarkable decrease in microalgae harvesting efficiency was observed as chitosan was

overdosed at the high current intensity (0.4 and 0.6 A, Fig. 3).

Recommendations for future applications

In the microalgae-based engineering, culture medium reuse can offer a promising strategy for

saving water and nutrients.32,33 Because of the electrolysis, the physico-chemical properties of

culture medium may change after microalgae harvesting.34,35 For instance, water temperature

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may increase as waste heat releases. However, there were no significant changes in medium

pH (P > 0.05), temperature (P > 0.05) and conductivity (P > 0.05) after microalgae

harvesting in this study (Table S1), which is possibly due to weak electrolysis (low current

intensity and short electrolysis time). As for main nutrients, there was a significant increase in

ammonium (P < 0.05) (Fig. 5A). We attributed it to the transformation from nitrate to

ammonium under electrolysis according to our additional experiments (Fig. S2). During

electrolysis, nitrate reduction (NO3- + 10H+ + 8e- = NH4

+ + 3H2O) can occur at the cathode,

releasing ammonium to the medium.36,37 Thus, the stronger current had a higher ammonium

yield (Fig.5A and Fig. S2). However, we did not detect the significant decrease in nitrate (P >

0.05, Fig. 5B) because of the extremely high levels of nitrate in the BG11 medium (> 250 mg

L-1). The shift of nitrate to ammonium can increase nitrogen bioavailability since ammonium

is generally favored by microalgae relative to nitrate.38-40 In contrast, phosphate did not show

significant changes after microalgae harvesting (P > 0.05, Fig. 5B) due to the use of non-

sacrificial electrodes, which differs with the decrease of phosphate concentration by

electrolysis using Fe/Al electrodes.41,42 Hence, nutrient bioavailability increase and other

parameter stability (Fig. 5B, Table S2) make medium reusable for microalgae continuous

culture.

In practical applications, cost is often another major concern for a technology. For the

microalgae harvesting technology in this study, there was a trade-off between the harvesting

efficiency and the cost, since the cost exhibited a potential increase as the current intensity

increased (Fig. 6). It will be cost-effective to apply the low current intensity to harvest

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microalgae in the continuous system, and the remaining cells can benefit microalgae

recovery. Despite the microalgae harvesting efficiency was greatly increased by coupling

chitosan flocculation and electro-floatation (Fig. 3), it may be further increased by optimizing

operation condition or screening other edible flocculants, such as moringa oleifera and

tannin.43,44

Conclusions

Microalgae harvesting is a crucial step but still remains a challenge for microalgae-based

engineering. This study proposed a green way to harvest microalgae by coupling chitosan

flocculation and electro-floatation. Microalgae can be preliminarily flocculated into unstable

flocs by chitosan, and then floated by electro-floatation; electro-floatation charged chitosan

and activated it to flocculate microalgae, producing a positive priming effect. The use of

edible chitosan and inert carbon electrodes makes it possible to harvest microalgae biomass

safely and effectively for food or healthcare use and achieve the sustainable utilization of

culture medium. Further studies are needed to optimize operation conditions to increase

harvesting efficiency and reduce the cost.AcknowledgmentsThis study was supported by the National Natural Science Foundation of China (No.

41701112, 51709181, 51979171), Starting Research Fund of Nanjing University of

Information Engineering (No. 20181015), Major Science and Technology Program for Water

Pollution Control and Treatment (No. 2017ZX07501-002, 2017ZX07108-002).Supporting InformationThe Supporting Information is available free of charge on the web.The microalgae floc image; the effects of electrolysis using carbon electrodes on BG11

medium; changes of physical properties of growth medium after microalgae harvesting.

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Notes The authors declare no competing financial interest.

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For Table of Contents Use Only

Synopsis: A green method for harvesting microalgae biomass will be beneficial to

microalgae-based engineering for healthcare and food use.

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1

Sustainable harvesting of microalgae by coupling chitosan flocculation and electro-1

floatation 2

3

Lin Zhu†, Hui Xu‡, Weijie Guo§, Jianghua Yu†, Wenqing Shi†,* 4

5

6

†Jiangsu Collaborative Innovation Center of Atmospheric Environment and Equipment 7

Technologies, Jiangsu Key Laboratory of Atmospheric Environmental Monitoring & Pollution 8

Control, School of Environmental Science & Engineering, Nanjing University of Information 9

Science & Technology, Nanjing 210044, China 10

‡Research Center for Eco-Environmental Sciences, Chinese Academy of Sciences, Beijing 11

100085, China 12

§Basin Water Environmental Research Department, Changjiang River Scientific Research 13

Institute, Wuhan 430010, China 14

*Corresponding author: Wenqing Shi ([email protected]) 15

16

2

Abstract. Microalgae have been widely used as animal feeds, healthcare products and food 17

additives; however, it still remains a challenge to harvest them safely and effectively from 18

growth medium. In this study, we tested a green method for microalgae harvesting by coupling 19

chitosan flocculation and electro-floatation. Results demonstrated that microalgae can be 20

preliminarily flocculated into unstable flocs by chitosan, and then floated by electro-floatation, 21

during which chitosan was charged by electrolysis and activated to flocculate microalgae, 22

producing a positive priming effect. It is possibly amino groups of chitosan were positively 23

charged by electrolysis, increasing the charge neutralization ability for microalgae flocculation. 24

Thus, the use of stronger current yielded a higher harvesting efficiency at a lower chitosan 25

dosage. At the current intensity of 0.2, 0.4 and 0.6 A, microalgae harvesting efficiency reached 26

a maximum of 33.2%, 59.6% and 63.5%, and the optimal chitosan dosage was 6.0, 4.0 and 2.0 27

mg L-1, respectively. The use of edible chitosan and inert carbon electrodes makes it possible 28

to harvest microalgae biomass safely for food or healthcare use and achieve sustainable 29

utilization of culture medium, which will be beneficial to microalgae-based engineering. 30

31

Keywords: microalgae harvesting, chitosan flocculation, electro-floatation, sustainable 32

utilization, microalgae-based engineering 33

34

3

Introduction 35

In recent years, microalgae have been widely used as animal feeds, healthcare products and 36

food additives.1,2 Microalgae are more nutritious than traditional animal and aquatic feed like 37

millet, grams and other small fishes in terms of protein, omega 3 fatty acids and carotenoids 38

content.3,4 Several kinds of antioxidant compounds have been extracted from microalgae to 39

protect against oxidative stress, a cause of many diseases and aging.1,5 However, it still remains 40

a challenge to find an effective and especially safe method for microalgae harvesting. 41

Many physical and chemical methods have been tested to harvest microalgae, including 42

sedimentation, centrifugation, filtration, chemical flocculation and electro-flocculation. 43

Sedimentation is simple but time-consuming and only suitable for harvesting large-size 44

microalgae, since most of microalgae have similar density to water, negative surface charge, 45

and thereby low settling velocities.6 Centrifugation and filtration are rapid but less cost-46

effective, limiting their applications at large scale.7,8 Mata et al. (2010) considered that 47

filtration consumes large amounts of membranes and pumping energy, especially for 48

harvesting unicellular small microalgae cells.8 Chemical flocculation and electro-flocculation 49

are rapid and effective, but residual chemical flocculants in the harvested biomass pose 50

potential health risks and limit their utilizations as food and healthcare products.9 So far, there 51

are few safe and effective technologies for microalgae harvesting. 52

Chitosan is the second-most abundant natural biopolymer, which is mainly derived from the 53

shells of shrimp and other crustaceans.10,11 It has received widespread applications in food and 54

pharmaceutical industries due to its biological compatibility, biodegradability, and nontoxic 55

4

properties.12,13 Chitosan has positively charged amine groups and thereby exhibits flocculation 56

potentials for negatively charged microalgae.14 Pan et al. (2011) used chitosan to flocculate 57

microalgae cells and then sink them with the aid of soil particles, achieving effective harmful 58

microalgae removal in Lake Taihu, China.15 Electro-floatation is a separation process in which 59

solids are separated from liquid by micro-bubbles produced from electrode surfaces.16 It has 60

been widely used to remove floatable materials including activated sludge, oil, surfactants, and 61

flocculants etc.17,18 The use of non-sacrificial electrodes in electro-floatation will not introduce 62

chemical flocculants.19,20 Hence, if microalgae are preliminarily flocculated into unstable flocs 63

by chitosan, and then floated by electro-floatation using non-sacrificial electrodes, it is possibly 64

to harvest microalgae biomass safely and effectively. 65

In this study, we proposed a new method for edible microalgae harvesting by coupling chitosan 66

flocculation and electro-floatation using carbon electrodes, and tested it at different operation 67

conditions. The surface charge of microalgae cells was measured to explore the underlying 68

mechanisms. The responses of growth medium to microalgae harvesting were also investigated 69

to evaluate the feasibility of sustainable utilization of culture medium. The objective of this 70

study is to develop a green method for the harvesting of edible microalgae. 71

Materials and methods 72

Microalgae species and culture 73

In this study, Chlorella vulgaris (C. vulgaris), an edible green microalgae species, was chosen 74

to test the new harvesting method.21,22 Here, C. vulgaris cells (FACHB-24) were purchased 75

from the Institute of Hydrobiology, Chinese Academy of Sciences, and cultured in the BG11 76

5

medium, which consists of 500 mg L-1 Bicin, 100 mg L-1 KNO3, 100 mg L-1 b-C3H7O6PNa2, 77

50 mg L-1 NaNO3, 50 mg L-1 Ca(NO3)2•4H2O, 50 mg L-1 MgCl2•6H2O, 40 mg L-1 Na2SO4, 20 78

mg L-1 H3BO3, 5 mg L-1 Na2EDTA, 5 mg L-1 MnCl2•4H2O, 5 mg L-1 CoCl2•6H2O and 0.8 mg 79

L-1 Na2MoO4•2H2O, 0.5 mg L-1 FeCl3•6H2O and 0.5 mg L-1 ZnCl2. The batch cultures were 80

conducted in an illuminating incubator (LRH-250-G, Guangdong Medical Apparatus Co., Ltd., 81

China) with continuous cool white fluorescent light of 2500 ± 500 lux on a 12 h light and 12 h 82

darkness regime at the temperature of 30 ± 1°C. 83

Microalgae harvesting system 84

The microalgae harvesting system consists of a flat stir paddle (Zhongrun Water Industry 85

Technology Development Co., Ltd., China) for mixing during chitosan flocculation and two 86

round carbon electrode plates (Jinjia Metal Co., Ltd., China) for electro-floatation (Fig. 1). The 87

carbon electrode plate has a surface area of 55.4 cm2 and a thickness of 0.2 cm, which was 88

horizontally installed at the bottom with a gap of 2 cm between the two plates. There are 85 89

small round holes on each carbon electrode plate to allow gas bubbles freely pass it during 90

electrolysis, such that the effective surface area was 38.7 cm2. The electric current was supplied 91

by a direct current power supply (DF1730SL5A, Ningbo Zhongce Dftek Electronics Co., Ltd., 92

China). 93

6

94

Fig. 1. The schematic diagram of microalgae harvesting system. 95

Microalgae harvesting test 96

C. vulgaris culture at the exponential growth phase was used in the microalgae harvesting test. 97

The initial cell concentration was set to 3.63 × 1010 cells L-1. 0.5 L of readily prepared C. 98

vulgaris solution was transferred to the harvesting cell. Water-soluble chitosan was purchased 99

from Qingdao Yunzhou Bioengineering Co. Ltd., China. Prior to the test, a chitosan stock 100

solution (2 g L-1) was prepared as follows: 1 g chitosan was added to 0.5 L distilled water and 101

completely diluted by stirring. After chitosan was added, the microalgae solution was stirred 102

at 200 rpm for 2 min and 40 rpm for another 10 min; electro-floatation was started in the last 5 103

min during chitosan flocculation. The microalgae solution was allowed to stand for 10 min, 104

and then water samples were carefully collected from an outlet 2 cm above the carbon electrode 105

plate to enumerate the cell number using an Axioskop 2 mot plus microscope (Carl ZEISS, 106

Germany). The microalgae harvesting efficiency was calculated as (initial cell concentration-107

sample cell concentration)/initial cell concentration × 100%. In the test, the chitosan dosage 108

7

was set to 0, 2, 4, 6, 8, 10, 12 and 15 mg L-1, and the current density was set to 0, 0.2, 0.4 and 109

0.6 A. All the tests were conducted in triplicate at the raw microalgae solution pH of 8.6. 110

The surface charge of microalgae cells was characterized using a Zetasizer 2000 (Malvern Co. 111

United Kingdom). To study the responses of culture medium to microalgae harvesting, medium 112

nutrients (phosphate, ammonium and nitrate) were measured according to Chinese Monitoring 113

Analysis Method of Water and Wastewater;23 medium pH and temperature were measured 114

using a Yellow Springs Instruments (Yellow Springs, Ohio, USA) before and after microalgae 115

harvesting. 116

Cost evaluation 117

The cost of microalgae harvesting was estimated by summing flocculants and energy costs per 118

unit of harvested microalgae biomass as follows: 119

𝐶𝑜𝑠𝑡 = (𝐶𝑜𝑠𝑡𝑓𝑙𝑜𝑐𝑐𝑙𝑢𝑎𝑡𝑖𝑜𝑛 + 𝐶𝑜𝑠𝑡𝑒𝑙𝑒𝑡𝑟𝑜𝑓𝑙𝑜𝑎𝑡𝑎𝑡𝑖𝑜𝑛)/𝑊𝑏𝑖𝑜𝑚𝑎𝑠𝑠 (1) 120

𝐶𝑜𝑠𝑡𝑓𝑙𝑜𝑐𝑐𝑙𝑢𝑎𝑡𝑖𝑜𝑛 = 𝐶𝑜𝑠𝑡𝑐ℎ𝑖𝑡𝑜𝑠𝑎𝑛 + 𝐶𝑜𝑠𝑡𝑚𝑖𝑥𝑡𝑖𝑛𝑔 𝑒𝑛𝑒𝑟𝑔𝑦 (2) 121

𝐶𝑜𝑠𝑡𝑒𝑙𝑒𝑡𝑟𝑜𝑓𝑙𝑜𝑎𝑡𝑎𝑡𝑖𝑜𝑛 = 𝐶𝑜𝑠𝑡𝑒𝑙𝑒𝑡𝑟𝑜𝑙𝑦𝑠𝑖𝑠 𝑒𝑛𝑒𝑟𝑔𝑦 (3) 122

𝐶𝑜𝑠𝑡𝑐ℎ𝑖𝑡𝑜𝑠𝑎𝑛 = 𝐶 ∗ 𝑣 ∗ 𝑎 (4) 123

𝐶𝑜𝑠𝑡𝑚𝑖𝑥𝑖𝑛𝑔 𝑒𝑛𝑒𝑟𝑔𝑦 = 𝑃 ∗ 𝑇 ∗ 𝑏 (5) 124

𝐶𝑜𝑠𝑡𝑒𝑙𝑒𝑡𝑟𝑜𝑙𝑦𝑠𝑖𝑠 𝑒𝑛𝑒𝑟𝑔𝑦 = 𝑈 ∗ 𝐼 ∗ 𝑡 ∗ 𝑏 (6) 125

𝑊𝑏𝑖𝑜𝑚𝑎𝑠𝑠 = 𝑣 ∗ 𝛽 ∗ 𝜃 ∗ 𝜎 (7) 126

where C is the chitosan dosage, mg L-1; v is the volume of microalgae solution, L; a is the 127

chitosan price, which is 0.03 USD g-1 ; P is the stirrer power, which is 40 W; T is the stirring 128

time, h; b is the electric power price, which is 0.08 USD (kWh)-1; U is the electrolysis voltage, 129

8

V; I is the current intensity, A; t is the electrolysis time, h; β is the initial microalgae 130

concentration, cell L-1; θ is the microalgae harvesting efficiency, %; σ is the weight per 131

microalgae cell, 32 × 10-12 g cell-1. 132

Data analysis 133

One-way analysis of variance (ANOVA) was employed to test the statistical significance of 134

differences between treatments. Post-hoc multiple comparisons of treatment means were 135

performed using the Tukey’s least significant difference procedure. All statistical calculations 136

were performed using the SPSS (v22.0) statistical package for personal computers. The level 137

of significance was P < 0.05 for all tests. 138

Results 139

Surface charge properties of chitosan and C. vulgaris cells 140

The isoelectric point of chitosan was pH 9.7, making it possess net positive charges under most 141

microalgae culture conditions. The zeta potential of chitosan kept above +1.5 mV in the wide 142

pH range of < 9.0, and then decreased to nearly zero at pH 9.7. In contrast, the zeta potential 143

of C. vulgaris cells kept below zero in the pH range of > 2.5 (Fig. 2). 144

145

9

Fig. 2. The surface charge properties of chitosan and C. vulgaris cells. Error bars indicate 146

standard deviations. 147

Microalgae harvesting efficiency 148

The use of chitosan flocculation alone only achieved limited microalgae harvesting no matter 149

what the chitosan dosage was. The microalgae harvesting efficiency reached 16.9% at the 150

chitosan dosage of 2 mg L-1 and maintained stably at this value as the chitosan dosage further 151

increased. Similarly, the use of electro-floatation alone could not effectively harvest microalgae 152

either and the harvesting efficiency was only 4.5%, 13.4% and 22.9% at the current intensity 153

of 0.2, 0.4 and 0.6 A, respectively. When chitosan flocculation and electro-floatation were used 154

together, the microalgae harvesting was greatly improved by increasing harvesting efficiency 155

and simultaneously decreasing the optimal chitosan dosage, and this effect was enhanced as 156

the current density increased. When the current intensity of 0.2, 0.4 and 0.6 A was applied, 157

microalgae harvesting efficiency reached a maximum of 33.2%, 59.6% and 63.5%, and the 158

optimal chitosan dosage was 6.0, 4.0 and 2.0 mg L-1, respectively. However, a remarkable 159

decrease in microalgae harvesting efficiency was observed as chitosan was overdosed at the 160

current intensity of 0.4 and 0.6 A, and the harvesting efficiency decreased to 35.2% at the 161

chitosan dosage of 15 mg L-1 (Fig. 3). 162

10

163

Fig. 3. Effects of chitosan dosage and current density on microalgae harvesting efficiency. 164

Error bars indicate standard deviations. 165

Microalgae surface charge 166

After chitosan was added, the zeta potential of microalgae cells showed a remarkable increase. 167

The zeta potential of microalgae cells was gradually increased from –9.2 to –0.9 mV as the 168

chitosan dosage increased from 0 to 15 mg L-1. The use of electro-floatation further increased 169

the zeta potential of microalgae cells, indicating a charging effect, and this effect was enhanced 170

as the current intensity increased (Fig. 4A). When the current density of 0.2, 0.4 and 0.6 A was 171

applied, the zeta potential of microalgae cells was finally increased to +7.3, +8.4 and +10.6 172

mV at the chitosan dosage of 15 mg L-1, respectively. The charging effect was further evaluated 173

by subtracting the zeta potential of microalgae cells in presence of electro-floatation from the 174

value in the absence of electro-floatation. It exhibited chitosan limitation at low chitosan 175

dosages and current limitation at high chitosan dosages (Fig. 4B). As the chitosan dosage 176

increased, the increase amplitude of zeta potential gradually increased and then reached an 177

equilibrium; the use of higher intensity currents yielded a higher equilibrium value at a lower 178

11

chitosan dosage. At the current intensity of 0.2, 0.4 and 0.6 A, the increase amplitude of zeta 179

potential of microalgae cells reached a maximum of 9.3, 11.0 and 11.5 mV, and the optimal 180

chitosan dosage was 2, 4 and 8 mg L-1, respectively. In contrast, in the absence of chitosan, 181

there were no significant differences in zeta potential of microalgae cells among different 182

intensity currents (P < 0.05), and the zeta potential values kept stably at –9.4 mV at the chitosan 183

dosage of 0 mg L-1 (Fig. 4A). 184

185

Fig. 4. Changes of microalgae cell surface change during microalgae harvesting. (A) Zeta 186

potential of microalgae cells; (B) The charging effect of electro-floatation. Error bars indicate 187

standard deviations. 188

Microalgae culture medium 189

Compared with chitosan flocculation alone, ammonium in culture medium was significantly 190

increased after electro-floatation was introduced (P < 0.05), and the use of higher intensity 191

currents yielded higher ammonium concentrations. After microalgae harvesting, ammonium 192

concentration maintained stably below 0.2 mg L-1 in chitosan flocculation alone, and was 193

increased to 1.0, 1.6 and 2.2 mg L-1 when electro-floatation was applied at the current intensity 194

of 0.2, 0.4 and 0.6 A, respectively (Fig. 5A). In contrast, there were no significant changes in 195

12

other parameters observed after microalgae harvesting (P > 0.05). In all the tests, medium 196

nitrate and phosphate maintained stably at 250.9 and 4.66 mg L-1 (Fig. 5B); medium pH, 197

conductivity, and temperature maintained stably at 7.0, 2.4 mS cm-1 and 19.6°C, respectively 198

(Table S2). 199

200

Fig. 5. Changes of nutrients in culture medium after microalgae harvesting. (A) Ammonium; 201

(B) Phosphate and nitrate. Error bars indicate standard deviations. 202

Microalgae harvesting cost 203

Compared with chitosan flocculation (0.08 × 10-3 USD g-1 biomass), it costed much more to 204

harvest microalgae using electro-floatation, reaching 2.83 × 10-3, 2.76 × 10-3 and 3.30 × 10-3 205

USD g-1 biomass at the 0.2, 0.4 and 0.6 A, respectively. When chitosan flocculation and electro-206

floatation were used together, the cost could be greatly reduced, but exhibited a potential 207

increase as the current intensity increased. The cost reached 0.41 × 10-3, 0.64 × 10-3 and 1.18 208

× 10-3 USD g-1 biomass at 0.2, 0.4 and 0.6 A, respectively. 209

13

210

Fig. 6. The cost evaluation for microalgae harvesting using the coupled chitosan flocculation 211

and electro-flocculation. The single red and blue circles indicated chitosan flocculation and 212

electro-floatation were used alone, respectively. The combined red and blue circles indicated 213

that chitosan flocculation and electro-floatation were used together. 214

Discussion 215

The synergistic effect of chitosan flocculation and electro-floatation 216

Microalgae particles have negative surface charge and often stably suspend in the solution with 217

electrostatic repulsion.24,25 Charge neutralization is an essential step in microalgae flocculation, 218

which eliminates energy barrier for microalgae aggregation.26-28 Chitosan is positively charged 219

over a wide range of pH < 9.7, which made it obtain flocculation potential for negatively 220

charged microalgae (Fig. 2). However, most of the formed microalgae flocs still suspended 221

with the aid of buoyancy. The zeta potential of microalgae cells showed a remarkable increase 222

as the chitosan dosage increase (Fig. 4). As a result, the use of chitosan flocculation alone 223

yielded limited microalgae harvesting efficiency whatever the chitosan dosage was (Fig. 3). 224

After electro-floatation was introduced, large amounts of tiny gas bubbles were produced, 225

14

carrying the flocs to water surface where they can be easily collected (Fig. S1). Microalgae 226

harvesting efficiency were therefore remarkably increased when chitosan flocculation and 227

electro-floatation were used together (Fig. 3). However, the use of electro-floatation alone 228

could not effectively harvest microalgae either. This is because microalgae cells stably suspend 229

with electrostatic repulsion, and it is difficult to float them by bubbles without preliminary 230

flocculation.29 231

The positive priming effect of electro-floatation on chitosan flocculation 232

Chitosan was appointed to neutralize microalgae surface charge for microalgae flocculation 233

(Fig.2 and Fig. 4). Surprisingly, after electro-floatation was introduced, the zeta potential of 234

microalgae cells differed at the same chitosan dosage, depending on current intensity applied. 235

The zeta potential of microalgae cells generally exhibited an increase as the current intensity 236

increased, but this effect disappeared in the absence of chitosan (Fig. 4A). It indicated that 237

electrolysis charged chitosan and increased its charge neutralization ability for microalgae 238

flocculation, producing a positive priming effect. This explained that the use of higher current 239

density yielded higher microalgae harvesting efficiency at a lower optimal chitosan dosage. 240

There are a lot of amino groups on the chain of chitosan, which were possibly charged by 241

electrolysis during electro-floatation.30 At the low chitosan dosage, the receptor capacity was 242

limited and the charging effect of electrolysis exhibited a chitosan limitation. As the chitosan 243

dosage increased, chitosan limitation was transferred to current limitation (Fig. 4B), and the 244

stronger current has a higher charging effect. However, excess loads of positive charges can 245

cause microalgae cells positively charged and re-establish electrostatic repulsion.31 Thus, a 246

15

remarkable decrease in microalgae harvesting efficiency was observed as chitosan was 247

overdosed at the high current intensity (0.4 and 0.6 A, Fig. 3). 248

Recommendations for future applications 249

In the microalgae-based engineering, culture medium reuse can offer a promising strategy for 250

saving water and nutrients.32,33 Because of the electrolysis, the physico-chemical properties of 251

culture medium may change after microalgae harvesting.34,35 For instance, water temperature 252

may increase as waste heat releases. However, there were no significant changes in medium 253

pH (P > 0.05), temperature (P > 0.05) and conductivity (P > 0.05) after microalgae harvesting 254

in this study (Table S1), which is possibly due to weak electrolysis (low current intensity and 255

short electrolysis time). As for main nutrients, there was a significant increase in ammonium 256

(P < 0.05) (Fig. 5A). We attributed it to the transformation from nitrate to ammonium under 257

electrolysis according to our additional experiments (Fig. S2). During electrolysis, nitrate 258

reduction (NO3- + 10H+ + 8e- = NH4

+ + 3H2O) can occur at the cathode, releasing ammonium 259

to the medium.36,37 Thus, the stronger current had a higher ammonium yield (Fig.5A and Fig. 260

S2). However, we did not detect the significant decrease in nitrate (P > 0.05, Fig. 5B) because 261

of the extremely high levels of nitrate in the BG11 medium (> 250 mg L-1). The shift of nitrate 262

to ammonium can increase nitrogen bioavailability since ammonium is generally favored by 263

microalgae relative to nitrate.38-40 In contrast, phosphate did not show significant changes after 264

microalgae harvesting (P > 0.05, Fig. 5B) due to the use of non-sacrificial electrodes, which 265

differs with the decrease of phosphate concentration by electrolysis using Fe/Al electrodes.41,42 266

16

Hence, nutrient bioavailability increase and other parameter stability (Fig. 5B, Table S2) make 267

medium reusable for microalgae continuous culture. 268

In practical applications, cost is often another major concern for a technology. For the 269

microalgae harvesting technology in this study, there was a trade-off between the harvesting 270

efficiency and the cost, since the cost exhibited a potential increase as the current intensity 271

increased (Fig. 6). It will be cost-effective to apply the low current intensity to harvest 272

microalgae in the continuous system, and the remaining cells can benefit microalgae recovery. 273

Despite the microalgae harvesting efficiency was greatly increased by coupling chitosan 274

flocculation and electro-floatation (Fig. 3), it may be further increased by optimizing operation 275

condition or screening other edible flocculants, such as moringa oleifera and tannin.43,44 276

Conclusions 277

Microalgae harvesting is a crucial step but still remains a challenge for microalgae-based 278

engineering. This study proposed a green way to harvest microalgae by coupling chitosan 279

flocculation and electro-floatation. Microalgae can be preliminarily flocculated into unstable 280

flocs by chitosan, and then floated by electro-floatation; electro-floatation charged chitosan and 281

activated it to flocculate microalgae, producing a positive priming effect. The use of edible 282

chitosan and inert carbon electrodes makes it possible to harvest microalgae biomass safely 283

and effectively for food or healthcare use and achieve the sustainable utilization of culture 284

medium. Further studies are needed to optimize operation conditions to increase harvesting 285

efficiency and reduce the cost. 286

Acknowledgments 287

17

This study was supported by the National Natural Science Foundation of China (No. 41701112, 288

51709181, 51979171), Starting Research Fund of Nanjing University of Information 289

Engineering (No. 20181015), Major Science and Technology Program for Water Pollution 290

Control and Treatment (No. 2017ZX07501-002, 2017ZX07108-002). 291

Supporting Information 292

The Supporting Information is available free of charge on the web. 293

The microalgae floc image; the effects of electrolysis using carbon electrodes on BG11 medium; 294

changes of physical properties of growth medium after microalgae harvesting. 295

Notes 296

The authors declare no competing financial interest. 297

298

18

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For Table of Contents Use Only 424

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based engineering for healthcare and food use. 427

Supporting Information

Sustainable harvesting of microalgae by coupling chitosan flocculation and electro-floatation

Lin Zhu†, Hui Xu‡, Weijie Guo§, Jianghua Yu†, Wenqing Shi†,*

†Jiangsu Collaborative Innovation Center of Atmospheric Environment and Equipment

Technologies, Jiangsu Key Laboratory of Atmospheric Environmental Monitoring & Pollution

Control, School of Environmental Science & Engineering, Nanjing University of Information

Science & Technology, Nanjing 210044, China

‡Research Center for Eco-Environmental Sciences, Chinese Academy of Sciences, Beijing 100085,

China

§Basin Water Environmental Research Department, Changjiang River Scientific Research Institute,

Wuhan 430010, China

*Corresponding author: Wenqing Shi ([email protected])

Fig. S1. The microalgae floc image. For the floc image study, the flocs were carefully transferred

onto a glass slide and then photographed by an electromotive microscope (ST-CV320, Chongqing

UOP Photoelectric Technology Co., Ltd., China).

Fig. S2. The effects of electrolysis using carbon electrodes on BG11 medium. Three potential

precursors of ammonium in the BG11 medium were tested using the electro-floatation cell,

including sodium nitrate (NaNO3), ammonium ferric citrate (EDTA-2Na) and

ethylenediaminetetraacetic acid disodium salt (C6H8FeNO7). Sodium chloride (NaCl) was used as

electrolyte for EDTA-2Na and C6H8FeNO7 electrolysis. The concentrations of NaNO3, EDTA-2Na

and C6H8FeNO7 were the same as those in the BG11 medium. The molar concentration of NaCl

was the same as that of NaNO3. Error bars indicate standard deviations.

Table S1. Changes of physical properties of growth medium after microalgae harvesting

Current

(A)

Chitosan dosage (mg L-1)

0 2 4 6 8 10 12 15

pH

0 6.93 6.92 7.12 7.26 7.17 7.19 7.16 7.10

0.2 7.25 7.32 7.29 7.13 7.06 6.77 6.92 6.89

0.4 7.02 6.88 6.94 7.02 6.88 6.98 7.02 6.86

0.6 6.84 6.92 6.92 6.82 6.77 6.61 7.36 6.67

Conductivity

(mS cm-1)

0 2.46 2.42 2.43 2.43 2.41 2.46 2.45 2.44

0.2 2.43 2.44 2.44 2.48 2.44 2.43 2.45 2.43

0.4 2.45 2.47 2.44 2.44 2.42 2.46 2.45 2.44

0.6 2.48 2.49 2.47 2.49 2.47 2.45 2.46 2.45

Temperature

(°C)

0 19.0 19.4 19.0 18.9 18.8 18.4 18.5 19.3

0.2 19.2 19.7 19.4 19.9 19.7 20.0 19.5 19.9

0.4 19.7 20.2 19.6 19.7 19.9 19.5 19.5 19.9

0.6 19.4 19.4 20.0 20.2 20.2 20.1 20.4 20.5

Supporting Information

Sustainable harvesting of microalgae by coupling chitosan flocculation and electro-

floatation

Lin Zhu†, Hui Xu‡, Weijie Guo§, Jianghua Yu†, Wenqing Shi†,*

†Jiangsu Collaborative Innovation Center of Atmospheric Environment and Equipment

Technologies, Jiangsu Key Laboratory of Atmospheric Environmental Monitoring & Pollution

Control, School of Environmental Science & Engineering, Nanjing University of Information

Science & Technology, Nanjing 210044, China‡Research Center for Eco-Environmental Sciences, Chinese Academy of Sciences, Beijing

100085, China§Basin Water Environmental Research Department, Changjiang River Scientific Research

Institute, Wuhan 430010, China

*Corresponding author: Wenqing Shi ([email protected])

Fig. S1. The microalgae floc image. For the floc image study, the flocs were carefully transferred

onto a glass slide and then photographed by an electromotive microscope (ST-CV320,

Chongqing UOP Photoelectric Technology Co., Ltd., China).

Fig. S2. The effects of electrolysis using carbon electrodes on BG11 medium. Three potential

precursors of ammonium in the BG11 medium were tested using the electro-floatation cell,

including sodium nitrate (NaNO3), ammonium ferric citrate (EDTA-2Na) and

ethylenediaminetetraacetic acid disodium salt (C6H8FeNO7). Sodium chloride (NaCl) was used

as electrolyte for EDTA-2Na and C6H8FeNO7 electrolysis. The concentrations of NaNO3, EDTA-

2Na and C6H8FeNO7 were the same as those in the BG11 medium. The molar concentration of

NaCl was the same as that of NaNO3. Error bars indicate standard deviations.

Table S1. Changes of physical properties of growth medium after microalgae harvesting

Current

(A)

Chitosan dosage (mg L-1)

0 2 4 6 8 10 12 15

pH

0 6.93 6.92 7.12 7.26 7.17 7.19 7.16 7.10

0.2 7.25 7.32 7.29 7.13 7.06 6.77 6.92 6.89

0.4 7.02 6.88 6.94 7.02 6.88 6.98 7.02 6.86

0.6 6.84 6.92 6.92 6.82 6.77 6.61 7.36 6.67

Conductivity(mS cm-1)

0 2.46 2.42 2.43 2.43 2.41 2.46 2.45 2.44

0.2 2.43 2.44 2.44 2.48 2.44 2.43 2.45 2.43

0.4 2.45 2.47 2.44 2.44 2.42 2.46 2.45 2.44

0.6 2.48 2.49 2.47 2.49 2.47 2.45 2.46 2.45

Temperature(°C)

0 19.0 19.4 19.0 18.9 18.8 18.4 18.5 19.3

0.2 19.2 19.7 19.4 19.9 19.7 20.0 19.5 19.9

0.4 19.7 20.2 19.6 19.7 19.9 19.5 19.5 19.9

0.6 19.4 19.4 20.0 20.2 20.2 20.1 20.4 20.5