Super NTMX - Headland · 2016. 5. 25. · to achieve high-precision machining Featuring solid machining capabilities for a wide spectrum of parts. 15 Nakamura-Tome Nakamura-Tome 16

Super NTMX

World Prem ier e : Tw i n ATC Mach i ne

Fusion between a 5-axis machining center and a lathe

Super NTMXSuper Mult i tasking Machine

TOOLSPINDLE

LOWERTURRET

Optimized Setup and Flexibility with Twin ATC-Magazines

Fusion between a 5-axismachining center and a lathe

Nakamura-Tome9 Nakamura-Tome 10

Super NTMX

Super NTMX

■Capacity

■Axis travel

■Left and Right spindle

■Tool spindle

■Lower turret

■General

Max.turning diameter / Max.turning lengthDistance between spindlesBar capacityChuck size

Slide trave(X1/X2/Z1/Z2/B2) Slide travel(Y)

Spindle speedL spindle motorR spindle motor

Tool spindle speedTool spindle motorTool shank typeNumber of ATC toolsMax. tool diameterMax. tool length / Max. tool weightB-axis positioning range

Type of turret / Number of indexing pos. Drive type / Number of driven-tool stations (op.)Driven-tool spindle speed (op.)Tool spindle motor (op.)

Floor space (L×W×H)Machine weight

220mm / 780mmmax.980mm / min.210mmL, R : 51mm L,R:65mm(op.)L, R : 165mm(6”),210mm(8")

570mm/130.5mm/1297mm /658mm/770mm±100mm

5000min-1 4500min-1(op.)11/7.5kW11/7.5kW

12000min-1 (op. 20000min-1)7.5/3.7kWCAPTO C4,HSK-A40(op.)48pcs. (24×2)60mm / 80mm(without adjacent tool)180mm / 4kg190°(±95°)

Dodecagonal/24stIndividual rotation/126000min-1

7.1/2.2kW

3,935mm×3,015mm×2,650mm14,500kg

A2ATC

B1Tool Spindle

YY-axes

TTurret

S2Twin-Spindle

C2C-axes

B2Right spindle

MMilling Motor

Turning/Milling L/R chuck size 6”

Distance between spindles 980mm Max. turning diameter 220mm Max. turning length 780mm

（op.）L/R Bar capacity 51mm,65mm Spindle speed 5000min-1 Spindle motor 11/7.5kW

Tool spindle motor 7.5/3.7kWTool spindle Y axis 200mmB1 axis 190° (24pcs.×2)

Number of ATC tools 48pcs.

Tool shank type CAPTO C4

2-path controlF-31iA5 9 controlled axes

Tool shank type HSK-A40 （op.）（op.）

Driven-Tool motor7.1/2.2kW 6,000min-1

Superior Precision and High Accuracy

Fusion between a 5-axismachining center and a lathe


MX-5

MX-5

■Capacity

■Axis travel

■Left and Right spindle

■Tool spindle

■Lower turret

■General

Max.turning diameter / Max.turning lengthDistance between spindlesBar capacityChuck size

Slide trave(X1/X2/Z1/Z2/B2) Slide travel(Y)

Spindle speedL spindle motorR spindle motor

Tool spindle speedTool spindle motorTool shank typeNumber of ATC toolsMax. tool diameterMax. tool length / Max. tool weightB-axis positioning range

Type of turret / Number of indexing pos. Drive type / Number of driven-tool stations (op.)Driven-tool spindle speed (op.)Tool spindle motor (op.)

Floor space (L×W×H)Machine weight

220mm / 780mmmax.980mm / min.210mmL, R : 51mm L,R:65mm(op.)L, R : 165mm(6”),210mm(8")

570mm/130.5mm/1297mm/658mm/770mm±100mm

5000min-1 4500min-1(op.)11/7.5kW11/7.5kW

12000min-1 (op. 20000min-1)7.5/3.7kWCAPTO C4,HSK-A40(op.)48pcs. (24×2)60mm / 80mm(without adjacent tool)180mm / 4kg190°(±95°)

Dodecagonal/24stIndividual rotation/126000min-1

7.1/2.2kW

3,935mm×3,109mm×2,754mm15,500kg

A2ATC

B1Tool Spindle

YY-axes

TTurret

S2Twin-Spindle

C2C-axes

B2Right spindle

MMilling Motor

Turning/Milling L/R chuck size 6”

Distance between spindles 980mm Max. turning diameter 220mm Max. turning length 780mm

（op.）L/R Bar capacity 51mm,65mm Spindle speed 5000min-1 Spindle motor 11/7.5kW

Tool spindle motor 7.5/3.7kWTool spindle Y axis 200mmB1 axis 190° (24pcs.×2)

Number of ATC tools 48pcs.

Tool shank type CAPTO C4

2-path controlF-31iA5 9 controlled axes

（op.）

Driven-Tool motor7.1/2.2kW 6,000min-1 Tool shank type HSK-A40 （op.）

Sort accordingly with the program.

Sort accordingly with the program.

Move the tool to the Cutting side

ATC

Left side machining Right side machining

ATC

Up to 72 Tool-Stations are Standardin a Compact Machine!Permanent tooling improves productivity!

Superior Operation and Flexibilitywith Twin Magazines.

72 stations


Tool positions on ATC magazine are automatically rearranged according to tool calling seguence in program for shortest magazine indexing.

Auto Sort Function

Operator can randomly mount the tools in the ATC, then.automaticallyrearrange them in the same sequence as the machining program.

Storing left or right side spindle cutting tools respectively on the left or right side ATC magazine, enables tool change on the nearest magazine. Additionally, tools are easier to manage and mistakes are preventable.

Shortest distance ATC

■Tool setting and magazine setup are all done in the front side of the　machine.

■Even when the machine is running, access to the ATC magazine is　possible to check tool condition or change inserts or tools as needed.

On the tool setting screen, setting the tool number, tool type and tool size is performed easily. Finding one specific tool inside the tool list can be done quickly and precisely, by using the “Tool search function”.

Easy Tool ManagementEven when the machine is running in auto mode, either tool magazine can be rotated in manual mode, and tools loaded for the next setup. It is possible also to use one magazine for one setup, and keep the second magazine for the next setup. In that case the setup time can be reduced to near “zero”.

Change Tool setup without stopping the machine.

Tool setting screen Operation in the front side

48 ATC Tools

By using twin ATC Magazines, it became possible to have 48 tools in a compact space.

Max. Tool diameter

Max. length/weight

Tool shank type

Tool changing time

60mm（80mm Without adjacent tool）

180mm・4kg

SANDVIK CAPTO C4,HSK-A40(op.)

1.3 sec.

Lower Turret

Wider range of machining operations thanks to driven-tools on lower turret.Highly-rigid compact driven-tool holders ensure milling and drilling operations with minimum interference. Additionally, turret indexing time of 0.2 seconds and upper / lower simultaneous machining reduce idle times and contribute tohigh productivity.

The Capto coupling with high rigidity and high accuracy keeps repeatability within ±2 μm in all directions. Additionally, the polygon taper ensures radial centering around the coupling, resulting in a repeatability within ±2 μm in the Y-axis direction.

CAPTO Tool

Type of turret head

Number of tool stock

Number of rotating tools

Size of rotating tools

Dodecagonal drum turret

24（Turning Tools）

12

dia 1～14mm

24stations

ATC#1

Super NTMX/MX-5

24stations

ATC#2

Tool Setup Next setup

Tool Management Changing Tool Setup

Tool setup for the next part can be done from theleft or right side ATC, even with a running machine.

Active tools can be checked easily byusing the “Tool-setting screen”.

Easy access from machine front side ensuresthat tools are changed comfortably.

190°

Max. tool diameter 80mm（without adjacent tool）

Max. tool length 180mm

24stations

Lower turret

135mm

MAX.180mm

135mm

MAX.180mm

NTMX

Our ratio

A thoroughly thought new machine conceptto achieve high-precision machiningFeaturing solid machining capabilities for a wide spectrum of parts.


Super NTMX/MX-5

X, Y, Z-Axis slides have a fully horizontal and vertical structure. Highly rigid column with very wide frame ensures high accuracy machining.

Fully horizontal and vertical structure.●Wide and highly rigid slides for linear axes　X1 axis Slide base length: 750mm 　　　 Slide base distance: 572mm　Y1 axis Slide base length: 815mm 　　　 Slide base distance: 740mm　Z1 axis Slide base length: 970mm 　　　 Slide base distance: 770mm

●Roller drive backlash-free for B1 axisHigh accuracy positioning and sufficient rigidity is achieved.

High Rigidity Tool Spindle

X axis

Very wide and long frame.

Y axis

Z axis

Simultaneous turning with upper and lower toolsR-side turning with tool spindle / L-side turning with lower turret

Balance cutting with two tools simultaneouslySimultaneous turning with upper and lower tools

Rotating center is available on the lower turret. Useful when accuracy is critical, or during machining long shafts.

Milling operation with center support

Steady rest is available on lower turret.Steady rest (Example on Super NTX)

High-accuracy transfer is achieved by accurate positioning through phase synchronization, and by direct chucking

Part transfer process

Although considered a floor space saving machine, the Super NTMX has a wide working range, featuring a stroke of 200 mm for the Y-axis and 780 mm for the Z-axis. The upper or lower unit can be freely programmed to work on either of the two spindles, maximizing process flexibility. Additionally, part supporting such as servo-controlled center support among others, contribute to one-hit machining from bar work, shaft work or forgings.

X1, Y1, and Z1-axis servo motors are directly mounted to the respective ball screws, ensuring a backlash-free high-speed smooth movement. Linear scales on the X1, Y1 and Z1 axes, and high precision rotary encoder on the B1-axis are standard equipment on the MX-5, providing the highest positioning accuracy.

Direct DriveBy reducing the distance from the tool tip to the center of rotation, a high precision B- axis machining is achieved.

High Precision B-axis

Y-axis is a column moving independently. Sufficient rigidity is achieved regardless of the position of the Y-axis.

Stable Y-axis Stable Y-axis200mm

Flexible!

◀Y+100mmY-100mm▶

Built-in motorMX-5NTMX(op.)

High precisionball screws onX1,Z1,Y1 axesMX-5

Tool spindle

■Wide machining areaMax. turning diameter

：220mmMax. turning length

：780mmDistance between spindles

：980mm

Built-in motorMX-5NTMX(op.)

Linear scales forX1,Y1,Z1 axes.MX-5NTMX(op.)

Cooled

Cooled

Cooled Cooled

200mm

From raw material to finished part, complete in one setup.


Super NTMX/MX-5

Specifications

Y1-axis

B2-axisB1-axis

C1-axisC2-axis

Z1-axis

Simultaneous 4-axis control ofX2, Z2, C2 and B2 axesSimultaneous 4-axis control ofX2, Z2, C2 and B2 axes

Z2-axis

X2-axis

Lower turret

L-Spindle R-Spindle

X1-axisSimultaneous 5-axis control of X1, Z1, Y1, C1 (C2) and B1 axesSimultaneous 5-axis control of X1, Z1, Y1, C1 (C2) and B1 axes

Left spindle motor will be changed from belt-drive to built-in type motor, when driven-tools on lower turret are selected.

●L/R spindle motor φ51mm11/7.5kW

75.4/38.6N・m

φ65mm11/7.5kW

77.8/39.8N・m

Built-in motorφ51mm11/7.5kW108/85N・m


φ51(op.)11/7.5kW143/51N・m

φ65(op.)11/7.5kW143/51N・m



Super NTMX

●L/R spindle motor

MX-5NTMX(op.)

φ65mm

250mm

3kg

Door-mounted stocker

Outlet chute

+/‒ 100mm

7.5/3.7 kW

12,000min-1

190 deg (+/- 95deg)

37.5min-1/50min-1

Servo motor + cam

5deg

0.001deg

CAPTO C4,HSK-A40(op.)

24 × 2

60mm / 80mm

180mm / 4kg

1.3 sec.

Dodecagonal drum turret

24

24

12

20mm

25mm

Individual rotation

6,000min-1

7.1/2.2kW

12

φ1 to 14mm

φ1 to 14mm

0.001deg

0.001deg

600min-1

1 to 4,800deg

1 to 10,000deg

1 to 40,000deg

1.5 sec.

Slide travel Y1-Axis

Tool spindle motor

Tool spindle speed

Indexing range

Indexing speed NTMX/MX-5

Indexing mechanism

Clampfunction

Tool shank type

Number of tools stock

Max. tool diameter / without adjacent tool

Max. tool length / Max. tool weight

ATC time (Tool to Tool)

Type of turret head

Number of tool indexing

Number oftools

Tool size

φ51mm

11/7.5kW

5,000min-1

A2-5

90mm

φ65mm

4,500min-1

A2-6

110mm

Bar capacity

Spindle motor

Spindle speed

Spindle nose

I.D. of front bearing

Least input increment

Least command increment

Rapid index speed

　　　　　NTMX

　　　　　 MX-5

　　　　　MX-5（AI contour cont.）

C-axis connecting time

Diameter

Length

Weight

Inside machine

Outside machine

CapacityParts catchertype A(op.)

Unloading

φ12mm to 65mm

150mm

3kg

NC control

Diameter

Length

Weight

CapacityParts catchertype G(op.)

Control

Tool spindle Spindle

Lower turret

Rotary system

Spindle speed

Rotating tool motor

Number of rotating tool station

Tool shank

Driven-Tools(op.)

C‒AxisCurvic coupling

Brake

Turning

Milling

Square shank

Round shank Straight holder

Cross holder

Cuttingfeed rate

●Tool spindle

Tool spindle speed

12,000min-1

Tool spindle speed20,000min-1（op.）

●Bar capacity L/R

φ51mm

5,000min-1

φ65mm4,500min-1（op.）

●Lower turret

Driven-Tools(op.)6,000min-17.1/2.2kW


High speed multi-tasking machining. Engraving with tool spindle

Applications from Various Industries

■ Features■ DetailsIndustry Aeronautics industry

Part name Wheed

Cycle time 8 min.

Material Aluminum

Raw material Cylindrical slug

Deep-hole drilling, at a freely programmable angle Center support with the lower turret

■ Details ■ FeaturesIndustry Medical industry

Part name Thighbone support

Cycle time 30 min.

Material Titanium

Raw material Bar stock

Turn-milling with simulta-neous 4-axis machining. Profiling machining with CAD/CAM system. One hit machining from bar stock.

■ Details ■ FeaturesIndustry Aeronautics industry

Part name Blade

Cycle time 50 min.

Material S45C


High-speed multitasking of Y-axis use machining


Part name Pump part

Cycle time 12 min.

Material Titanium


High speed milling. Small drill (Diameter 0.5 mm) Center support on lower turret

■ Features■ DetailsIndustry Aeronautics industry

Part name Joint

Cycle time 14 min.

Material Stainless SUS303


Milling a spherical surface with the tool spindle at 12,000 min-1


Part name Hip cup

Cycle time 43 min.

Material Titanium


High-speed multitasking of Y-axis use machining

■ Details ■ FeaturesIndustry Aeronautics industry

Part name Joint

Cycle time 17 min.

Material SKD11


Diameter 1.5 mm through-hole drilling. Special thread machining


Part name Bone screw

Cycle time 8 min.

Material Titanium



Accuracy

Positioning Accuracy of each axisRoundness by turning

High accuracy through Nakamura-Tome technology

Roughness by turning

Roundness (Actual value) Positioning Accuracy

Actual machining test

Max 5000min-1　　0.43μｍ

Ra　0.1μｍ

●Cutting condition　　Spindle speed　　　5,000 min-1

　Feed　　　　　　　 0.05 mm/rev　Depth　　　　　　 0.05　 mm●Material　　　　　 C3604　(BSBM)●Tool　　　　　　　 Diamond nose R0.8

●Cutting condition　Tool spindle speed　　3,000 min-1

●Material　　　　　　　C3604　(BSBM)●Tool　　　　　　　　 End-mill

※According to the method of measurement specified by ISO 230-2

Outside turning coaxialityRequired accuracy　　　0.01mmActual value 　　　　5μmHole positioning accuracy　Required accuracy　　 0.03mmActual value　　　　　 9μm

●Cutting condition　　　Spindle speed　　5,000 min-1

　Feed　　　　　　 0.05 mm/rev　Depth　　　　　 0.05 mm　　　　

Note: Actual value data indicated in this catalog is for reference, and may vary depending on cutting　　 environment and specifications.

Note: Actual value data indicated in this catalog is for reference, and may vary depending on　　　cutting environment and specifications.

●Material　　　C3604　(BSBM)●Tool　　　　 Diamond nose R0.8

longitudinal magnification × 20　　　Lateral magnification × 50

＊ Machine is specified with magnetic scale

Roughness (Actual value)

Transferring Accuracy (Actual value)

standard actual value

X axis

Y axis

Z axis

25μm

22μm

25μm

Squareness against Face A

Parallelism against Face A

Angularityagainst Face A

Face D

Face E

1.0μm

1.4μm

30.0002°

3.0017°

Roundness of cylinder H

Hole J positional deviation against base hole

2.9μm

3.5μm

1.87μm

3.59μm

3.58μm

Repeatability

standard actual value

X axis

Y axis

Z axis

8μm

6μm

8μm

1.32μm

0.80μm

2.24μm

Face C

Base hole

Hole J

Face F

Face E

Face A

Face B


Every machine compensates for thermal growth by using a CNC software compensation technique for automatically correcting thermal errors. Deflections caused by thermal growth can be predicted, based on input from sensors placed on various components in the machine.

NT thermal compensation

X, Y, Z-axis slides have a fully horizontal and vertical structure.Highly rigid column with wide frame ensures high accuracy machining.

DBB（Contour machining accuracy）

Fully horizontal andvertical structure

Backlash-free motor rotation is ensured through direct mounting of X, Y and Z-axis motors to the respective ball screws.

Direct drive

8μm dimensional change (actual value)

Feed（F1000mm/min）

Machine base

Spindle

Upper Lower Unit

Ambient temperature

●Cycle time●Material●Coolant●Room temp. change

＊ Actual value data indicated here is for reference. Depending on machining conditions and specifications, there is a possibility these values are not reached.

Note: Actual value data indicated in this catalog is for reference, and may vary depending on cutting　　 environment and specifications.

Y-Z plane2.1μm (CW) / 1.9μm (CCW)　

X-Y plane3.2μm (CW) / 3.4μm (CCW)

Z-X plane3.1μm (CW) / 3.4μm (CCW)

Accuracy

0 2 4 6 8

20

15

10

5

0

displacement [φμm]

time[Hr]

dimensional change

8μm

X axis

Very wide and long frame.

Y axis

Z axis

: 5min: BSBM(JIS): Water soluble coolant: less than 3 degrees

Super NTMX/MX-5


Combined Turning and MillingCapabilitiesSpindel motor■ NTMX（Standard）■ NTMX（Standard）

■ NTMX■ NTMX

■ NTMX■ NTMXφ51 typeφ51 type φ51 type（op. High torque specification）φ51 type（op. High torque specification） ■ NTMX■ NTMX

■ NTMX■ NTMXφ65 type（op.）φ65 type（op.） φ65 type（op. High torque specification）φ65 type（op. High torque specification）

1000

100

10

10

100

1

1 0.110 100 1000 10000

Torque（N・m）

Output（kW）

Spindle speed（min-1）

7.5kW

11kW108Nm (S3:25%)

85Nm (S1:CONT)

840 10805000970

97Nm (S2:30min)

■ NTMX■ NTMX　 MX-5（Standard）　 MX-5（Standard）　 MX-5　 MX-5

1000

100

10

10

100

1

1 0.110 100 1000 10000

Torque（N・m）

Output（kW）


7.5kW

11kW143Nm (S3:25%)

110Nm (S1:CONT)

650 7805000735

135Nm (S2:30min)

■ NTMX■ NTMX

1000

100

10

10

100

1

1 0.110 100 1000 10000

Torque（N・m）

Output（kW）


7.5kW

11kW108Nm (S3:25%)

85Nm (S1:CONT)

840 10804500970

97Nm (S2:30min)

■ NTMX■ NTMX　 MX-5　 MX-5 　 MX-5　 MX-5

φ51 built-inφ51 built-in φ51 built-in（op. High torque specification）φ51 built-in（op. High torque specification）

φ65 built-in（op.）φ65 built-in（op.） φ65 built-in（op. High torque specification）φ65 built-in（op. High torque specification）

1000

100

10

10

100

1

1 0.110 100 1000 10000

Torque（N・m）

Output（kW）


7.5kW

11kW143Nm (S3:25%)

110Nm (S1:CONT)

650 7804500735

135Nm (S2:30min)

1000

100

10

10

100

1

10 100 1000 10000

Torque（N・m）

Output（kW）


7.5kW

11kW75.4N・m (S2:15min. S3 25%）51.4N・m (S2:60min. S3 40%）

38.6N・m (S1 CONT.）

421393 41791857 5000

1000

100

10

10

100

1

1 0.110 100 1000 10000

Torque（N・m）

Output（kW）


7.5kW

11kW143Nm (S2:5min)

75N・m (S2:30min S3:60%)

51Nm (S1:CONT)

42 735 1393 5000

1000

100

10

10

100

1

10 100 1000 10000

Torque（N・m）

Output（kW）


7.5kW

11kW77.8N・m (S2:15min. S3 25%）

421350 40501800 4500

53.0N・m (S2:60min. S3 40%）

39.8 N・m (S1 CONT.）

1000

100

10

10

100

1

1 0.110 100 1000 10000

Torque（N・m）

Output（kW）


7.5kW

11kW143Nm (S2:5min)

78N・m (S2:30min S3:60%)

53Nm (S1:CONT)

41 735 1350 4500

Super NTMX/MX-5

Tool spindle motor

■ NTMX/MX-5 12,000min 7.5kW/3.5kW/LOW speed


■ NTMX/MX-5 12,000min 7.5kW/3.5kW/High speed ■ NTMX/MX-5 20,000min 7.5kW/3.5kW/High speed(op.)■ NTMX/MX-5 20,000min 7.5kW/3.5kW/Low speed(op.)

■ NTMX / MX-5

Milling motor(op.)

Through efficient energy consumption,cut harmful CO2 emissions by 29%

Super NTMX / MX-5 cut CO2 emissions

Cycle time / pc

Power consumption

Emission of CO2 *

* For reference only

75 min

13.7 kWh

5.5 kg

Comparison

Model Conventionalmachine Super NTMX

43 min

9.7 kwh

3.9 kg

Conventional machine Super NTMX/MX-5

6000min -1 12000min -1

40

30

25

20

15

10

5

7.0

6.0

5.0

4.0

3.0

2.0

1.0

10 1000 2000 3000 4000 5000 6000

Torque（N・m）

Output（kW）


7.1kW

2.2kW

16.0N・m (S3 15%）

8.0N・m (S1 CONT.）

100

10 10

100

11

10 100 1000 4000 2000010000

Torque（N・m）

Output（kW）


7.5kW

3.7kW

54N・m (S3 10%）

36N・m (S3 25%）22N・m (S1 CONT.）

451325 20001600

100

10 10

100

11

10 100 1000

4000 12000

2000010000

Torque（N・m）

Output（kW）


7.5kW

3.7kW

18.0N・m (S3 25%）


45

100

10 10

100

11

10 100 1000

4000

2000010000

Torque（N・m）

Output（kW）


7.5kW

3.7kW

18.0N・m (S3 25%）


45 120001325 20001600

7.5kW

3.7kW

54N・m (S3 10%）

36N・m (S3 25%）22N・m (S1 CONT.）

100

10 10

100

11

10 100 1000 4000 2000010000

Torque（N・m）

Output（kW）


45

Evolution of User Interface for Improved Support


LED light switches are introduced on the operational panel.When machine power is on, a backlight makes it possible to see the switch even in a dark condition. When pressed, the switch is fully illuminated. When the spindle, tool spindle or feed override rotary switches are set to 100%, the lit LED switches enable the operator to see the override condition from a distance.

USB Port/AC100V

USBPort

TouchPanel

TouchPad

NT-IPSNT-IPS GUIIntelligent Production System

With the user in mind, a large high-resolution (19”SXGA 1280x1024) color LCD is introduced. Nakamura-Tome’s original screens are featured on a large CNC display unit. Switch between machine status screen and load graph screen by pressing a single button, or return to the previous NT screen by simply pressing the NT screen button.

19” Color LCD Touch Panel

Several original screens developed by Nakamura-Tome, such as Tool Setting Screen and Work-piece Status Screen, are featured in this machine to ensure ease of operation with loading / unloading devices.

Equipped with High Spec PC

Illumination Switches

It is possible to mount an external CCD camera inside the machine. Using the screen controller, the video camera can be panned, tilted or zoomed. Additionally, it is possible to pre-register up to 6 camera positions, which can be quickly recalled later by simply pressing the “AUX” key. Full screen display is also available by pressing the provided “□” button, similar to several Windows applications.

Internal Monitoring System（op.）

STATUS DISPLAY

Spindle Override

Switch

Feed-rate Override

Switch

LOAD GRAPH

NT SETTING CNC SCREEN

PROGRAM CHECK TOOL SETTING

CF Slot

Full operator support formore ease of use and reliabilityNT Nurse LUCK BEI Ⅱ AIR BAG NT Work

NavigatorNT CollisionGuard （option）

Manual HandleRetrace

Tool center point control facilitates program-ming, when the tool axis direction changes during machining. The path and feed rate of the tool tip are automatically controlled to move at the path and feed rate specified in the program, eliminating the need for short line segments that are following the tool-axis center rotation.

Software to Support Five-axis Control (option)


Tool Center Point Control

Air cutting mode is for executing machining programs without actual machining. When programs are executed in active air cutting mode, bar-feed forward and chuck open/ close commands are ignored. In addition, part-unloading confirmation is disabled.

Air Cutting ModeSetting and operation integrated in one screen All required information displayed on one screen

Coolant Setting Screen Coordinate and tool setting integrated in one screen

This feature is to prevent overload servo alarms that may occur during part transfer or part cut-off. Such alarms are caused by load build up when the right chuck is closed, which is due to overshooting of the jaw in case of three-jaw chucks or pushing / pulling in case of collets chucks. The thrust of the B-Axis servo motor thrust is kept in a range of 20% to 100%, preventing servo alarms and breakage of cut-off inserts. If a stopper is used on the right chuck, soft work pusher (G131) is used instead.

Axis TorqueLimit Function (G359)

During automatic operation, the machine can be temporarily stopped to check the condition of a part or tool, or to remove cutting chips. After the door is closed, machining can be restarted automatically from the point where it is was stopped.

Cut-in Check

Turret speed can be adjusted with the feed override rotary switch from 0 to 100 % during indexing in automatic or manual mode. This can be used during fully automatic operation to reduce turret speed, or even bring it to a halt when necessary.

Index Speed override

With the B-axis positioned at an arbitrary angle, the tool offset is converted with one single G-code.

Offset Conversion

If automatic operation were to be interrupted in the middle of a program, machining can be resumed easily. Regardless if “Automatic mode” were disabled during an interruption, the program-stop position data is recorded in the CNC unit. To restart from the top of the process during which operation was stopped, the operator has to push “RESET & REWIND” then push “CYCLE START”, without the need to position the cursor in the middle of the program, reducing the risk of unwanted collisions.

Program Resume

For machines equipped with a gantry loader or a bar feeder, restarting operation after an interruption, is significantly improved. Even if the operator has to stop and to reset the machine in the middle of automatic cycle, there is no need to remove all the parts from the chucks or gantry hands in order to restart operation. The part “Status” displayed on the NT Nurse screen is used to restart the program, which depending on part machining condition (raw, half-finished or finished part) jumps to the appropriate program block and re-starts from there. Thanks to this feature, programming of machines with a gantry loader has become drastically simplified, eliminating the need to divide each machining program into several sub-programs.

Jump Programming (G411)

Three-dimensional coordinate conversion simplifies machining on an inclined plane, by rotating the machine coordinate system with one single G-code.

Three-dimensionalcoordinate conversion

To make program first-time-checking easier and collision-free, “manual handle retrace” enables the operator to have more control over the machine during program execution. In “manual handle retrace” mode, machine slides move only when the manual pulse generator (hand wheel) is turned. In this mode, program execution, slide movement, moving speed as well as stop and reverse, are controlled by rotating the hand-wheel. “Manual handle retrace” can be executed in memory mode for each path separately, or in multiple-memory mode with all slides moving simultaneously, ensuring easier collision checks.

Manual Handle Retrace (op.)

Actual path

Programmed path

The use of powerful look-ahead performance enables high-speed high-precision milling of free-form curved surfaces that are specified in consecutive tiny blocks.

AI High Precision Contour Control II

Even if the part has a smooth shape with no abrupt corners, jerk control recognizes vibrations at corners before they occur and automatically controls the feed rates accordingly. Enhanced smooth motion reduces mechanical shock and improves surface finish.

Jerk Control

Machine set-up essentials

Continuous-machining essentials

By pressing the AUX key, registered screens subsequently pop up, showing machine conditions on several screens. Thanks to the NT-IPS large display, it became possible to look at the NC program while watching 3D interference check, or to look at the CNC coordinates while watching the machining area through a video camera, …etc. Easy to see! Easy to understand! Easy to use!

Coolant setting screen pops up by pushing one button on the control panel. Easy to see! Easy to use!

Geometry & wear offsets, work coordinates and Manual Guide i tool information were all put together in one screen. Easy to see! Easy to use!

Switches on the control panel, NT-setting screen commands and other buttons were all put together in one screen. All setting operations can be done from within one screen, which is displayed by pushing one button, ensuring easy operation.

Set up can be easily performed without changing screens. Graphic displays of working-area units, such as chucks, parts, tool spindle, …etc, are great visual aids to ensure ease of understanding.

Pop up display

NT-Original Screen

NT-IPSNT-IPS GUIIntelligent Production System

NT SETTING

TOOL INFORMATION

TOOL SETTING

NT Manual Guide iLUCK-BEI II

A programming guidance system with the ability to generate NC programs (ISO/EIA G-code programs) easily. Processes created in conversational mode can be cut, copied or moved ensuring flexibility. Additionally, several cycles such as part-transfer cycle, requiring waiting M-codes, are readily made with the "NC program editing support function". The "NC program simulation function" can be used to check created- programs by tool-path simulation or solid-model animation.

By setting the material type and required surface roughness, cutting conditions are automatically generated. These can be also changed depending on customer’s experience.

By introducing the “automatic cutting condition setting function”, the number of key strokes required to make a program were reduced by 50% reduced, compared with the previous NT-Manual guide version.

A function that automatically recognizes and extracts the name and order of all machining processes, then displays them in table layout. Machining processes can be moved, copied or swapped easily. In addition, waiting M-codes can be added with the click of a button.

Generous fixed forms with over 600 patterns (10 times more than before) are standard.Fixed forms are easily selected from a menu.Additional custom made programs can be registered.

By selecting the material, cutting conditions are automatically input.

By setting the surface roughness, machining conditions are automatically input

Cutting conditions. Endmill

Program data, tool offsets, coordinate offsets, NT-Nurse data and all other part related-data, can be easily transferred to one single folder on the memory card with one single stroke, making machining data for one single part easy to manage and to recall.A memory card is required for data input/output.

Featuringnew functions!

Advanced NT Nurse‒Generous User-friendly Support System‒

NT Nurse

“NT Nurse” which is standard on all machines, has a new function called "Screen registration". NT Nurse Functions that are frequently used can be registered, and later called up with one-key stroke. More than 34 NT Nurse functions are available to support improving your productivity.

For IncreasedProductivity!

Automatic Cutting-Condition Setting Function

Key Stroke frequency

LUCK-BEIII New

Reduced by 50% !!

100

φ100

φ40

NEW

Up to two NT Nurse frequently used functions can be registered, and later called with in one-key stroke. NT Nurse call button

These are only a few of the available 34 NT Nurse user support functions.

NEW

■ Process Editing

In addition to Nakamura-Tome's original NT Work Navigator, which is essential for multitasking, “soft quill pusher” and other NT-Nurse functions can be programmed easily.

■ Process Editing

■ Fixed Forms

Separate display based on spindleselection or turret selection.

Displayed in a clear layout accordingto waiting functions

Program Display

Waiting function is easily input withthe push of a button

Soft work pusher programming screenWork navigator programming screen

Nakamura-Tome33

Load Monitor Part Status DisplayAvailable for machines equipped with gantry loader

Spare tool call-upAlarm detail displayCondition displayMenu screen

Data Input / Output to Memory CardOffset historyTool counterLoad monitor

Nakamura-Tome 34

Jig less ! Set-up less ! Skill less !

"Program and setup is difficult...." "If the machine stops during the process...." "Costly jigs and fixtures for Complex parts...." You may have similar production concerns. Having the NT Nurse system, NT Work Navigator and Overload detection, reduces manufacturing headaches and provides precious production support.

Navigation function is expanded to also include the X and Y-axis. Coordinate Recognition can made the part’s outer surface in the X or Y-Axis direction.

SafetyTechnology.

NT Work NavigatorACTIVE SAFETY

This essential function for multitasking machines is standard.

NT Collision GuardACTIVE SAFETY

NEW

Advanced NT Work Navigator !

NT Nurse is software that provides the operator with user-friendly support for operation, programming and production on the machine. Among vital features are phase recognition (a must for multitasking), direct chucking to prevent positioning error during transfer, and perfect synchronization of the left and right hand spindles. Among other features, are the load monitor for detecting tool wear and tool breakage, tool life management, operation condition monitoring, in addition to many other features to simplify programming, set up, operation and production, all offered in one single package.

NT Nurse System

All-in-one Software Package

Interference check can be made in automatic or in manual opera-tion. Registered machine data, chucks, tools, holders, and parts are used to monitor the machine during automatic, manual or jog movement, and recognize in advance collisions before they happen. Even turret indexing is monitored to avoid collisions, drastically reducing machine collision risks, especially during set up.

If interference is detected, the machine stops with the affected area highlighted in red on the CNC display.

Preventive safety technology-- Machine collisions are avoidable!

Airbag (Overload detection)PASSIVE SAFETY

Double performance for safe operation+

When unavoidable human error results in machine collision, there is no reason to panic. All Nakamura-Tome machines are equipped with a safety feature called “airbag” (overload detection), which will greatly reduce the impact force and prevent heavy damage to the machine.

Soft barrier function is not perfect.If wrong data is input, a collision will occur.

Nakamura-Tome machines will not break for the slightest collision, as other machines do.

No need to panic

Even with a barrier function installed, machine collisions may occur

All Nakamura-Tome machines are equipped with a safety feature called “airbag” (overload detection), which will greatly reduce the impact force and prevent heavy damage to the machine.

When unavoidable human error results in machine collision,there is no reason to panic.

Machining parts with non-round shapes, such as forgings or castings requires that the raw part coordinates be recognized by the CNC control. In order to achieve this without requiring extra cost or additional options, the NT Navigator is used. It works just by touching the part with a simple inexpensive probe (mostly round bar mounted on a tool holder) and using the torque control feature of the servo-motor, which is to record required coordinates in the CNC. The NT Navigator is a cost cutting feature in multitasking machines, eliminating the need for positioning fi xtures and special clamping devices.

No fi xtures required


Y Z B CXNew Navigator for X-axis and Y-axis

Crash

Machine will not bestop immediately.The slide continuestomove even aftercollision.

Crash !Within 8 milliseconds after the crash,Within 8 milliseconds after the crash,servo motor-feeding direction isreversed and the machine stopsin EMG mode.

Without Airbag With Airbag

Retraction within 0.008 sec

* This feature does not mean zero impact.

Dual Safety NT CollisionGuard Airbag

Other companies’ machine

Input material dimension

Input drill length

Input jaw shape

Input tool overhang

Input rotating center shape

That…

This…

Inputting a great amount of data comes with the risk

of making mistakes


NT Multitasking Off ice

Standard tools and cutting holders are already registered, and just need to be selected

Cycle time can be checked, and program can be modified before machining

Interference position could be recognized by vision with red color and axis information. Program line is also easy to confirm.

■ Conversational programming ■ Simulation ■ Tool setting display

■ Collision check ■ Other function

Cycle time display

■ Simulation display

■ Programming　　　　■ Automatic cutting-condition setting function　　　　■ Machine simulation

■ Work piece machining simulation　　　　　■ Preparation support　　　　　 ■ Cycletime check　　　　　 ■ Collision

■ Easy operation

Programming

Programming

Preparation

Preparation

Re-preparationMachining

Machining Machining

Machining Machining First piece

First piece

Reduce by 40%!

Correctprogram

Correctprogram foraccuracy

Correctprogram foraccuracy

Ordinary

NTMultitaskingOffice

Perfect interference check can be done with the interface between machine and software.

Interface between machine andsimulation software

Data of many types of standard tools is already registered.

Preparation support

NT off-line


Super NTMX / MX-5

Super NTMX

MX-5

（Max. turning　diameter）

（Max. turning　diameter）

φ210（8”）

φ165（6”）

（Max. tool sw

ing）

980 12151160

1300

650

290

2085

2085580

888

990

1340

2650

486

3841

30

64

1040

3935

12701045

*70

2190

170

900

(*3109)

42(*136)

3015

2735

＊in case milling on lower turret specification

1905

2754

2650

290

2085

2085580

888

990

1340

650

1300

980 12151160

2735

136

3109

2190

170

900

104

1045

64

1040

3841

486

3935

30

1270

980

1905

1110


(Maximum turning diameter)

(Tool swing d

iameter)

(Bar capacity)

(6" chuck)

(8" chuck)

(Maximum tool diameter)

(Maxim

um too

l lergth

)

(Unit mm)(Unit mm)

（※ in case of Milling model）

X1, X2, Z1, Z2, B2-axis travel range Y-axis travel range

B1 axis travel range

Axis travel range Tool interference

Super NTMX / MX-5

Stopper

Stopper

（※130）

（※161）

（ATC travel range）

（ATC

travel

rang

e）

（ATC

travel

rang

e）

Stopper

StopperStopper

Stopper

StopperStopper

Stopper

Stopper

Stopper

Stopper

ST.+662（ATC travel range）

（※130）

（※161）

（※-329）（※+329）

Twin ATC &Twin MagazinesNakamura-Tome43 Nakamura-Tome 44

MetricInch

C21410C21411Turning holder (A) (CCW)

C21420C21421Turning holder (A) (CW)

Z8415Z8425Turning holder (B)

H22410（φ25） H22411（φ1）Boring holde r

H22416（φ25）H22417（φ1）Boring holder (with oil hole )

H22412（φ25）H22413（φ1）Multi-boring holder

H21470（□16,φ25）H21471（□5/8, φ1）Turning boring holder

H21478（□16）H21479（□5/8）Double turning holder

C21416C21417Double turning holder

C21430C21431Cut off holder (CCW)

C21440C21441Cut off holder (CW)

Qualified tool （□20×90）（19.05×90）

Qualified tool（□20×90）（19.05×90）

Qualified tool（□16×80）（□15.875/80 ）

N3170 （φ25）N3180 （φ25.4）Set ring

M2112 （φ25-φ12）M2113 （φ25-φ10）M2122 （φ25.4 - φ12.7）M2123 （φ25.4 - φ9.525）Boring holder

V1115 （MT-2）M2114 （MT-1）V1125 （MT-2）M2124 （MT-1）Drill socket

M2110 （φ25-φ20）M2111 （φ25-φ16）M2120 （φ25.4-φ19.05）M2121 （φ25.4-φ15.875）Round hole bush

W145102

W145103

24ST

Super NTMX / MX-5

Tooling system diagram

C26330C26330Cross milling holder(MAX.φ14)

H26333H26333Straight milling holder(MAX.φ14)


Tooling system diagramTurning tools Rotating tools ＊Alps tool type AC・AR・ASS

Endmill t ool

Endmill

CORO MILL 390

Digital drill

Super U drill

MT shank drill

Dril l t ool

Dril l t ool w it h oil hole

Tap (wit h coolan t hole)

Reamer

Tap

Face milli ng adapterC4-3 91.05-16 030 /0 32 /0 55 (0. 3/0.4/ 0.4kg)C4-3 91.05- 22 025 /0 55 (0. 4/0.5kg)

CORO GRIP AdapterC4- 391.HM-0 6 05 0 (0 .2kg)C4- 391.HM-12 052 (0.3 kg)C4- 391.HM-20 0 69 (0.7kg)

Collet393. CG-12xx40/20 xx52/25x x56 (φ3 ～20)393. CGS-12 xx40 /2 0xx52/25x x56 (φ 3～20 / S hield t ype)

ColletAR20 GB-M x (M4～12)AR20 GB-M x (M4～12)

393.14 -16/20/2 5/32-d (φ1～20)AR11/16/20/2 5/32O H-d (φ4 ～20 / S hield t ype)

Collet chuck adapterC4- 391.14 -16 070 (0.4 kg)C4- 391.14 -20/ 25 0 52 ( 0.3/0.4kg)C4- 391.14 -3 2 05 4 (0.5 kg)

Weldon shank adapterC4- 391.20 -0 6/08 050 (0. 4kg)C4- 391.20 -10 05 0A /12 050 A (0.5 /0.6 kg)C4- 391.20 -14/16 050 (0.6/ 0.7kg)

ISO shank adapterC4- 391.27-16 05 6 (0.5 kg)C4- 391.27-20 06 0 (0.5 kg)C4- 391.27-2 5 07 7 (0 .8kg)

MT shank adapter *AC4- MTA1-9 0 (M T1) (0.5 kg)AC4- MTA2-9 5 (M T2) (0.6 kg)AC4- MTA3-115 (MT3) (1.0kg)

CORO MILL 490 shoulder milli ng cutte r49 0- 025-C4- 08 M49 0- 032- C4- 08 M49 0- 04 0-C4- 08 M49 0-0 44-C4- 08 M49 0- 04 0-C4- 08 H49 0-0 44-C4- 08 H

CORO MILL 39 0 endmil lR390 -016 /020 C4-11LR390 -0 25 /0 32C4-11LR390 -0 25 /020 C4-11MR390 -0 40C4- 11L/11HR390 -0 40C4- 11M060R390 -0 40C4- 11M075

CORO MILL 39 0 long edgeR390 -0 40C4- 45 MR390 -0 40C4- 43 L

CORO MILL 690 long edgeR690 -0 40C4- 45 MR690 -0 40C4- 43 L

Super U dril l CORO Dril l 8 80880-Dx xxxC5- 03(3×D , φ1 2.0-φ4 3)

Tap adapterExternal lubricationC4-3 91.62- 20 1 07/25 126 (0 .7/1.0kg)Internal lubricationC4-3 91.62- 20 112 /25 131 (0 .7/1.0kg)

Millin g chuck adapter *AC4-TRX16-70 (0. 4kg)AC4-TRX20-75 (0. 9kg)

Hydro chuck adapterC4- 391.CGB-06 086 (0. 4kg)C4- 391.CGB-12 098 A (0.6 kg)C4- 391.CGB-12 148 A (0.9 kg)C4- 391.CGB-12 198 A (1.2kg)C4- 391.CGA-12 062 A (0.6 kg)C4- 391.CGA-12 100 (1.0kg)C4- 391.CGA-20 0 75 (0. 9kg)C4- 391.CGC-12 * **C4- 391.CGC-20 * **

Side cutter , Shoulder, Face milli ng

φ3 2 Extension

Extensio n adapterC4-3 91.01- 40 060A (0.5 kg)C4-3 91.01- 40 080A (0.7kg)C4-3 91.01- 40 040 (0. 4kg)

Reductio n adapterC4-3 91.02- 32 0 55A (C4-C3) (0. 5kg)C4-3 91.02- 32 070A ( C4-C3) (0.6 kg)

R385 cutte rMilling cutter for cast iron

R215 cutte rFor plunge

R210 cutte rFor high feed / plunge

79 0 aluminum endmil l Shoulder milling for aluminum alloy

Cuttin g head “ CORO TURNR RC” for OD Face t urningCORO TURNR 107C4-D CLNR/L-2 70 50 -0 9/12 /16 (0.4 kg)C4-DWLNR/L-27 050 -0 6/ 08 (0. 4kg)

Cuttin g head T-Ma x U-LOCKR

for OD threadin gC4-R/L16 6.4FG-2705 0-16 /22 (0. 4kg)C4-R/L16 6.4FGZ-27 050 -16/22 (0. 4kg)CORO (FGZ)

CORO THREAD 266 cuttin g headC4-2 66 R/LFG-2705 0- 22 (0. 4kg)C4-2 66 R/LFGZ-2 70 50 -22 (0.4kg)CORO (FGZ)

CORO TURNR TRTR-C4- D13JCR/L-2 70 50 (0. 3kg)TR-C4- V13JBR/L-27 050 (0. 3kg)

CORO TURNR 107C4-SCLCR/L-27 050 -0 9/12 (0. 4kg)C4-SDJCR/L-2 70 50 -0 7/11 (0. 4kg)

CORO TURNR 107C4-SCLCR/L-11070 -0 9 (0.3 kg)C4-SCLCR/L-13080 -0 9 (0.4 kg)C4-SCLCR/L-170 90 -0 9/12 (0. 5kg)C4-SCLCR/L-2 70 80 -0 9/12 (0. 7kg)

Cuttin g unit for grooving / cut of f turnin gC4-R/LF123 D15/ E15- 27055 B (0.4kg)C4-R/LF123 F20/G2 0- 270 60B /6 5B (0.4kg)C4-R/LF123 H25/J25/ K25- 27067/ 70 B (0.5kg)

Cuttin g head for 45° OD turning C4-DSDNN-00 050 -12- 2 (0. 4kg)C4-DSSNR/L-2 70 42-12- 2 (0.4 kg)C4- DDNNN-00 050 -11C4- DDNNN-000 55 -15

Cuttin g head for ID threa dC4-R/L16 6.0KF-12 060- 11 (0. 3kg)C4-R/L16 6.4K F-1206 0-16 (0. 3kg)C4-R/L16 6.4K F-14 060- 16 (0. 4kg)C4-R/L16 6.4K F-17070-16 (0. 4kg)C4-R/L16 6.4K F-22 09 0-16 (0. 7kg)C4-R/L16 6.4K F-27 08 0-16 (0.7kg)

Head cartridge t ype boring bar (steel) C4-5 70 -2C 1 6 0 48 (0. 4kg)C4-5 70 -2C 20 0 58 (0. 4kg)C4-5 70 -2C 2 5 06 4 (0. 5kg)C4-5 70 -2C 32 074 (0.6 kg)C4-5 70 -2C 4 0 073 (0. 8kg)C4-5 70 -2C 1 6 0 41R/L (0.4kg)C4-5 70 -2C 20 0 47R/L (0.4kg)Head cartridge t ype boring bar (vibratio n absorptio n)C4-5 70 -3 C 16 08 8 (0. 4kg)C4-5 70 -3 C 20 107 (0.5 kg)C4-5 70 -3 C 25 1 32 (0. 8kg)C4-5 70 -3 C 32 15 4 (1.3kg)C4-5 70 -3 C 40 073 (1.8kg)

Adapte r for round shank t ype borin g barC4-131-000 40 -10 (0. 4kg)C4-131-000 45 -12 (0.4 kg)C4-131-000 50 -16 (0.5 kg)

Super U drill CORO Drill 880880-D xxxxC5-0 3(3×D , φ 12 .0 -φ 43)

Turnin g holder AAC4- BHB20R-100 (CCW)AC4- BHB19.05R-10 0 (CCW, Inch)

Blank adapter for special applicationC4-NR-040095 -B (1.0kg)C4-NR-06 0165 -B (3.6kg)C4-NR-0800 75 -B (2.4kg)C4-NR-10 00 85 -B (4.1kg)

Extensio n adapterC4-3 91.01- 40 060A (0.5 kg)C4-3 91.01- 40 080A (0 .7kg)C4-3 91.01- 40 040 (0. 4kg)

Reductio n adapterC4-3 91.02- 32 0 55 A (C4-C3 ) (0.5 kg)C4-3 91.02- 32 070A (C 4-C3 ) (0.6 kg)

C4-3 91.50-40 120 -B (1.3kg)C4-3 91.50- 80 120 -B (4.3k g)

C4-R/L16 6.4K F-15 06 5- 22 (0. 4kg)C4-R/L16 6.4K F-19 070- 22 (0. 4kg)C4-R/L16 6.4K F-22 09 0- 22 (0.7kg)C4-R/L16 6.4K F-27 08 0- 22 (0. 8kg)（逆さバイトの場合は KFZタイプ）

Cutting head T-Ma x P for borin g barC4-PCLNR/L-170 90 -12 (0. 5kg)C4-PCLNR/L-2 2110 -12 (0 .8kg)C4-PCLNR/L-2 70 80 -12 (0. 8kg)C4-PCLNR/L-2 7120 -12 (1.1kg)

C4-PSDNN-00 050 -12/15 (0. 4kg)C4-PSSNR/L-2 70 42-12 (0. 4kg)

C4-NF123 G20-000 70 B (0.5 kg)C4-NF123 J25-00 07 7B (0.5kg)

T-Max Q-CUTR CORO CUTR 1-2 ,3 CORO CUTR SL

Adapter 0° , 45° , 9 0°for SL

Cuttin g head for CORO TURN SL type

Steel borin g barφ6 , 8, 10, 1 2, 1 6

Carbide borin g barφ6 , 8, 10, 1 2, 1 6

Sleeve

Super NTMX / MX-5

Super NTMX


Machine Specification

L/R:65mm（op.）

4,500min-1SteplessA2-680mm110mm66mm

Control Specification■Capacity

■Axis travel

■Left and Right Spindle

■C-axis

■Tool spindle

■Tool spindle B1-axis

■Lower turret

■Driven tools（op.）

■Drive motor

■General

Max. turning diameterStandard turning diameterDistance between centersMax. turning lengthBar capacityChuck size

SIide travel Xl / X2SIide travel Zl / Z2SIide travel YSIide travel B2-axisRapid feed Xl / X2Rapid feed Zl / Z2Rapid feed B2 axisRapid feed Y

Spindle speedSpindle speed rangeSpindle noseHole through spindleI.D. of front bearingHole through draw tube

Least input incrementLeast command incrementRapid index speedCutting feed rateC-axis clampC-axis connecting time

Tool spindle speedTool shank typeNumber of tool stockmax. tool diameter /without adjacent toolmax. tool length / max. tool weightATC time (Tool to tool)

Indexing rangeIndexing mechanismClamp function

Type of turret headNumber of Tool station /Number of IndexingTool size (square shank)Tool size (round shank)

Drive systemSpindle speedSpindle speed rangeNumber of driven-tool stationsHolder type and tool size

Left spindleRight spindleRotating tool spindle (Tool spindle)

Machine heightFloor space

Machine weightPower supply / Air supplyHydroulic unit/Lubrication oil cooler/Coolant

220mmm170mmmmax.980mm / min.210mm780mmmL/R:51mmL/R:165mm(6") , 210mm(8")

570 / 130.5mm1297 / 658mm（728mm※in case of Milling model）土100mm770mm30 / 16m/min40 / 40m/min40m/min16m/min


0.001°0.001°600min-11～4,800°/minDisk clamp1. 5sec.

12,000min-1Capto C4,HSK-A40(op.)24 x 260mm/80mm180mm/4kg1.3sec.

190° (土95°)Servo motor + camCurvic coupling (5 degree) Brake (0.001 degree)

Dodecagonal drum turret24口20mmφ25mm

Individual rotation6,000min-1stepless12Straight holder φ1mm - φ14mmCross holder φ1mm - φ14mm

11/7.5kW11/7.5kW7.5/3.7kW

2650mm3935mm×3015mm (including Chip tank)4542mm×3015mm (including Chip conveyor & tank)14500kg69.6kVA /0.5～0.7MPa100L / 4.2L /480L

■Items

■Controlled axes

■Input command

■Feed function

■Program memory

■Operation and display

■Program support

Control type

Controlled axesSimultaneously controlled axes

Least input incrementLeast command incrementMax.programmable dimensionAbsolute / incremental programmingDecimal inputProgram codeInch / Metric conversionProgrammable data input

Cutting feed

DwellFeed per minute / Feed per revolutionThread cuttingThread cutting retractContinuous thread cuttingHandle feedAutomatic acceleration/decelarationLinear accel./decel. After cutting feed interpolationRapid feed overrideCutting feedrate overrideAI contouring control I

Part program storage lengthPart program editingProgram number searchSequence number searchAddress searchNumber of registerable programsProgram storage memoryMultiple program simultaneous editingDNC operation through memory card

Extended part program editing

Operation panel:Dsiplay:Keyboard

Circular interpolation R programmingDirect drawing dimension programming or Chamfering /Corner RCanned cycleMultiple repetitive canned cycleMultiple repetitive canned cycle ⅡCanned cycle for drillingAxis recompositionSub programHelp functionBalance cutCustom macroAddition to custom macro common variables3-D coodinate convert3-D rigid tapHelical interpolationLuck-beiⅡ NT Manual GuideAbnormal Load detectionNT Work NavigatorNT NurseNT Collision Guard

FANUC 31i-A5 2PATH

9axes5axes (upper Xl, Zl , C1 [C2], Y, B1) + 4 axes (lower X2, Z2, C2[C2], B2)

X,Z,Y,B2 : 0.001mm/0.0001inch(diameter for X-axis) B1,C:0.001°X 0.0005mm, Z,Y,B2 : 0.001mm, C,B1 : 0.001°±999999.999mm/±39370.0787inch, ±999999.999°X,Z,Y,C,B1,B2(absolute only for B1,B2) / U,W,V,HStandardEIA / ISO automatic recognitionG20 / G21G10

feed/min X,Z,Y : 1～8000ｍｍ/min,0.01～314inch/minB1:1～8000degree/minC:1～4800degree/minB2：1～4800mm/min、0.01～188inch/minfeed/rev　X,Z,Y：0.0001～8000.0000mm/rev、0.000001～50.000000inch/revB2：0.0001～4800.0000mm/rev、0.000001～50.000000inch/revNote) Max. cutting feed is the value during AI contouring mode.Max. cutting feed except AI contouring mode is:feed/mm X,Z,Y,B2 : 1～4800mm/min,0.01～188inch/minC,B1 : 1～4800degree/minfeed/rev : 0.0001mm/rev～4800.0000mm/rev,0.000001～50.000000inch/revG04G98/G99G32StandardStandardManual pulse generator 0.001/0.01/0.1mm, ° (per pulse)StandardStandardFO/25/50/100%(changeable to every 10%(by switch ))0-150%(each 10%)G5. 1

Total 2560mdelete, insert, changeStandardStandardStandardTotal 2000programsBacked up by batteryStandardStandard (Only one turret can access memory card at a time)(not including memory card)Standard

(19” SXGA 1280 x 1024) color LCD Touch Panel

StandardStandard (by setting parameter)G90. G92. G94G70 -G76StandardG80,G89Standard(used for C axis control from Lower)StandardStandardG68. G69StandardStandard (After addition ，#100～#199， #500～#999)StandardStandardStandardStandardStandardStandard (not including contact bar)StandardStandard

●Safety quality specification Safety devices such as various interlock, various safety fences, auto loading device, work stocker, automatic fire extinguisher etc. are available as options which can be included in your purchase package. Please contact our local distributor and dealer for your specific requirements.

●Precautions about the use of cutting coolantSynthetic Coolants are Damaging to Machine ComponentsConcerning the use of cutting fluids, cautions have to be taken on the type of coolant being used.Among coolants available in the market, some types are damaging to machine components and should be avoided. Typical damages are turcite wear, peeling of paint, cracking and damage to plastics and polymers, expansion of rubber parts, corrosion and rust build up on alumi-num and copper. To prevent such damages, coolants that are synthetic, or containing chlorine have to be avoided.Machine warranty terms do not apply to any claims or damage arising from the use of improper coolant.

20,000min-1(op.)

MX-5


Machine Specification

L/R:65mm（op.）


Control Specification■Capacity

■Axis travel

■Left and Right Spindle

■C-axis

■Tool spindle

■Tool spindle B1-axis

■Lower turret

■Driven tools（op.）

■Drive motor

■General

Max. turning diameterStandard turning diameterDistance between centersMax. turning lengthBar capacityChuck size

SIide travel Xl / X2SIide travel Zl / Z2SIide travel YSIide travel B2-axisRapid feed Xl / X2Rapid feed Zl / Z2Rapid feed B2 axisRapid feed Y

Spindle speedSpindle speed rangeSpindle noseHole through spindleI.D. of front bearingHole through draw tube

Least input incrementLeast command incrementRapid index speedCutting feed rateC-axis clampC-axis connecting time

Tool spindle speedTool shank typeNumber of tool stockmax. tool diameter /without adjacent toolmax. tool length / max. tool weightATC time (Tool to tool)

Indexing rangeIndexing mechanismClamp function

Type of turret headNumber of Tool station /Number of IndexingTool size (square shank)Tool size (round shank)

Drive systemSpindle speedSpindle speed rangeNumber of driven-tool stationsHolder type and tool size

Left spindleRight spindleRotating tool spindle (Tool spindle)

Machine heightFloor space

Machine weightPower supply / Air supplyHydroulic unit/Lubrication oil cooler/Coolant

220mm170mmmax.980mm / min.210mm780mmmL/R:51mmL/R:165mm(6") , 210mm(8")

570 / 130.5mm1297 / 658mm（728mm※in case of Milling model）土100mm770mm40 / 16m/min40 / 40m/min40m/mi n40m/min


0.001°0.001°600min-11～10,000°/min（1～40,000°/min:Al contouring mode）Disk clamp1. 5sec.

12,000min-1Capto C424 x 260mm/80mm180mm/4kg1.3sec.

190° (土95°)Servo motor + camCurvic coupling (5 degree) Brake (0.001 degree)

Dodecagonal drum turret24口20mmφ25mm

Individual rotation6,000min-1stepless12Straight holder φ1mm - φ14mmCross holder φ1mm - φ14mm

11/7.5kW11/7.5kW7.5/3.7kW

2754mm3935mm×3109mm (including Chip tank)4542mm×3109mm (including Chip conveyor & tank)14500kg69.6kVA /0.5～0.7MPa100L / 4.2L /480L

■Items

■Controlled axes

■Input command

■Feed function

■Program memory

■Operation and display

■Program support

Control type

Controlled axesSimultaneously controlled axes

Least input incrementLeast command incrementMax.programmable dimensionAbsolute / incremental programmingDecimal inputProgram codeInch / Metric conversionProgrammable data input

Cutting feed

DwellFeed per minute / Feed per revolutionThread cuttingThread cutting retractContinuous thread cuttingHandle feedAutomatic acceleration/decelarationLinear accel./decel. After cutting feed interpolationRapid feed overrideCutting feedrate overrideAI contouring control Ⅱ

Part program storage lengthPart program editingProgram number searchSequence number searchAddress searchNumber of registerable programsProgram storage memoryMultiple program simultaneous editingDNC operation through memory card

Extended part program editing

Operation panel:Dsiplay:Keyboard

Circular interpolation R programmingDirect drawing dimension programming or Chamfering /Corner RCanned cycleMultiple repetitive canned cycleMultiple repetitive canned cycle ⅡCanned cycle for drillingAxis recompositionSub programHelp functionBalance cutCustom macroAddition to custom macro common variables3-D coodinate convert3-D rigid tapHelical interpolationLuck-beiⅡ NT Manual GuideAbnormal Load detectionNT Work NavigatorNT NurseNT Collision Guard

FANUC 31i-A5 2PATH

9axes5axes (upper Xl, Zl , C1 [C2], Y, B1) + 4 axes (lower X2, Z2, C2[C2], B2)

X,Z,Y,B2 : 0.001mm/0.0001inch(diameter for X-axis) B1,C:0.001°X 0.0005mm, Z,Y,B2 : 0.001mm, C,B1 : 0.001°±999999.999mm/±39370.0787inch, ±999999.999°X,Z,Y,C,B1,B2(absolute only for B1,B2) / U,W,V,HStandardEIA / ISO automatic recognitionG20 / G21G10

feed/min X1,Z1,Y1 : 1～40000ｍｍ/min,0.01～1574inch/minB1:1～18000degree/minC:1～40000degree/minX2,Z2 : 1～8000mm/min,0.01～314inch/minB2：1～4800mm/min、0.01～188inch/minfeed/rev　X1,Z1,Y1：0.0001～4000mm/rev、0.000001～50inch/revX2,Z2 : 0.0001～8000mm/rev,0.000001～50inch/revB2：0.0001～4800mm/rev、0.000001～50inch/rev

Note)　Max. cutting feed is the value during AI contouring mode.Max. cutting feed except AI contouring mode is:feed/mm X1,Z1,Y1 : 1～10000mm/min,0.01～393inch/minC,B1 : 1～10000degree/minX2,Z2,B2 : 1～4800mm/min,0.01～188inch/minfeed/rev X1,Z1,Y1 : 0.0001～10000mm/rev,0.000001～50inch/revX2,Z2 : 0.0001～4800mm/rev,0.000001～50inch/revG04G98/G99G32StandardStandardManual pulse generator 0.001/0.01/0.1mm, ° (per pulse)StandardStandardFO/25/50/100(changeable to every 10%(by switch )0-150%(each 10%)G5. 1

Total 2560mdelete, insert, changeStandardStandardStandardTotal 2000programsBacked up by batteryStandardStandard (Only one turret can access memory card at a time)(not including memory card)Standard

(19” SXGA 1280 x 1024) color LCD Touch Panel

StandardStandard (by setting parameter)G90. G92. G94G70 -G76StandardG80,G89Standard(used for C axis control from Lower)StandardStandardG68. G69StandardStandard (After addition ，#100～#199， #500～#999)StandardStandardStandardStandardStandardStandard (not including contact bar)StandardStandard

●Safety quality specification Safety devices such as various interlock, various safety fences, auto loading device, work stocker, automatic fire extinguisher etc. are available as options which can be included in your purchase package. Please contact our local distributor and dealer for your specific requirements.

●Precautions about the use of cutting coolantSynthetic Coolants are Damaging to Machine ComponentsConcerning the use of cutting fluids, cautions have to be taken on the type of coolant being used.Among coolants available in the market, some types are damaging to machine components and should be avoided. Typical damages are turcite wear, peeling of paint, cracking and damage to plastics and polymers, expansion of rubber parts, corrosion and rust build up on alumi-num and copper. To prevent such damages, coolants that are synthetic, or containing chlorine have to be avoided.Machine warranty terms do not apply to any claims or damage arising from the use of improper coolant.

20,000min-1（op.）

Cat.No 0116E01011106R

This catalog was published in June,2011.Specifications,illustrations and data given herein aresubject to change without notice.

Documents

Super NTMX - Headland · 2016. 5. 25. · to achieve high-precision machining Featuring solid machining capabilities for a wide spectrum of parts. 15 Nakamura-Tome Nakamura-Tome 16