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Zaklady Chemiczne
„Police” S.A.
Safety Data Sheet according to Regulation (EC) 1907/2006
SDS-ZChP- 003/10
version 09
Sulphuric Acid(VI) 95% The date of:
compilation revision
02.11.2010 01.02.2021
SECTION 1: Identification of the substance and of the company/undertaking 1.1. Product identifier
Product name sulfuric acid technical
Synonyms sulfuric acid (VI), concentrated sulfuric acid, 95% sulfuric acid
Molecular formula H2SO4
CAS Number 7664-93-9
EC Number 231-639-5
Registration number 01-2119458838-20-0055
1.2. Relevant identified uses of the substance and uses advised against Use of sulphuric acid: as an intermediate in manufacture of inorganic and organic chemicals incl. fertilizers; as a processing aid, catalyst, dehydrating agent, pH regulator; for extractions and processing of minerals; in the process of surface treatments, purification and etching; in gas purification, scrubbing, flue gas scrubbing; in electrolytic processes; in production and recycling of sulphuric acid contained batteries; in industrial cleaning; mixing, preparation and repackaging of sulphuric acid; as laboratory chemicals. Uses advised against have not been identified.
1.3. Details of the supplier of the safety data sheet
Grupa Azoty Zaklady Chemiczne „Police” S.A. Internet: grupaazoty.com
Kuznicka 1, 72-010 Police, Poland Phone no: + 48 91 317 1090
Tele-Fax no: + 48 91 317 3103
A person responsible for Safety Data Sheet e-mail: [email protected]
1.4. Emergency telephone number
Chief Dispatcher Alarm telephone no: + 48 91 317 1616 (24h) Telephone no: + 48 91 317 4201 (24h)
SECTION 2: Hazards identification 2.1. Classification of the substance
Hazard Class and Category Code Skin Corr. 1A
Hazard Statement H314
Note B
Explanation phrases in section 16 Human Heath effects
Skin effect Causes severe skin burns.
Eyes effect Causes severe eye damage.
Sulphuric Acid (VI) 95% Safety Data Sheet Page 2 of 12
Swallowing It can cause damage the gastrointestinal tract.
Inhalation Vapours irritate the respiratory system, slowed pulmonary edema.
2.2. Label elements
Pictogram
GHS05
Signal Word Danger
Hazard Statement H314
Precautionary Statement
P260 P280 P301+P330+P331 P303+P361+P353 P304+P340 P305+P351+P338 P310 P405
Explanation phrases in section 16 2.3. Other hazards Sulphuric acid is neither a PBT nor a vPvB substance. The substance has not been included in the list established in accordance with Art. 59(1) of Regulation (EC) 1907/2006 as having endocrine disrupting properties, no information on its endocrine disrupting properties in accordance with the criteria set out in Commission Delegated Regulation (EU) 2017/2100 or Commission Regulation (EU) 2018/605.
SECTION 3: Composition/information on ingredients 3.1. Substances
Dangerous ingredient % CAS number EC number (EINECS)
Sulphuric acid 93 - 98 7664-93-9 231-639-5
SECTION 4: First aid measures 4.1. Description of first aid measures Inhalation Get medical attention immediately. Move exposed person to fresh air. If it is
suspected that fumes are still present, the rescuer should wear an appropriate mask or self-contained breathing apparatus. Keep person warm and at rest. If not breathing, if breathing is irregular or if respiratory arrest occurs, provide artificial respiration or oxygen by trained personnel. It may be dangerous to the person providing aid to give mouth-to-mouth resuscitation. If unconscious, place in recovery position and get medical attention immediately. Maintain an open airway. Loosen tight clothing such as a collar, tie, belt or waistband.
Skin contact:
Get medical attention immediately. Flush contaminated skin with plenty of water. Remove contaminated clothing and shoes.Continue to rinse for at least 10 minutes. Chemical burns must be treated promptly by a physician. Wash clothing before reuse. Clean shoes thoroughly before reuse.
Eye Immediately flush eyes with running water for at least 15 minutes, keeping
Sulphuric Acid (VI) 95% Safety Data Sheet Page 3 of 12
contact: eyelids open. Remove contact lenses, if present and easy to do. Continue rinsing. Seek immediate medical attention.
Swallowing Wash out mouth with water. In the event of swallowing, induce patient to drink plenty of water. In addition, do not give anything by mouth. Get medical attention immediately.
4.2. Most important symptoms and effects, both acute and delayed Sulfuric acid is causes severe skin burns and eye damage is highly corrosive. Sulfuric acid is a strong oxidant of organic substance. It collects water from organic substances, which leads to its total carbonization. May assist combustion. Reacts violently upon contact with water. Highly reactive with metals and organic materials. 4.3. Indication of any immediate medical attention and special treatment needed Because the possibility of occurrence of delayed pulmonary edema, patient undergoes medical observation for at least 48 hours.
SECTION 5: Firefighting measures 5.1. Extinguishing media Suitable extinguishing media In case of fire, use a stream of water (fog), extinguishing
foam, dry chemical or CO2 to cool the tanks. Extinguishing agents appropriate for the burning materials.
Unsuitable extinguishing media Direct stream.
NOTE: Do not get water inside the tank. 5.2. Special hazards arising from the substance In a fire or if heated, a pressure increase will occur and the container may burst. Hazardous combustion products: Decomposition products may include the following materials: sulfur oxides. Hydrogen releases when react with metals.
5.3. Advice for firefighters Fire-fighters should wear appropriate protective equipment and self-contained breathing apparatus (SCBA) with a full face-piece operated in positive pressure mode.
SECTION 6: Accidental release measures 6.1. Personal precautions, protective equipment and emergency procedures No action shall be taken involving any personal risk or without suitable training. Keep unnecessary and unprotected personnel from entering. Do not touch or walk through spilt material. Avoid breathing vapour or mist. Provide adequate ventilation. Put on appropriate personal protective equipment (see section 8). In an emergency situation dress:
gas mask with canister,
use personal protective equipment isolating body (gastight suit with the isolating equipment of respiratory protection),
clothing steel.
6.2. Environmental precautions
Sulphuric Acid (VI) 95% Safety Data Sheet Page 4 of 12
Avoid release of the product to the environment, limit the spreading of the spill. Inform the relevant authorities in the event of a release of large amounts of the substance and if the product has caused environmental pollution (sewers, waterways, soil or air). 6.3. Methods and material for containment and cleaning up Large spill: If there is no risk, stop or reduce the leak. Move containers from spill area. Prevent entry into sewers, water courses, basements or confined areas. Contain and collect spillage with non-combustible, absorbent material e.g. sand, earth, vermiculite or diatomaceous earth. Place in an appropriate waste disposal container. The spilled material may be neutralized with sodium carbonate, sodium bicarbonate, calcium carbonate, magnesium carbonate, calcium oxide or hydroxide. Contaminated absorbent material may pose the same hazard as the spilt product. In case of a large spill embank the place where liquid gathers and pump it out. Small spill: Stop leak if without risk. Move containers from spill area. Dilute with water and mop up or absorb with an inert dry material and place in an appropriate waste disposal container. This method is sufficient if the acid has leaked onto the hardened surface. In the event of acid leaking onto the ground, the soil should be acidified. Sulfuric acid should be neutralized with 10-percent lime milk used in excess. Strongly diluted acid can be neutralized with sodium carbonate, sodium bicarbonate, small amounts of spilled liquid can be covered with absorbent material and materials neutralizing acids, e.g. dolomite, calcium carbonate. Neutralize sulfuric acid in higher concentrations with e.g. calcium hydroxide. 6.4. Reference to other sections See section 1 for emergency contact information and section 13 for waste disposal.
SECTION 7: Handling and storage 7.1. Precautions for safe handling Put on appropriate personal protective equipment. Eating, drinking and smoking should be prohibited in areas where this material is handled, stored and processed. Workers should wash hands and face before eating, drinking and smoking. Do not get in eyes or on skin or clothing. Do not breathe vapour or mist. Do not ingest. If during normal use the material presents a respiratory hazard, use only with adequate ventilation or wear appropriate respirator. Keep in the original container or an approved alternative made from a compatible material, kept tightly closed when not in use. Keep away from alkalis. Empty containers retain product residue and can be hazardous. When diluting, always add acid to water, not water to acid. 7.2. Conditions for safe storage, including any incompatibilities
Store in accordance with local regulations. Store in original container protected from direct sunlight in a dry, cool and well ventilated area, away from incompatible materials (see section 10) and food and drink. Separate from alkalis. Keep container tightly closed and sealed until ready for use. Containers that have been opened must be carefully resealed and kept upright to prevent leakage. Do not store in unlabelled containers. Use appropriate containment to avoid environmental contamination. Store in a cool, well ventilated area with local exhaust and general ventilation. Store in an area with easily washable, and acid resistant floor sloped toward the drains, walls painted with acid resistant enamel, with an internal installation of water supply and separate sewerage. 7.3. Specific end use(s) Is recommended to use original container.
Sulphuric Acid (VI) 95% Safety Data Sheet Page 5 of 12
Vent waste air only via suitable separators or scrubbers. Exposure scenarios for identified uses are attached to this safety data sheet.
SECTION 8: Exposure controls/personal protection 8.1. Control parameters
Limit value – Eight hours
Limit value – Short term
mg/m³ mg/m³
European Union 0.05 thoracic fraction -
Germany (AGS) 0.1 inhalable aerosol 0.1 inhalable aerosol
(15 minutes average value)
Source of information: http://limitvalue.ifa.dguv.de/
DNEL1s for workers
Acute - local effects Inhalation 0.1 mg/m³
Long-term - local effects Inhalation 0.05 mg/m³
PNEC2 PNEC aqua (freshwater) 0.0025 mg/L
PNEC aqua (marine water) 0.00025 mg/L
PNEC STP 8,8 mg/L
PNEC sediment (freshwater) 0.002 mg/kg sediment dw
PNEC sediment (marine water) 0.002 mg/kg sediment dw
8.2. Exposure controls Exposure scenarios for identified uses are attached to this safety data sheet. Technical measures: Emissions from ventilation or work process equipment should be checked to ensure they comply with the requirements of environmental protection legislation. In some cases, fume scrubbers, filters or engineering modifications to the process equipment will be necessary to reduce emissions to acceptable levels. Install exhaust ventilation. Install safety showers and eyewash fountain wherever acid may come into contact with skin or eyes.
Personal protection measures. Eye protection Safety eyewear complying with an approved standard should be used
when a risk assessment indicates this is necessary to avoid exposure to liquid splashes, mists, gases or dusts. Recommended: Tightly-fitting goggles and face shield.
Hand protection Chemical-resistant, impervious gloves complying with an approved standard should be worn at all times when handling chemical products if a risk assessment indicates this is necessary. After contamination with product change the gloves immediately and dispose of them according to relevant national and local regulations <1 hours (breakthrough time): Fluorinated rubber – FKM. Recommended: protective gloves and shoes (for example: natural rubber - acid concentration below 20%, polyvinyl chloride - acid concentration above 20%).
Skin protection Personal protective equipment for the body should be selected based on the task being performed and the risks involved and should
1 DNEL Derived No-Effect Level 2 PNEC Predicted No-Effect Concentration
Sulphuric Acid (VI) 95% Safety Data Sheet Page 6 of 12
be approved by a specialist before handling this product. Recommended: protective clothing resistant to chemical agents. Protective clothing made of coated materials (such as viton, butyl rubber or Hypalon).
Respiratory protection
Use a properly fitted, air-purifying or air-fed respirator complying with an approved standard if a risk assessment indicates this is necessary. Respirator selection must be based on known or anticipated exposure levels, the hazards of the product and the safe working limits of the selected respirator. Recommended: Combination filter, e.g. DIN 3181 ABEK or selfcontained breathing apparatus (SCBA). Mask with the combined filter finalized a Class B-P2. In case of oxygen deficiency (concentration below 17% vol.) or the compound concentration excess 1% volume, use autonomous or stationary isolating equipment.
Hygiene measures Wash hands, forearms and face thoroughly after handling chemical products, before eating, smoking and using the lavatory and at the end of the working period. Appropriate techniques should be used to remove potentially contaminated clothing. Wash contaminated clothing before reusing. Ensure that eyewash stations and safety showers are close to the workstation location.
Recommended monitoring procedures: If this product contains ingredients with exposure limits, personal, workplace atmosphere or biological monitoring may be required to determine the effectiveness of the ventilation or other control measures and/or the necessity to use respiratory protective equipment. Reference should be made to European Standard EN 689 for methods for the assessment of exposure by inhalation to chemical agents and national guidance documents for methods for the determination of hazardous substances. Risk management measures occupational exposure controls Environmental exposure controls Technical measures: If user operations generate dust, fumes, gas, vapour or mist, use process enclosures, local exhaust ventilation or other engineering controls to keep worker exposure to airborne contaminants below any recommended or statutory limits.
SECTION 9: Physical and chemical properties 9.1. Information on basic physical and chemical properties
Substance type Inorganic compound
Appearance/physical state/colour Colourless to brown, viscous liquid
pH Strong acid
Melting/freezing point 10.4 to 10.90C (100% sulphuric acid) -1.11 to 3.00C (98% sulphuric acid) -13.89 to -100C (96% sulphuric acid) 7.560C (83% sulphuric acid)
Boiling point (at 1013 hPa) 2900C (100% sulphuric acid) 310-3350C (98% sulphuric acid) 3300C (96% sulphuric acid) 3600C (77% sulphuric acid)
Density at 200C 1.8144-1.8305 kg/L (90-100% sulphuric acid)
Particle size distribution Not required for a liquid
Vapour pressure at 148.5°C 130 Pa (97% sulphuric acid)
Vapour pressure at 20°C 214 Pa (65% sulphuric acid) 6 Pa (90% sulphuric acid)
Partition Coefficient Not relevant for ionisable substances
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Water solubility at 20 0C Miscible
Surface Tension at 25 0C Not expected to be surface active
Flash point Not applicable – inorganic substance
Self-ignition temperature Not applicable – inorganic substance
Flammability Non-flammable
Explosiveness Not expected to possess explosive properties.
Oxidising properties Does not meet the criteria as an oxidizer
Stability in organic solvents and identity of relevant degradation products
Not considered critical for an inorganic acid
Dissociation constant pKa= 1.92
Viscosity A viscosity of 22.5 cP (0.0025 PaS; 22.5 mPaS) is reported for 95% sulphuric acid at 200C.
9.2. Other information No data.
SECTION 10: Stability and reactivity 10.1. Reactivity Highly reactive with water and alkalis. Corrosive to metals, causing the emission of hydrogen, which can cause a fire hazard. 10.2. Chemical stability The substance is stable under normal conditions of storage, use and handling.
10.3. Possibility of hazardous reactions Under normal conditions of storage and use, hazardous reactions will not occur. 10.4. Conditions to avoid Highly reactive with water and alkalis. Avoid combustible materials, reducing agents, strong bases. Solution with a concentration above 60% is a strong oxidant, reacts with many organic compounds and destroys clothing. The substance is a strong acid, reacts violently with the basis and is corrosive. It is hygroscopic and that causes corrosion. Reacts strongly with base metals (except lead), releasing hydrogen. 10.5. Incompatible materials Attacks many metals producing extremely flammable hydrogen gas which can form explosive mixtures with air. Reactive or incompatible with the following materials: alkalis. 10.6. Hazardous decomposition products Under normal conditions of storage and use, hazardous decomposition products should not be produced.
SECTION 11: Toxicological information Skin contact
Pain, serious burns. Constant or repeated exposure to diluted solutions may cause dermatitis.
Eye contact
Immediate pain, severe burns, permanent damage of the cornea that can lead to blindness.
Inhalation
Mists and vapors may cause sore throat, cough, shortness of breath, difficulty breathing. Longer stay in the atmosphere can cause risk of lung edema. Constant or repeated exposure to mists and vapors of sulfuric
Sulphuric Acid (VI) 95% Safety Data Sheet Page 8 of 12
acid can cause teeth decay and theirs decolourization, chronic irritation of the nose, throat and bronchial tubules and the possibility of.
Swallowing
It can cause severe burns to the mouth and throat and damage to the gastrointestinal tract.
11.1. Information on hazard classes as defined in Regulation (EC) No 1272/2008 Acute toxicity LD503 (oral) 2140 mg/kg bw – rat(Wistar) male/female
LC504 (inhalation) 375 mg/m³ air – rat(Fischer 344) male/female
Irritation/Corrosivity Skin Corrosive
Eye Corrosive
Respiratory tract Irritating
Respiratory or skin sensitisation
Not sensitizing
Mutagenicity Genetic toxicity: negative
Carcinogenicity A number of studies of the carcinogenicity of sulphuric acid have been performed using oral gavage, intratracheal instillation and inhalation exposure.
Reproductive toxicity No studies of the effects of sulphuric acid exposure on fertility have been identified.
STOT-single exposure -
STOT-repeated exposure
-
Aspiration hazard -
Repeated dose toxicity NOAEC5 (inhalation: larynx) 0.3 mg/m³ – rat (ALPK:APfSD (Wistar)) female
Toxicity for reproduction
Developmental toxicity NOAEC (inhalation)
19.3 mg/m³ – rabbit, mouse (New Zealand White, CF-1)
11.2 Information on other hazards No information on its endocrine disrupting properties in accordance with the criteria set out in Commission Delegated Regulation (EU) 2017/2100 or Commission Regulation (EU) 2018/605.
SECTION 12: Ecological information 12.1. Toxicity Sulphuric acid does not fulfill the T criteria. Aquatic compartment (including sediment) Short-term toxicity to fish LC506 for freshwater fish: 16 mg/L (bluegill sunfish (Lepomis
macrochirus))
Long-term toxicity to fish EC507/LC10 or NOEC for freshwater fish: 0.025 mg/L (Jordanella floridae)
Short-term toxicity to aquatic invertebrates
EC50/LC50 for freshwater invertebrates: 100 mg/L (Daphnia magna)
Long-term toxicity to aquatic invertebrates
EC10/LC10 or NOEC for freshwater invertebrates: 0.15 mg/L (midge Tanytarsus dissimilis)
Algae and aquatic plants EC10/LC10 or NOEC for freshwater algae: 100 mg/L (Desmodesmus subspicatus)
Sediment organisms No data are available. No testing is proposed as significant terrestrial exposure is not predicted. Sulphuric acid will rapidly
3 LD50 Median Lethal Dose
4 LC50 Lethal concentration 5 NOAEC No Observed Adverse Effects Concentration
6 LC50 Lethal concentration 7 EC50 Half maximal effective concentration
Sulphuric Acid (VI) 95% Safety Data Sheet Page 9 of 12
dissociate in the environment to form the ubiquitous hydrogen (hydronium) and sulphate ions.
Toxicity to aquatic micro-organisms
EC10/LC10 or NOEC for aquatic micro-organisms: 26000 mg/L
Atmospheric compartment No data are available. No testing is proposed as significant atmospheric exposure is not predicted. Sulphuric acid has a very low vapour pressure and will rapidly dissociate in the atmosphere (on contact with atmospheric moisture) to form the ubiquitous hydrogen (hydronium) and sulphate ions. As such it is considered that there is no atmospheric risk to the environment. 12.2. Persistence and degradability Sulphuric acid does not fulfill the P or vP criteria. 12.3. Bioaccumulative potential Sulphuric acid does not fulfill the B or vB criteria.
12.4. Mobility in soil Sulfuric acid dissociates easily into hydrogen ions and sulfate ions, both of which are ubiquitous in the environment, in the soil and does not constitute a threat to the terrestrial environment. Very mobile in soil. Mobility increases with dilution. Moving in the soil can dissolve soil components, particularly components containing carbonates. 12.5. Results of PBT and vPvB assessment Sulphuric acid is neither a PBT nor a vPvB substance. 12.6. Endocrine disrupting properties No information on its endocrine disrupting properties in accordance with the criteria set out in Commission Delegated Regulation (EU) 2017/2100 or Commission Regulation (EU) 2018/605.
12.7. Other adverse effects No data.
SECTION 13: Disposal considerations 13.1. Waste treatment methods
Examine possibilities for re-utilization. Product residues and uncleaned empty containers should be packaged, sealed, labeled, and disposed of or recycled according to relevant national and local regulations. Disposal of waste should be dealt with the specialized companies. Where large quantities are concerned, consult the supplier. In case of leakage or spill of sulfuric acid, see - section 6 of the safety data sheet. European Waste Code 06 01 01* – sulphuric acid and sulphurous acid Waste code for acid packaging waste 15 01 10* - packaging containing residues of or contaminated by hazardous substances Legal basis:
Directive 2008/98/EC of the European Parliament and of the Council of 19 November 2008 on waste and repealing certain Directives (Official Journal of the European Union of 22.11.2008, L312/3 with later changes)
Sulphuric Acid (VI) 95% Safety Data Sheet Page 10 of 12
Commission Decision 2000/532/EG establishing a list of wastes pursuant (Official Journal of the European Union of 06.09.2000, L226/3 with later changes)
SECTION 14: Transport information Transportation:
road, car vehicles - orange, reflective warning boards,
railway, cars - warning sticker No. 8, tankers and railway tankers - orange warning boards with identification numbers
1830
80,
warning label No. 8 14.1. UN number or ID number UN number 1830 14.2. UN proper shipping name SULPHURIC ACID 14.3. Transport hazard class(es) ADR (roads transport): class 8, classification code C1, label 8 RID (railway): class 8, label 8 IMDG (see transport): class 8, kod IMDG 8230; label 8 14.4. Packing group Packing group II 14.5. Environmental hazards See section 12. 14.6. Special precautions for user As for hazardous materials. See section 12. 14.7. Maritime transport in bulk according to IMO instruments Not applicable.
SECTION 15: Regulatory information 15.1. Safety, health and environmental regulations/legislation specific for the substance.
Regulation (EC) No 1907/2006 of the European Parliament and of the Council of 18th December 2006 concerning Registration, Evaluation, Authorization and Restriction of Chemicals (REACH), establishing a European Chemicals Agency, amending Directive 1999/45/EC and repealing Council Regulation (EEC) No 793/93 and Commission Regulation (EC) No 1488/94 as well as Council Directive 76/769/EEC and Commission
Sulphuric Acid (VI) 95% Safety Data Sheet Page 11 of 12
Directives 91/155/EEC, 93/67/EEC, 93/105/EEC and 2000/21/EC. (Official Journal of the European Union of 30.12.2006, L 396. with later changes)
Regulation (EC) No 1272/2008 of the European Parliament and of the Council of 16 December 2008 on classification, labeling and packaging of substances and mixtures, amending and repealing Directives 67/548/EEC and 1999/45/EC, and amending Regulation (EC) No 1907/2006 (Official Journal of the European Union of 31.12.2008, L 353. with later changes)
Regulation (EU) 2019/1148 of the European Parliament and of the Council of 20 June 2019 on the marketing and use of explosives precursors, amending Regulation (EC) No 1907/2006 and repealing Regulation (EU) No 98/2013
The acquisition, introduction, marketing, possession or use of this product by members of the general public is subject to the restrictions set out in Regulation (EU) 2019/1148. All suspicious transactions and significant disappearances and thefts should be reported to the relevant national contact point. 15.2. Chemical safety assessment The chemical safety assessment has been made.
SECTION 16: Other information
H phrases H314 - Causes severe skin burns and eye damage
P phrases P260 - Do not breathe dust/fume/gas/mist/vapours/spray P280 - Wear protective gloves/protective clothing/eye protection/face protection. P301+P330+P331 - IF SWALLOWED: rinse mouth. Do NOT induce vomiting P303+P361+P353 - IF ON SKIN (or hair): Remove/Take off immediately all contaminated clothing. Rinse skin with water/shower P304+P340 - IF INHALED: Remove victim to fresh air and keep at rest in a position comfortable for breathing P305+P351+P338 - IF IN EYES: Rinse cautiously with water for several minutes. Remove contact lenses, if present and easy to do. Continue rinsing P310 - Immediately call a POISON CENTER or doctor/physician P405 - Store locked up.
Category Code
Skin Corr. 1A - Skin corrosion category 1A
Training Employees should be trained in the proper handling of the substance. Read the safety data sheet before use.
Changes Section 2, 5, 6, 8, 11 - 15.
Attachments: ES 01 Production of sulphuric acid
ES 02 Use of sulphuric acid as an intermediate in manufacture of inorganic and organic chemicals including fertilizers
ES 03 Use of sulphuric acid as a processing aid, catalyst, dehydrating agent, pH regulator.
ES 04 Use of sulphuric acid for extractions and processing of minerals, ores
Sulphuric Acid (VI) 95% Safety Data Sheet Page 12 of 12
ES 05 Use of sulphuric acid in the process of surface treatments, purification and etching
ES 06 Use of sulphuric acid in electrolytic processes
ES 07 Use of sulphuric acid in gas purification, scrubbing and flue gas scrubbing.
ES 08 Use of sulphuric acid in production of sulphuric acid contained batteries
ES 09 Use of sulphuric acid in maintenance of sulphuric acid contained batteries
ES 10 Use of sulphuric acid in recycling of sulphuric acid contained batteries
ES 11 Use of sulphuric acid as laboratory chemicals
ES 12 Use of sulphuric acid in industrial cleaning.
ES 13 Mixing, preparation and repackaging of sulphuric acid
ES 14 Use of sulphuric acid contained batteries
Zakłady Chemiczne
„Police” S.A.
EXPOSURE SCENARIO ES 01
ES-01/SDS-ZChP - 003/10
version 01
Sulphuric Acid (VI) 95%
The date of: compilation revision
02.11.2010 -
ES 01 – Production of sulphuric acid 1. Short title of the exposure scenario: Production of sulphuric acid. Sector of end use (SU): – Not applicable
Market sector by type of chemical product (PC): – Not applicable
List of names of contributing worker scenarios and corresponding PROCs: PROC1 Use in closed process, no likelihood of exposure
PROC2 Use in closed, continuous process with occasional controlled exposure
PROC3 Use in closed batch process (synthesis or formulation)
PROC4 Use in batch and other process (synthesis) where opportunity for exposure arises
PROC8a Transfer of substance or preparation (charging/discharging) from/to vessels/large containers at non dedicated facilities
PROC8b Transfer of substance or preparation (charging/discharging) from/to vessels/large containers at dedicated facilities
PROC9 Transfer of substance or preparation into small containers (dedicated filling line, including weighing)
Name of contributing environmental scenario and corresponding ERC: ERC1 Manufacture of substances
Article category related to subsequent service life (AC): – Not applicable
2. Environmental exposure controls
ERC 1
Product Characteristics Physical state: liquid.
Concentration of substance in mixture or articles
93 - 98%
Amounts used 1200000 t/y (worst case production site).
Frequency and duration of use
Emission days per site: up to 365 d/y.
Environmental factors not influenced by risk management
Discharge volume of sewage treatment plant 2000 m3/d. Available river water volume to receive the emissions from a site 20000 m3/d.
Other given operational conditions affecting environmental exposure
Use and processing of sulphuric acid involves high temperatures, and high integrity contained systems with little or no potential for exposure. The production of sulphuric acid is generally a continuous production. Because of the high temperatures involved in the processes (and the nature of sulphuric acid and the produced gases) all reactors and pipelines are sealed and insulated, to prevent loss of the reaction materials and maintain the necessary temperatures, and to protect the workforce and the environment. Several processes may
EXPOSURE SCENARIO ES01 Sulphuric Acid (VI) 95% Page 2 of 4
be used to produce sulphuric acid however, the most typical industrial process is the contact process.
Technical conditions and measures at process level (source) to prevent release
Production and handling of sulphuric acid involves special equipment and high integrity contained systems with little or no potential for exposure.
Technical on-site conditions and measures to reduce or limit discharges, air emissions and release to soil
Exhaust gases may be treated by scrubbers or emissions may be measured and controlled according to local legislation; typically this removes >99% of sulphur oxides. The waste water neutralization process is extremely efficient with almost total neutralization achieved. pH alarms are in place to ensure that successful neutralization has taken place. All sludge is collected and incinerated or sent to landfill. Dilution factor of 10 (STP 2000 m3/d).
Risk management measures - air
Release to air 33.3 kg/d (Based on worst case measured emissions associated with production).
Risk management measures - water
Aquatic freshwater (after STP) 0 kg/d (Based on efficient neutralization).
Risk management measures - soil
Soil (direct only) Agricultural soil 0 kg/d (No directly loss to soil is expected for this ERC and no sludge spreading).
Risk management measures - other
On contact with water, sulphuric acid, as a strong mineral acid (pKa = 1.92), dissociates readily to hydrogen ions and sulphate ions (at all environmentally relevant pH’s) and is totally miscible with the water layer. At all environmentally relevant concentrations, the substance will therefore exist as the environmentally ubiquitous non-hazardous sulphate (SO4
2-) anion and hydronium (H3O
+) cation. Estimated exposure concentrations Waste water before treatment 120000 mg/L. Sewage (STP effluent) 0 mg/L - Set to 0 due to on site treatment and removal. Local freshwater 0 mg/L. 10-fold dilution by receiving waters. Local concentration with atmospheric deposition not yet taken into account.
Organizational measures to prevent/limit release from site
No data
Conditions and measures related to on-site or municipal sewage treatment plant
Chemical pretreatment or onsite STP. Waste waters are generally treated by on site WWTP which will be neutralized before it reaches the biological tower of the WWTP or will be treated on site by chemical neutralization methods before release to the municipal STP or to the environment. Discharge volume of sewage treatment plant 2000 m3/d.
Conditions and measures related to external treatment of waste for disposal
Sediment from STP is stored in a landfill.
Conditions and measures related to external recovery of waste
Not applicable
3. Control of worker exposure PROC 1, 2, 3, 4, 8a, 8b, 9.
EXPOSURE SCENARIO ES01 Sulphuric Acid (VI) 95% Page 3 of 4
Product Characteristics
Concentration of substance in mixture or articles
93 - 98%
Physical state Physical state: liquid.
Amounts used No data
Frequency and duration of use
8 h/d, 220 d/y
Human factors not influenced by risk management
The effects of sulphuric acid following dermal exposures are local irritation and corrosivity of the skin. There is no evidence of systemic effects following dermal exposures to sulphuric acid. Indirect exposure of humans via the environment is expected to be negligible. Sulphuric acid is fully miscible in water and, as such, will not persist in any environmental compartment where indirect exposure of humans could occur. Furthermore none of the processes associated with sulphuric acid production involve any targeted environmental emissions or application and the primary receiving compartment is the on site STP where rigorous neutralizations processes and employed. Body parts potentially exposed: skin (hands, face). Respiration volume under conditions of use 10m3/d Default value for a worker breathing for a 8hrs work day Skin contact area with the substance under conditions of use 480cm2 (ECETOC default). Please note that due to the corrosive nature of sulphuric acid dermal exposure is not considered relevant for risk characterization as it must be prevented in all cases.
Other given operational conditions affecting workers exposure
Worker contact is generally very low as most operations are remotely controlled and sampling/analysis events are of short duration. Workers generally operate in a separate control room, with no direct contact to the installations housing the material. Workers involved in sampling and transfer of materials to road tankers are trained in the procedures and protective equipment is intended to cope with the worst case scenario, in order to minimize exposure and risks.
Technical conditions and measures at process level (source) to prevent release
Worker exposure considered to be negligible due to the specialized systems and closed nature of the production process.
Technical conditions and measures to control dispersion from source towards the worker
Local exhaust ventilation if required. Handling of sulphuric acid involves special equipment and controlled systems with little or no potential for exposure. Facilities involved in the production and uses of sulphuric acid are usually housed outdoors. Any gas displaced from containers is conducted via pipeline to be processed i.e. removed and scrubbed and /or filtered.
Organizational measures to prevent /limit releases, dispersion and exposure
Training. Monitoring/reporting and auditing systems: Equipment must be well maintained and cleaned daily. Containment plus good work practice required.
Conditions and measures related to personal protection, hygiene and health evaluation
There is no worker exposure under normal conditions (LEV- if required, closed and controlled processes, separated control room). However there is required the use of personal protective equipment in order to minimize the risk exposure. See section 8 of the SDS.
Zakłady Chemiczne
„Police” S.A.
EXPOSURE SCENARIO ES 02
ES-02/SDS-ZChP - 003/10
version 01
Sulphuric Acid (VI) 95%
The date of: compilation revision
02.11.2010 -
ES 02 – Use of sulphuric acid as an intermediate in manufacture of inorganic and organic chemicals including fertilizers 1. Short title of the exposure scenario: Use of sulphuric acid as an intermediate in manufacture of inorganic and organic chemicals including fertilizers.
Sector of end use (SU): SU3 Industrial uses: Uses of substances as such or in preparations at industrial
sites
SU4 Manufacture of food products
SU6b Manufacture of pulp, paper and paper products
SU8 Manufacture of bulk, large scale chemicals (including petroleum products)
SU9 Manufacture of fine chemicals
SU14 Manufacture of basic metals, including alloys
Market sector by type of chemical product (PC): PC19 Intermediate
List of names of contributing worker scenarios and corresponding PROCs: PROC1 Use in closed process, no likelihood of exposure
PROC2 Use in closed, continuous process with occasional controlled exposure
PROC3 Use in closed batch process (synthesis or formulation)
PROC4 Use in batch and other process (synthesis) where opportunity for exposure arises
PROC8a Transfer of substance or preparation (charging/discharging) from/to vessels/large containers at non dedicated facilities
PROC8b Transfer of substance or preparation (charging/discharging) from/to vessels/large containers at dedicated facilities
PROC9 Transfer of substance or preparation into small containers (dedicated filling line, including weighing)
Name of contributing environmental scenario and corresponding ERC: ERC6a Industrial use resulting in manufacture of another substance (use of
intermediates)
Article category related to subsequent service life (AC): – Not applicable
2. Environmental exposure controls
ERC 6a
Product Characteristics Physical state: liquid.
Concentration of substance in mixture or articles
93 - 98%
Amounts used Annual amount used per site 300000 t/y (worst case).
Frequency and duration of use
Emission days per site: 365 d/y
EXPOSURE SCENARIO ES02 Sulphuric Acid (VI) 95% Page 2 of 4
Environmental factors not influenced by risk management
Discharge volume of sewage treatment plant 2000 m3/d. Available river water volume to receive the emissions from a site 20000 m3/d.
Other given operational conditions affecting environmental exposure
Use and processing of sulphuric acid involves high temperatures, and high integrity contained systems with little or no potential for exposure. The intermediate use of sulphuric acid is generally a continuous/batch production. Process is usually performed outdoors. The use of sulphuric acid as an intermediate in the production of inorganic and organic chemicals including but not limited to the production of fertilizers includes the production of oils used for lipolysis, sulphates, nitrogen fertilizers, granulation of complex fertilizers, phosphoric acid (wet process), titanium dioxide (sulphate route), hydrofluoric acid, fine chemicals and specialty chemicals. In addition to these uses the exposure scenario for intermediate use also includes reactive use in water treatment, use as a granulating agent and use as a tanning agent whereas sulphuric acid is consumed in a chemical synthesis to form sulphate.
Technical conditions and measures at process level (source) to prevent release
Handling of sulphuric acid involves special equipment and controlled systems with little or no potential for exposure. Any gas displaced from containers is conducted via pipeline to be processed i.e. removed and scrubbed and /or filtered.
Technical on-site conditions and measures to reduce or limit discharges, air emissions and release to soil
Exhaust gases may be treated by scrubbers or emissions may be measured and controlled according to local legislation; typically this removes >99% of sulphur oxides. The waste water neutralisation process is extremely efficient with almost total neutralisation achieved. pH alarms are in place to ensure that successful neutralisation has taken place. All sludge is collected and incinerated or sent to landfill. Dilution factor of 10 (STP 2000 m3/d).
Risk management measures - air
Release to air 94.9 kg/d (Worst case measured emissions associated with intermediate use).
Risk management measures - water
Aquatic freshwater (after STP) 0 kg/d (Based on efficiency of neutralization process).
Risk management measures - soil
Soil (direct only) Agricultural soil 0 kg/d (No directly loss to soil is expected for this ERC and no sludge spreading).
Risk management measures - other
On contact with water, sulphuric acid, as a strong mineral acid (pKa = 1.92), dissociates readily to hydrogen ions and sulphate ions (at all environmentally relevant pH’s) and is totally miscible with the water layer. At all environmentally relevant concentrations, the substance will therefore exist as the environmentally ubiquitous non-hazardous sulphate (SO4
2-) anion and hydronium (H3O
+) cation. Estimated exposure concentrations Waste water before treatment 10000mg/L Sewage (STP effluent) 0 mg/L - Complete removal due to the neutralization process. Local freshwater 0 mg/L. 10-fold dilution by receiving
EXPOSURE SCENARIO ES02 Sulphuric Acid (VI) 95% Page 3 of 4
waters. Local concentration with atmospheric deposition not yet taken into account.
Organizational measures to prevent/limit release from site
No data
Conditions and measures related to on-site or municipal sewage treatment plant
Chemical pre-treatment or onsite STP. Waste waters are generally treated by on site WWTP which will be neutralized before it reaches the biological tower of the WWTP or will be treated on site by chemical neutralization methods before release to the municipal STP or to the environment. Discharge volume of sewage treatment plant 2000 m3/d.
Conditions and measures related to external treatment of waste for disposal
Sediment from STP is stored in a landfill.
Conditions and measures related to external recovery of waste
Not applicable
3. Control of worker exposure PROC 1, 2, 3, 4, 8a, 8b, 9.
Product Characteristics
Concentration of substance in mixture or articles
93-98%
Physical state Physical state: liquid.
Amounts used No data
Frequency and duration of use
8 h/d, 220 d/y
Human factors not influenced by risk management
The effects of sulphuric acid following dermal exposures are local irritation and corrosivity of the skin. There is no evidence of systemic effects following dermal exposures to sulphuric acid. Indirect exposure of humans via the environment is expected to be negligible. Sulphuric acid is fully miscible in water and, as such, will not persist in any environmental compartment where indirect exposure of humans could occur. Furthermore none of the processes associated with sulphuric acid production involve any targeted environmental emissions or application and the primary receiving compartment is the on-site STP where rigorous neutralizations processes and employed. Body parts potentially exposed: skin (hands, face). Respiration volume under conditions of use 10m3/d. Default value for a worker breathing for a 8hrs work day Skin contact area with the substance under conditions of use 480cm2 (ECETOC default). Please note that due to the corrosive nature of sulphuric acid dermal exposure is not considered relevant for risk characterization as it must be prevented in all cases.
Other given operational conditions affecting workers exposure
Worker contact is generally very low as most operations are remotely controlled and sampling/analysis events are of short duration. Workers generally operate in a separate control room, with no direct contact to the
EXPOSURE SCENARIO ES02 Sulphuric Acid (VI) 95% Page 4 of 4
installations housing the material. Workers involved in sampling and transfer of materials to road tankers are trained in the procedures and protective equipment is intended to cope with the worst case scenario, in order to minimize exposure and risks.
Technical conditions and measures at process level (source) to prevent release
Worker exposure considered to be negligible due to the specialised systems and closed nature of the process.
Technical conditions and measures to control dispersion from source towards the worker
Local exhaust ventilation if required. Handling of sulphuric acid involves special equipment and controlled systems with little or no potential for exposure. Facilities involved in the production and uses of sulphuric acid are usually housed outdoors. Any gas displaced from containers is conducted via pipeline to be processed i.e. removed and scrubbed and /or filtered.
Organizational measures to prevent /limit releases, dispersion and exposure
Training. Monitoring/reporting and auditing systems: Equipment must be well maintained and cleaned daily. Containment plus good work practice required.
Conditions and measures related to personal protection, hygiene and health evaluation
There is no worker exposure under normal conditions (LEV- if required, closed and controlled processes, separated control room). However there is required the use of personal protective equipment in order to minimize the risk exposure. See section 8 of the SDS.
Zakłady Chemiczne
„Police” S.A.
EXPOSURE SCENARIO ES 03
ES-03/SDS-ZChP - 003/10
version 01
Sulphuric Acid (VI) 95%
The date of: compilation revision
02.11.2010 -
ES 03 – Use of sulphuric acid as a processing aid, catalyst, dehydrating agent, pH regulator 1. Short title of the exposure scenario: Use of sulphuric acid as a processing aid, catalyst, dehydrating agent, pH regulator. Sector of end use (SU): SU3 Industrial uses: Uses of substances as such or in preparations at industrial
sites
SU4 Manufacture of food products
SU5 Manufacture of textiles, leather, fur
SU6b Manufacture of pulp, paper and paper products
SU8 Manufacture of bulk, large scale chemicals (including petroleum products)
SU9 Manufacture of fine chemicals
SU11 Manufacture of rubber products
SU23 Electricity, steam, gas water supply and sewage treatment
Market sector by type of chemical product (PC): PC20 Products such as ph-regulators, flocculants, precipitants, neutralization
agents
List of names of contributing worker scenarios and corresponding PROCs: PROC1 Use in closed process, no likelihood of exposure
PROC2 Use in closed, continuous process with occasional controlled exposure
PROC3 Use in closed batch process (synthesis or formulation)
PROC4 Use in batch and other process (synthesis) where opportunity for exposure arises
PROC8a Transfer of substance or preparation (charging/discharging) from/to vessels/large containers at non dedicated facilities
PROC8b Transfer of substance or preparation (charging/discharging) from/to vessels/large containers at dedicated facilities
PROC9 Transfer of substance or preparation into small containers (dedicated filling line, including weighing)
PROC13 Treatment of articles by dipping and pouring
Name of contributing environmental scenario and corresponding ERC: ERC6b Industrial use of reactive processing aids
Article category related to subsequent service life (AC): – Not applicable
2. Environmental exposure controls
ERC 6b
Product Characteristics Physical state: liquid.
Concentration of substance in mixture or articles
93 - 98%
Amounts used Annual amount used per site 100000 t/y (worst case).
Frequency and duration of Emission days per site 365 d/y.
EXPOSURE SCENARIO ES03 Sulphuric Acid (VI) 95% Page 2 of 4
use Estimate number of emission days, based on continuous use.
Environmental factors not influenced by risk management
Discharge volume of sewage treatment plant 2000 m3/d. Available river water volume to receive the emissions from a site 20000 m3/d.
Other given operational conditions affecting environmental exposure
Use and processing of sulphuric acid involves high temperatures, and high integrity contained systems with little or no potential for exposure. The use of sulphuric acid as processing aid, catalyst, dehydrating agent or pH regulator is generally a continuous/batch production .Process is usually performed outdoors. Sulphuric acid is used in the industrial manufacture of organic chemicals and fine chemicals. These processes include using sulphuric acid in large volumes as a processing aid, catalyst or dehydration agent in the chemical process of manufacture of adhesives, explosives, acids, organic salts, dyes and pigments, biofuels, pharmaceuticals and the alkylation of aliphatics. Sulphuric acid may also be used to regulate pH in water streams and as a process aid in the leather and textiles industry.
Technical conditions and measures at process level (source) to prevent release
Handling of sulphuric acid involves special equipment and controlled systems with little or no potential for exposure. Any gas displaced from containers is conducted via pipeline to be processed i.e. removed and scrubbed and /or filtered.
Technical on-site conditions and measures to reduce or limit discharges, air emissions and release to soil
Exhaust gases may be treated by scrubbers or emissions may be measured and controlled according to local legislation; typically this removes >99% of sulphur oxides. The waste water neutralization process is extremely efficient with almost total neutralization achieved. pH alarms are in place to ensure that successful neutralization has taken place. All sludge is collected and incinerated or sent to landfill. Dilution factor of 10 (STP 2000 m3/d).
Risk management measures - air
Release to air 333 kg/d.
Risk management measures - water
Aquatic freshwater (after STP) 0 kg/d - (Based on effective neutralization and pretreatment).
Risk management measures - soil
Soil (direct only) Agricultural soil 0 kg/d - (No directly loss to soil is expected for this ERC and no sludge spreading).
Risk management measures - other
On contact with water, sulphuric acid, as a strong mineral acid (pKa = 1.92), dissociates readily to hydrogen ions and sulphate ions (at all environmentally relevant pH’s) and is totally miscible with the water layer. At all environmentally relevant concentrations, the substance will therefore exist as the environmentally ubiquitous non-hazardous sulphate (SO4
2-) anion and hydronium (H3O
+) cation. Estimated exposure concentrations Waste water before treatment 8,330mg/L Sewage (STP effluent) 0mg/L - Set to 0 due to on-site treatment and removal.
EXPOSURE SCENARIO ES03 Sulphuric Acid (VI) 95% Page 3 of 4
Local freshwater 0mg/L. 10-fold dilution by receiving waters. Local concentration with atmospheric deposition not yet taken into account.
Organizational measures to prevent/limit release from site
No data
Conditions and measures related to on-site or municipal sewage treatment plant
Chemical pretreatment or onsite STP. Waste waters are generally treated by on site WWTP which will be neutralized before it reaches the biological tower of the WWTP or will be treated on site by chemical neutralization methods before release to the municipal STP or to the environment. Discharge volume of sewage treatment plant 2000 m3/d.
Conditions and measures related to external treatment of waste for disposal
Sediment from STP is stored in a landfill.
Conditions and measures related to external recovery of waste
Not applicable
3. Control of worker exposure PROC 1, 2, 3, 4, 8a, 8b, 9, 13.
Product Characteristics
Concentration of substance in mixture or articles
93-98%
Physical state Physical state: liquid.
Amounts used No data
Frequency and duration of use
8 h/d, 220 d/y
Human factors not influenced by risk management
The effects of sulphuric acid following dermal exposures are local irritation and corrosivity of the skin. There is no evidence of systemic effects following dermal exposures to sulphuric acid. Indirect exposure of humans via the environment is expected to be negligible. Sulphuric acid is fully miscible in water and, as such, will not persist in any environmental compartment where indirect exposure of humans could occur. Furthermore none of the processes associated with sulphuric acid production involve any targeted environmental emissions or application and the primary receiving compartment is the on-site STP where rigorous neutralizations processes and employed. Body parts potentially exposed: skin (hands, face). Respiration volume under conditions of use 10m3/d. Default value for a worker breathing for a 8hrs work day. Skin contact area with the substance under conditions of use 480cm2 (ECETOC default). Please note that due to the corrosive nature of sulphuric acid dermal exposure is not considered relevant for risk characterization as it must be prevented in all cases.
Other given operational conditions affecting workers exposure
Worker contact is generally very low as most operations are remotely controlled and sampling/analysis events are of short duration. Workers generally operate in a
EXPOSURE SCENARIO ES03 Sulphuric Acid (VI) 95% Page 4 of 4
separate control room, with no direct contact to the installations housing the material. Workers involved in sampling and transfer of materials to road tankers are trained in the procedures and protective equipment is intended to cope with the worst case scenario, in order to minimize exposure and risks.
Technical conditions and measures at process level (source) to prevent release
Worker exposure considered to be negligible due to the specialized systems and closed nature of the process.
Technical conditions and measures to control dispersion from source towards the worker
Local exhaust ventilation if required. Handling of sulphuric acid involves special equipment and controlled systems with little or no potential for exposure. Facilities involved in the production and uses of sulphuric acid are usually housed outdoors. Any gas displaced from containers is conducted via pipeline to be processed i.e. removed and scrubbed and /or filtered.
Organizational measures to prevent /limit releases, dispersion and exposure
Training. Monitoring/reporting and auditing systems: Equipment must be well maintained and cleaned daily. Containment plus good work practice required.
Conditions and measures related to personal protection, hygiene and health evaluation
There is no worker exposure under normal conditions (LEV- if required, closed and controlled processes, separated control room). However there is required the use of personal protective equipment in order to minimize the risk exposure. See section 8 of the SDS.
Zakłady Chemiczne
„Police” S.A.
EXPOSURE SCENARIO ES 04
ES-04/SDS-ZChP - 003/10
version 01
Sulphuric Acid (VI) 95%
The date of: compilation revision
02.11.2010 -
ES 04 – Use of sulphuric acid for extractions and processing of minerals, ores 1. Short title of the exposure scenario: Use of sulphuric acid for extractions and processing of minerals, ores. Sector of end use (SU): SU3 Industrial uses: Uses of substances as such or in preparations at industrial
sites
SU2a Mining, (without offshore industries)
SU14 Manufacture of basic metals, including alloys
Market sector by type of chemical product (PC): PC20 Products such as ph-regulators, flocculants, precipitants, neutralization
agents
PC40 Extraction agents
List of names of contributing worker scenarios and corresponding PROCs: PROC2 Use in closed, continuous process with occasional controlled exposure
PROC3 Use in closed batch process (synthesis or formulation)
PROC4 Use in batch and other process (synthesis) where opportunity for exposure arises
Name of contributing environmental scenario and corresponding ERC: ERC4 Industrial use of processing aids in processes and products, not becoming part
of articles
ERC6b Industrial use of reactive processing aids
Article category related to subsequent service life (AC): – Not applicable
2. Environmental exposure controls
ERC 4, 6b.
Product Characteristics Physical state: liquid.
Concentration of substance in mixture or articles
93-98% but it may be diluted somewhat for certain applications and in the formulation of the extraction solution.
Amounts used Annual amount used per site 438 t/y (worst case extraction site).
Frequency and duration of use
Emission days per site 365 d/y. Estimated number of emission days, based on continuous use.
Environmental factors not influenced by risk management
Discharge volume of sewage treatment plant 2000 m3/d. Available river water volume to receive the emissions from a site 20000 m3/d.
Other given operational conditions affecting environmental exposure
Use of sulphuric acid in the extraction and processing of minerals and ores often involves specialized processes, systems and machinery.
EXPOSURE SCENARIO ES04 Sulphuric Acid (VI) 95% Page 2 of 4
This use includes leaching, dissolution and enrichment of ores including zinc, copper, nickel and uranium. Metal removal from sand and clay and titanium limonite leaching are also encompassed under this use. The processes are highly specialized and during the solution preparation are fully sealed to limit emissions and environmental exposure. Furthermore waste capture strategies including the use of scrubbers and dedicated effluent treatment facilities are generally employed.
Technical conditions and measures at process level (source) to prevent release
Handling of sulphuric acid involves special equipment and controlled systems with little or no potential for exposure. Any gas displaced from containers is conducted via pipeline to be processed i.e. removed and scrubbed and /or filtered.
Technical on-site conditions and measures to reduce or limit discharges, air emissions and release to soil
Exhaust gases may be treated by scrubbers or emissions may be measured and controlled according to local legislation; typically this removes >99% of sulphur oxides. The waste water neutralisation process is extremely efficient with almost total neutralisation achieved. pH alarms are in place to ensure that successful neutralisation has taken place. All sludge is collected and incinerated or sent to landfill. Dilution factor of 10 (STP 2000 m3/d).
Risk management measures - air
ERC 6b Release to air 1.2 kg/d (No refinement needed from tier 1, only the number of emission days has been refine). ERC 4 Release to air 1,140 kg/d (No refinement needed from tier 1, only the number of emission days has been refined).
Risk management measures - water
ERC 6b Aquatic freshwater (after STP) 0 kg/d (Based on effective neutralization and pretreatment) . ERC 4 Aquatic freshwater (after STP) 0 kg/d (Based on effective neutralization and pretreatment).
Risk management measures - soil
ERC 6b Soil (direct only) /Agricultural soil 0 kg/d (No directly loss to soil is expected for this ERC and no sludge spreading). ERC 4 Soil (direct only)/ Agricultural soil 0 kg/d (No directly loss to soil is expected for this ERC and no sludge spreading).
Risk management measures - other
On contact with water, sulphuric acid, as a strong mineral acid (pKa = 1.92), dissociates readily to hydrogen ions and sulphate ions (at all environmentally relevant pH’s) and is totally miscible with the water layer. At all environmentally relevant concentrations, the substance will therefore exist as the environmentally ubiquitous non-hazardous sulphate (SO4
2-) anion and hydronium (H3O
+) cation. Estimated exposure concentrations Waste water before treatment ERC6B 36.5mg/L - ERC6b
EXPOSURE SCENARIO ES04 Sulphuric Acid (VI) 95% Page 3 of 4
Sewage (STP effluent) 0mg/L - Based on neutralization to around pH 7. ERC6b Local freshwater 0mg/L. 10-fold dilution by receiving waters. Waste water before treatment ERC4: 730mg/L - ERC4 Sewage (STP effluent) 0mg/L - Based on neutralization to around pH. ERC4 Local freshwater 0mg/L. 10-fold dilution by receiving waters.
Organizational measures to prevent/limit release from site
No data
Conditions and measures related to on-site or municipal sewage treatment plant
Chemical pretreatment or onsite STP. Waste waters are generally treated by on site WWTP which will be neutralized before it reaches the biological tower of the WWTP or will be treated on site by chemical neutralization methods before release to the municipal STP or to the environment. Discharge volume of sewage treatment plant 2000 m3/d.
Conditions and measures related to external treatment of waste for disposal
Sediment from STP is stored in a landfill.
Conditions and measures related to external recovery of waste
Not applicable
3. Control of worker exposure PROC 2, 3, 4.
Product Characteristics
Concentration of substance in mixture or articles
93-98% but it may be diluted somewhat for certain applications and in the formulation of the extraction solution.
Physical state Physical state: liquid.
Amounts used No data
Frequency and duration of use
8 h/d, 220 d/y
Human factors not influenced by risk management
The effects of sulphuric acid following dermal exposures are local irritation and corrosivity of the skin. There is no evidence of systemic effects following dermal exposures to sulphuric acid. Indirect exposure of humans via the environment is expected to be negligible. Sulphuric acid is fully miscible in water and, as such, will not persist in any environmental compartment where indirect exposure of humans could occur. Furthermore none of the processes associated with sulphuric acid production involve any targeted environmental emissions or application and the primary receiving compartment is the on-site STP where rigorous neutralizations processes and employed. Body parts potentially exposed: skin (hands, face). Respiration volume under conditions of use 10m3/d. Default value for a worker breathing for a 8hrs work day. Skin contact area with the substance under conditions of
EXPOSURE SCENARIO ES04 Sulphuric Acid (VI) 95% Page 4 of 4
use 480cm2 (ECETOC default). Please note that due to the corrosive nature of sulphuric acid dermal exposure is not considered relevant for risk characterization as it must be prevented in all cases.
Other given operational conditions affecting workers exposure
Worker contact is generally very low as most operations are remotely controlled and sampling/analysis events are of short duration. Workers generally operate in a separate control room, with no direct contact to the installations housing the material. Workers involved in sampling and transfer of materials to road tankers are trained in the procedures and protective equipment is intended to cope with the worst case scenario, in order to minimize exposure and risks.
Technical conditions and measures at process level (source) to prevent release
Worker exposure considered to be negligible due to the specialised systems and closed nature of the process.
Technical conditions and measures to control dispersion from source towards the worker
Local exhaust ventilation if required. Handling of sulphuric acid involves special equipment and controlled systems with little or no potential for exposure. Facilities involved in the production and uses of sulphuric acid are usually housed outdoors. Any gas displaced from containers is conducted via pipeline to be processed i.e. removed and scrubbed and /or filtered.
Organizational measures to prevent /limit releases, dispersion and exposure
Workers are trained in equipment procedures, General Recommendations and Good Work Practices, operations instructions.
Conditions and measures related to personal protection, hygiene and health evaluation
There is no worker exposure under normal conditions (LEV- if required, closed and controlled processes, separated control room). However there is required the use of personal protective equipment in order to minimize the risk exposure. See section 8 of the SDS.
Zakłady Chemiczne
„Police” S.A.
EXPOSURE SCENARIO ES 05
ES-05/SDS-ZChP - 003/10
version 01
Sulphuric Acid (VI) 95%
The date of: compilation revision
02.11.2010 -
ES 05 – Use of sulphuric acid in the process of surface treatments, purification and etching 1. Short title of the exposure scenario: Use of sulphuric acid in the process of surface treatments, purification and etching. Sector of end use (SU): SU3 Industrial uses: Uses of substances as such or in preparations at industrial
sites
SU2a Mining, (without offshore industries)
SU14 Manufacture of basic metals, including alloys
SU15 Manufacture of fabricated metal products, except machinery and equipment
SU16 Manufacture of computer, electronic and optical products, electrical equipment
Market sector by type of chemical product (PC): PC14 Metal surface treatment products, including galvanic and electroplating
products
PC15 Non-metal-surface treatment products
List of names of contributing worker scenarios and corresponding PROCs: PROC1 Use in closed process, no likelihood of exposure
PROC2 Use in closed, continuous process with occasional controlled exposure
PROC3 Use in closed batch process (synthesis or formulation)
PROC4 Use in batch and other process (synthesis) where opportunity for exposure arises
PROC8a Transfer of substance or preparation (charging/discharging) from/to vessels/large containers at non dedicated facilities
PROC8b Transfer of substance or preparation (charging/discharging) from/to vessels/large containers at dedicated facilities
PROC9 Transfer of substance or preparation into small containers (dedicated filling line, including weighing)
PROC13 Treatment of articles by dipping and pouring
Name of contributing environmental scenario and corresponding ERC: ERC6b Industrial use of reactive processing aids
Article category related to subsequent service life (AC): – Not applicable
2. Environmental exposure controls
ERC 6b
Product Characteristics Physical state: liquid.
Concentration of substance in mixture or articles
93-98% Concentrated acid. Slightly diluted concentrations may also be used.
Amounts used Annual amount used per site: 10000 t/y (Worst case site).
Frequency and duration of use
Emission days per site 365 d/y. Estimate number of emission days, based on continuous
EXPOSURE SCENARIO ES05 Sulphuric Acid (VI) 95% Page 2 of 4
use.
Environmental factors not influenced by risk management
Discharge volume of sewage treatment plant 2000 m3/d. Available river water volume to receive the emissions from a site 20000 m3/d.
Other given operational conditions affecting environmental exposure
Use of sulphuric acid a metallurgical surface treatment and etching agent involves specialized processes used to etch the surface of produced metals and to remove oxidation and surface contamination. Sulphuric acid is used in this manner to pickle metallic surface prior to electrolysis in order to remove impurities, stains, rust or other inorganic contaminants. Used pickling fluid is generally neutralized and does not have any consumer application. The processes which use sulphuric acid as metallurgical surface treatments are highly specialized and are controlled to limit emissions and environmental exposure. Generally the treatment process would be continuous.
Technical conditions and measures at process level (source) to prevent release
Handling of sulphuric acid involves special equipment and controlled systems with little or no potential for exposure. Any gas displaced from containers is conducted via pipeline to be processed i.e. removed and scrubbed and /or filtered.
Technical on-site conditions and measures to reduce or limit discharges, air emissions and release to soil
Exhaust gases may be treated by scrubbers or emissions may be measured and controlled according to local legislation; typically this removes >99% of sulphur oxides. The waste water neutralization process is extremely efficient with almost total neutralization achieved. pH alarms are in place to ensure that successful neutralization has taken place. All sludge is collected and incinerated or sent to landfill. Dilution factor of 10 (STP 2000 m3/d).
Risk management measures - air
Release to air 27,4 kg/d (No refinement needed from tier 1, only the number of emission days has been refine).
Risk management measures - water
Aquatic freshwater (after STP) 0 kg/d (Based on effective neutralization and pre-treatment).
Risk management measures - soil
Soil (direct only) /Agricultural soil 0 kg/d (No directly loss to soil is expected for this ERC and no sludge spreading).
Risk management measures - other
On contact with water, sulphuric acid, as a strong mineral acid (pKa = 1.92), dissociates readily to hydrogen ions and sulphate ions (at all environmentally relevant pH’s) and is totally miscible with the water layer. At all environmentally relevant concentrations, the substance will therefore exist as the environmentally ubiquitous non-hazardous sulphate (SO4
2-) anion and hydronium (H3O
+) cation. Estimated exposure concentrations Waste water before treatment 833mg/L. Sewage (STP effluent) 0mg/L - Set to 0 due to on-site treatment and removal. Local freshwater 0mg/L. 10-fold dilution by receiving waters. Local concentration with atmospheric deposition not yet taken into account.
Organizational measures to prevent/limit release from
No data
EXPOSURE SCENARIO ES05 Sulphuric Acid (VI) 95% Page 3 of 4
site Conditions and measures related to on-site or municipal sewage treatment plant
Typical pretreatment or onsite STP. Waste waters are generally treated by on site WWTP which will be neutralized before it reaches the biological tower of the WWTP or will be treated on site by chemical neutralization methods before release to the municipal STP or to the environment. Discharge volume of sewage treatment
Conditions and measures related to external treatment of waste for disposal
Sediment from STP is stored in a landfill.
Conditions and measures related to external recovery of waste
Not applicable
3. Control of worker exposure PROC 1, 2, 3, 4, 8a, 8b, 9, 13.
Product Characteristics
Concentration of substance in mixture or articles
93-98% Concentrated acid. Slightly diluted concentrations may also be used.
Physical state Physical state: liquid.
Amounts used No data
Frequency and duration of use
8 h/d, 220 d/y
Human factors not influenced by risk management
The effects of sulphuric acid following dermal exposures are local irritation and corrosivity of the skin. There is no evidence of systemic effects following dermal exposures to sulphuric acid. Indirect exposure of humans via the environment is expected to be negligible. Sulphuric acid is fully miscible in water and, as such, will not persist in any environmental compartment where indirect exposure of humans could occur. Furthermore none of the processes associated with sulphuric acid production involve any targeted environmental emissions or application and the primary receiving compartment is the on-site STP where rigorous neutralizations processes and employed. Body parts potentially exposed: skin (hands, face). Respiration volume under conditions of use 10m3/d. Default value for a worker breathing for a 8hrs work day. Skin contact area with the substance under conditions of use 480cm2 (ECETOC default). Please note that due to the corrosive nature of sulphuric acid dermal exposure is not considered relevant for risk characterization as it must be prevented in all cases.
Other given operational conditions affecting workers exposure
Worker contact is generally very low as most operations are remotely controlled and sampling/analysis events are of short duration. Workers generally operate in a separate control room, with no direct contact to the installations housing the material. Workers involved in sampling and transfer of materials to road tankers are trained in the procedures and protective equipment is intended to cope with the worst case scenario, in order
EXPOSURE SCENARIO ES05 Sulphuric Acid (VI) 95% Page 4 of 4
to minimize exposure and risks.
Technical conditions and measures at process level (source) to prevent release
Worker exposure considered to be negligible due to the specialized systems and closed nature of the process.
Technical conditions and measures to control dispersion from source towards the worker
Local exhaust ventilation if required. Handling of sulphuric acid involves special equipment and controlled systems with little or no potential for exposure. Facilities involved in the production and uses of sulphuric acid are usually housed outdoors. Any gas displaced from containers is conducted via pipeline to be processed i.e. removed and scrubbed and /or filtered.
Organizational measures to prevent /limit releases, dispersion and exposure
Workshop are trained in equipment procedures, General Recommendations and Good Work Practices, operations instructions.
Conditions and measures related to personal protection, hygiene and health evaluation
There is no worker exposure under normal conditions (LEV- if required, closed and controlled processes, separated control room). However there is required the use of personal protective equipment in order to minimize the risk exposure. See section 8 of the SDS.
Zakłady Chemiczne
„Police” S.A.
EXPOSURE SCENARIO ES 06
ES-06 /SDS-ZChP - 003/10
version 01
Sulphuric Acid (VI) 95%
The date of: compilation revision
02.11.2010 -
ES 06 – Use of sulphuric acid in electrolytic processes 1. Short title of the exposure scenario: Use of sulphuric acid in electrolytic processes. Sector of end use (SU): SU3 Industrial uses: Uses of substances as such or in preparations at industrial
sites
SU14 Manufacture of basic metals, including alloys
SU15 Manufacture of fabricated metal products, except machinery and equipment
SU17 General manufacturing, e.g. machinery, equipment, vehicles, other transport equipment
Market sector by type of chemical product (PC): PC14 Metal surface treatment products, including galvanic and electroplating
products
PC20 Products such as ph-regulators, flocculants, precipitants, neutralization agents
List of names of contributing worker scenarios and corresponding PROCs: PROC1 Use in closed process, no likelihood of exposure
PROC2 Use in closed, continuous process with occasional controlled exposure
PROC8b Transfer of substance or preparation (charging/discharging) from/to vessels/large containers at dedicated facilities
PROC9 Transfer of substance or preparation into small containers (dedicated filling line, including weighing)
PROC13 Treatment of articles by dipping and pouring
Name of contributing environmental scenario and corresponding ERC: ERC5 Industrial use resulting in inclusion into or onto a matrix
ERC6b Industrial use of reactive processing aids
Article category related to subsequent service life (AC): – Not applicable
2. Environmental exposure controls
ERC 5, 6b.
Product Characteristics Physical state: liquid.
Concentration of substance in mixture or articles
93-98 % This concentration is used to prepare a diluted electrolyte solution.
Amounts used Annual amount used per site: 2306 t/y (Worst case site).
Frequency and duration of use
Emission days per site 365 d/y. Estimate number of emission days, based on continuous use.
Environmental factors not influenced by risk management
Discharge volume of sewage treatment plant 2000 m3/d. Available river water volume to receive the emissions from a site 20000 m3/d.
Other given operational For ES06 the processes utilizing sulphuric acid in
EXPOSURE SCENARIO ES06 Sulphuric Acid (VI) 95% Page 2 of 4
conditions affecting environmental exposure
electrolytic processes is highly specialized and utilizes specialized vessels, chambers and processes. The processes which use sulphuric acid as electrolytic agents are highly specialized and are controlled to limit emissions and environmental exposure. The electrolytic processes take place in a specially constructed vessel which contains a bath of sulphuric acid solution. Two electrical poles are located either side of the acid bath and these pass current through the electrolyte to achieve electrolysis
Technical conditions and measures at process level (source) to prevent release
Handling of sulphuric acid involves special equipment and controlled systems with little or no potential for exposure. Any gas displaced from containers is conducted via pipeline to be processed i.e. removed and scrubbed and /or filtered.
Technical on-site conditions and measures to reduce or limit discharges, air emissions and release to soil
Exhaust gases may be treated by scrubbers or emissions may be measured and controlled according to local legislation; typically this removes >99% of sulphur oxides. The waste water neutralization process is extremely efficient with almost total neutralization achieved. pH alarms are in place to ensure that successful neutralization has taken place. All sludge is collected and incinerated or sent to landfill. Dilution factor of 10 (STP 2000 m3/d).
Risk management measures - air
ERC 6b Release to air 6.32 kg/d (No refinement needed from tier 1, only the number of emission days has been refined). ERC 5 3,160 kg/d (No refinement needed from tier 1, only the number of emission days has been refined).
Risk management measures - water
ERC 6b Aquatic freshwater (after STP) 0 kg/d (Based on effective neutralization and pretreatment ) ERC 5 Aquatic freshwater (after STP) 0 kg/d (Based on effective neutralization and pretreatment )
Risk management measures - soil
ERC 6b Soil (direct only) /Agricultural soil 0 kg/d (No directly loss to soil is expected for this ERC and no sludge spreading). ERC 5 Soil (direct only) /Agricultural soil 0 kg/d (No directly loss to soil is expected for this ERC and no sludge spreading).
Risk management measures - other
On contact with water, sulphuric acid, as a strong mineral acid (pKa = 1.92), dissociates readily to hydrogen ions and sulphate ions (at all environmentally relevant pH’s) and is totally miscible with the water layer. At all environmentally relevant concentrations, the substance will therefore exist as the environmentally ubiquitous non-hazardous sulphate (SO4
2-) anion and hydronium (H3O
+) cation. Estimated exposure concentrations Waste water before treatment ERC6b: 577 mg/L - ERC6b
EXPOSURE SCENARIO ES06 Sulphuric Acid (VI) 95% Page 3 of 4
Sewage (STP effluent) 0mg/L - Based on neutralization to around pH 7. ERC6b Local freshwater 0mg/L. 10-fold dilution by receiving waters. Waste water before treatment ERC5: 5.77mg/L ERC5 Sewage (STP effluent) 0mg/L - Based on neutralization to around pH. ERC5 Local freshwater 0mg/L. 10-fold dilution by receiving waters
Organizational measures to prevent/limit release from site
No data
Conditions and measures related to on-site or municipal sewage treatment plant
Chemical pretreatment or onsite STP. Waste waters are generally treated by on site WWTP which will be neutralized before it reaches the biological tower of the WWTP or will be treated on site by chemical neutralization methods before release to the municipal STP or to the environment. Discharge volume of sewage treatment plant 2000 m3/d.
Conditions and measures related to external treatment of waste for disposal
As the sulphuric acid acts primarily as an electrolyte the acid may be reused several times before it is considered spent and sent to the waste system. Furthermore waste capture strategies including the use of scrubbers and dedicated effluent treatment facilities are generally employed to reduce environmental emissions. Sediment from STP is stored in a landfill.
Conditions and measures related to external recovery of waste
Not applicable
3. Control of worker exposure PROC 1, 2, 8b, 9, 13.
Product Characteristics
Concentration of substance in mixture or articles
93-98 % This concentration is used to prepare a diluted electrolyte solution.
Physical state Physical state: liquid.
Amounts used No data
Frequency and duration of use
8 h/d, 220 d/y
Human factors not influenced by risk management
The effects of sulphuric acid following dermal exposures are local irritation and corrosivity of the skin. There is no evidence of systemic effects following dermal exposures to sulphuric acid. Indirect exposure of humans via the environment is expected to be negligible. Sulphuric acid is fully miscible in water and, as such, will not persist in any environmental compartment where indirect exposure of humans could occur. Furthermore none of the processes associated with sulphuric acid production involve any targeted environmental emissions or application and the primary receiving compartment is the on-site STP where rigorous neutralizations processes and employed. Body parts potentially exposed: skin (hands, face).
EXPOSURE SCENARIO ES06 Sulphuric Acid (VI) 95% Page 4 of 4
Respiration volume under conditions of use 10m3/d. Default value for a worker breathing for a 8hrs work day. Skin contact area with the substance under conditions of use 480cm2 (ECETOC default). Please note that due to the corrosive nature of sulphuric acid dermal exposure is not considered relevant for risk characterization as it must be prevented in all cases.
Other given operational conditions affecting workers exposure
Worker contact is generally very low as most operations are remotely controlled and sampling/analysis events are of short duration. Workers generally operate in a separate control room, with no direct contact to the installations housing the material. Workers involved in sampling and transfer of materials to road tankers are trained in the procedures and protective equipment is intended to cope with the worst case scenario, in order to minimize exposure and risks.
Technical conditions and measures at process level (source) to prevent release
Worker exposure considered to be negligible due to specialized systems.
Technical conditions and measures to control dispersion from source towards the worker
Local exhaust ventilation is not required. The nature of the process during electrolysis (including the corrosive nature of the acid and the electrical currents) all vessels, chambers, housings and pipelines are strictly controlled.
Organizational measures to prevent /limit releases, dispersion and exposure
Workers are trained in equipment procedures, General Recommendations and Good Work Practices, operations instructions.
Conditions and measures related to personal protection, hygiene and health evaluation
There is no worker exposure under normal conditions (closed and controlled processes). However there is required the use of personal protective equipment in order to minimize the risk exposure. See section 8 of the SDS.
Zakłady Chemiczne
„Police” S.A.
EXPOSURE SCENARIO ES 07
ES-07 /SDS-ZChP - 003/10
version 01
Sulphuric Acid (VI) 95%
The date of: compilation revision
02.11.2010 -
ES 07 – Use of sulphuric acid in gas purification, scrubbing and flue gas scrubbing 1. Short title of the exposure scenario: Use of sulphuric acid in gas purification, scrubbing and flue gas scrubbing.
Sector of end use (SU): SU3 Industrial uses: Uses of substances as such or in preparations at industrial
sites
SU8 Manufacture of bulk, large scale chemicals (including petroleum products)
Market sector by type of chemical product (PC): PC20 Products such as ph-regulators, flocculants, precipitants, neutralization
agents
List of names of contributing worker scenarios and corresponding PROCs: PROC1 Use in closed process, no likelihood of exposure
PROC2 Use in closed, continuous process with occasional controlled exposure
PROC8b Transfer of substance or preparation (charging/discharging) from/to vessels/large containers at dedicated facilities
Name of contributing environmental scenario and corresponding ERC: ERC7 Industrial use of substances in closed systems
Article category related to subsequent service life (AC): – Not applicable
2. Environmental exposure controls
ERC 7
Product Characteristics Physical state: liquid
Concentration of substance in mixture or articles
93-98 %
Amounts used Annual amount used per site: 30000 t/y (Worst case site).
Frequency and duration of use
Emission days per site 365 d/y. Estimate number of emission days, based on continuous use.
Environmental factors not influenced by risk management
Discharge volume of sewage treatment plant 2000 m3/d. Available river water volume to receive the emissions from a site 20000 m3/d.
Other given operational conditions affecting environmental exposure
ES07 encompasses the use of concentrated sulphuric acid as agent for gas purification. This includes gas scrubbing and flue gas scrubbing. The main applications of this would be in purification of gas from coke ovens and in the purification and drying of industrial gases generated from the manufacture of other substances. These processes are highly specialized and are controlled to limit emissions and environmental exposure. Furthermore
EXPOSURE SCENARIO ES07 Sulphuric Acid (VI) 95% Page 2 of 4
waste capture strategies including the containment of sulphuric acid in scrubbers and dedicated effluent treatment facilities are generally employed.
Technical conditions and measures at process level (source) to prevent release
Working with sulphuric acid involves, special equipment and high integrity contained systems with little or no potential for exposure. Any gas displaced from containers is conducted via pipeline to be processed i.e. removed and scrubbed and /or filtered.
Technical on-site conditions and measures to reduce or limit discharges, air emissions and release to soil
Exhaust gases may be treated by scrubbers or emissions may be measured and controlled according to local legislation; typically this removes >99% of sulphur oxides. The waste water neutralisation process is extremely efficient with almost total neutralisation achieved. pH alarms are in place to ensure that successful neutralisation has taken place. All sludge is collected and incinerated or sent to landfill. Dilution factor of 10 (STP 2000 m3/d).
Risk management measures - air
Release to air 5000 kg/d (No refinement needed from tier 1, only the number of emission days has been refine).
Risk management measures - water
Aquatic freshwater (after STP) 0 kg/d (Based on effective neutralization and pre-treatment).
Risk management measures - soil
Soil (direct only) /Agricultural soil 0 kg/d (No directly loss to soil is expected for this ERC and no sludge spreading).
Risk management measures - other
On contact with water, sulphuric acid, as a strong mineral acid (pKa = 1.92), dissociates readily to hydrogen ions and sulphate ions (at all environmentally relevant pH’s) and is totally miscible with the water layer. At all environmentally relevant concentrations, the substance will therefore exist as the environmentally ubiquitous non-hazardous sulphate (SO4
2-) anion and hydronium (H3O
+) cation. Estimated exposure concentrations Waste water before treatment 2500mg/L Sewage (STP effluent) 0mg/L - Set to 0 due to on-site treatment and removal. Local freshwater 0mg/L. 10-fold dilution by receiving waters. Local concentration with atmospheric deposition not yet taken into account.
Organizational measures to prevent/limit release from site
No data
Conditions and measures related to on-site or municipal sewage treatment plant
Chemical pre-treatment or onsite STP. Waste waters are generally treated by on site WWTP which will be neutralized before it reaches the biological tower of the WWTP or will be treated on site by chemical neutralization methods before release to the municipal STP or to the environment. Discharge volume of sewage treatment plant 2000 m3/d.
Conditions and measures related to external treatment of waste for disposal
Liquid wastes are treated (neutralization to neutral pH) prior to emission to remove any sulphuric acid in the waste water and sludge from the waste water treatment plant is sent for incineration or landfill and is not used
EXPOSURE SCENARIO ES07 Sulphuric Acid (VI) 95% Page 3 of 4
for agricultural spreading. This precludes any contamination of soil by sludge spreading.
Conditions and measures related to external recovery of waste
Not applicable
3. Control of worker exposure PROC 1, 2, 8b.
Product Characteristics
Concentration of substance in mixture or articles
93-98 %
Physical state Physical state: liquid.
Amounts used No data
Frequency and duration of use
8 h/d, 220 d/y
Human factors not influenced by risk management
The effects of sulphuric acid following dermal exposures are local irritation and corrosivity of the skin. There is no evidence of systemic effects following dermal exposures to sulphuric acid. Indirect exposure of humans via the environment is expected to be negligible. Sulphuric acid is fully miscible in water and, as such, will not persist in any environmental compartment where indirect exposure of humans could occur. Furthermore none of the processes associated with sulphuric acid production involve any targeted environmental emissions or application and the primary receiving compartment is the on-site STP where rigorous neutralizations processes and employed. Body parts potentially exposed: skin (hands, face). Respiration volume under conditions of use 10m3/d. Default value for a worker breathing for a 8hrs work day. Skin contact area with the substance under conditions of use 480cm2 (ECETOC default). Please note that due to the corrosive nature of sulphuric acid dermal exposure is not considered relevant for risk characterization as it must be prevented in all cases.
Other given operational conditions affecting workers exposure
Worker contact is generally very low as most operations are remotely controlled and sampling/analysis events are of short duration. Workers generally operate in a separate control room, with no direct contact to the installations housing the material. Workers involved in sampling and transfer of materials to road tankers are trained in the procedures and protective equipment is intended to cope with the worst case scenario, in order to minimize exposure and risks.
Technical conditions and measures at process level (source) to prevent release
Worker exposure considered to be negligible due to specialised systems.
Technical conditions and measures to control dispersion from source towards the worker
Local exhaust ventilation is not required. Handling of sulphuric acid involves special equipment and controlled systems with little or no potential for exposure. Facilities involved in the production and uses of sulphuric acid are usually housed outdoors. Any gas displaced from
EXPOSURE SCENARIO ES07 Sulphuric Acid (VI) 95% Page 4 of 4
containers is conducted via pipeline to be processed i.e. removed and scrubbed and /or filtered.
Organizational measures to prevent /limit releases, dispersion and exposure
Workers are trained in equipment procedures, General Recommendations and Good Work Practices, operations instructions.
Conditions and measures related to personal protection, hygiene and health evaluation
There is no worker exposure under normal conditions (closed and controlled processes). However there is required the use of personal protective equipment in order to minimize the risk exposure. See section 8 of the SDS.
Zakłady Chemiczne
„Police” S.A.
EXPOSURE SCENARIO ES 08
ES-08/SDS-ZChP - 003/10
version 01
Sulphuric Acid (VI) 95%
The date of: compilation revision
02.11.2010 -
ES 08 – Use of sulphuric acid in production of sulphuric acid contained batteries 1. Short title of the exposure scenario: Use of sulphuric acid in production of sulphuric acid contained batteries. Sector of end use (SU): SU3 Industrial uses: Uses of substances as such or in preparations at industrial
sites
Market sector by type of chemical product (PC): PC0 Other: UCN code E10100 (Electrolytes)
List of names of contributing worker scenarios and corresponding PROCs: PROC2 Use in closed, continuous process with occasional controlled exposure
PROC3 Use in closed batch process (synthesis or formulation)
PROC4 Use in batch and other process (synthesis) where opportunity for exposure arises
PROC9 Transfer of substance or preparation into small containers (dedicated filling line, including weighing)
Name of contributing environmental scenario and corresponding ERC: ERC2 Formulation of preparations
ERC5 Industrial use resulting in inclusion into or onto a matrix
Article category related to subsequent service life (AC): AC3 Electrical batteries and accumulators
2. Environmental exposure controls
ERC 2, 5.
Product Characteristics Physical state: liquid.
Concentration of substance in mixture or articles
Diluted to 25 – 40% in electrolyte solution.
Amounts used Annual amount used per site: 2500 t/y (Worst case site).
Frequency and duration of use
Emission days per site: 365 d/y
Environmental factors not influenced by risk management
Discharge volume of sewage treatment plant 2000 m3/d. Available river water volume to receive the emissions from a site 20000 m3/d.
Other given operational conditions affecting environmental exposure
ES08 deals with the use of sulphuric acid in the production of lead-acid batteries. Specifically sulphuric acid is used in the production of the liquid electrolyte for batteries. The processes used in battery production are highly specialized and are controlled to limit emissions and environmental exposure. Furthermore waste capture strategies including the use of scrubbers and dedicated effluent treatment facilities are generally employed.
Technical conditions and Working with sulphuric acid involves, special equipment
EXPOSURE SCENARIO ES08 Sulphuric Acid (VI) 95% Page 2 of 4
measures at process level (source) to prevent release
and high integrity contained systems with little or no potential for exposure. Any gas displaced from containers is conducted via pipeline to be processed i.e. removed and scrubbed and /or filtered.
Technical on-site conditions and measures to reduce or limit discharges, air emissions and release to soil
Exhaust gases may be treated by scrubbers or emissions may be measured and controlled according to local legislation; typically this removes >99% of sulphur oxides. The waste water neutralisation process is extremely efficient with almost total neutralisation achieved. pH alarms are in place to ensure that successful neutralisation has taken place. All sludge is collected and incinerated or sent to landfill. Dilution factor of 10 (STP 2000 m3/d).
Risk management measures - air
ERC 2 Release to air 625 kg/d No refinement needed from tier 1 to demonstrate safe use. As such the tier 1 value is presented here. ERC 5 Release to air 12500 kg/d No refinement needed from tier 1 to demonstrate safe use. As such the tier 1 value is presented here.
Risk management measures - water
ERC 2 Aquatic freshwater (after STP) 0 kg/d (Based on effective neutralization and pretreatment). ERC 5 Aquatic freshwater (after STP) 0 kg/d (Based on effective neutralization and pretreatment).
Risk management measures - soil
ERC 2 Soil (direct only) /Agricultural soil 0 kg/d (No directly loss to soil is expected for this ERC and no sludge spreading) ERC 5 Soil (direct only) /Agricultural soil 0 kg/d (No directly loss to soil is expected for this ERC and no sludge spreading)
Risk management measures - other
On contact with water, sulphuric acid, as a strong mineral acid (pKa = 1.92), dissociates readily to hydrogen ions and sulphate ions (at all environmentally relevant pH’s) and is totally miscible with the water layer. At all environmentally relevant concentrations, the substance will therefore exist as the environmentally ubiquitous non-hazardous sulphate (SO4
2-) anion and hydronium (H3O
+) cation. Estimated exposure concentrations Waste water before treatment ERC2: 250 mg/L ERC2 Sewage (STP effluent) 0mg/L - Based on neutralization to around pH 7. ERC2 Local freshwater 0mg/L. 10-fold dilution by receiving waters. Waste water before treatment ERC5: 6.250 mg/L ERC5 Sewage (STP effluent) 0mg/L - Based on neutralization to around pH. ERC5 Local freshwater 0mg/L. 10-fold dilution by receiving waters.
EXPOSURE SCENARIO ES08 Sulphuric Acid (VI) 95% Page 3 of 4
Organizational measures to prevent/limit release from site
No data
Conditions and measures related to on-site or municipal sewage treatment plant
Chemical pretreatment or onsite STP. Waste waters are generally treated by on site WWTP which will be neutralized before it reaches the biological tower of the WWTP or will be treated on site by chemical neutralization methods before release to the municipal STP or to the environment. Discharge volume of sewage treatment plant 2000 m3/d.
Conditions and measures related to external treatment of waste for disposal
Liquid wastes are treated (neutralization to neutral pH) prior to emission to remove any sulphuric acid in the waste water and sludge from the waste water treatment plant is sent for incineration or landfill and is not used for agricultural spreading. This precludes any contamination of soil by sludge spreading. Waste water treatment is usually carried out by neutralization followed by flocculation or decantation.
Conditions and measures related to external recovery of waste
Not applicable
3. Control of worker exposure PROC 2, 3, 4, 9.
Product Characteristics
Concentration of substance in mixture or articles
Diluted to 25 – 40% in electrolyte solution.
Physical state Physical state: liquid.
Amounts used No data
Frequency and duration of use
8 h/d, 220 d/y
Human factors not influenced by risk management
The effects of sulphuric acid following dermal exposures are local irritation and corrosivity of the skin. There is no evidence of systemic effects following dermal exposures to sulphuric acid. Indirect exposure of humans via the environment is expected to be negligible. Sulphuric acid is fully miscible in water and, as such, will not persist in any environmental compartment where indirect exposure of humans could occur. Furthermore none of the processes associated with sulphuric acid production involve any targeted environmental emissions or application and the primary receiving compartment is the on-site STP where rigorous neutralizations processes and employed. Body parts potentially exposed: skin (hands, face). Respiration volume under conditions of use 10m3/d. Default value for a worker breathing for a 8hrs work day. Skin contact area with the substance under conditions of use 480cm2 (ECETOC default). Please note that due to the corrosive nature of sulphuric acid dermal exposure is not considered relevant for risk characterization as it must be prevented in all cases.
Other given operational Worker contact is generally very low as most operations
EXPOSURE SCENARIO ES08 Sulphuric Acid (VI) 95% Page 4 of 4
conditions affecting workers exposure
are remotely controlled and sampling/analysis events are of short duration. Workers generally operate in a separate control room, with no direct contact to the installations housing the material. Workers involved in sampling and transfer of materials to road tankers are trained in the procedures and protective equipment is intended to cope with the worst case scenario, in order to minimize exposure and risks.
Technical conditions and measures at process level (source) to prevent release
Worker exposure considered to be negligible due to specialised systems.
Technical conditions and measures to control dispersion from source towards the worker
Local exhaust ventilation is not required. Handling of sulphuric acid involves special equipment and controlled systems with little or no potential for exposure. Facilities involved in the production and uses of sulphuric acid are usually housed outdoors. Any gas displaced from containers is conducted via pipeline to be processed i.e. removed and scrubbed and /or filtered.
Organizational measures to prevent /limit releases, dispersion and exposure
Workers are trained in equipment procedures, General Recommendations and Good Work Practices, operations instructions.
Conditions and measures related to personal protection, hygiene and health evaluation
There is no worker exposure under normal conditions (closed and controlled processes). However there is required the use of personal protective equipment in order to minimize the risk exposure. See section 8 of the SDS.
Zakłady Chemiczne
„Police” S.A.
EXPOSURE SCENARIO ES 09
ES-09/SDS-ZChP - 003/10
version 01
Sulphuric Acid (VI) 95%
The date of: compilation revision
02.11.2010 -
ES 09 – Use of sulphuric acid in maintenance of sulphuric acid contained batteries 1. Short title of the exposure scenario: Use of sulphuric acid in maintenance of sulphuric acid contained batteries.
Sector of end use (SU): SU22 Professional uses: Public domain (administration, education, entertainment,
services, craftsmen)
Market sector by type of chemical product (PC): PC0 Other: UCN code E10100 (Electrolytes)
List of names of contributing worker scenarios and corresponding PROCs: PROC19 Hand-mixing with intimate contact and only PPE available
Name of contributing environmental scenario and corresponding ERC: ERC8b Wide dispersive indoor use of reactive substances in open systems
ERC9b Wide dispersive outdoor use of substances in closed systems
Article category related to subsequent service life (AC): AC3 Electrical batteries and accumulators
2. Environmental exposure controls
ERC 8b, 9b.
Product Characteristics Physical state: liquid.
Concentration of substance in mixture or articles
25-40%
Amounts used 1.5 kg/battery
Frequency and duration of use
Emission days 365 d/y. Estimate number of emission days, based on continuous use.
Environmental factors not influenced by risk management
Discharge volume of sewage treatment plant 2000 m3/d. Available river water volume to receive the emissions from a site 20000 m3/d.
Other given operational conditions affecting environmental exposure
ES09 encompasses the use sulphuric acid in battery maintenance. Given that batteries are sealed articles and that the sulphuric acid involved in their maintenance is not intended for direct release, exposure to and emission from sulphuric acid in these processes should be minimal. The only exposure from the maintenance of lead acid batteries will come when the electrolyte solution is topped off or replaced with fresh de-ionized water. During routine battery maintenance, it is expected that should such operations be carried out, sufficient emission and exposure control measures are put in place to protect those carrying out the maintenance and the environment.
Technical conditions and Facilities involved in the maintenance of batteries using
EXPOSURE SCENARIO ES09 Sulphuric Acid (VI) 95% Page 2 of 4
measures at process level (source) to prevent release
sulphuric acid are usually housed outdoors. Any gas displaced from containers is conducted via pipeline to be processed i.e. removed and scrubbed and /or filtered.
Technical on-site conditions and measures to reduce or limit discharges, air emissions and release to soil
Waste stream treatment may also be employed to reduce environmental exposure however for this wide dispersive use particular risk management measures are not needed to demonstrate environmental safe use. .Dilution factor of 10 (STP 2000 m3/d).
Risk management measures - air
ERC 8b Release to air 0.686 kg/d Predicted values are those calculated by EUSES using the tonnage data and defaults for ERC8b. ERC 9b Release to air 34,2 kg/d Predicted values are those calculated by EUSES using the tonnage data and defaults for ERC9b.
Risk management measures - water
ERC 8b Aquatic freshwater (after STP) 13.7kg/d Predicted values are those calculated by EUSES using the tonnage data and defaults for ERC8b. ERC 9b Aquatic freshwater (after STP) 34.2kg/d Predicted values are those calculated by EUSES using the tonnage data and defaults for ERC9b.
Risk management measures - soil
ERC 8b Soil (direct only)/ Agricultural soil 0 kg/d No directly loss to soil is expected for this ERC and no sludge spreading. ERC 9b Soil (direct only)/ Agricultural soil 0 kg d No directly loss to soil is expected for this ERC and no sludge spreading.
Risk management measures - other
On contact with water, sulphuric acid, as a strong mineral acid (pKa = 1.92), dissociates readily to hydrogen ions and sulphate ions (at all environmentally relevant pH’s) and is totally miscible with the water layer. At all environmentally relevant concentrations, the substance will therefore exist as the environmentally ubiquitous non-hazardous sulphate (SO4
2-) anion and hydronium (H3O
+) cation. Estimated exposure concentrations Waste water before treatment ERC8b: 6.86mg/L ERC8b Sewage (STP effluent) 0.0779mg/L ERC8b Local freshwater 0.0078mg/L - Waste water before treatment ERC9b 17.1mg/L ERC9b Sewage (STP effluent) 0.195mg/L ERC9b Local freshwater 0.0195mg/L. 10-fold dilution by receiving waters.
Organizational measures to prevent/limit release from site
No data
Conditions and measures related to on-site or municipal sewage treatment plant
Sulphuric acid is used in the maintenance and recycling of batteries on a large scale, generally on major chemical sites, which may have dedicated effluent treatment facilities, involving both chemical and
EXPOSURE SCENARIO ES09 Sulphuric Acid (VI) 95% Page 3 of 4
biological treatment, coping with many chemical substances. As such any emission to wastewater will be almost instantly hydrolyzed before even reaching the STP. Discharge volume of sewage treatment plant 2000 m3/d.
Conditions and measures related to external treatment of waste for disposal
Maintenance of batteries is generally carried out by trained technicians in facilities with exposure and waste treatment procedures in place.
Conditions and measures related to external recovery of waste
Not applicable
3. Control of worker exposure PROC 19
Product Characteristics
Concentration of substance in mixture or articles
25-40%
Physical state Physical state: liquid.
Amounts used No data
Frequency and duration of use
8 h/d, 220 d/y
Human factors not influenced by risk management
The effects of sulphuric acid following dermal exposures are local irritation and corrosivity of the skin. There is no evidence of systemic effects following dermal exposures to sulphuric acid. Indirect exposure of humans via the environment is expected to be negligible. Sulphuric acid is fully miscible in water and, as such, will not persist in any environmental compartment where indirect exposure of humans could occur. Furthermore none of the processes associated with sulphuric acid production involve any targeted environmental emissions or application and the primary receiving compartment is the on-site STP where rigorous neutralizations processes and employed. Body parts potentially exposed: skin (hands, face). Respiration volume under conditions of use 10m3/d. Default value for a worker breathing for a 8hrs work day. Skin contact area with the substance under conditions of use 480cm2 (ECETOC default). Please note that due to the corrosive nature of sulphuric acid dermal exposure is not considered relevant for risk characterization as it must be prevented in all cases.
Other given operational conditions affecting workers exposure
Loading and unloading of vessels of sulphuric acid for use in maintenance of batteries is usually performed in the open air. Workers wear protective clothing (face/eye protection, helmet, anti-acid gloves boots and protective overall).
Technical conditions and measures at process level (source) to prevent release
Worker exposure considered to be negligible due to specialised systems.
Technical conditions and measures to control dispersion from source
Local exhaust ventilation is not required. Handling of sulphuric acid involves special equipment and controlled systems with little or no potential for exposure.
EXPOSURE SCENARIO ES09 Sulphuric Acid (VI) 95% Page 4 of 4
towards the worker Facilities involved in the production and uses of sulphuric acid are usually housed outdoors. Any gas displaced from containers is conducted via pipeline to be processed i.e. removed and scrubbed and /or filtered.
Organizational measures to prevent /limit releases, dispersion and exposure
Workers are trained in equipment procedures, General Recommendations and Good Work Practices, operations instructions.
Conditions and measures related to personal protection, hygiene and health evaluation
There is no worker exposure under normal conditions (controlled processes). However there is required the use of personal protective equipment in order to minimize the risk exposure. See section 8 of the SDS.
Zakłady Chemiczne
„Police” S.A.
EXPOSURE SCENARIO ES 10
ES-10/SDS-ZChP - 003/10
version 01
Sulphuric Acid (VI) 95%
The date of: compilation revision
02.11.2010 -
ES 10 – Use of sulphuric acid in recycling of sulphuric acid contained batteries 1. Short title of the exposure scenario: Use of sulphuric acid in recycling of sulphuric acid contained batteries.
Sector of end use (SU): SU3 Industrial uses: Uses of substances as such or in preparations at industrial
sites
Market sector by type of chemical product (PC): PC0 Other: UCN code E10100 (Electrolytes)
List of names of contributing worker scenarios and corresponding PROCs: PROC2 Use in closed, continuous process with occasional controlled exposure
PROC4 Use in batch and other process (synthesis) where opportunity for exposure arises
PROC5 Mixing or blending in batch processes for formulation of preparations and articles (multistage and/or significant contact)
PROC8a Transfer of substance or preparation (charging/discharging) from/to vessels/large containers at non dedicated facilities
Name of contributing environmental scenario and corresponding ERC: ERC1 Manufacture of substances
Article category related to subsequent service life (AC): – Not applicable
2. Environmental exposure controls
ERC 1
Product Characteristics Physical state: liquid.
Concentration of substance in mixture or articles
25-40%
Amounts used Annual amount used per site: 2500 t/y (Worst case site).
Frequency and duration of use
365 d/y
Environmental factors not influenced by risk management
Discharge volume of sewage treatment plant 2000 m3/d. Available river water volume to receive the emissions from a site 20000 m3/d.
Other given operational conditions affecting environmental exposure
ES10 encompasses the management of sulphuric acid electrolyte (25 – 40%) in battery recycling. Given that lead-acid batteries are sealed articles and that the sulphuric acid involved in their recycling is not intended for direct release, exposure to and emission from sulphuric acid in these processes should be minimal. The process of battery recycling is aimed at recovery of the lead from the battery plates and removal of the sulphuric acid electrolyte solution. The batteries are mechanically crushed using, for example, a hydraulic
EXPOSURE SCENARIO ES10 Sulphuric Acid (VI) 95% Page 2 of 3
press, and the electrolyte is drained and collected.
Technical conditions and measures at process level (source) to prevent release
Any gas displaced from battery containers during the recycling process is conducted via pipeline to be processed i.e. removed and scrubbed and /or filtered for recovery.
Technical on-site conditions and measures to reduce or limit discharges, air emissions and release to soil
Chemical pre-treatment or onsite STP. Extracted acid may also be collected and re-used and thus not directed to waste. Waste waters are generally treated on site by chemical and/or biological methods before release to the municipal STP or to the environment.
Risk management measures - air
Release to air 34.2 kg/d No refinement needed from tier 1 to demonstrate safe use. As such the tier 1 value is presented here.
Risk management measures - water
Aquatic freshwater (after STP) 0 kg/d Based on effective neutralization and pre-treatment.
Risk management measures - soil
Soil (direct only)/ Agricultural soil 0 kd/d (No directly loss to soil is expected for this ERC and no sludge spreading).
Risk management measures - other
On contact with water, sulphuric acid, as a strong mineral acid (pKa = 1.92), dissociates readily to hydrogen ions and sulphate ions (at all environmentally relevant pH’s) and is totally miscible with the water layer. At all environmentally relevant concentrations, the substance will therefore exist as the environmentally ubiquitous non-hazardous sulphate (SO4
2-) anion and hydronium (H3O
+) cation. Estimated exposure concentrations Waste water before treatment 17,1mg/L Sewage (STP effluent) 0mg/L - Based on neutralization to around pH 7. Local freshwater 0mg/L. 10-fold dilution by receiving waters. Local concentration with atmospheric deposition not yet taken into account.
Organizational measures to prevent/limit release from site
No data
Conditions and measures related to on-site or municipal sewage treatment plant
Waste waters are generally treated on site by chemical and/or biological methods before release to the municipal STP or to the environment. Discharge volume of sewage treatment plant 2000 m3/d.
Conditions and measures related to external treatment of waste for disposal
Liquid wastes are treated (neutralization to neutral pH) prior to emission to remove any sulphuric acid in the waste water and sludge from the waste water treatment plant is sent for incineration or landfill and is not used for agricultural spreading. This precludes any contamination of soil by sludge spreading.
Conditions and measures related to external recovery of waste
Not applicable
EXPOSURE SCENARIO ES10 Sulphuric Acid (VI) 95% Page 3 of 3
3. Control of worker exposure PROC 2, 4, 5, 8a.
Product Characteristics
Concentration of substance in mixture or articles
25-40%
Physical state Physical state: liquid.
Amounts used No data
Frequency and duration of use
8 h/d, 220 d/y
Human factors not influenced by risk management
The effects of sulphuric acid following dermal exposures are local irritation and corrosivity of the skin. There is no evidence of systemic effects following dermal exposures to sulphuric acid. Indirect exposure of humans via the environment is expected to be negligible. Sulphuric acid is fully miscible in water and, as such, will not persist in any environmental compartment where indirect exposure of humans could occur. Furthermore none of the processes associated with sulphuric acid production involve any targeted environmental emissions or application and the primary receiving compartment is the on-site STP where rigorous neutralizations processes and employed. Body parts potentially exposed: skin (hands, face). Respiration volume under conditions of use 10m3/d. Default value for a worker breathing for a 8hrs work day. Skin contact area with the substance under conditions of use 480cm2 (ECETOC default). Please note that due to the corrosive nature of sulphuric acid dermal exposure is not considered relevant for risk characterization as it must be prevented in all cases.
Other given operational conditions affecting workers exposure
Loading and unloading of vessels of sulphuric acid for use in maintenance of batteries is usually performed in the open air. Workers wear protective clothing (face/eye protection, helmet, anti-acid gloves boots and protective overall).
Technical conditions and measures at process level (source) to prevent release
Worker exposure considered to be negligible due to specialised systems.
Technical conditions and measures to control dispersion from source towards the worker
Local exhaust ventilation is not required. Handling of sulphuric acid involves special equipment and controlled systems with little or no potential for exposure. Facilities involved in the production and uses of sulphuric acid are usually housed outdoors. Any gas displaced from containers is conducted via pipeline to be processed i.e. removed and scrubbed and /or filtered.
Organizational measures to prevent /limit releases, dispersion and exposure
Workers are trained in equipment procedures, General Recommendations and Good Work Practices, operations instructions.
Conditions and measures related to personal protection, hygiene and health evaluation
There is no worker exposure under normal conditions (controlled processes). However there is required the use of personal protective equipment in order to minimize the risk exposure. See section 8 of the SDS.
Zakłady Chemiczne
„Police” S.A.
EXPOSURE SCENARIO ES 11
ES-11/SDS-ZChP - 003/10
version 01
Sulphuric Acid (VI) 95%
The date of: compilation revision
02.11.2010 -
ES 11 – Use of sulphuric acid as laboratory chemicals 1. Short title of the exposure scenario: Use of sulphuric acid as laboratory chemicals. Sector of end use (SU): SU22 Professional uses: Public domain (administration, education, entertainment,
services, craftsmen)
Market sector by type of chemical product (PC): PC21 Laboratory chemicals
List of names of contributing worker scenarios and corresponding PROCs: PROC15 Use as laboratory reagent
Name of contributing environmental scenario and corresponding ERC: ERC8a Wide dispersive indoor use of processing aids in open systems
ERC8b Wide dispersive indoor use of reactive substances in open systems
Article category related to subsequent service life (AC): – Not applicable
2. Environmental exposure controls
ERC 8a, 8b.
Product Characteristics Physical state: liquid.
Concentration of substance in mixture or articles
93-98%
Amounts used Annual amount used per site: 5000 t/y Worst case assumption
Frequency and duration of use
Emission days per site 365 d/y. Estimate number of emission days, based on continuous use in at least one site per day in any particular catchment. Wide dispersive use.
Environmental factors not influenced by risk management
Discharge volume of sewage treatment plant 2000 m3/d. Available river water volume to receive the emissions from a site 20000 m3/d.
Other given operational conditions affecting environmental exposure
ES11 covers the use of sulphuric acid as a laboratory chemical. These uses would be on a small scale, and would include use in buffers, in protein reagents and as acidification reagents.
Technical conditions and measures at process level (source) to prevent release
It is expected that should such operations be carried out, sufficient emission and exposure control measures must be put in place to protect those carrying out the laboratory work and the environment. As the use of sulphuric acid in the laboratory is carried out at a large number of facilities on a relatively small scale, this use is considered widespread. It may also be the case that many dilutions of sulphuric acid may be used in laboratories as the uses of acid in laboratory science are so diverse.
EXPOSURE SCENARIO ES11 Sulphuric Acid (VI) 95% Page 2 of 4
Technical on-site conditions and measures to reduce or limit discharges, air emissions and release to soil
In laboratory settings capture and controlled disposal of waste acids is generally employed.
Risk management measures - air
ERC 8a Release to air 1,370 kg/d Predicted values are those calculated by EUSES using the tonnage data and defaults for ERC8a. ERC 8b Release to air 1,370 kg/d Predicted values are those calculated by EUSES using the tonnage data and defaults for ERC8b.
Risk management measures - water
ERC 8a Aquatic freshwater (after STP) 1,370 kg/d Predicted values are those calculated by EUSES using the tonnage data and defaults for ERC8a ERC 8b Aquatic freshwater (after STP) 27,4 kg/d Predicted values are those calculated by EUSES using the tonnage data and defaults for ERC8b
Risk management measures - soil
ERC 8a Soil (direct only)/ Agricultural soil 0 kd/d No directly loss to soil is expected for this ERC and no sludge spreading. ERC 8b Soil (direct only)/ Agricultural soil 0 kd/d No directly loss to soil is expected for this ERC and no sludge spreading.
Risk management measures - other
On contact with water, sulphuric acid, as a strong mineral acid (pKa = 1.92), dissociates readily to hydrogen ions and sulphate ions (at all environmentally relevant pH’s) and is totally miscible with the water layer. At all environmentally relevant concentrations, the substance will therefore exist as the environmentally ubiquitous non-hazardous sulphate (SO4
2-) anion and hydronium (H3O
+) cation. Estimated exposure concentrations Waste water before treatment ERC8a: 685mg/L ERC8a Sewage (STP effluent) 7.79mg/L ERC8a Local freshwater 0.779mg/L. 10-fold dilution by receiving waters. Waste water before treatment ERC8b: 13.7mg/L ERC8b Sewage (STP effluent) 0.156mg/L ERC8b Local freshwater 0.0156 mg/L. 10-fold dilution by receiving waters.
Organizational measures to prevent/limit release from site
No data
Conditions and measures related to on-site or municipal sewage treatment plant
Municipal or other type of external waste water treatment. Effluent (of the waste water treatment plant) discharge rate 2000 m3/d.
Conditions and measures related to external treatment of waste for disposal
Waste stream treatment may also be employed to reduce environmental exposure however for this wide dispersive use particular risk management measures are not needed to demonstrate environmental safe use for laboratories.
EXPOSURE SCENARIO ES11 Sulphuric Acid (VI) 95% Page 3 of 4
Conditions and measures related to external recovery of waste
Not applicable
3. Control of worker exposure PROC 15
Product Characteristics
Concentration of substance in mixture or articles
93-98%
Physical state Physical state: liquid
Amounts used No data
Frequency and duration of use
240 mins exposure / day; 240 mins non-exposure/day
Human factors not influenced by risk management
The effects of sulphuric acid following dermal exposures are local irritation and corrosivity of the skin. There is no evidence of systemic effects following dermal exposures to sulphuric acid. Indirect exposure of humans via the environment is expected to be negligible. Sulphuric acid is fully miscible in water and, as such, will not persist in any environmental compartment where indirect exposure of humans could occur. Furthermore none of the processes associated with sulphuric acid production involve any targeted environmental emissions or application and the primary receiving compartment is the on-site STP where rigorous neutralizations processes and employed. Body parts potentially exposed: skin (hands, face). Respiration volume under conditions of use 10m3/d. Default value for a worker breathing for a 8hrs work day. Skin contact area with the substance under conditions of use 480cm2 (ECETOC default). Please note that due to the corrosive nature of sulphuric acid dermal exposure is not considered relevant for risk characterization as it must be prevented in all cases.
Other given operational conditions affecting workers exposure
Uses would generally be on a smaller scale and would be expected to be highly contained. Laboratory workers involved in handing and use of sulphuric acid are trained in the procedures and protective equipment is intended to cope with the worst case scenario, in order to minimize exposure and risks.
Technical conditions and measures at process level (source) to prevent release
Please note that due to the corrosive nature of sulphuric acid dermal exposure is not considered relevant for risk characterisation as it must be prevented in all cases.
Technical conditions and measures to control dispersion from source towards the worker
Chemists and laboratory workers would generally work under exhaust/fume hoods (LEV) all day when working with sulphuric acid.
Organizational measures to prevent /limit releases, dispersion and exposure
Training. Monitoring/reporting and auditing systems: Equipment must be well maintained and cleaned daily. Containment plus good work practice required
Conditions and measures related to personal protection, hygiene and health evaluation
There is no worker exposure under normal conditions . However there is required the use of personal protective equipment in order to minimize the risk exposure. See section 8 of the SDS.
Zakłady Chemiczne
„Police” S.A.
EXPOSURE SCENARIO ES 12
ES-12/SDS-ZChP - 003/10
version 01
Sulphuric Acid (VI) 95%
The date of: compilation revision
02.11.2010 -
ES 12 – Use of sulphuric acid in industrial cleaning 1. Short title of the exposure scenario: Use of sulphuric acid in industrial cleaning. Sector of end use (SU): SU3 Industrial uses: Uses of substances as such or in preparations at industrial
sites
Market sector by type of chemical product (PC): PC35 Washing and cleaning products (including solvent based products)
List of names of contributing worker scenarios and corresponding PROCs: PROC2 Use in closed, continuous process with occasional controlled exposure
PROC5 Mixing or blending in batch processes for formulation of preparations and articles (multistage and/or significant contact)
PROC8a Transfer of substance or preparation (charging/discharging) from/to vessels/large containers at non dedicated facilities
PROC8b Transfer of substance or preparation (charging/discharging) from/to vessels/large containers at dedicated facilities
PROC9 Transfer of substance or preparation into small containers (dedicated filling line, including weighing)
PROC10 Roller application or brushing
PROC13 Treatment of articles by dipping and pouring
Name of contributing environmental scenario and corresponding ERC: ERC8a Wide dispersive indoor use of processing aids in open systems
ERC8b Wide dispersive indoor use of reactive substances in open systems
Article category related to subsequent service life (AC): – Not applicable
2. Environmental exposure controls
ERC 8a, 8b.
Product Characteristics Physical state: liquid.
Concentration of substance in mixture or articles
10%
Amounts used Annual amount used per site: 5000 t/y Worst case site.
Frequency and duration of use
Emission days per site 365 d/y. Estimate number of emission days, based on wide dispersive uses.
Environmental factors not influenced by risk management
Discharge volume of sewage treatment plant 2000 m3/d. Available river water volume to receive the emissions from a site 20000 m3/d.
Other given operational conditions affecting environmental exposure
ES12 covers the use of sulphuric acid as a component or feedstock in heavy duty industrial cleaners. This use would not be very regular and would generally be used in cases of heavy industrial contamination. The sulphuric acid present in the cleaner is generally in quite small
EXPOSURE SCENARIO ES12 Sulphuric Acid (VI) 95% Page 2 of 4
concentrations and certainly is much less concentrated than in most industrial exposure scenarios.
Technical conditions and measures at process level (source) to prevent release
Sulphuric acid cleaning would not be required regularly and duration of exposure would be short. Amounts used would vary by requirements and by facility but would generally be many times less than those involved with industrial processes.
Technical on-site conditions and measures to reduce or limit discharges, air emissions and release to soil
Use would involve emission to the STP where removal is expected to be efficient. Emissions are on a wide scale with many small point sources.
Risk management measures - air
ERC 8a Release to air 1,370 kg/d Predicted values are those calculated by EUSES using the tonnage data and defaults for ERC8a. ERC 8b Release to air 1,370 kg/d Predicted values are those calculated by EUSES using the tonnage data and defaults for ERC8b.
Risk management measures - water
ERC 8a Aquatic freshwater (after STP) 1,370 kg/d Predicted values are those calculated by EUSES using the tonnage data and defaults for ERC8a ERC 8b Aquatic freshwater (after STP) 27,4 kg/d Predicted values are those calculated by EUSES using the tonnage data and defaults for ERC8b
Risk management measures - soil
ERC 8a Soil (direct only)/ Agricultural soil 0 kd/d No directly loss to soil is expected for this ERC and no sludge spreading. ERC 8b Soil (direct only)/ Agricultural soil 0 kd/d No directly loss to soil is expected for this ERC and no sludge spreading.
Risk management measures - other
On contact with water, sulphuric acid, as a strong mineral acid (pKa = 1.92), dissociates readily to hydrogen ions and sulphate ions (at all environmentally relevant pH’s) and is totally miscible with the water layer. At all environmentally relevant concentrations, the substance will therefore exist as the environmentally ubiquitous non-hazardous sulphate (SO4
2-) anion and hydronium (H3O
+) cation. Estimated exposure concentrations Waste water before treatment ERC8a 685 mg/L ERC8a Sewage (STP effluent) 7.79 mg/L ERC8a Local freshwater 0.779 mg/L. 10-fold dilution by receiving waters. Waste water before treatment ERC8b 13.7 mg/L ERC8b Sewage (STP effluent) 0.156 mg/L ERC8b Local freshwater 0.0156 mg/L. 10-fold dilution by receiving waters.
Organizational measures to prevent/limit release from site
Not applicable
EXPOSURE SCENARIO ES12 Sulphuric Acid (VI) 95% Page 3 of 4
Conditions and measures related to on-site or municipal sewage treatment plant
Sulphuric acid is used as a chemical product on a widespread scale. Sites would usually have dedicated effluent treatment facilities, involving chemical neutralization and either on-site biological treatment, or facilities (e.g. road tanker) to transfer the neutralized effluent to a municipal STP where biological treatment is available. As such any emission to wastewater will be almost instantly hydrolyzed before even reaching the STP.
Conditions and measures related to external treatment of waste for disposal
No data
Conditions and measures related to external recovery of waste
Not applicable
3. Control of worker exposure PROC 2, 5, 8a, 8b, 9, 10, 13.
Product Characteristics
Concentration of substance in mixture or articles
10%
Physical state Physical state: liquid.
Amounts used No data
Frequency and duration of use
480 min/d
Human factors not influenced by risk management
The effects of sulphuric acid following dermal exposures are local irritation and corrosivity of the skin. There is no evidence of systemic effects following dermal exposures to sulphuric acid. Indirect exposure of humans via the environment is expected to be negligible. Sulphuric acid is fully miscible in water and, as such, will not persist in any environmental compartment where indirect exposure of humans could occur. Furthermore none of the processes associated with sulphuric acid production involve any targeted environmental emissions or application and the primary receiving compartment is the on-site STP where rigorous neutralizations processes and employed. Body parts potentially exposed: skin (hands, face). Respiration volume under conditions of use 10m3/d. Default value for a worker breathing for a 8hrs work day. Skin contact area with the substance under conditions of use 480cm2 (ECETOC default). Please note that due to the corrosive nature of sulphuric acid dermal exposure is not considered relevant for risk characterization as it must be prevented in all cases.
Other given operational conditions affecting workers exposure
Workers involved in using sulphuric acid in industrial cleaning applications are trained in the procedures and protective equipment is intended to cope with the worst case scenario, in order to minimize exposure and risks.
Technical conditions and measures at process level (source) to prevent release
Please note that due to the corrosive nature of sulphuric acid dermal exposure is not considered relevant for risk characterisation as it must be prevented in all cases.
EXPOSURE SCENARIO ES12 Sulphuric Acid (VI) 95% Page 4 of 4
Technical conditions and measures to control dispersion from source towards the worker
Local exhaust ventilation is not required. Handling of sulphuric acid involves special equipment and controlled systems with little or no potential for exposure. Facilities involved in the production and uses of sulphuric acid are usually housed outdoors. Any gas displaced from containers is conducted via pipeline to be processed i.e. removed and scrubbed and /or filtered.
Organizational measures to prevent /limit releases, dispersion and exposure
Training. Monitoring/reporting and auditing systems: Equipment must be well maintained and cleaned daily. Containment plus good work practice required
Conditions and measures related to personal protection, hygiene and health evaluation
There is no worker exposure under normal conditions . However there is required the use of personal protective equipment in order to minimize the risk exposure. See section 8 of the SDS.
Zakłady Chemiczne
„Police” S.A.
EXPOSURE SCENARIO ES 13
ES-13/SDS-ZChP - 003/10
version 01
Sulphuric Acid (VI) 95%
The date of: compilation revision
02.11.2010 -
ES 13 – Mixing, preparation and repackaging of sulphuric acid 1. Short title of the exposure scenario: Mixing, preparation and repackaging of sulphuric acid. Sector of end use (SU): SU3 Industrial uses: Uses of substances as such or in preparations at industrial
sites
SU10 Formulation [mixing] of preparations and/or repackaging (excluding alloys)
Market sector by type of chemical product (PC): – Not applicable
List of names of contributing worker scenarios and corresponding PROCs: PROC1 Use in closed process, no likelihood of exposure
PROC3 Use in closed batch process (synthesis or formulation)
PROC5 Mixing or blending in batch processes for formulation of preparations and articles (multistage and/or significant contact)
PROC8a Transfer of substance or preparation (charging/discharging) from/to vessels/large containers at non dedicated facilities
PROC8b Transfer of substance or preparation (charging/discharging) from/to vessels/large containers at dedicated facilities
PROC9 Transfer of substance or preparation into small containers (dedicated filling line, including weighing)
Name of contributing environmental scenario and corresponding ERC: ERC2 Formulation of preparations
Article category related to subsequent service life (AC): – Not applicable
2. Environmental exposure controls
ERC 2
Product Characteristics Physical state: liquid.
Concentration of substance in mixture or articles
93-98%
Amounts used Annual amount used per site: 300000 t/y Worst case site.
Frequency and duration of use
365 d/y
Environmental factors not influenced by risk management
Discharge volume of sewage treatment plant 2000 m3/d. Available river water volume to receive the emissions from a site 20000 m3/d.
Other given operational conditions affecting environmental exposure
ES13 encompasses the use sulphuric acid during mixing, repackaging, preparation and in the production of Oleum. Oleum is produced using sulphur trioxide which is dissolved in concentrated sulphuric acid. Sulphuric acid is used in this manner is generally recycled by dilution of the produced oleum. These processes are highly specialized and are controlled to limit emissions and environmental exposure.
EXPOSURE SCENARIO ES13 Sulphuric Acid (VI) 95% Page 2 of 3
Technical conditions and measures at process level (source) to prevent release
Because of the high temperatures involved in the manufacturing processes (and the nature of sulphuric acid and the produced gases) all reactors and pipelines are sealed and insulated, to prevent loss of the reaction materials and maintain the necessary temperatures, and to protect the workforce and the environment.
Technical on-site conditions and measures to reduce or limit discharges, air emissions and release to soil
Exhaust gasses can be filtered and scrubbed; typically this removes >99% of sulphur oxides. Environmental emissions are limited by designated waste treatment processes designed to limit environmental exposure
Risk management measures - air
Release to air 205 kg/d No refinement of the emission amounts is required only the number of emission days have been altered to derive this value.
Risk management measures - water
Aquatic freshwater (after STP) 0 kg/d Based on efficient neutralization.
Risk management measures - soil
Soil (direct only)/ Agricultural soil 0 kd/d No directly loss to soil is expected for this ERC and no sludge spreading.
Risk management measures - other
On contact with water, sulphuric acid, as a strong mineral acid (pKa = 1.92), dissociates readily to hydrogen ions and sulphate ions (at all environmentally relevant pH’s) and is totally miscible with the water layer. At all environmentally relevant concentrations, the substance will therefore exist as the environmentally ubiquitous non-hazardous sulphate (SO4
2-) anion and hydronium (H3O
+) cation. Estimated exposure concentrations Waste water before treatment 13200 mg/L Sewage (STP effluent) 0mg/L - Based on efficient neutralization Local freshwater 0mg/L. 10-fold dilution by receiving waters. Local concentration with atmospheric deposition not yet taken into account.
Organizational measures to prevent/limit release from site
No data
Conditions and measures related to on-site or municipal sewage treatment plant
Chemical pre-treatment or onsite STP. Waste waters are generally treated on site by chemical neutralization methods before release to the municipal STP or to the environment. Discharge volume of sewage treatment plant 2000 m3/d.
Conditions and measures related to external treatment of waste for disposal
Liquid wastes are treated (neutralization to neutral pH) prior to emission to remove any sulphuric acid in the waste water and sludge from the waste water treatment plant is sent for incineration or landfill and is not used for agricultural spreading. This precludes any contamination of soil by sludge spreading.
Conditions and measures related to external recovery of waste
Not applicable
3. Control of worker exposure PROC 1, 3, 5, 8a, 8b, 9.
Product Characteristics
EXPOSURE SCENARIO ES13 Sulphuric Acid (VI) 95% Page 3 of 3
Concentration of substance in mixture or articles
93-98%
Physical state Physical state: liquid.
Amounts used No data
Frequency and duration of use
480 min/d
Human factors not influenced by risk management
The effects of sulphuric acid following dermal exposures are local irritation and corrosivity of the skin. There is no evidence of systemic effects following dermal exposures to sulphuric acid. Indirect exposure of humans via the environment is expected to be negligible. Sulphuric acid is fully miscible in water and, as such, will not persist in any environmental compartment where indirect exposure of humans could occur. Furthermore none of the processes associated with sulphuric acid production involve any targeted environmental emissions or application and the primary receiving compartment is the on-site STP where rigorous neutralizations processes and employed. Body parts potentially exposed: skin (hands, face). Respiration volume under conditions of use 10m3/d. Default value for a worker breathing for a 8hrs work day. Skin contact area with the substance under conditions of use 480cm2 (ECETOC default). Please note that due to the corrosive nature of sulphuric acid dermal exposure is not considered relevant for risk characterization as it must be prevented in all cases.
Other given operational conditions affecting workers exposure
Worker contact is generally very low as most operations are remotely controlled and sampling/analysis events are of short duration. Workers generally operate in a separate control room, with no direct contact to the installations housing the material. Workers involved in sampling and transfer of materials to road tankers are trained in the procedures and protective equipment is intended to cope with the worst case scenario, in order to minimize exposure and risks.
Technical conditions and measures at process level (source) to prevent release
Worker exposure considered to be negligible due to specialised systems.
Technical conditions and measures to control dispersion from source towards the worker
Local exhaust ventilation is not required. Handling of sulphuric acid involves special equipment and controlled systems with little or no potential for exposure. Facilities involved in the production and uses of sulphuric acid are usually housed outdoors. Any gas displaced from containers is conducted via pipeline to be processed i.e. removed and scrubbed and /or filtered.
Organizational measures to prevent /limit releases, dispersion and exposure
Training. Monitoring/reporting and auditing systems: Equipment must be well maintained and cleaned daily. Containment plus good work practice required
Conditions and measures related to personal protection, hygiene and health evaluation
There is no worker exposure under normal conditions (LEV- if required, closed and controlled processes, separated control room). However there is required the use of personal protective equipment in order to minimize the risk exposure. See section 8 of the SDS.
Zakłady Chemiczne
„Police” S.A.
EXPOSURE SCENARIO
ES 14
ES-14/SDS-ZChP -
003/10
version 01
Sulphuric Acid (VI) 95%
The date of:
Compilation revision
02.11.2010 -
ES 14 – Use of sulphuric acid contained batteries
1. Short title of the exposure scenario:
Use of sulphuric acid contained batteries.
Sector of end use (SU):
SU21 Consumer uses: Private households (= general public = consumers)
Market sector by type of chemical product (PC):
– Not applicable
List of names of contributing worker scenarios and corresponding PROCs:
PROC19 Hand-mixing with intimate contact and only PPE available
Name of contributing environmental scenario and corresponding ERC:
ERC9b Wide dispersive outdoor use of substances in closed systems
Article category related to subsequent service life (AC):
AC3 Electrical batteries and accumulators
2. Environmental exposure controls
ERC 9b
Product Characteristics Psychical state: liquid.
Concentration of substance in
mixture or articles
25-40%
Amounts used 1.5 kg/battery
Frequency and duration of use Emission days 365 d/y. Estimate number of emission days,
based on continuous use.
Environment factors not
influenced by risk management
Discharge volume of sewage treatment plant 2000 m3/d.
Available river water volume to receive the emissions from a
site 20000 m3/d.
Other given operational
conditions affecting
environmental exposure
ES14 encompasses the use of sulphuric acid in battery
maintenance by the consumer in the form of DIY battery
maintenance/top-up kits. This would be sporadic in nature.
Given that batteries are sealed articles and that the sulphuric acid
involved in their maintenance is not intended for direct release,
exposure to and emission from sulphuric acid in these processes
should be minimal.
Conditions and measures related
to municipal sewage treatment
plant
Waste stream treatment may also be employed to reduce
environmental exposure however for this wide dispersive use
particular risk management measures are not needed to
demonstrate environmental safe use.
Conditions and measures related
to external treatment of waste
for disposal
Not applicable
Conditions and measures related
to external recovery of waste
No data
EXPOSURE SCENARIO ES14 Sulphuric Acid (VI) 95% Page 2 of 2
3. Control of consumer exposure
Product Characteristics
Concentration of substance in
mixture or articles
25-40%
Physical state Psychical state: liquid
Amounts used No data
Frequency and duration of
use/exposure
240 min/d
Human factors not influenced by
risk management
Please note that due to the corrosive nature of sulphuric acid
dermal exposure is not considered relevant for risk
characterization as it must be prevented in all cases.
Loading and unloading of vessels of sulphuric acid for use in
maintenance of batteries is usually performed in the open air.
Consumers are advised to wear protective clothing.
Respiration volume under conditions of use 10m3/d. Default
value for a worker breathing for a 8hrs work day.
Skin contact area with the substance under conditions of use
480cm2 (ECETOC default).
Other given operational
conditions affecting consumers
exposure
Process is done at room temperature.
Conditions and measures related
to information and behavioral
advice to consumers
Classification and labeling of preparations containing sulphuric
acid(or less, depending on what other substances are present)
would require hazard communication according to the
legislation.
Conditions and measures related
to personal protection and
hygiene
Recommended: PPE (gloves, etc).