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ACCESSORIES TABLE OF CONTENTS ITEM PAGE ANCHOR BOLTS ..........................................................................................A003 MERCURY LEVEL TILT SWITCH .................................................................A005 4" "F" CONVERSION KIT .....................................................................…...A007 6" "F" CONVERSION KIT ............................................................................A009 CHAIN GRABBER LIFTING SYSTEM ......................................................A011 ALUMINUM ACCESS DOORS ..................................................................A013 MOISTURE DETECTION RELAYS DUAL-CHANNEL - ADJUSTABLE TYPE WITH INDICATING LIGHT…………………………………………....................A017 COMBINATION SEAL FAILURE / OVERTEMP. - SIMPLEX ADJUSTABLE TYPE WITH INDICATING LIGHT………………....................A019 SERIES 16 - NO ENCLOSURE .................................................................A021 SERIES 2800A - ENCLOSED - NO INDICATING LIGHT ..............................A023 SERIES 2810A - ENCLOSED - WITH INDICATING LIGHT ..........................A025 CONTROL PANELS ......................................................................................A027 SUBMERSIBLE SOLIDS-HANDLING WASTEWATER PUMPS SECTION 2152 & 2235 ACCESSORIES Date 4/18/11 PAGE A001 R

SUBMERSIBLE SOLIDS-HANDLING … 2152 Submersible Pump & Motor Assembly Existing 4" Stationary Base Elbow (NOTE 1) Guide Pipe Bracket Adapter Plate Hex Head Cap Screws Lockwasher-Spring

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ACCESSORIES

TABLE OF CONTENTS

ITEM PAGE

ANCHOR BOLTS ..........................................................................................A003

MERCURY LEVEL TILT SWITCH .................................................................A005

4" "F" CONVERSION KIT .....................................................................…...A007

6" "F" CONVERSION KIT ............................................................................A009

CHAIN GRABBER LIFTING SYSTEM .......................................…...............A011

ALUMINUM ACCESS DOORS ..................................................…................A013

MOISTURE DETECTION RELAYS

DUAL-CHANNEL - ADJUSTABLE TYPEWITH INDICATING LIGHT…………………………………………....................A017

COMBINATION SEAL FAILURE / OVERTEMP. - SIMPLEXADJUSTABLE TYPE WITH INDICATING LIGHT………………....................A019

SERIES 16 - NO ENCLOSURE ..............................................…...................A021

SERIES 2800A - ENCLOSED - NO INDICATING LIGHT..............................A023

SERIES 2810A - ENCLOSED - WITH INDICATING LIGHT..........................A025

CONTROL PANELS ......................................................................................A027

SUBMERSIBLE SOLIDS-HANDLING WASTEWATER PUMPS

SECTION 2152 & 2235

ACCESSORIES

Date 4/18/11 PAGE A001

R

2 1/4

3/4

3/4

410 10

722

722

722

8

8

8

1

5/8

ITEM

Submersible BaseElbow for:

SR

EL

Dry Pit Submersibles With Support Elbow

All Others

A B C D E

B

CDA

B

E

C

D

ACarbon Steel

AISI 304 S.S.

Heavy Flat Washer

Heavy Hex Nut UNC2 Th'd

Heavy Flat Washer

Heavy Hex Nut UNC2 Th'd

Anchor Bolt Sleeve

Heavy Flat Washer

Heavy Hex Nut UNC2 Th'd

Mounting FlangeOf EquipmentTo Be Mounted

Non-Shrink Grout.Poured In Place,After EquipmentSetting.

"L" Type Anchor Bolt

Anchor Bolt Sleeve,As An In-PlaceForm To Provide AGrout Pocket AroundThe Anchor Bolt.

ANCHOR BOLT DETAIL

SUBMERSIBLE SOLIDS-HANDLING WASTEWATER PUMPS

SECTION 2152 & 2235

ACCESSORIES

Date 9/1/07 PAGE A003

R

The float is a direct acting float switch. Each float contains asingle-pole snap-action switch which actuates when the longitudinalaxis of the float is horizontal and deactuates when the liquidlevel falls 3-1/2" below the activation level.

The float is a chemical resistant polypropylene casing with a firmly bonded electrical cable protruding. One end of the cableis permanently connected to the enclosed snap-action switch andthe entire assembly is encapsulated to form a completelywatertight and impact resistant unit.

Mercury-Free Level Tilt SwitchesPilot Duty Industrial Control Equipment

NOTE: Actual shape of float may vary slightly from these illustrations.

SwitchArrangement

CableLength

(ft.)

Suspended Types

Model No. Ship Wt. (lb.)

Normally Open

' '

' '

' '

30

40

50

60

GSI30NO

GSI40NO

GSI50NO

GSI60NO

5

6

7

8

YeomansChicagoCorporation

YeomansChicagoCorporation

Type "GSI" with Stabilizing Weight

PVC Type SJO - 2 cond. # 18 AWG 41 Strand300 volt electrical cord

Polypropylene Casingcontains hermetically sealedsnap-action switchN.O. - Black

Pilot Duty7 AMPS 120 VAC3.5 AMPS 240 VAC

P/N C9-4-37Stainless Steel Wall Mounting Bracketw/ four (4) adjustable cord grips forType "GSI" Floats

Junction Box (if required)To power and motor starters

High Water Alarm (Optional)

Start Lag / Stand-by Pump

Start Lead / Duty Pump

Common All Pumps Stop

Typcal "Duplex" Control Arrangement

Typical U.L. Pump Control Curcuit

NOStartLag

NOStartLead

NOCommon

Stop

Pump Down

Line Voltage

R1

R1

R1R2

R2

R2

Pilot ContactLead PumpMotor Starter

Pilot ContactLag / Stand-by PumpMotor Starter

4.25"

3"

SUBMERSIBLE SOLIDS-HANDLING WASTEWATER PUMPS

SECTION 2152 & 2235

ACCESSORIES

Date 12/12/07 PAGE A005

R

Cast Iron

COMPONENT & MATERIALS LIST

ITEM QTY. DESCRIPTION NAMESTANDARDMATERIAL

1

2

3

4

5

6

1

1

1

1

10

10

Series 2152 Submersible Pump & Motor AssemblyExisting 4" Stationary Base Elbow (NOTE 1)

Guide Pipe Bracket

Adapter Plate

Hex Head Cap Screws

Lockwasher-Spring Type

Cast Iron

Stainless Steel

Stainless Steel

7 10 Flat Washer Stainless Steel

8 Hex Head Nuts Stainless Steel2

3 4

5-8

12 5-7

4" "F" CONVERSION KIT

NOTES: 1) THE BUYER IS RESPONSIBLE FOR VERIFYING COMPATABILITY OF ACTUAL ELBOW AND RAIL ASSEMBLY PRIOR TO PURCHASE OF CONVERSION KIT. 2) KIT IS SUITABLE ONLY FOR PUMP MODELS WITH "QL" DISCHARGE FLANGE. REFER TO TABLE ON FOLLOWING PAGE FOR APPLICABLE MODELS.

SUBMERSIBLE SOLIDS-HANDLING WASTEWATER PUMPS

SECTION 2152 & 2235

ACCESSORIES

Date 9/1/07 PAGE A007

R

CABLE HANGERS, IF REQUIRED (BY OTHERS)

10 1/4E

F

G

RECOMMENDED SUBMERGED DEPTH

LIFTING BAILMOTOR POWER & CONTROL CABLES

2 TYP

C

A

B

D

2 TYP.

NOTE: ALL DIMENSIONS ARE IN INCHES.

CLEAR OPENING

NOT CERTIFIED FOR CONSTRUCTION PURPOSES. REFER TO FACTORY FOR CERTIFIED INSTALLATION DRAWINGS

NOTE 1: THE BUYER IS RESPONSIBLE FOR VERIFYING COMPATABILITY OF ACTUAL ELBOW AND RAIL ASSEMBLY PRIOR TO PURCHASE OF CONVERSION KIT.

MOTOR

HP

1

1 1/2

2

3

5

7 1/2

10

15

20

25

30

40

MOTOR FRAME CHART

THREE PHASE - 60 HERTZ

1750 1160 875

140140

180

180

140

210

210

210

250

250250

DIMENSION CHART

4073

19 1/2

8 3/4

6 1/4

7 1/4 6 1/4

6

22 3/410356542250

5 1/211 3/430 18 5/8

18 1/8 13 1/2 11 3/8

4103L

40x28

28x19

26x17

34x25

32x22

6006038

9356440

5005736

3854731

4805736

3654832

3254631

4355736

3204731

2804429

2904731

210

29

210

250

10 1/223 7/8 14 3/8

621 7/8 16 1/4 13 7/8

4153

4123

4103S

4092.5

G

4072.5

EDCB

250140

180

140

180

140

180

210

180

44

210

A MOTORFRAME

APPROX.WT. #

FPUMPMODEL

CLEAROPENING

(MIN.)

10 3/811 3/416 3/8 7

Hz Motor Frame

Model

Totally Enclosed Non-Ventilated w/Thermal Protection & Moisture Detection

RPM,HP,

Rated for GPM at

PhaseVolts

Ft.TDH.

Pump

LIST OF EQUIPMENT FURNISHED:

SUBMERSIBLE SOLIDS-HANDLING WASTEWATER PUMPS

SECTION 2152 & 2235

ACCESSORIES

R

PAGE A008 Date 9/1/07

REVISION DATEISSUE

JOB:

S.O.

5006100OUTLINE DWG #

NOTES: 1) THE BUYER IS RESPONSIBLE FOR VERIFYING COMPATABILITY OF ACTUAL ELBOW AND RAIL ASSEMBLY PRIOR TO PURCHASE OF CONVERSION KIT. 2) KIT IS SUITABLE ONLY FOR PUMP MODELS WITH "QL" DISCHARGE FLANGE. REFER TO TABLE ON FOLLOWING PAGE FOR APPLICABLE MODELS.

Stainless Steel

Stainless Steel

Cast Iron

Neoprene

Lockwasher-Spring Type

Hex Head Cap Screws

Gasket

Guide Pipe Bracket

Existing 6" Stationary Base Elbow (NOTE 1)

Series 2152 Submersible Pump & Motor Assembly

8

8

1

1

1

1

6

5

4

3

2

1

STANDARDMATERIAL

DESCRIPTION NAMEQTY.ITEM

COMPONENT & MATERIALS LIST

2

3

14 65

6" "F" CONVERSION KIT

SUBMERSIBLE SOLIDS-HANDLING WASTEWATER PUMPS

SECTION 2152 & 2235

ACCESSORIES

Date 9/1/07 PAGE A009

R

NOTE: ALL DIMENSIONS ARE IN INCHES.

2 TYP.

2 TYP.

D

B

A

C

CLEAR OPENING

E10 7/8

RECOMMENDED SUBMERGED DEPTH

CABLE HANGERS, IF REQUIRED (BY OTHERS)

F

G

LIFTING BAILMOTOR POWER &CONTROL CABLES

NOT CERTIFIED FOR CONSTRUCTION PURPOSES. REFER TO FACTORY FOR CERTIFIED INSTALLATION DRAWINGS

NOTE 1: THE BUYER IS RESPONSIBLE FOR VERIFYING COMPATABILITY OF ACTUAL ELBOW AND RAIL ASSEMBLY PRIOR TO PURCHASE OF CONVERSION KIT.

250250

250

210

210

210

140

180

180

140140

87511601750

THREE PHASE - 60 HERTZ

MOTOR FRAME CHART

1

1 1/2

2

3

5

7 1/2

10

15

20

25

30

40

50

60

75

100

125

150

200

MOTOR

HP

320

360

320

360

320

360

12 629 3/4 213/4 18 7/8

CLEAROPENING

(MIN.)PUMP

MODELF APPROX.

WT. #MOTORFRAME

A

46

360

320

250

210

320

250

210

180 465

B C D E

DIMENSION CHART

6123

G

6153 22 1/824 3/434 1/2 613 3/8

36

360

41 51 580

43 55 1000

46 57 1415

50 60 2000

42 52 750

44 56 1075

47 58 1525

51 61 1950

40X28

45X31

Model

Totally Enclosed Non-Ventilated w/Thermal Protection & Moisture Detection

RPM,HP,

Rated for GPM at

Phase

Volts

Ft.TDH.

Pump

LIST OF EQUIPMENT FURNISHED:

Hz Motor Frame

SUBMERSIBLE SOLIDS-HANDLING WASTEWATER PUMPS

SECTION 2152 & 2235

ACCESSORIES

R

PAGE A010 Date 9/1/07

REVISION DATEISSUE

JOB:

S.O.

5006101OUTLINE DWG #

CHAIN GRABBER LIFTING SYSTEM

1/2 7/8 3/4

9/1621/323/8

7/169/32 17/32B

A

Dimensions are approximate.

ChainSize

Inches

Dimensions(inches)

A B

Cam-Alloy Grab Links

Hoist

ChainGrabLink

NylonCord*

LiftingChain

1. Connect grab link to hoist and slip nylon cord* thru link.

* Optional stainless steel cable is available in lieu of nylon cord.

2. Lower the grab link until it engages the lifting chain.

3. Release tension on lifting chain so that it engages the grab link and gradually hoists pump.

4. On returning pump to discharge elbow lower hoist cable until it is slack. By eliminating slack in nylon cord* grab link will disengage from lifting chain.

SUBMERSIBLE SOLIDS-HANDLING WASTEWATER PUMPS

SECTION 2152 & 2235

ACCESSORIES

Date 9/1/07 PAGE A011

R

ALUMINUM ACCESS DOORS Single LeafDrwg. No. 107772

E

A

3

BFD

C

AUTOMATIC HOLD OPENARM WITH RED VINYL GRIP

NOTE:

-MATERIAL: ALUMINUM WITH STAINLESS STEEL BOLTS, NUTS, AND HINGES

-LOADING: 150 OR 300 LBS. PER SQ. FOOT

CLEAR OPENING

(LOADING)XX

1

(B)(A)

S.S. HINGESWITH TAMPER PROOF BOLTS

FLUSH DROPHANDLE

FLOOR PLATE3/16" FOR 150 P.S.F.1/4" FOR 300 P.S.F.

STAPLE

SUBMERSIBLE SOLIDS-HANDLING WASTEWATER PUMPS

SECTION 2152 & 2235

ACCESSORIES

Date 9/1/07 PAGE A013

R

ALUMINUM ACCESS DOORSThe frame shall be extruded aluminum with an integral anchor flange and seat. The access door shall be equipped with a flush aluminum drop handle, which shall not protrude above the cover and an automatic hold-open arm with red vinyl grip on a release handle. Hinges shall be stainless steel with tamper proof stainless steel bolts and nuts, and shall be removable for maintenance after the access door is cast in place. The access door shall be furnished with mill finish.

Optional Features:Slamlock

Compression springs

Safety Chain Cable Holder Holes for cable holder and guide bracket

Single Leaf 150 P.S.F. Loading 300 P.S.F. Loading

Size Overall Size Clear

Opening Clear Opening

A B C D Mat'l Thk E F

Wt. (lbs.)

Mat'l Thk E F

Wt. (lbs.)

24 24 30 30 3/16 21 23 30 1/4 21 23 40 24 30 30 36 3/16 21 29 40 1/4 21 29 50 24 36 30 42 3/16 21 35 45 1/4 21 35 55 30 30 36 36 3/16 27 29 45 1/4 27 29 55 30 36 36 42 3/16 27 35 50 1/4 26 35 65 30 48 36 54 3/16 27 47 65 1/4 26 47 80 36 36 42 42 3/16 33 35 60 1/4 32 35 75 36 48 42 54 3/16 33 47 70 1/4 32 47 90 42 42 48 48 3/16 38 41 75 1/4 38 41 95

Double Leaf 150 P.S.F. Loading 300 P.S.F. Loading

Size Overall Size Clear Opening Clear

Opening A B C D

Mat'l Thk E F

Wt. (lbs.)

Mat'l Thk E F

Wt. (lbs.)

30 48 36 54 3/16 29 44 65 1/4 29 43 85 30 54 36 60 3/16 29 50 70 1/4 29 49 90 36 48 42 54 3/16 35 44 75 1/4 35 42 95 36 60 42 66 3/16 35 56 90 1/4 35 53 115 42 48 48 54 3/16 41 43 85 1/4 41 42 105 48 48 54 54 3/16 47 43 95 1/4 47 41 120 48 54 54 60 3/16 47 49 105 1/4 47 47 130 48 72 54 78 3/16 47 66 130 1/4 47 63 165 60 60 66 66 3/16 59 53 140 1/4 59 54 170

NOTE: All dimensions are in inches.

SUBMERSIBLE SOLIDS-HANDLING WASTEWATER PUMPS

SECTION 2152 & 2235

ACCESSORIES

R

PAGE A014 Date 9/1/07

E

A

3

BFD

C

AUTOMATIC HOLD OPENARM WITH RED VINYL GRIP

NOTE:

-MATERIAL: ALUMINUM WITH STAINLESS STEEL BOLTS, NUTS, AND HINGES

-LOADING: 150 OR 300 LBS. PER SQ. FOOT

CLEAR OPENING

(LOADING)XX

1

(B)(A)

S.S. HINGESWITH TAMPER PROOF BOLTS

FLUSH DROPHANDLE

FLOOR PLATE3/16" FOR 150 P.S.F.1/4" FOR 300 P.S.F.

STAPLE

ALUMINUM ACCESS DOORS Double LeafDrwg. No. 107773

SUBMERSIBLE SOLIDS-HANDLING WASTEWATER PUMPS

SECTION 2152 & 2235

ACCESSORIES

Date 9/1/07 PAGE A015

R

DUAL-CHANNEL SEAL FAILURE ALARM RELAYP/N C9-7-79

The dual seal failure module is a specialized control for monitoring seal failure. Each relay provides monitoring of two (2) submersible pump motors. Leaks are detected by sensing the conductivity of the contaminated fluid through the moisture detection probes located in the motor seal chamber and stator housing. In the event of a seal leak, the module energizes one of its SPST output relays indicating that seal maintenance or replacement is required before the motor is damaged. The sensitivity of the probe inputs is field adjustable. When the resistance between one of the probe inputs and the common connection drops below the sensitivity setting, the corresponding output relay and LED are activated.

SUBMERSIBLE SOLIDS-HANDLING WASTEWATER PUMPS

SECTION 2152 & 2235

ACCESSORIES

Date 9/1/07 PAGE A017

R

COMBINATION SEAL FAILURE / OVERTEMPSIMPLEX ALARM RELAY

P/N C9-7-80

SUBMERSIBLE SOLIDS-HANDLING WASTEWATER PUMPS

SECTION 2152 & 2235

ACCESSORIES

Date 9/1/07 PAGE A019

R

COMBINATION SEAL FAILURE / OVERTEMPSIMPLEX ALARM RELAY

GENERAL:

The Combination Seal Failure/Overtemp Alarm Relay is a specialized control for monitoring seal failure and thermal overload of one (1) submersible pump motor. Leaks are detected by sensing the conductivity of the contaminated fluid through the moisture detection probes located in the motor seal chamber and stator housing. Over-temperature is detected by a normally-closed switches connected in series and embedded in the motor stator windings. The over-temperature function incorporates a bi-stable relay that retains its position during power failures.

OPERATION:

The states of the unit's relay outputs are determined by the series combination resistance of the leakage and temperature sensors. Under normal conditions the resistance remains between the leakage and over-temperature sensitivities, and both output relays are de-energized. If the temperature switch opens, the over-temperature relay latches on until the remote reset button is pressed. Two conditions must be met for reset to occur: 1- Power must be applied 2- The temperature switch must be closed

If the leakage sensor resistance drops below the leakage sensitivity setting, the leakage relay energizes. When the leakage condition clears, the relay resets automatically.

SUBMERSIBLE SOLIDS-HANDLING WASTEWATER PUMPS

SECTION 2152 & 2235

ACCESSORIES

R

PAGE A020 Date 9/21/07

When the pushbutton is depressedthe indicating lamp will beilluminated to indicate: A) poweris supplied to the control, B) thecontrol is operative, and C) wiring is intact. This procedure should be performed periodically to con�rm integrity of the circuit. The integrity of the moisture probe wiring may be checked with an ohmmeter. Measured resistance between (3) & (4) should exceed 300,000 ohms.

P/N 97897498

2.375˝ (60.3)8 PIN OCTAL SOCKET

2.31˝ (58.7)

0.17˝(4.4)

1.15˝ (39.7)3.5˝

(88.

9)

2˝ (5

0.8)

1.69

˝ (42

.9)

0.15

˝ (4)

2.75

˝ (69

.9)

0.63˝ (15.9)

LC-1 DETECTING MOISTURE - ALARM PILOT ON - SYSTEM OPERATIONAL PILOT OFFLC-1 NO MOISTURE - ALARM PILOT OFF - SYSTEM OPERATIONAL PILOT ONTEST BUTTON ACTIVE - ALARM PILOT OFF(RELAY ACTIVE) - SYSTEM OPERATIONAL PILOT ON

MOISTUREPROBES

P/N DESCRIPTION

97897498 BARE RELAY, 115V,WIRING AND ENCLOSURE BY OTHERS.

Probe Sensing Circuit12 VAC, 1.5 mA

Run separate frommotor leads.

16MN1A0Control50K Ohm

Sensitivity,Inverse

Operation.

SYS OK

G

120 VAC Supply PowerRelay Energized - 4.4 VA

HN

WHITE WIRE

RED WIRE

Denotes 12VAC FieldWiring

NEMA 4X Enclosure

NEMA 4X Enclosure

12 8 7

3 4 5 6

SEAL LEAK

ARED WIRE

repmuJERIW ETIHW

Denotes 120 VACField Wiring

WHITE WIRE

TEST

MOISTURE DETECTION RELAYSERIES 16 (NO ENCLOSURE ... MUST BE MOUNTED INSIDE CUSTOMER'S PANEL)

SUBMERSIBLE SOLIDS-HANDLING WASTEWATER PUMPS

SECTION 2152 & 2235

ACCESSORIES

R

PAGE A021Date 4/18/11

LC-1 DETECTING MOISTURE - ALARM PILOT ON - SYSTEM OPERATIONAL PILOT OFFLC-1 NO MOISTURE - ALARM PILOT OFF - SYSTEM OPERATIONAL PILOT ONTEST BUTTON ACTIVE - ALARM PILOT OFF(RELAY ACTIVE) - SYSTEM OPERATIONAL PILOT ON

P/N DESCRIPTION97897501 NEMA 4 ENCLOSURE, 115V,

NO ALARM LIGHT. MODEL 2810AProbe Sensing Circuit

12 VAC, 1.5 mARun separate from

motor leads.

16MN1A0Control50K Ohm

Sensitivity,Inverse

Operation.

SYS OK

G

120 VAC Supply PowerRelay Energized - 4.4 VA

HN

WHITE WIRE

RED WIRE

Denotes 12VAC FieldWiring

NEMA 4X Enclosure

NEMA 4X Enclosure

12 8 7

3 4 5 6

SEAL LEAK*

ARED WIRE

repmuJERIW ETIHW

Denotes 120 VACField Wiring

WHITE WIRE

TEST

MOISTUREPROBES

*REMOTE SEAL LEAK ALARM LIGHT BY OTHERS

MOISTURE DETECTION RELAYTYPE 2800A (NO INDICATING LIGHT)

SYSTEMOPERATIONAL

SYSTEM TEST

PUMP MOTORMOISTUREDETECTOR

FRONT VIEW RIGHT SIDE VIEW

TOP VIEW

1/4

6 1/4

15/32

7 33/64

7 33/64

3/8

7 1/2

6 3/4

5

WARNING - ELECTRICAL SHOCK HAZARDDURING AND AFTER REMOVAL OF COV-ER. DISCONNECT ALL INCOMING ELEC-TRICAL SUPPLIES BEFORE PROCEEDINGTO REMOVE THE ENCLOSURE COVER NEMA 4

WEATHER PROOFP/N 97897501

NOTE:ENCLOSURE DIMENMSIONS MAYVARY BY MANUFACTURE.

SUBMERSIBLE SOLIDS-HANDLING WASTEWATER PUMPS

SECTION 2152 & 2235

ACCESSORIES

R

PAGE A023Date 4/18/11

INSTALLATION AND OPERATING INSTRUCTIONS

GENERAL:The type 2800A is a conductance-actuated control for detection of moisture in the oil chamber of a submersible pump motor. It is used as a warning device to indicate a seal leakage and to signal the need for preventative maintenance.

INSTALLATION:Mount control box vertically on wall or other solid structure and accomplish all indicated wiring. Terminals on the control are numbered and are in the same relative position as shown on the wiring diagram. Terminal pair 1-2 must be continuously energized from an A.C. supply line of electrical characteristics shown on the data plate. Contacts 8-6 and 8-7 are available for load duty, and if required, must be wired in series with the load device or devices, and that series branch circuit connected across a power source compatible with the load. Terminals 3-5 are connected to the moisture sensing probes in the motor marked W1-W2 via the cable provided with the motor.

OPERATION:The oil surrounding the probes is nonconductive and the control will be de-energized. An influx of moisture past the outer seal and into the oil reservoir will cause the relay to energize. Load contacts 8-6 and 8-7 will change from their normally open or normally closed position when the control energizes.

TEST PROCEDURE:A normally closed pushbutton and neon indicating lamp are provided as a part of the control for testing the moisture sensing relay. The motor manufacturer has provided a 330,000 ohm resistor across the probes inside the motor to complete the test. When the test pushbutton is depressed, the contacts 8-6 and 8-7 will change condition to indicate: (A) power is supplied to the control (B) the control is operative (C) the wiring is intact To test the wiring from the relay to the moisture probes in the motor, de-energize and lock out power to the moisture relay. Use a multi-meter and measure the resistance between the relay connection points 3 and 5. Resistance should be greater than 300,000 ohms showing that the wiring from the relay to the moisture probes in the motor are intact.

SUBMERSIBLE SOLIDS-HANDLING WASTEWATER PUMPS

SECTION 2152 & 2235

ACCESSORIES

R

PAGE A024 Date 4/18/11

LC-1 DETECTING MOISTURE - ALARM PILOT ON - SYSTEM OPERATIONAL PILOT OFFLC-1 NO MOISTURE - ALARM PILOT OFF - SYSTEM OPERATIONAL PILOT ONTEST BUTTON ACTIVE - ALARM PILOT OFF(RELAY ACTIVE) - SYSTEM OPERATIONAL PILOT ON

P/N DESCRIPTION97897489 NEMA 4 ENCLOSURE, 115V,

NO ALARM LIGHT. MODEL 2810AProbe Sensing Circuit

12 VAC, 1.5 mARun separate from

motor leads.

16MN1A0Control50K Ohm

Sensitivity,Inverse

Operation.

SYS OK

G

120 VAC Supply PowerRelay Energized - 4.4 VA

HN

WHITE WIRE

RED WIRE

Denotes 12VAC FieldWiring

NEMA 4X Enclosure

NEMA 4X Enclosure

12 8 7

3 4 5 6

SEAL LEAK

ARED WIRE

repmuJERIW ETIHW

Denotes 120 VACField Wiring

WHITE WIRE

TEST

MOISTUREPROBES

MOISTURE DETECTION RELAYTYPE 2810A (WITH INDICATING LIGHT)

SYSTEMOPERATIONAL

SYSTEM TEST

PUMP MOTORMOISTUREDETECTOR

FRONT VIEW RIGHT SIDE VIEW

TOP VIEW

1/4

6 1/4

15/32

7 33/64

7 33/64

3/8

7 1/2

6 3/4

5

WARNING - ELECTRICAL SHOCK HAZARDDURING AND AFTER REMOVAL OF COV-ER. DISCONNECT ALL INCOMING ELEC-TRICAL SUPPLIES BEFORE PROCEEDINGTO REMOVE THE ENCLOSURE COVER NEMA 4

WEATHER PROOFP/N 97897489

NOTE:ENCLOSURE DIMENMSIONS MAYVARY BY MANUFACTURE.

SUBMERSIBLE SOLIDS-HANDLING WASTEWATER PUMPS

SECTION 2152 & 2235

ACCESSORIES

R

PAGE A025Date 4/18/11

INSTALLATION AND OPERATING INSTRUCTIONS

GENERAL:The type 2810A is a conductance-actuated control for detecting moisture in the oil chamber of a submersible pump motor. It is used as a warning device to indicate a seal leakage and to signal the need for preventative maintenance.

INSTALLATION:Mount control box vertically on wall or other solid structure and accomplish all indicated wiring. Terminals on the control are numbered and are in the same relative position as shown on the wiring diagram. Terminal pair 1-2 must be continuously energized from an A.C. supply line of electrical characteristics shown on the data plate. Contacts 8-6 and 8-7 are available for load duty, and if required, must be wired in series with the load device or devices; and that series branch circuit connected across a power source compatible with the load. Terminals 3-5 are connected to the moisture sensing probes in the motor marked W1-W2 via the cable provided with the motor.

OPERATION:The oil surrounding the probes is nonconductive, and the control and seal leakage indicator light will be de-energized. An influx of moisture past the outer seal and into the oil reservoir will cause the relay to energize, and the seal leakage light will energize to indicate a seal leakage. Load contacts 8-6 and 8-7 will also change from their normally open or normally closed position when the control energizes.

TEST PROCEDURE:A normally closed pushbutton and neon indicating lamp are provided as a part of the control for testing the moisture sensing relay. When the test pushbutton is depressed, the neon indicating lamp will be illuminated to simulate a seal leak:

(A) power is supplied to the control (B) the control is operative (C) the wiring is intact To test the wiring from the relay to the moisture probes in the motor, de-energize and lock out power to the moisture relay. Use a multi-meter and measure the resistance between the relay connection points 3 and 5. Resistance should be greater than 300,000 ohms showing that the wiring from the relay to the moisture probes in the motor are intact.

SUBMERSIBLE SOLIDS-HANDLING WASTEWATER PUMPS

SECTION 2152 & 2235

ACCESSORIES

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PAGE A026 Date 4/18/11

Chicago Pump offers a complete line of high quality pump control panels and integrated systems. From basic control panels to multi-pump integrated VFD systems, Yeomans has the experience to meet your job specific requirements.

When reliable operation, low maintenance and "single source" responsibility are your objectives, specify Chicago Pump pumps and controls for your complete wastewater pumping package.

• Rugged Enclosures - NEMA 12, 3R, 4, 4X - Coated Steel - Stainless Steel - Fiberglass - Deadfront option• Main Breaker• Emergency Breaker• Generator Receptacle• Ammeters• Voltmeter• Phase Monitor• Lightning Arrestors• Surge Capacitors• Power Factor Capacitors• Reduced Voltage Starters• Variable Frequency Drives• Y-Delta Starters

• Level Control Devices - Float Switches - Submersible Level Transducers - Ultrasonic Level Controls - Bubbler Systems• Level Indication Devices• Intrinsically Safe Relays• High / Low Low Level Alarm• PLC Controllers• Digital Operator Interfaces• Back Up Control Systems• Pump Start Delays• Motor Protection• Alarm Lights / Beacons• Audible Alarm w/Silence Button• Automatic Dialers• DC Alarm Systems

• Moisture Detection Relays• Thermal Protection Relays• Surge Protection• Space Heaters• Ventilation Devices• Insulation• Floor Mounting Stands• Sun Shields• Window Kits• Junction Boxes• Door Latches• UL Listed

A wide range of features and options is available, including but not limited to the following:

Please contact Chicago Pump or your local representative for further information and application engineering assistance.

PUMP CONTROL PANELS & SYSTEMS

SUBMERSIBLE SOLIDS-HANDLING WASTEWATER PUMPS

SECTION 2152 & 2235

ACCESSORIES

Date 9/1/07 PAGE A027

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