Embed Size (px)
DESCRIPTION
SDFG
Citation preview
PT UNILEVER OLEOCHEMICAL INDONESIARef : UOI-F-QA-XXX
Issue No : 01.0
COMMISSIONING ANALYSIS REPORT Page No :
PLANT : DOVE AND SOAP
FOR UNILEVER INTERNAL USE ONLY
ANY COPIES / PRINT-OUTS OF THIS DOCUMENT ARE UNCONTROLLED
MATERIAL NAME TYPE REMARK
PROCESSPROCESSPROCESSPROCESSPROCESSPROCESSPRODUCT
Raw MaterialRaw MaterialRaw MaterialRaw MaterialRaw Material
ChemicalChemicalChemicalChemicalChemical
SPCSPC
SPC
REACTORDISTILLATE #2DISTILLATE #3STRIPPER DEFI
CHILL ROLLBAGGING STATION
MATURATIONAWC
SOAP NOODLEASA-DAIT-D
BETAINEEDTAEHDPTiO2ZnO
NaOHSPC StripperSPC Chill Roll
SPC Process Parameter
Sampling #
Sample Batch
FA colecting Tank
Parameter Acid Value Moisture GC Composition
Unit (mgKOH/g) % %
Limit (311) Just to verify
Date Time C6
April 3, 2015 10.30 309.4 1.36
Analyst REMARKS
GC Composition
%
38 17 36 6 2 1
C8 C10 C12 C14 C16 C18:0 C18:1 C18:2 C20 UNKNOWN
EAR/DHS FFA= 98.17
REMARKS
FFA= 98.17
Sampling #
Sample Batch
AWC-R
Parameter Acid Value Moisture GC Composition
Unit (mgKOH/g) % %
Limit Just to verify 16 12
Date Time C6 C8 C10
April 1, 201500.45 B03-S01 266.12 2.09
03.10 B03-S01 275.47 1.25
April 3, 2015 14.00 B03-S01 275.4 1.35
Analyst REMARKS
GC Composition
%
46 10 11 5
C12 C14 C16 C18:0 C18:1 C18:2 C20 UNKNOWN
DANIEL
DANIEL
EKA
Sampling # Reactor (R-20301)
Parameter Anion Active FFA Acid Value
Unit % % (mgKOH/g)
Limit
64.5 - 65.5 (65) 25.5-26.5 (26)Date Time Batch
April 1, 2015 13.00 SMK-RX-033115-B02-S01 72.81 19.71 41.7
00.45 SMK-RX-033115-B03-S01 69.23 25.86 54.75
? ? 55.29 33.01 77.17
April 3, 2015 12.30 63.79 23.09 53.99SMK-RX-040315-B02-S01 (Gear-2200-2)
Reactor (R-20301)
Analyst
Moisture GC Composition
% %
Just to verify C6 C8 C10 C12 C14 C16 C18:0 C18:1 C18:2 C20 UNKNOWN
1.78DAN / YOL
0.85
1.12
0.33DHS/EAR
REMARKS
DHS/EAR
Sampling #
Batch
Stripper (R-20302)
Parameter Anion Active FFA (MW 240) Moisture COMPOSITION
Unit % % % %
Limit 72 - 76 (74) 19 - 23 (21) Just to verify N/A
Date Time NO. GC
April 1, 2015 18.50 SMK-ST-040115-B01-S01 72.14 22.73 1.43
April 2, 2015 04.00 SMK-ST-040115-B01-S01 77.59 21.65 0.51
April 3, 2015 00.40 SMK-ST-040215-B02-S01 71.90 21.00 0.86
April 3, 2015 20.30 SMK-ST-040315-B01-S01 74.23 19.35 1.06
Stripper (R-20302) Analyst
REMARKS
COMPOSITION
%
N/A
C6 C8 C10 C12 C14 C16 C18:0 C18:1 C18:2 C20 UNKNOWN
MAR / ADT
DAN / YOL
DAN / YOL
REMARKS
Product Name: DOVE FLAKE GEARWORKSTATION : STRIPPERPARAMETER : Anionic Actives
Lower Limit : 72Center : 74Upper Limit 76
Month : March 2015
Date --> 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31Actual 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
Standard ParameterLower Specification Limit 72.0 72.0 72.0 72.0 72.0 72.0 72.0 72.0 72.0 72.0 72.0 72.0 72.0 72.0 72.0 72.0 72.0 72.0 72.0 72.0 72.0 72.0 72.0 72.0 72.0 72.0 72.0 72.0 72.0 72.0 72.0Centre 74 74 74 74 74 74 74 74 74 74 74 74 74 74 74 74 74 74 74 74 74 74 74 74 74 74 74 74 74 74 74Upper Specification Limit 76.0 76.0 76.0 76.0 76.0 76.0 76.0 76.0 76.0 76.0 76.0 76.0 76.0 76.0 76.0 76.0 76.0 76.0 76.0 76.0 76.0 76.0 76.0 76.0 76.0 76.0 76.0 76.0 76.0 76.0 76.0
Individual Value * 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00UCL* 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0Grand Average 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0LCL* 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Range 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0UCL for Range 0 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00Moving Range Average 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Run Chart -->
Moving Range Chart -->
Product Name: DOVE FLAKE HEBEWORKSTATION : Chill Roll FlakePARAMETER : FFA
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 317071727374757677787980
79.37
76.77 76.66
78.13
76.89 Date -->
Actual
Lower Specification Limit
Centre
Upper Specification Limit
Daily Control Chart (I-MR), Anionic Actives & FFADaily Control Chart (I-MR), Anionic Actives & FFA
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 310
5
10
15
20
25
0 0.1600000000000040.289999999999999
22.02
2.600000000000010.109999999999999
1.47 1.239999999999990 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Range
UCL for Range
Moving Range Average
Lower Limit 19Center : 21Upper Limit 23
Month : March 2015
Date --> 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31Actual 0.00 0.00
Standard ParameterLower Specification Limit 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0Centre 21 21 21 21 21 21 21 21 21 21 21 21 21 21 21 21 21 21 21 21 21 21 21 21 21 21 21 21 21 21 21Upper Specification Limit 23.0 23.0 23.0 23.0 23.0 23.0 23.0 23.0 23.0 23.0 23.0 23.0 23.0 23.0 23.0 23.0 23.0 23.0 23.0 23.0 23.0 23.0 23.0 23.0 23.0 23.0 23.0 23.0 23.0 23.0 23.0
Individual Value * 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00UCL* 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00Grand Average 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00LCL* 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
Range 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0UCL for Range 0 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00Moving Range Average 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Run Chart -->
Moving Range Chart -->
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 3115
17
19
21
23
25
27
29
17.616.71
19.32
17.77
20.22
Actual
Lower Specification Limit
Centre
Upper Specification Limit
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 310
5
10
15
20
25
0
2.879000000000010.500999999999998
19.94
0.8900000000000012.61 1.55 2.45
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Range
Linear (Range)
UCL for Range
Moving Range Average
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 317071727374757677787980
79.37
76.77 76.66
78.13
76.89 Date -->
Actual
Lower Specification Limit
Centre
Upper Specification Limit
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 310
5
10
15
20
25
0 0.1600000000000040.289999999999999
22.02
2.600000000000010.109999999999999
1.47 1.239999999999990 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Range
UCL for Range
Moving Range Average
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 3115
17
19
21
23
25
27
29
17.616.71
19.32
17.77
20.22
Actual
Lower Specification Limit
Centre
Upper Specification Limit
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 310
5
10
15
20
25
0
2.879000000000010.500999999999998
19.94
0.8900000000000012.61 1.55 2.45
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Range
Linear (Range)
UCL for Range
Moving Range Average
Sampling #
Batch - Sample
Chill roll flakes (CD-20306)
Parameter Anion Active FFA Moisture
Unit % % %
Limit 35.4 - 41.9 (38.9) 23.3 - 30.8 (25.4) 4- 6.5 (6)
Date Time
April 1, 2015 19.10 SMK-CR-040115-B01-S01 39.72 24.63 6.36
21.30 SMK-CR-040115-B01-S02 39.10 27.18 5.65
22.30 SMK-CR-040115-B01-S03 38.10 26.09 5.92
April 2, 2015 05.45 SMK-CR-040115-B04-S01 39.01 28.55 4.23
Chill roll flakes (CD-20306)
COLOR Ph GC Composition
L a b
82 - 96 (89) -3 - 2 (-0.5) -2.5 - 6.5 (2.5) 7-8 (7.5)
C6 C8 C10 C12 C14 C16 C18:0 C18:1 C18:2
92.16 -0.98 3.50 8.1593.37 -0.90 3.32 8.0593.73 -0.88 3.38 8.0493.51 -1.01 3.63 8.01
Chill roll flakes (CD-20306)
Analyst
GC Composition
C20 UNKNOWN
ADIT / MARIA
ADIT / MARIA
DAN / YOL
Product Name: DOVE FLAKE HEBEWORKSTATION : Chill Roll FlakePARAMETER : Anionic Actives
Lower Limit : 41.9Center : 38.9Upper Limit 35.4
Month : March 2015
Date --> 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31Actual 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0.00
Standard ParameterLower Specification Limit 41.9 41.9 41.9 41.9 41.9 41.9 41.9 41.9 41.9 41.9 41.9 41.9 41.9 41.9 41.9 41.9 41.9 41.9 41.9 41.9 41.9 41.9 41.9 41.9 41.9 41.9 41.9 41.9 41.9 41.9 41.9Centre 38.9 38.9 38.9 38.9 38.9 38.9 38.9 38.9 38.9 38.9 38.9 38.9 38.9 38.9 38.9 38.9 38.9 38.9 38.9 38.9 38.9 38.9 38.9 38.9 38.9 38.9 38.9 38.9 38.9 38.9 38.9Upper Specification Limit 35.4 35.4 35.4 35.4 35.4 35.4 35.4 35.4 35.4 35.4 35.4 35.4 35.4 35.4 35.4 35.4 35.4 35.4 35.4 35.4 35.4 35.4 35.4 35.4 35.4 35.4 35.4 35.4 35.4 35.4 35.4
Individual Value * 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0UCL* 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0Grand Average 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0LCL* 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Range 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0UCL for Range 0 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00Moving Range Average 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Run Chart -->
Moving Range Chart -->
Product Name: DOVE FLAKE HEBEWORKSTATION : Chill Roll FlakePARAMETER : FFA
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 3145
46
47
48
49
50
51
52
48.81
47.9248.56
51.71
Actual
Lower Specification Limit
Centre
Upper Specification Limit
Daily Control Chart (I-MR), Anionic Actives & FFADaily Control Chart (I-MR), Anionic Actives & FFA
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 310
2
4
6
8
10
12
14
0
1.77 1.94
0.299999999999997
13.13
0.890000000000001
8.59
0.4699999999999990
2.72
7.75
3.97
0.2100000000000010.1400000000000010.750 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Range
UCL for Range
Moving Range Average
Llower Limit 23.3Center : 30.8Upper Limit 25.4
Month : March 2015
Date --> 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31Actual 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Standard ParameterLower Specification Limit 23.3 23.3 23.3 23.3 23.3 23.3 23.3 23.3 23.3 23.3 23.3 23.3 23.3 23.3 23.3 23.3 23.3 23.3 23.3 23.3 23.3 23.3 23.3 23.3 23.3 23.3 23.3 23.3 23.3 23.3 23.3Centre 30.8 30.8 30.8 30.8 30.8 30.8 30.8 30.8 30.8 30.8 30.8 30.8 30.8 30.8 30.8 30.8 30.8 30.8 30.8 30.8 30.8 30.8 30.8 30.8 30.8 30.8 30.8 30.8 30.8 30.8 30.8Upper Specification Limit 25.4 25.4 25.4 25.4 25.4 25.4 25.4 25.4 25.4 25.4 25.4 25.4 25.4 25.4 25.4 25.4 25.4 25.4 25.4 25.4 25.4 25.4 25.4 25.4 25.4 25.4 25.4 25.4 25.4 25.4 25.4
Individual Value * 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00UCL* 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00Grand Average 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00LCL* 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
Range 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0UCL for Range 0 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00Moving Range Average 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Run Chart -->
Moving Range Chart -->
Product Name: DOVE FLAKE HEBEWORKSTATION : Chill Roll FlakePARAMETER : MOISTURE
Lower Limit 4Center : 6Upper Limit 6.5
Month : March 2015
Date --> 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31Actual 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
Standard Parameter
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 310
5
10
15
20
25
30
35
40
34.1637.039 37.54
17.6 16.7119.32 17.77
20.22
0 0
Actual
Lower Specification Limit
Centre
Upper Specification Limit
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 310
5
10
15
20
25
30
0 1.01 1.28 0.119999999999997
13.76
0.0600000000000023
13.7 13
01.37 1.66 1.2 1.51 1.04 1.34 1.17
25.62
0 0 0 0 0 0 0 0 0 0 0 0 0 0
Range
Linear (Range)
UCL for Range
Moving Range Average
Lower Specification Limit 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0Centre 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6Upper Specification Limit 6.5 6.5 6.5 6.5 6.5 6.5 6.5 6.5 6.5 6.5 6.5 6.5 6.5 6.5 6.5 6.5 6.5 6.5 6.5 6.5 6.5 6.5 6.5 6.5 6.5 6.5 6.5 6.5 6.5 6.5 6.5
Individual Value * 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00UCL* 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00Grand Average 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00LCL* 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
Range 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0UCL for Range 0 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00Moving Range Average 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Run Chart -->
Moving Range Chart -->
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 310
2
4
6
8
10
12
14
16
18
7.5 8.143 7.783 8.45210
16.06814.744
12.15
14.744 15.26
4.675 4.769
8.27
4.2726
7.165.64
11.2
5.22 5.33
0 0 0 0 0 0 0 0 0 0 0
Actual
Lower Specification Limit
Centre
Upper Specification Limit
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 310
2
4
6
8
10
12
00.6430000000000010.36 0.669
1.548
6.068
1.3242.594
0 0.516
10.585
0.0940000000000003
3.501 3.99742.8874
1.52
5.56 5.98
0.11
5.33
0 0 0 0 0 0 0 0 0 0 0
Range
Linear (Range)
UCL for Range
Moving Range Average
April 6, 201516.31 37.04 28.03 6.06 93.41 -1.17
14.45 SMK - BG3-151443-B02-S01 35.56 28.66 4.30 93.14 -1.03
14.45 SMK-BG5-151443-B02-S01 36.85 28.73 4.77 93.85 -0.92
SAP 151443 36.24 28.46 5.22 93.43 -1.045
April 7 2015 09:20 SMK-BG06-033015-B06-S01 37.84 26.67 5.62 93.2 -0.98
SMK-BG2-151443-B02-S01 (20)
Product Name: DOVE FLAKE HEBEWORKSTATION : Bagging StationPARAMETER : Anionic Actives
Lower Limit : 35.4Center : 38.9Upper Limit 41.9
Month : March 2015
Date --> 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31Actual 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0.00
Standard ParameterLower Specification Limit 35.4 35.4 35.4 35.4 35.4 35.4 35.4 35.4 35.4 35.4 35.4 35.4 35.4 35.4 35.4 35.4 35.4 35.4 35.4 35.4 35.4 35.4 35.4 35.4 35.4 35.4 35.4 35.4 35.4 35.4 35.4Centre 38.9 38.9 38.9 38.9 38.9 38.9 38.9 38.9 38.9 38.9 38.9 38.9 38.9 38.9 38.9 38.9 38.9 38.9 38.9 38.9 38.9 38.9 38.9 38.9 38.9 38.9 38.9 38.9 38.9 38.9 38.9Upper Specification Limit 41.9 41.9 41.9 41.9 41.9 41.9 41.9 41.9 41.9 41.9 41.9 41.9 41.9 41.9 41.9 41.9 41.9 41.9 41.9 41.9 41.9 41.9 41.9 41.9 41.9 41.9 41.9 41.9 41.9 41.9 41.9
Individual Value * 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0UCL* 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0Grand Average 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0LCL* 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Range 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0UCL for Range 0 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00Moving Range Average 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Run Chart -->
Moving Range Chart -->
Product Name: DOVE FLAKE HEBEWORKSTATION : Bagging StationPARAMETER : FFA
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 3145
46
47
48
49
50
51
52
48.81
47.9248.56
51.71
Actual
Lower Specification Limit
Centre
Upper Specification Limit
Daily Control Chart (I-MR), Anionic Actives & FFADaily Control Chart (I-MR), Anionic Actives & FFA
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 310
2
4
6
8
10
12
14
0
1.77 1.94
0.299999999999997
13.13
0.890000000000001
8.59
0.4699999999999990
2.72
7.75
3.97
0.2100000000000010.1400000000000010.750 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Range
UCL for Range
Moving Range Average
Llower Limit 23.3Center : 25.4Upper Limit 30.8
Month : March 2015
Date --> 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31Actual 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Standard ParameterLower Specification Limit 23.3 23.3 23.3 23.3 23.3 23.3 23.3 23.3 23.3 23.3 23.3 23.3 23.3 23.3 23.3 23.3 23.3 23.3 23.3 23.3 23.3 23.3 23.3 23.3 23.3 23.3 23.3 23.3 23.3 23.3 23.3Centre 25.4 25.4 25.4 25.4 25.4 25.4 25.4 25.4 25.4 25.4 25.4 25.4 25.4 25.4 25.4 25.4 25.4 25.4 25.4 25.4 25.4 25.4 25.4 25.4 25.4 25.4 25.4 25.4 25.4 25.4 25.4Upper Specification Limit 30.8 30.8 30.8 30.8 30.8 30.8 30.8 30.8 30.8 30.8 30.8 30.8 30.8 30.8 30.8 30.8 30.8 30.8 30.8 30.8 30.8 30.8 30.8 30.8 30.8 30.8 30.8 30.8 30.8 30.8 30.8
Individual Value * 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00UCL* 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00Grand Average 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00LCL* 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
Range 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0UCL for Range 0 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00Moving Range Average 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Run Chart -->
Moving Range Chart -->
Product Name: DOVE FLAKE HEBEWORKSTATION : Bagging StationPARAMETER : MOISTURE
Lower Limit 4Center : 5Upper Limit 6.5
Month : March 2015
Date --> 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31Actual 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
Standard Parameter
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 310
5
10
15
20
25
30
35
40
34.1637.039 37.54
17.6 16.7119.32 17.77
20.22
0 0
Actual
Lower Specification Limit
Centre
Upper Specification Limit
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 310
5
10
15
20
25
30
0 1.01 1.28 0.119999999999997
13.76
0.0600000000000023
13.7 13
01.37 1.66 1.2 1.51 1.04 1.34 1.17
25.62
0 0 0 0 0 0 0 0 0 0 0 0 0 0
Range
Linear (Range)
UCL for Range
Moving Range Average
Lower Specification Limit 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0Centre 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5Upper Specification Limit 6.5 6.5 6.5 6.5 6.5 6.5 6.5 6.5 6.5 6.5 6.5 6.5 6.5 6.5 6.5 6.5 6.5 6.5 6.5 6.5 6.5 6.5 6.5 6.5 6.5 6.5 6.5 6.5 6.5 6.5 6.5
Individual Value * 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00UCL* 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00Grand Average 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00LCL* 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
Range 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0UCL for Range 0 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00Moving Range Average 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Run Chart -->
Moving Range Chart -->
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 310
2
4
6
8
10
12
14
16
18
7.5 8.143 7.783 8.45210
16.06814.744
12.15
14.744 15.26
4.675 4.769
8.27
4.2726
7.165.64
11.2
5.22 5.33
0 0 0 0 0 0 0 0 0 0 0
Actual
Lower Specification Limit
Centre
Upper Specification Limit
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 310
2
4
6
8
10
12
00.6430000000000010.36 0.669
1.548
6.068
1.3242.594
0 0.516
10.585
0.0940000000000003
3.501 3.99742.8874
1.52
5.56 5.98
0.11
5.33
0 0 0 0 0 0 0 0 0 0 0
Range
Linear (Range)
UCL for Range
Moving Range Average
Sampling # Maturation
Analyst REMARKS
Parameter Moisture
Unit %
Limit 4 - 6.5 (5)
Date Time
Sample Batch
INTERSPEC SKN DOVE Gear BASE (2) ACT rev 20(1).pdf
Product : AWCTank No. : T71ATank Capacity :
DATE TIME SOURCE STATUSREMARK
Spec.
25 Maret 2015 1300H27 Maret 2015 1700H28 Maret 2015 1000H
02.04.15 2000H03.04.15 0930H06.04.15 1430H
QUANTITY (MT)
Appreance Color 5,25" POV
Red Yellow
Clear to Slight Yellow 267-275 0.3 Max 1.3 Max 0.5 Max Meq O2 269-277
273.4 0.2 0.1 1.0268.0 0.2 0.1 1.0268.6 0.2271.5 0.2 0.2 1.2271.7 0.2 0.1 1.1268.4 0.2 0.2 1.2
AV (mg KOH/g)
MC (%)
Impurities (%)
IV (cg I2/g)
SV (mg KOH/g)
Titre NO. GC C6 C8 C10 C12 C14 C16 C18-0 C20
0.05 Max 6.5 Min 6 Min 45 Min 14-21 7-13 7-14
instrumen_3 0 8.29 6.38 50.72 15.56 10.35 8.7 0instrumen_3 0. 8.58 6.51 51.06 15.35 10.03 8.35 0.11
23-29oC
Product : Soap NoodleTank No. : T72ATank Capacity :
DATE TIME SOURCE STATUS REMARK
Spec.
25 Maret 2015 1300H27 Maret 2015 1700H30 Maret 2015 1545H
02/04/2015 1820H03/04/2015 0930H
QUANTITY (MT)
Appereance FA EDTA GC Comp (%)
% Red Yellow % Na2O % C12 C14 C16
0.5 Max 1.3 Max 0.05 max 0.1 Max 1 max 2 max 57-65Clear 7.9 0.1 0.5 0.04 0.04Clear 7.4 0.1 0.5 0.03 0.03Clear 8.5 0.1 0.5 0.01Clear 8.4 0.1 0.5 0.03
10.4 0.02
MC (%)
Color (R)
Color (Y)
GC Comp (%)
C18 C20 Unk
35-43
Product : ASA-DTank No. : T72ATank Capacity :
DATE TIME SOURCE STATUS REMARK
Spec.
25 Maret 2015 1300H27 Maret 2015 1700H30 Maret 2015 1000H
02.04.15 2000H06.04.15 1430H
QUANTITY (MT)
GC Comp (%)
mgKOH % Red Yellow %I2 Meq O2/kg C12 C14 C16 C18
204-213 0.5 Max 1.3 Max 1 max 1 max 2 max 57-65 35-43207.3 0.08 0.3 0.6 0.3 0.4 61.9 37207.4 0.19 0.3 0.6 0. 0.45 63.64 35.44208.4 0.29210.6 0.33 0.2 1207.38 0.3 0.2 0.6
AV (mg KOH/g)
MC (%)
Color (R)
Color (Y)
IV (cg I2/g)
POV(mg KOH/g)
GC Comp (%)
C20 Unk
0.4 0.48
Product : AIT -DTank No. : T 73 ATank Capacity :
DATE TIME SOURCE STATUS REMARK
Spec.25 Maret 2015 1300H27 Maret 2015 1700H30 Maret 2015 1000H
02.04.15 2000H03.04.15 0930H06.04.15 1430H
QUANTITY (MT)
Appereance Colour Density gr/ml pH Water
% APHA gr/cm3 %Clear Liquid 56-58 30 Max 1.37-1.385 8 - 11 40-44Clear Liquid 58.1 2.5 1.38 9.2 41.9Clear Liquid 58.6 2.5 1.38 9.3 41.4Clear Liquid 58.9 2.5 1.38 9.6 41.2Clear Liquid 57.61 2.5 1.38 9.2 42.4Clear Liquid 1.38 9.5 41.4Clear Liquid 57.95 2.5 1.38 9.5 42.1
Anionic Active %
Product : BETAINETank No. : T 74 BTank Capacity :
DATE TIME SOURCE STATUS REMARKFFA
%
Spec. 1.5 - 3.0
25 Maret 2015 1300H 3.227 Maret 2015 1700H 1.6
30.03.15 1000H 4.003.04.15 0930H 2.606.04.15 1430H
QUANTITY (MT)
MC NaCL Appearance pH GC Comp (%)
% % % HAZEN C6 C8 C10
37.0 - 42.0 52 - 56 5.8 - 7.3 150 max Clear 4.5 - 5.5 10 Max 10 max54.8 6.5 > 70 Clear 5.153.5 6.4 > 70 Clear 5.156.3 6.8 Clear 5.259.9 6.7 Clear 5.1653.2 >70 5.19
Anionic Active %
Colour APHA
GC Comp (%)
C12 C14 C16 C18 C18:1 C18:2 C18:3 C20 Unk
40 - 55 10 - 25 15 Max 15 Max
Product : EDTATank No. : Tank Capacity :
DATE TIME SOURCE STATUS REMARKAssay
%
Spec. 38 - 41
25 Maret 2015 1300H 40.127 Maret 2015 1700H 40.230 Maret 2015 1545H 40.2
03/04/2015 0930H 39.4
QUANTITY (MT)
Density pH
APHA 1%
5.8 - 7.3 200 max 11 - 12
1.3 60.0 13.21.3 50.00 11.421.3 50.00 11.371.3 50.00 13.33
Colour APHA
g/cm3
Product : EHDPTank No. : Tank Capacity :
DATE TIME SOURCE STATUS REMARK
Spec.
25 Maret 2015 1300H30 Maret 2015 1700H28 Maret 2015 1545H
03/04/2015 0630H
QUANTITY (MT)
Appearance pH
Pass 1%
Pass 1.43 - 1.46 2 max
Pass 1.44 1.7Pass 1.4 1.49Pass 1.4 1.92Pass 1.4 - 0.80
Density 200C
g/cm3
Product : TiO2Tank No. : Tank Capacity :
DATE TIME SOURCE STATUS REMARK
Spec.
25 Maret 2015 1300H30 Maret 2015 1700H28 Maret 2015 1545H
03/04/2015 0930H
QUANTITY (MT)
pH
g/100g6.7 - 8.5 0.5 Max
6.77.07.37.1
Solubility in Water
Product : AOSTank No. : Tank Capacity :
DATE TIME SOURCE STATUS REMARK
Spec.
25 Maret 2015 1300H30 Maret 2015 1700H28 Maret 2015 1545H
02/04/2015 1820H03/04/2015 0903H
QUANTITY (MT)
pH Appearance
6.0 - 8.5 Pass
7.6 Pass7.6 Pass7.9 Pass5.7 Pass6.2 Pass
Product : ZnOTank No. : Tank Capacity :
DATE TIME SOURCE STATUS REMARK
Spec.
25 Maret 2015 1300H30 Maret 2015 1700H28 Maret 2015 1545H
03/04/2015 0930H
QUANTITY (MT)
pH Appearance
6.0 - 8.5 Pass
7.6 Pass7.6 Pass7.9 Pass7.9 Pass
Product : NaOHTank No. : Tank Capacity :
DATE TIME SOURCE STATUS REMARK
Spec.
25 Maret 2015 1300H30 Maret 2015 1700H28 Maret 2015 1545H
03/04/2015 0930H
QUANTITY (MT)
Assay NaOH%
48.5 - 51.5
50.148.548.748.0
Product DPGTank No. : Tank Capacity :
DATE TIME SOURCE STATUS REMARKAssay NaOH
%
Spec.
03 April 2015 0930H >99.3
QUANTITY (MT)
Product Name: DOVE FLAKE HEBE
WORKSTATION :
PARAMETER : Temperature Batch Reactor
Lower Limit : 220 C
Median/Centre : 240 C
Upper Limit 260 C
Date: 4-Mar-15
Shifts 1st Shift
Batch (a Day) 1 2 3 4 5 6 7 8 9
Actual 240 225 239 225 229 220 233 233 240
Standard ParameterLower Limit 220 220 220 220 220 220 220 220 220Centre/Median 240 240 240 240 240 240 240 240 240
Upper Limit 260 260 260 260 260 260 260 260 260
Individual Value 240 225 239 225 229 220 233 233 240UCL 244.2 244.2 244.2 244.2 244.2 244.2 244.2 244.2 244.2Grand Average 241.6 241.6 241.6 241.6 241.6 241.6 241.6 241.6 241.6
LCL -238.9 -238.9 -238.9 -238.9 -238.9 -238.9 -238.9 -238.9 -238.9
47.8
49.9
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30190
200
210
220
230
240
250
260
270
240
225
239
225229
220
233 233
240243
258255
261
236240
252
262
248
236
252
240
259
229 230
245
256
238 240
234
249
Actual Lower Limit Centre/Median Upper Limit
Individual Chart
Temperature
Individual Chart
Temperature
Daily Control Chart Parameter ProcessDaily Control Chart Parameter Process
Ps : 1. Data should be updated on daily, by add new column besides, or in new worksheet. 2. UCL & LCL are following the formula, but anything has refer to the Std Parameter. 3. Chart/Graph that appropiate for n (sample size,) = 1 is I-MR chart, that actual taken in each Batch/Day.
Moving Range (MR) 0.0 15.0 14.0 14.0 4.0 9.0 13.0 0.0 7.0UCL for Range 1.01 1.01 1.01 1.01 1.01 1.01 1.01 1.01 1.01
Moving Range Average 0.31 0.31 0.31 0.31 0.31 0.31 0.31 0.31 0.31
50.2
Product Name: DOVE FLAKE HEBE
WORKSTATION : STRIPPER
PARAMETER : FINAL WEIGHT REACTOR BATCH
Lower Limit
Center : 5600 KG
Upper Limit :
Date: 4-Mar-15
Shifts 1st Shift
Batch (a Day) 1 2 3 4 5 6 7 8 9
Actual 5500 5200 5400 5400 5399 5401 5490 5500 5565
Standard ParameterLower Limit 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0Centre (Target) 5600 5600 5600 5600 5600 5600 5600 5600 5600
Upper Limit 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30190
200
210
220
230
240
250
260
270
240
225
239
225229
220
233 233
240243
258255
261
236240
252
262
248
236
252
240
259
229 230
245
256
238 240
234
249
Actual Lower Limit Centre/Median Upper Limit
0
2
4
6
8
10
12
Individual Chart
Temperature
Individual Chart
Temperature
Moving Range Chart
Temperature
Moving Range Chart
Temperature
Ps : 1. Data should be updated on daily, by add new column besides, or in new worksheet. 2. UCL & LCL are following the formula, but anything has refer to the Std Parameter. 3. Chart/Graph that appropiate for n (sample size,) = 1 is I-MR chart, that actual taken in each Batch/Day.
Individual Value 5500 5200 5400 5400 5399 5401 5490 5500 5565UCL 5402 5402 5402 5402 5402 5402 5402 5402 5402Grand Average 5399 5399 5399 5399 5399 5399 5399 5399 5399
LCL -5396 -5396 -5396 -5396 -5396 -5396 -5396 -5396 -5396
47.8
49.9
Moving Range 0.0 300.0 200.0 0.0 1.0 2.0 89.0 10.0 65.0UCL for Range -7.661 -7.661 -7.661 -7.661 -7.661 -7.661 -7.661 -7.661 -7.661
Average Range -2.345 -2.345 -2.345 -2.345 -2.345 -2.345 -2.345 -2.345 -2.345
50.2
Product Name: DOVE FLAKE HEBE
WORKSTATION :
PARAMETER : Stripping Rate
Lower Limit
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 305000
5100
5200
5300
5400
5500
5600
5700
5600
5500
5402
Centre (Target) Individual Value UCL Grand Average
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
-400-300-200-100
0100200300400
Moving Range UCL for Range Average Range
Individual Chart
(Weight)
Individual Chart
(Weight)
Moving Range Chart
(Weight)
Moving Range Chart
(Weight)
Ps : 1. Data should be updated on daily, by add new column besides, or in new worksheet. 2. UCL & LCL are following the formula, but anything has refer to the Std Parameter. 3. Chart/Graph that appropiate for n (sample size,) = 1 is I-MR chart, that actual taken in each Batch/Day.
Center :
Upper Limit
Date: 4-Mar-15
Shifts 1st Shift
Batch (a Day) 1 2 3 4 5 6 7 8 9
Actual 0 0 0 0 0 0 0 0 0
Standard ParameterLower Limit 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0Centre 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Upper Limit 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Individual Value 0 0 0 0 0 0 0 0 0UCL 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7Grand Average 0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
LCL 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7
47.8
49.9
Moving Range 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0UCL for Range -7.661 -7.661 -7.661 -7.661 -7.661 -7.661 -7.661 -7.661 -7.661
Average Range -2.345 -2.345 -2.345 -2.345 -2.345 -2.345 -2.345 -2.345 -2.345
3
4
5
6
7
8
9
Individual Chart
(Stripping Rate)
Individual Chart
(Stripping Rate)
Ps : 1. Data should be updated on daily, by add new column besides, or in new worksheet. 2. UCL & LCL are following the formula, but anything has refer to the Std Parameter. 3. Chart/Graph that appropiate for n (sample size,) = 1 is I-MR chart, that actual taken in each Batch/Day.
50.2
Product Name: DOVE FLAKE HEBE
WORKSTATION :
PARAMETER : Stripper Batch Temperature
Lower Limit :
Center/Target : 235 C
Upper Limit :
Date: 4-Mar-15
Shifts 1st Shift
Batch (a Day) 1 2 3 4 5 6 7 8 9
Actual 220 221 223 230 231 234 235 235 236
Standard ParameterLower Limit 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0Centre/Target 235.0 235.0 235.0 235.0 235.0 235.0 235.0 235.0 235.0
Upper Limit 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Individual Value 220 221 223 230 231 234 235 235 236UCL 233.9 233.9 233.9 233.9 233.9 233.9 233.9 233.9 233.9Grand Average 231.2 231.2 231.2 231.2 231.2 231.2 231.2 231.2 231.2
LCL -228.5 -228.5 -228.5 -228.5 -228.5 -228.5 -228.5 -228.5 -228.5
0
1
2
Moving Range Chart
(Stripping Rate)
Moving Range Chart
(Stripping Rate)
Ps : 1. Data should be updated on daily, by add new column besides, or in new worksheet. 2. UCL & LCL are following the formula, but anything has refer to the Std Parameter. 3. Chart/Graph that appropiate for n (sample size,) = 1 is I-MR chart, that actual taken in each Batch/Day.
47.8
49.9
Moving Range 0.0 1.0 2.0 7.0 1.0 3.0 1.0 0.0 1.0UCL for Range -7.661 -7.661 -7.661 -7.661 -7.661 -7.661 -7.661 -7.661 -7.661
Average Range -2.345 -2.345 -2.345 -2.345 -2.345 -2.345 -2.345 -2.345 -2.345
50.2
Product Name: DOVE FLAKE HEBE
WORKSTATION : DEFI
PARAMETER : Beginning Mixing Temperaure
Lower Limit : 120 C
Center/Target : 115 C
Upper Limit : 110 C
Date: 4-Mar-15
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30220
222
224
226
228
230
232
234
236
238
220221
223
230231
234235 235
236
230231
232
234
230229
232
234 234 234
230
235236
230231
232
234
230229
233
231
233.9
Individual Value UCL Grand Average LCL Centre/Target
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
-10
-6
-2
2
6
Moving Range UCL for Range Average Range
Individual Chart
(stripper Batch
Temperature)
Individual Chart
(stripper Batch
Temperature)
Moving Range Chart
(stripper Batch
Temperature)
Moving Range Chart
(stripper Batch
Temperature)
Ps : 1. Data should be updated on daily, by add new column besides, or in new worksheet. 2. UCL & LCL are following the formula, but anything has refer to the Std Parameter. 3. Chart/Graph that appropiate for n (sample size,) = 1 is I-MR chart, that actual taken in each Batch/Day.
Shifts 1st Shift
Batch (a Day) 1 2 3 4 5 6 7 8 9
Actual 116 117 120 110 115 113 113 119 117
Standard ParameterLower Limit 120.0 120.0 120.0 120.0 120.0 120.0 120.0 120.0 120.0Centre/Target 115.0 115.0 115.0 115.0 115.0 115.0 115.0 115.0 115.0
Upper Limit 110.0 110.0 110.0 110.0 110.0 110.0 110.0 110.0 110.0
Individual Value 116 117 120 110 115 113 113 119 117UCL 117.9 117.9 117.9 117.9 117.9 117.9 117.9 117.9 117.9Grand Average 115.2 115.2 115.2 115.2 115.2 115.2 115.2 115.2 115.2
LCL -112.6 -112.6 -112.6 -112.6 -112.6 -112.6 -112.6 -112.6 -112.6
47.8
49.9
Moving Range 0.0 1.0 3.0 10.0 5.0 2.0 0.0 6.0 2.0UCL for Range -7.661 -7.661 -7.661 -7.661 -7.661 -7.661 -7.661 -7.661 -7.661
Average Range -2.345 -2.345 -2.345 -2.345 -2.345 -2.345 -2.345 -2.345 -2.345
50.2
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30104.0
106.0
108.0
110.0
112.0
114.0
116.0
118.0
120.0
122.0
116117
120
110
115
113 113
119
117
115114
113112
118
116
119
115
119
117
115114
111
118
115
112
117
115114
115
113
Actual Standard Parameter Lower Limit Centre/Target Upper Limit
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
-10
-6
-2
2
6
Moving Range UCL for Range Average Range
Individual Chart
(DEFI Mixing Temperature, Beginning)
Individual Chart
(DEFI Mixing Temperature, Beginning)
Moving Range Chart(DEFI Mixing
Temperature, Beginning)
Moving Range Chart(DEFI Mixing
Temperature, Beginning)
Product Name: DOVE FLAKE HEBE
WORKSTATION : DEFI
PARAMETER : End Mixing Temperature
Lower Limit : 120 C
Center/Target : 115 C
Upper Limit : 110 C
Date: 4-Mar-15
Shifts 1st Shift
Batch (a Day) 1 2 3 4 5 6 7 8 9
Actual 116 117 120 110 115 113 113 119 117
Standard ParameterLower Limit 120.0 120.0 120.0 120.0 120.0 120.0 120.0 120.0 120.0Centre/Target 115.0 115.0 115.0 115.0 115.0 115.0 115.0 115.0 115.0
Upper Limit 110.0 110.0 110.0 110.0 110.0 110.0 110.0 110.0 110.0
Individual Value 116 117 120 110 115 113 113 119 117UCL 117.9 117.9 117.9 117.9 117.9 117.9 117.9 117.9 117.9Grand Average 115.2 115.2 115.2 115.2 115.2 115.2 115.2 115.2 115.2
LCL -112.6 -112.6 -112.6 -112.6 -112.6 -112.6 -112.6 -112.6 -112.6
47.8
49.9
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
-10
-6
-2
2
6
Moving Range UCL for Range Average Range
Moving Range Chart(DEFI Mixing
Temperature, Beginning)
Moving Range Chart(DEFI Mixing
Temperature, Beginning)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30104.0
106.0
108.0
110.0
112.0
114.0
116.0
118.0
120.0
122.0
116117
120
110
115
113 113
119
117
115114
113112
118
116
119
115
119
117
115114
111
118
115
112
117
115114
115
113
Actual Standard Parameter Lower Limit Centre/Target Upper Limit
Individual Chart
(DEFI Mixing Temperature)
Individual Chart
(DEFI Mixing Temperature)
Ps : 1. Data should be updated on daily, by add new column besides, or in new worksheet. 2. UCL & LCL are following the formula, but anything has refer to the Std Parameter. 3. Chart/Graph that appropiate for n (sample size,) = 1 is I-MR chart, that actual taken in each Batch/Day.
Moving Range 0.0 1.0 3.0 10.0 5.0 2.0 0.0 6.0 2.0UCL for Range -7.661 -7.661 -7.661 -7.661 -7.661 -7.661 -7.661 -7.661 -7.661
Average Range -2.345 -2.345 -2.345 -2.345 -2.345 -2.345 -2.345 -2.345 -2.345
50.2
Product Name: DOVE FLAKE HEBE
WORKSTATION : DEFI
PARAMETER : Motor Load Agitator
Lower Limit : 0
Center/Target : 40 KW
Upper Limit : 0
Date: 4-Mar-15
Shifts 1st Shift
Batch (a Day) 1 2 3 4 5 6 7 8 9
Actual 39 38 37 36 39 38 39 39 40
Standard ParameterLower Limit 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0Centre/Target 40.0 40.0 40.0 40.0 40.0 40.0 40.0 40.0 40.0
Upper Limit 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Individual Value 39 38 37 36 39 38 39 39 40UCL 41.4 41.4 41.4 41.4 41.4 41.4 41.4 41.4 41.4Grand Average 38.8 38.8 38.8 38.8 38.8 38.8 38.8 38.8 38.8
LCL -36.1 -36.1 -36.1 -36.1 -36.1 -36.1 -36.1 -36.1 -36.1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
-10
-6
-2
2
6
Moving Range UCL for Range Average Range
Moving Range Chart(DEFI Mixing Temperature)
Moving Range Chart(DEFI Mixing Temperature)
Ps : 1. Data should be updated on daily, by add new column besides, or in new worksheet. 2. UCL & LCL are following the formula, but anything has refer to the Std Parameter. 3. Chart/Graph that appropiate for n (sample size,) = 1 is I-MR chart, that actual taken in each Batch/Day.
47.8
49.9
Moving Range 0.0 1.0 1.0 1.0 3.0 1.0 1.0 0.0 1.0UCL for Range -7.661 -7.661 -7.661 -7.661 -7.661 -7.661 -7.661 -7.661 -7.661
Average Range -2.345 -2.345 -2.345 -2.345 -2.345 -2.345 -2.345 -2.345 -2.345
50.2
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 3033
34
35
36
37
38
39
40
41
42
Centre/Target Individual Value Grand Average
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
-10
-8
-6
-4
-2
0
2
4
Moving Range UCL for Range Average Range
Individual Chart
(DEFI Motor Load Agitator)
Individual Chart
(DEFI Motor Load Agitator)
Moving Range Chart
(DEFI Motor Load Agitator)
Moving Range Chart
(DEFI Motor Load Agitator)
1st Shift 2nd Shift 3rd Shift
10 11 12 13 14 15 16 17 18 19 20 21 22
243 258 255 261 236 240 252 262 248 236 252 240 259
220 220 220 220 220 220 220 220 220 220 220 220 220240 240 240 240 240 240 240 240 240 240 240 240 240
260 260 260 260 260 260 260 260 260 260 260 260 260
243 258 255 261 236 240 252 262 248 236 252 240 259244.2 244.2 244.2 244.2 244.2 244.2 244.2 244.2 244.2 244.2 244.2 244.2 244.2241.6 241.6 241.6 241.6 241.6 241.6 241.6 241.6 241.6 241.6 241.6 241.6 241.6
-238.9 -238.9 -238.9 -238.9 -238.9 -238.9 -238.9 -238.9 -238.9 -238.9 -238.9 -238.9 -238.9
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30190
200
210
220
230
240
250
260
270
240
225
239
225229
220
233 233
240243
258255
261
236240
252
262
248
236
252
240
259
229 230
245
256
238 240
234
249
Actual Lower Limit Centre/Median Upper Limit
Daily Control Chart Parameter ProcessDaily Control Chart Parameter Process
Ps : 1. Data should be updated on daily, by add new column besides, or in new worksheet. 2. UCL & LCL are following the formula, but anything has refer to the Std Parameter. 3. Chart/Graph that appropiate for n (sample size,) = 1 is I-MR chart, that actual taken in each Batch/Day.
3.0 15.0 3.0 6.0 25.0 4.0 12.0 10.0 14.0 12.0 16.0 12.0 19.01.01 1.01 1.01 1.01 1.01 1.01 1.01 1.01 1.01 1.01 1.01 1.01 1.01
0.31 0.31 0.31 0.31 0.31 0.31 0.31 0.31 0.31 0.31 0.31 0.31 0.31
1st Shift 2nd Shift 3rd Shift
10 11 12 13 14 15 16 17 18 19 20 21 22
5400 5520 5300 5600 5600 5555 5505 5436 5213 5400 5400 5100 5401
0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.05600 5600 5600 5600 5600 5600 5600 5600 5600 5600 5600 5600 5600
0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30190
200
210
220
230
240
250
260
270
240
225
239
225229
220
233 233
240243
258255
261
236240
252
262
248
236
252
240
259
229 230
245
256
238 240
234
249
Actual Lower Limit Centre/Median Upper Limit
0
2
4
6
8
10
12
Ps : 1. Data should be updated on daily, by add new column besides, or in new worksheet. 2. UCL & LCL are following the formula, but anything has refer to the Std Parameter. 3. Chart/Graph that appropiate for n (sample size,) = 1 is I-MR chart, that actual taken in each Batch/Day.
5400 5520 5300 5600 5600 5555 5505 5436 5213 5400 5400 5100 54015402 5402 5402 5402 5402 5402 5402 5402 5402 5402 5402 5402 54025399 5399 5399 5399 5399 5399 5399 5399 5399 5399 5399 5399 5399
-5396 -5396 -5396 -5396 -5396 -5396 -5396 -5396 -5396 -5396 -5396 -5396 -5396
165.0 120.0 220.0 300.0 0.0 45.0 50.0 69.0 223.0 187.0 0.0 300.0 301.0-7.661 -7.661 -7.661 -7.661 -7.661 -7.661 -7.661 -7.661 -7.661 -7.661 -7.661 -7.661 -7.661
-2.345 -2.345 -2.345 -2.345 -2.345 -2.345 -2.345 -2.345 -2.345 -2.345 -2.345 -2.345 -2.345
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 305000
5100
5200
5300
5400
5500
5600
5700
5600
5500
5402
Centre (Target) Individual Value UCL Grand Average
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
-400-300-200-100
0100200300400
Moving Range UCL for Range Average Range
Ps : 1. Data should be updated on daily, by add new column besides, or in new worksheet. 2. UCL & LCL are following the formula, but anything has refer to the Std Parameter. 3. Chart/Graph that appropiate for n (sample size,) = 1 is I-MR chart, that actual taken in each Batch/Day.
1st Shift 2nd Shift 3rd Shift
10 11 12 13 14 15 16 17 18 19 20 21 22
0 0 0 0 0 0 0 0 0 0 0 0 0
0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.00.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
0 0 0 0 0 0 0 0 0 0 0 0 02.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.70.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7
0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0-7.661 -7.661 -7.661 -7.661 -7.661 -7.661 -7.661 -7.661 -7.661 -7.661 -7.661 -7.661 -7.661
-2.345 -2.345 -2.345 -2.345 -2.345 -2.345 -2.345 -2.345 -2.345 -2.345 -2.345 -2.345 -2.345
3
4
5
6
7
8
9
Ps : 1. Data should be updated on daily, by add new column besides, or in new worksheet. 2. UCL & LCL are following the formula, but anything has refer to the Std Parameter. 3. Chart/Graph that appropiate for n (sample size,) = 1 is I-MR chart, that actual taken in each Batch/Day.
1st Shift 2nd Shift 3rd Shift
10 11 12 13 14 15 16 17 18 19 20 21 22
230 231 232 234 230 229 232 234 234 234 230 235 236
0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0235.0 235.0 235.0 235.0 235.0 235.0 235.0 235.0 235.0 235.0 235.0 235.0 235.0
0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
230 231 232 234 230 229 232 234 234 234 230 235 236233.9 233.9 233.9 233.9 233.9 233.9 233.9 233.9 233.9 233.9 233.9 233.9 233.9231.2 231.2 231.2 231.2 231.2 231.2 231.2 231.2 231.2 231.2 231.2 231.2 231.2
-228.5 -228.5 -228.5 -228.5 -228.5 -228.5 -228.5 -228.5 -228.5 -228.5 -228.5 -228.5 -228.5
0
1
2
Ps : 1. Data should be updated on daily, by add new column besides, or in new worksheet. 2. UCL & LCL are following the formula, but anything has refer to the Std Parameter. 3. Chart/Graph that appropiate for n (sample size,) = 1 is I-MR chart, that actual taken in each Batch/Day.
6.0 1.0 1.0 2.0 4.0 1.0 3.0 2.0 0.0 0.0 4.0 5.0 1.0-7.661 -7.661 -7.661 -7.661 -7.661 -7.661 -7.661 -7.661 -7.661 -7.661 -7.661 -7.661 -7.661
-2.345 -2.345 -2.345 -2.345 -2.345 -2.345 -2.345 -2.345 -2.345 -2.345 -2.345 -2.345 -2.345
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30220
222
224
226
228
230
232
234
236
238
220221
223
230231
234235 235
236
230231
232
234
230229
232
234 234 234
230
235236
230231
232
234
230229
233
231
233.9
Individual Value UCL Grand Average LCL Centre/Target
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
-10
-6
-2
2
6
Moving Range UCL for Range Average Range
Ps : 1. Data should be updated on daily, by add new column besides, or in new worksheet. 2. UCL & LCL are following the formula, but anything has refer to the Std Parameter. 3. Chart/Graph that appropiate for n (sample size,) = 1 is I-MR chart, that actual taken in each Batch/Day.
1st Shift 2nd Shift 3rd Shift
10 11 12 13 14 15 16 17 18 19 20 21 22
115 114 113 112 118 116 119 115 119 117 115 114 111
120.0 120.0 120.0 120.0 120.0 120.0 120.0 120.0 120.0 120.0 120.0 120.0 120.0115.0 115.0 115.0 115.0 115.0 115.0 115.0 115.0 115.0 115.0 115.0 115.0 115.0
110.0 110.0 110.0 110.0 110.0 110.0 110.0 110.0 110.0 110.0 110.0 110.0 110.0
115 114 113 112 118 116 119 115 119 117 115 114 111117.9 117.9 117.9 117.9 117.9 117.9 117.9 117.9 117.9 117.9 117.9 117.9 117.9115.2 115.2 115.2 115.2 115.2 115.2 115.2 115.2 115.2 115.2 115.2 115.2 115.2
-112.6 -112.6 -112.6 -112.6 -112.6 -112.6 -112.6 -112.6 -112.6 -112.6 -112.6 -112.6 -112.6
2.0 1.0 1.0 1.0 6.0 2.0 3.0 4.0 4.0 2.0 2.0 1.0 3.0-7.661 -7.661 -7.661 -7.661 -7.661 -7.661 -7.661 -7.661 -7.661 -7.661 -7.661 -7.661 -7.661
-2.345 -2.345 -2.345 -2.345 -2.345 -2.345 -2.345 -2.345 -2.345 -2.345 -2.345 -2.345 -2.345
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30104.0
106.0
108.0
110.0
112.0
114.0
116.0
118.0
120.0
122.0
116117
120
110
115
113 113
119
117
115114
113112
118
116
119
115
119
117
115114
111
118
115
112
117
115114
115
113
Actual Standard Parameter Lower Limit Centre/Target Upper Limit
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
-10
-6
-2
2
6
Moving Range UCL for Range Average Range
1st Shift 2nd Shift 3rd Shift
10 11 12 13 14 15 16 17 18 19 20 21 22
115 114 113 112 118 116 119 115 119 117 115 114 111
120.0 120.0 120.0 120.0 120.0 120.0 120.0 120.0 120.0 120.0 120.0 120.0 120.0115.0 115.0 115.0 115.0 115.0 115.0 115.0 115.0 115.0 115.0 115.0 115.0 115.0
110.0 110.0 110.0 110.0 110.0 110.0 110.0 110.0 110.0 110.0 110.0 110.0 110.0
115 114 113 112 118 116 119 115 119 117 115 114 111117.9 117.9 117.9 117.9 117.9 117.9 117.9 117.9 117.9 117.9 117.9 117.9 117.9115.2 115.2 115.2 115.2 115.2 115.2 115.2 115.2 115.2 115.2 115.2 115.2 115.2
-112.6 -112.6 -112.6 -112.6 -112.6 -112.6 -112.6 -112.6 -112.6 -112.6 -112.6 -112.6 -112.6
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
-10
-6
-2
2
6
Moving Range UCL for Range Average Range
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30104.0
106.0
108.0
110.0
112.0
114.0
116.0
118.0
120.0
122.0
116117
120
110
115
113 113
119
117
115114
113112
118
116
119
115
119
117
115114
111
118
115
112
117
115114
115
113
Actual Standard Parameter Lower Limit Centre/Target Upper Limit
Ps : 1. Data should be updated on daily, by add new column besides, or in new worksheet. 2. UCL & LCL are following the formula, but anything has refer to the Std Parameter. 3. Chart/Graph that appropiate for n (sample size,) = 1 is I-MR chart, that actual taken in each Batch/Day.
2.0 1.0 1.0 1.0 6.0 2.0 3.0 4.0 4.0 2.0 2.0 1.0 3.0-7.661 -7.661 -7.661 -7.661 -7.661 -7.661 -7.661 -7.661 -7.661 -7.661 -7.661 -7.661 -7.661
-2.345 -2.345 -2.345 -2.345 -2.345 -2.345 -2.345 -2.345 -2.345 -2.345 -2.345 -2.345 -2.345
1st Shift 2nd Shift 3rd Shift
10 11 12 13 14 15 16 17 18 19 20 21 22
41 40 38 37 36 37 36 37 36 39 39 39 40
0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.040.0 40.0 40.0 40.0 40.0 40.0 40.0 40.0 40.0 40.0 40.0 40.0 40.0
0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
41 40 38 37 36 37 36 37 36 39 39 39 4041.4 41.4 41.4 41.4 41.4 41.4 41.4 41.4 41.4 41.4 41.4 41.4 41.438.8 38.8 38.8 38.8 38.8 38.8 38.8 38.8 38.8 38.8 38.8 38.8 38.8
-36.1 -36.1 -36.1 -36.1 -36.1 -36.1 -36.1 -36.1 -36.1 -36.1 -36.1 -36.1 -36.1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
-10
-6
-2
2
6
Moving Range UCL for Range Average Range
Ps : 1. Data should be updated on daily, by add new column besides, or in new worksheet. 2. UCL & LCL are following the formula, but anything has refer to the Std Parameter. 3. Chart/Graph that appropiate for n (sample size,) = 1 is I-MR chart, that actual taken in each Batch/Day.
1.0 1.0 2.0 1.0 1.0 1.0 1.0 1.0 1.0 3.0 0.0 0.0 1.0-7.661 -7.661 -7.661 -7.661 -7.661 -7.661 -7.661 -7.661 -7.661 -7.661 -7.661 -7.661 -7.661
-2.345 -2.345 -2.345 -2.345 -2.345 -2.345 -2.345 -2.345 -2.345 -2.345 -2.345 -2.345 -2.345
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 3033
34
35
36
37
38
39
40
41
42
Centre/Target Individual Value Grand Average
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
-10
-8
-6
-4
-2
0
2
4
Moving Range UCL for Range Average Range
3rd Shift
23 24 25 26 27 28 29 30
229 230 245 256 238 240 234 249
220 220 220 220 220 220 220 220240 240 240 240 240 240 240 240
260 260 260 260 260 260 260 260
229 230 245 256 238 240 234 249244.2 244.2 244.2 244.2 244.2 244.2 244.2 244.2241.6 241.6 241.6 241.6 241.6 241.6 241.6 241.6
-238.9 -238.9 -238.9 -238.9 -238.9 -238.9 -238.9 -238.9
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30190
200
210
220
230
240
250
260
270
240
225
239
225229
220
233 233
240243
258255
261
236240
252
262
248
236
252
240
259
229 230
245
256
238 240
234
249
Actual Lower Limit Centre/Median Upper Limit
Daily Control Chart Parameter ProcessDaily Control Chart Parameter Process
30.0 1.0 15.0 11.0 18.0 2.0 6.0 15.01.01 1.01 1.01 1.01 1.01 1.01 1.01 1.01
0.31 0.31 0.31 0.31 0.31 0.31 0.31 0.31
3rd Shift
23 24 25 26 27 28 29 30
5490 5500 5565 5200 5000 5201 5300 5432
0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.05600 5600 5600 5600 5600 5600 5600 5600
0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30190
200
210
220
230
240
250
260
270
240
225
239
225229
220
233 233
240243
258255
261
236240
252
262
248
236
252
240
259
229 230
245
256
238 240
234
249
Actual Lower Limit Centre/Median Upper Limit
0
2
4
6
8
10
12
5490 5500 5565 5200 5000 5201 5300 54325402 5402 5402 5402 5402 5402 5402 54025399 5399 5399.1 5399.1 5399.1 5399.1 5399.1 5399.1
-5396 -5396 -5396 -5396 -5396 -5396 -5396 -5396
89.0 10.0 65.0 365.0 200.0 201.0 99.0 132.0-7.661 -7.661 -7.6606 -7.6606 -7.6606 -7.6606 -7.6606 -7.6606
-2.345 -2.345 -2.3448 -2.3448 -2.3448 -2.3448 -2.3448 -2.3448
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 305000
5100
5200
5300
5400
5500
5600
5700
5600
5500
5402
Centre (Target) Individual Value UCL Grand Average
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
-400-300-200-100
0100200300400
Moving Range UCL for Range Average Range
3rd Shift
23 24 25 26 27 28 29 30
0 0 0 0 0 0 0 0
0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.00.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
0 0 0 0 0 0 0 02.7 2.7 2.7 2.7 2.7 2.7 2.7 2.70.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7
0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0-7.661 -7.661 -7.6606 -7.6606 -7.6606 -7.6606 -7.6606 -7.6606
-2.345 -2.345 -2.3448 -2.3448 -2.3448 -2.3448 -2.3448 -2.3448
3
4
5
6
7
8
9
3rd Shift
23 24 25 26 27 28 29 30
230 231 232 234 230 229 233 231
0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0235.0 235.0 235.0 235.0 235.0 235.0 235.0 235.0
0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
230 231 232 234 230 229 233 231233.9 233.9 233.9 233.9 233.9 233.9 233.9 233.9231.2 231.2 231.2 231.2 231.2 231.2 231.2 231.2
-228.5 -228.5 -228.5 -228.5 -228.5 -228.5 -228.5 -228.5
0
1
2
6.0 1.0 1.0 2.0 4.0 1.0 4.0 2.0-7.661 -7.661 -7.6606 -7.6606 -7.6606 -7.6606 -7.6606 -7.6606
-2.345 -2.345 -2.3448 -2.3448 -2.3448 -2.3448 -2.3448 -2.3448
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30220
222
224
226
228
230
232
234
236
238
220221
223
230231
234235 235
236
230231
232
234
230229
232
234 234 234
230
235236
230231
232
234
230229
233
231
233.9
Individual Value UCL Grand Average LCL Centre/Target
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
-10
-6
-2
2
6
Moving Range UCL for Range Average Range
3rd Shift
23 24 25 26 27 28 29 30
118 115 112 117 115 114 115 113
120.0 120.0 120.0 120.0 120.0 120.0 120.0 120.0115.0 115.0 115.0 115.0 115.0 115.0 115.0 115.0
110.0 110.0 110.0 110.0 110.0 110.0 110.0 110.0
118 115 112 117 115 114 115 113117.9 117.9 117.9 117.9 117.9 117.9 117.9 117.9115.2 115.2 115.233 115.233 115.233 115.233 115.233 115.233
-112.6 -112.6 -112.6 -112.6 -112.6 -112.6 -112.6 -112.6
7.0 3.0 3.0 5.0 2.0 1.0 1.0 2.0-7.661 -7.661 -7.6606 -7.6606 -7.6606 -7.6606 -7.6606 -7.6606
-2.345 -2.345 -2.3448 -2.3448 -2.3448 -2.3448 -2.3448 -2.3448
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30104.0
106.0
108.0
110.0
112.0
114.0
116.0
118.0
120.0
122.0
116117
120
110
115
113 113
119
117
115114
113112
118
116
119
115
119
117
115114
111
118
115
112
117
115114
115
113
Actual Standard Parameter Lower Limit Centre/Target Upper Limit
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
-10
-6
-2
2
6
Moving Range UCL for Range Average Range
3rd Shift
23 24 25 26 27 28 29 30
118 115 112 117 115 114 115 113
120.0 120.0 120.0 120.0 120.0 120.0 120.0 120.0115.0 115.0 115.0 115.0 115.0 115.0 115.0 115.0
110.0 110.0 110.0 110.0 110.0 110.0 110.0 110.0
118 115 112 117 115 114 115 113117.9 117.9 117.9 117.9 117.9 117.9 117.9 117.9115.2 115.2 115.233 115.233 115.233 115.233 115.233 115.233
-112.6 -112.6 -112.6 -112.6 -112.6 -112.6 -112.6 -112.6
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
-10
-6
-2
2
6
Moving Range UCL for Range Average Range
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30104.0
106.0
108.0
110.0
112.0
114.0
116.0
118.0
120.0
122.0
116117
120
110
115
113 113
119
117
115114
113112
118
116
119
115
119
117
115114
111
118
115
112
117
115114
115
113
Actual Standard Parameter Lower Limit Centre/Target Upper Limit
7.0 3.0 3.0 5.0 2.0 1.0 1.0 2.0-7.661 -7.661 -7.6606 -7.6606 -7.6606 -7.6606 -7.6606 -7.6606
-2.345 -2.345 -2.3448 -2.3448 -2.3448 -2.3448 -2.3448 -2.3448
3rd Shift
23 24 25 26 27 28 29 30
41 40 40 41 40 40 41 40
0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.040.0 40.0 40.0 40.0 40.0 40.0 40.0 40.0
0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
41 40 40 41 40 40 41 4041.4 41.4 41.4 41.4 41.4 41.4 41.4 41.438.8 38.8 38.8 38.8 38.8 38.8 38.8 38.8
-36.1 -36.1 -36.1 -36.1 -36.1 -36.1 -36.1 -36.1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
-10
-6
-2
2
6
Moving Range UCL for Range Average Range
1.0 1.0 0.0 1.0 1.0 0.0 1.0 1.0-7.661 -7.661 -7.6606 -7.6606 -7.6606 -7.6606 -7.6606 -7.6606
-2.345 -2.345 -2.3448 -2.3448 -2.3448 -2.3448 -2.3448 -2.3448
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 3033
34
35
36
37
38
39
40
41
42
Centre/Target Individual Value Grand Average
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
-10
-8
-6
-4
-2
0
2
4
Moving Range UCL for Range Average Range
![Man of steel [autosaved] [autosaved]](https://img.dokumen.tips/doc/110x75/5551d154b4c905922b8b51a1/man-of-steel-autosaved-autosaved.jpg)
![Aintree twitter ppt [autosaved] [autosaved]](https://img.dokumen.tips/doc/110x75/55d7693dbb61ebc6238b466d/aintree-twitter-ppt-autosaved-autosaved.jpg)
![NovoNail PPT1 [Autosaved] [Autosaved]](https://img.dokumen.tips/doc/110x75/587df8121a28abab7e8b62bb/novonail-ppt1-autosaved-autosaved.jpg)
![ATC ppt [autosaved] [autosaved] [autosaved] [autosaved]](https://img.dokumen.tips/doc/110x75/558ca444d8b42a27548b465c/atc-ppt-autosaved-autosaved-autosaved-autosaved.jpg)
![Presentation1 [autosaved] [autosaved]](https://img.dokumen.tips/doc/110x75/589b986b1a28abd63e8b4a2d/presentation1-autosaved-autosaved.jpg)
![Udara Sekeliling Kita [Autosaved] [Autosaved]](https://img.dokumen.tips/doc/110x75/5572026e4979599169a37d85/udara-sekeliling-kita-autosaved-autosaved.jpg)
![Pic microcontroller [autosaved] [autosaved]](https://img.dokumen.tips/doc/110x75/547c27a4b37959582b8b4f25/pic-microcontroller-autosaved-autosaved.jpg)
![Vaksinasi Dewasa [Autosaved] [Autosaved]](https://img.dokumen.tips/doc/110x75/577c7a511a28abe05494b3e9/vaksinasi-dewasa-autosaved-autosaved.jpg)
