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    A laser -Restructurable .LogicArray for Rapid Integrated

    Circuit PrototypingJack 1. Raffel, Robert S. Frankel, Kenneth H. Konkle, and James E. !rg!ia

    Laser "rogramming can red!ce the time re#!ired to c!stomi$e a logic circ!it to

    min!tes %itho!t the access and resistance limitations of electrically "rogrammable

    de&ices. 'e ha&e de&elo"ed a laser(restr!ct!rable logic array that can be

    com"letely tested before "ackaging and that can be fabricated %ith a standard

    com"lementary metal(o)ide(semicond!ctor *+S- "rocess. +irc!its of !" to

    1// gate e#!i&a lents ha&e been restr!ct!red and a base array of 0/// gate

    e#!i&alents has been fabricated. F!t!re %ork is aimed at the !se of 1(!m design

    r!les to de&elo" arrays that ha&e a com"le)ity of tens of tho!sands of gates.

    V&ER LAR2E S+ALE

    3 45E2RA53 4

    *6LSr - technol laser  linking technology is the restr!ct!ring of the inter 

    ogy has enabled the fabrication of com"le)cir 

    c!it f!nctionality in a tiny &ol!me of 

    s"ace. 7nfort!nately, d!e to the tooling costs

    associated %ith each ne% design and the time re#!ired

    f!r con&entional silicon%afer   "rocessing,  the integrated

    circ!it *3+- man!  fact!ring cycle  is not %ell s!ited todesign de&elo"ment and circ!it e)"erimentation. 5he

    ra"id s!ccession of ne% generations of architect!res

    and systems "laces a "remi!m on the ca"ability to

    take a ne% design from conce"tion to fabrication as

    #!ickly as "ossible.  A ma8or ad&ance in red!cing

    delays in the "rod!ct de&elo"ment cycle has been the

    ad&ent of so"histicated com"!ter aided design

    *+A9- tools that enable a high degree of a!tomation

    in circ!it synthesis, layo!t, sim!lation, &eri fication, and

    test(&ector generation. A corres"onding im  "ro&ement

    in the s"eed of  "hysical im"lementation has  been "ro&ided  by a &ariety of fabrication strategies that

    incl!de standard cell c!storni$ation, gate arrays, and

    a n!mber of field("rogrammable logic de&ices.

    At Lincoln Laboratory the !nderlying technology for 

    o!r %ork in %afer(scale integration is the ca"ability to

    !se a laser for both forming and remo&ing connections

    on a f!lly "rocessed silicon circ!it. 'e ha&e de&elo"ed

    and demonstrated this technology by b!ilding a

    n!mber of %afer(scale  systems :1;.  5he  "rinci"al

    f!nction of the

    connections on a monolithic %afer to achie&e the defect

    a&oidance that is essential  for obtaining acce"table

    yields on s!ch large(area de&ices.  'e ha&e also !sed

    this same technology to "rogram the f!nctionality of 

    a %afer  by modifying the interconnect to reali$e  a

    &ariety of system architect!res. For e)am"le, a n!mber 

    of differ ent %afer scale systems, incl!ding a Fast

    Fo!rier 5ransform *FF5-, a Ho!gh transform, a 1< ) 1<

    con&ol&er,  and a  constant false(alarm(rate filter, ha&e

     been b!ilt from a common %afer design that

    com"rises an array of serial  m!lti"liers and data

    formatters :;.

    5his e)"erience has led !s to de&elo" arestr!ct!rable

    logic array *RLA- that is "rogrammable at the indi&id!al

    chi" le&el and that !ses the laser linking technology

    strictly for c!stomi$ation. 5o "ro&ide the fle)i bility of a

    gate array  %ith the ra"id t!rnaro!nd time of a "rogram mable logic de&ice, %e designed the  basic

    array mod!le to ha&e a &ery lo% le&el of logic

    com"le)ity. *5he t!rn aro!nd time here is defined as

    the time re#!ired to take

    an Ie  from design thro!gh fabrication.- Laser  "rogram

    ming  "ro&ides an economical method of  "rod!cing in

    stant(t!rnaro!nd r+s that can reali$e any system f!nction by !sing a laser for both forming and

    remo&ing connections at  "redetermined sites to tailor 

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    the %iring on a f!lly fabricated, "ackaged, and tested

    standard arrayVOLUME 4, NUMBER 2,1991 THE llNCOLN LABORATORYOURNAL =>

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    Table 2. Progr ammable Technologies

    T ec hnol og y Dev i c e  Ad v antag es Di sadv ant ag es

    #loatin+ 8ate T' ansisto' " Elect' icall 9' o+'a$$a/le " Rest' icte)  A'chitect&' e

    " Re&sa/le " .%ecial Co$%&te' (

     Ai)e) *esi+n C A*-

    Tools Re:&i' e)

    " 9' o+' a$$in+ Ci'c&it

    O;e'hea)

    .tatic Ran)o$( T' ansisto'  " Elect' icall 9'o+'a$$a/le " Rest' icte)  A' chitect&'e

     Access Me$o'2

    ,R AM-

    " Re&sa/le " .%ecial C A* Tools Re:&i' e)

    " 9'o+' a$$in+ Ci' c&it

    O;e'hea)

    " Lo3 9e'1 o'$ance

    Volta+e Lin4 " Elect' icall 9'o+' a$$a/le " .%ecial #a/'ication 9'ocess

    9' o+'a$$a/le Re:&i'e)

    " .%ecial CA* Tools Re:&i'e)

    " 9'o+' a$$in+ Ci'c&it

    O;e'hea)

    " Lo3 9e'1 o'$ance

    Lase' Lin " .tan)a' ) Co$%le$enta'2 " .%ecial Lase' #acilit2

    9' o+'a$$a/le Metal(O

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    ? RAFFEL E5 AL. A Laser-Restructur able Logic Arr a y for Rapid Integrated Cir cuit  Pr ototy ping 

    ? RAFFEL E5 AL.

     A Laser-Re structur abl e  Log ic Arra y for Rapid Integr at ed Cir cuit Proto typing 

    THE LINCOLN LABORATORY OURNAL 100VOLUME 4, NUMBER 2, 19911//1//1//  THE LINCOLN VOLUME 4, NUMBER 2, 1991

     A

    "! = ((

    *i&sionContact

    .&/st'ate

    .ection  A( A

    tains acce"tably lo% leakage, a re#!irement for good

    circ!it isolation.

    A layo!t of the interconnect str!ct!re for a standard

    array that !ses laser (diff!sed links is sho%n in Fig!re

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    ? RAFFEL E5 AL. A Laser-Restructur able Logic Arr a y for Rapid Integrated Cir cuit  Pr ototy ping 

    ? RAFFEL E5 AL.

     A Laser-Re structur abl e  Log ic Arra y for Rapid Integr at ed Cir cuit Proto typing 

    THE LINCOLN LABORATORY OURNAL 101VOLUME 4, NUMBER 2, 19911/11/11/1  THE LINCOLN VOLUME 4, NUMBER 2, 1991

    of 1// to

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    9assi;e

    Lase' 

    Bea$transistor circ!it diagram are sho%n in Fig!r e B. 5his

    modification to the minim!m im"lementation "rod!ces

    a mod!le that is more efficient in ty"ical a""lications

    Ins&lato' Lin4

    FIGURE 4! C'oss section o ;e'tical lin not )'a3n to

    scale-! The lin )ielect'ic can /e silicon nit' i)e o' a$o' 

    %ho&s silicon!

    metal lines, as sho%n in Fig!re 0. Link formation occ!rs

    %hen the metal is melted by a laser beam and combines

    %ith the link dielectric to form an al!min!m(silicon

    alloy %ith a resistance of a f e% ohms. +!rrent %or k is

    concentrated on o"timi$ing the interrnetal dielectric for 

    reliable lo%( "o%er linking and on r ed!cing the metal

    line%idth at the link site %itho!t the loss of intr ale&el

    contin!ity after link formation.

    Te Uni!ersal Logic "odule #UL"$ Array

    ne ma 8or ar chitect!r al iss!e in designing a  "rogr am

    ma ble logic ar r ay is the selection of the  "rogramma ble

    mod!le, or b!ilding  block. 5he choice is greatly aff ected

     by the characteristics of the interconnect. Meca!se the

    connecti&e link allo%s for testing "r ior to "rogr amming,

    the b!ilding  block sho!ld be a testa ble !nit. 3n addition,

    the lo%est(le&el b!ilding  block that is com "ati ble %ith

    the inter connect density sho!ld be !sed to "ro&ide fle) 

    ibility for a %ide range of a""lications.

    ne  b!ilding  block that meets these r e#!irements isthe thr ee(in "!t 7ni&ersal Logic od!le *7L- :>;,

    %hich can r eali$e all 1@ Moolean f!nctions of t%o

    &ar ia bles. 5he logic f!nction for the minim!m im"le

    mentation of this mod!le is

    F N (Y 1 •Y2 ( Y 1 •Y! "

    5he logic diagram of a modified 7L and its 1@(

    %itho!t being significantly larger. 5he additional fo!rth

    in"!t gi&es greater fle)ibility in im"lementing latches

    and combinational logic, an o!t"!t in&erter makes thecom"lement of the o!t "!t signal a&ailable so that a

    mod!le need ne&er be !sed solely for signal in&ersion,

    and an additional t%o(transistor "robe is !sed for "re

     "rogram testing. 5his modified 7L im"lements the

    logic f!nction

    F N F# N ( Y 1 •Y 2 (Y1 •Y! •Y 4-!

    As sho%n in Fig!re B*b-, laser( "rogrammable links

    and c!t "oints are "ro&ided so that each in"!t can be

    disconnected from its &ertical interconnect and

    connected to either "o%er or gro!nd.

    A Restructurable Logic Array

     An RLA chi" consists of an ar r ay of 7Ls s!rro!nded

     by "o%er and signal 3 "ad blocks. Additional circ!itry

    on the chi" allo%s for f!nctional testing both before and

    after "rogramming. Fig!re @ sho%s an RLA chi" that

    com"rises 1@ 7Ls and 14 11/ "ads. 5he chi",

    named the RLA1@, %as f abricated in the S3S

    f o!ndry %ith a 2 $l1m G(%ell +S "rocess. 5he 7L

    arr ay consists of alternating ro%s of hori$ontal inter

    connect channels and 7Ls, %hich are connected by&ertical %ir es. 5he channel interconnect "atern, sho%n

    schematically in Fig!r e >, allo%s connections  bet%een

    crossing tr acks and c!ts in both hor i$ontal and &ertical

    tracks, as sho%n in Fig!re

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    F # 

    ' o/e

    ,a-

    %dd  % d d 

    ' o/e

    8N*Y 4 F# 

    8N*

    O C&t (D( Lin*b-

    FIG!" ! Mo)iie) Uni;e'sal Lo+ic Mo)&le? a- lo+ic )ia+'a$, an) /- ci'c&it

    )ia+' a$!

    can test a col!mn of 7Ls and its &ertical tr acks by

    feeding in"!t signals from a test b!s into the 7L

    in"!ts and ena bling the  "robe cir c!its in that col!mn.

    5he o!t"!t of each 7L in a col!mn can be indi&id!al

    ly obser&ed by se#!entially shifting the ro% "robe o!t

     "!ts to a test o!t"!t "ad. Grior to restr!ct!ring, all

    7Ls ar e tested for f!nctionality. Meca!se the  "robeena ble and "robe m!lti"le)ing ar e not aff ected by r e

    str!ct!ring, the o!t"!t of each 7L can also  be o b

    ser&ed after "rogramming. 3n addition, %e can test the

    hori$ontal tracks in the channels for o"ens and ad

     8acent shorts befor e  "rogramming by connecting the

    tr acks into t%o ser"entine chains.

    Cip Input%&utput

    3 blocks can be r estr!ct!r ed into one of ten f!nctions

     b!ffered in"!t, !nb!ffered in"!t, !nb!ffered Schmitt

    trigger in"!t, o!t"!t, tristate o!t"!t,  bidir ectional,  bi

    dir ectional %ith Schmitt trigger, !nb!ffer ed in"!t %ithdri&er , !nb!ffered Schmitt(trigger in"!t %ith dri&er, and

    n!ll. 5he 3  blocks are initially %ir ed in "air s one

     block is tested for in"!t f!nction %hile its "artner is

    tested for o!t"!t f!nction. Fig!r e @*a- sho%s the cir c!it

    design for the 3 block , and Fig!r e @*b- sho%s ho% to

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    THE LINCOLN L ABORATORY OURN AL 1/BVOLUME 4, NUMBER 2, 19911/0 THE LINCOLN LABORATORY OURN AL VOLUME 4! NUMBER 2! 1991

    I 'o/e(Ena/le *eco)e' I

    (111111 11  111111 1 1 1

    I? / ? ?ULM> I? ? / ?ULM> I? ? ? ?ULM> I? / ? ?ULM>

    >*1-)

    I? / / ?ULM> I? / / ?ULM>I? / / ?ULM> I? / / ?ULM>/.

    E???l

    >Gtl

    Gtl/I

    *1-

    e I?/ /

    ?ULM> I?/ /

    ?ULM> I?/

    ? ?ULM> I?/ /

    ?ULM>

    9'o/e

    O&t

    In%&ts 9' o/e

    Ena/le

    c,In%&ts

    H(( I? / / ?ULM> I? ? / ?ULM> I? / / ?ULM> I? / / ?ULM>

    I I I I

    I Test(B&s T' anse' Itttt

    FIGURE *+ #$ a' 'a 3ith test %'o/in+!

     An 3 f!nction is selected by laser "rogramming the

    3 block on the chi", as sho%n in Fig!re @. 5he design

    er b!ilds his logic o!t of the macros and 3 blocks by

    connecting them %ith schematic(entry soft%ar e. nce

    the schematic of com"onents fits the designerCs conce"

    tion, the +A9 soft%are can PflattenP the schematic to its

    7L(3 block im"lementation in the form of a stan 

    dard Electronic 9ata 3nterchange Format *E93F- //

    neclist(a list of the se#!ence of terminal(to(terminal

     "in connections that need to  be made. 5his "rocess isanalogo!s to a gate array design style in %hich the gate

    array li brary elements can be tho!ght of as transistor

    macros. S!ch a design system can be r eali$ed in most

    commer cially a&ailable schematic(ca "t!r e systems. For

    e)am"le, the system has  been im"lemented %ith the

    r+A9, F!t!r enet, and 6ie%logic schematic(ca"t!r e

     "ackages thro!gh the installation of macro li braries.

    5he o!t"!t of this design  "rocess is a neclist of connec

    ti&ity of7Ls and 3 blocks.

    5he neclist com "onents are ne)t ma""ed onto the

    7Ls that ar e "hysically a&ailable on the laser ( "rogram

    ma ble chi ". 5his ste " can be accom"lished a!tomatically

     by !sing "lace(and(glo bal(ro!te techni#!es analogo!s to

    those de&elo"ed f or gate arrays and standard cell designs.

    For e)am"le, %e ha&e !sed 5im ber 'olf :@;, %hich im

     "lements a sim!lated annealing "lacement algor ithm

    fir st de&elo"ed for standard cell "lacement. 5im ber'olf also "erforms glo bal ro!ting. 3n o!r case, s!ch ro!ting

    entails decom"osing large signal nets into smaller, mor e

    easily ro!ta ble s!bnets that can each be contained in a

    single channel of inter connect  bet%een ro%s of 7Ls.

    5he  "lacement of 3 blocks determines the "ino!t of 

    the chi" and is "erfor med man!ally.

    5he o!t"!t of the "lace(and(glo bal(ro!te "hase is a

    / / /

    > / / / / / / / /

    (!B

    / / / / / / /

    / / / / I / /

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    THE LINCOLN LABORATORY OURNAL 1/@1/@VOLUME 4, NUMBER 2, 19911/D THE LINCOLN LABORATORY OURNAL VOLUME 4! NUMBER 2! 1991

    Perfor'ance

    5o meas!re the s"eed of RLA circ!its, %e laser(

     "ro  grammed se&eral test str!ct!r es onto a small

    11(7L chi" f a br icated at S3S %ith the

    same 2$*1++i  "rocess !sed for the RLA1D// chi"

    descr i bed ear lier. 5he test str!ct!r es %er e

    1- long %ires of differ ent lengths to meas!r e the "ro"a

    gation delay thro!gh the interconnect,

    - %ires of the same length dr i&en  by differ ent ty"es

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    ? RAFFEL E5 AL.

     A  Laser-Restrucsurable  Logic  Array for Rapid Int e grated Circuit Prototypin g ? RAFFEL E5 AL.

     A Laser-Restructurable Logic  Arr a y for Rapid Integr at ed Circuit Prototypin g 

    of internal dri&ers to meas!re the ca"abilities of

    the dri&ers, and

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    THE LINCOLN LABORATORY OURN AL ./VOLUME 4, NUMBER 2, 19911/@

      THE LINCOLN L ABORATORY OURN AL VOLUME 4! NUMBER 2! 1991

    diff!sed link !se of &ertical(link technology no% in

    de&elo"ment %o!ld considerably shrink the e)tra area

    o&erhead re#!ired by the links. +om"arisons %ith

    floating(gate and RA(based "rogrammable de&ices

    sho% m!ch larger ad&antages for the link(based

    technologies.

    Application E0a'ples

    Laser"rogramming has been a""lied to both "rototy"ing

    and logic consolidation. 3n one a""lication, %e originally

    designed a system %ith the con&entional standard cell

    techni#!e and, to obtain a "rototy"e #!ickly, re"licated

    the system %ith an RLA chi". 3n another a""lication,

    logic originally im"lemented %ith se&eral electrically

     "rogrammable chi"s %as red!ced to a single RLA

    chi". 5he fle)ibility of the RLA a""roach is ill!strated

     by its ability to re"licate the f!nction of se&eral different ty "es of circ!its, incl!ding standard cells,

     "rogrammable logic arrays *GLA-, and transistor (to

    transistor logic *55L-.

    ore than a do$en different a""lications ha&e been

     "rogrammed onto the &ario!s smaller "redecessors of the

    RLA1@ some of these are s!mmari$ed in 5able B.

    5y"ically,abo!t

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    THE LINCOLN LABORATORY OURN AL .1VOLUME 4, NUMBER 2, 19911/=

      THE LINCOLN L ABORATORY OURN AL VOLUME 4! NUMBER 2! 1991

    TRICOUNT2 is a 2(/it co&nte' that 'e%laces TTL %a'ts, an) TEMCOUNT is a

    Celsi&s(to(#ah'enheit con;e'te'!

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    ~~'_e --~~~~-Vdd F 

    ------

    'o/eEna/le

    o 0 1 2 ( Latch 51 5 2 Y1 Y 2 $  AN*JOR

    F # 

    3Jl C&t !! Lin

    C ut s and in6s F unct i on

    None Maste' 07D Latch( ( (

    F F# 1 " 2 0 ( F • C 8 "C(8  

    (a/c) .la;e 07D Latch

    ( ( (F F # 1 " 2 0 (F 9 C8 " C (8  

    a/e Co$/inational  AN*JOR Lo+ic

    F N F # N  5 1 • 52 Y 1 • Y2 

    FIGURE + Rest' &ct&' a/le cloce) lo+ic $o)&le!

    into either a 9 sla&elatch or a fo!r(in"!t combinational 

    logic gate. 5he mod!le r etains the feat!r e of f!ll testabil ity befor e and after r estr !ct!ring, and r estr!ct!ring %ill

    not affect loading on the global clock. 5he A49R

    logic f!nction is mor e efficient for im"lementing logic

    thro!gh the !se of com"!ter (aided logic generator s.

    Conclusions

    'e ha&e de&elo"ed a laser(r estr!ct!ring methodology,

    circ!it mod!les, a chi" architect!re, and a set of a""lica

    tion tools for a laser ( "rogr ammable r estr!ct!ra ble

    logic ar r ay *RLA-. RLA chi"s ha&e  been fabr icated

    thro!gh a standar d com"lementary metal(o)ide(semi 

    cond!ctor *+S- "rocess, and se&eral diff erent digi 

    tal a""lications ha&e been im "lemented.  An a""lication

    %ith 0// 7ni&ersal Logic od!les *7L- *l(gate

    e#!i&alent- %as r estr!ct!r ed in / min. 'e no% ha&e

    a&aila ble an RLA de&ice %ith 1D// 7Ls and 1/0 3

     "ins. +om "!ter (aided design *+A9- tools are a&aila ble

    to interface %ith se&er al schematic(ca "t!r e systems, to

     "lace the 7Ls and ro!te the nets, to cr eate laser  

    o"er ation command files, and to &er ity cir c!it "erfor (

    N N

    N N

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    2 RAFFEL ET AL!

     A  Laser -Restructur ableLogic Array for Rapid Int e grat ed Circuit Prot otypin g 

    ? RAFFEL E5 AL. A Laser-Restructur abl eLo gic  Arra y for Rapid Integr at ed C ircuit Prototypin g 

    mance. 7sing a mask(e#!i&alent techni#!e, %e can

    mass "rod!ce any RLA a""lication %ith no change in

    chi " "erformance or a""earance. 'e ar e c!rr ently

    de&elo "ing alternati&e logic mod!les and ne% link 

    str!ct!res that, %hen combined %ith 3(J1m designr !les, sho!ld enable the design of arr ays of more than

    1/,/// gates and clock rates a""roaching 1// H$.

    Ackno3ledg'ents

    5he %ork "resented in this article %as  "erformed in

    large  "art  by former Lincoln La boratory staff mem

     ber s. 3n  "ar tic!lar , att Rhodes, 9a&e Allen, and Rich

    2oldenberg %ere r es "onsi ble for most of the design

    %ork descri bed. 5his %or k %as s"onsor ed by 9ARGA.

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    112 THE LINCOLN LABORATORY OURNAL VOLUME 4! NUMBER 2!1991 THE LINCOLN LABOR ATORY OURNAL 111VOLUME 4, NUMBER 2,1991

    R EFER E4CE)

    1. J.1. Raffel, P5he R6LS3 A""roach to 'afer Scale 3ntegration,P

    in * af er +cale Integration, eds. C! Jessho"e and '. oor e*Adam Hilger , Mr istol and Moston, Mristol, England, 1=@D-,

     "". 1==(/,  "".

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    2 RAFFEL ET AL.

     A Laser -Restructur ableLogicArray  for  Rapid Integrated Circuit Prototyping 

    JA+K I! RAFFEL

    is Leader of the 9igital

    3ntegrated +ir c!its 2ro!". He

    recei&ed an A.M. degree f r om

    +ol!mbia +ollege, a M.S.

    degree in electrical engineering

    from the +ol!m bia School of

    Engineering, and an .S.degree f rom 35, %her e he

    %as a research assistant at the

    9igital +om"!ter La boratory.

    JackCs %ork has s "anned the

    areas of emitter (co!"led logic

    *E+L- gate arrays, magnetic

    film memory, semicond!ctor memory analogdigital con 

    &er sion, 3+ com "!ter (aided

    design *+A9- systems, %afer

    scale integration, and ne!ral

    net%or ks.

    R,MER 5 S. FRA4KEL

    is a staff member in the 9igital

    3ntegr ated +ir c!its 2r o!",

    %here he s"eciali$es in soft%are

    systems research and de&elo " 

    ment. Mefore 8oining Lincoln

    La bor atory se&en years ago,

    Mob %orked for Honey%ell3nc. and the 7ni&er sity of

    assach!setts, Moston. He

    r ecei&ed a M.A. degr ee in math

    f rom Har&ar d and a Gh.9.

    degr ee in math f r om the

    7ni&er sity of 'isconsin.

    KE44E5H H. K,4KLE

    is a st alf member in the 9igital

    3ntegrated +irc!its 2r o! ". His

    f oc!s of research has been in

    the design of %afer (scale

    integrated circ!its. Ken

    recei&ed an E.E. degr ee from

    the 7ni&ersity of +incinnatiand an .S.E.E. degree from

    35. He is a member of Eta

    Ka""a 4! and Sigma Ki!

    JAES E. 7R273A r ecei&ed

    M.S. degr ees in electr ical

    engineering, "hysics, and math

    f rom the 7.S. Air Force

    Academy and a Gh.9. degree

    in electr ical engineer ing and

    com "!ter science from 35.

    James is a staff member in the 9igital 3ntegrated

    +irc!its 2ro! ".

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