Raychem RPG (P) Ltd.imgusr.tradekey.com/images/uploadedimages/...Raychem Corporation, USA sets up trading subsidiary - 1979 Manufacturing setup in Vasai near Mumbai - 1986 Raychem

Nov-2011 A TE-Connectivity - RPG Enterprise JV 1

Raychem RPG (P) Ltd.

2012

2

COMPANY

A multi-product, multi-business, engineering products & solutions company

50:50 Joint venture of TE Connectivity (formerly Tyco Electronics), USA and RPG Group, India

Sales turnover US$ 123 Mn in FY11

Strong commitment to core values and ethics

Excellent track record of customer satisfaction

Continual business growth of 26% over last 5 years RPG House

A TE-Connectivity - RPG Enterprise JV Nov-2011

3

PARENT COMPANIES

RPG Group : 30 Years + Sales : USD 2.5 Billion Employees : 37,000 +

Line of Businesses

• Tyre • Infrastructure

• Specialty – Pharmaceuticals, Power Ancillaries,

Plantation

• IT

TE Connectivity : 50 Years +

Sales : USD 11 Billion Employees : 79,000 +

Line of Businesses

• Engineered Electronic Components

• Network Solutions

• Specialty Products

• Undersea Telecommunication Systems


4

MANAGEMENT STRUCTURE

INFOCOM

A. Sharma

OWG

K. Merchant

I B D

D. Kumar

T & D

A. Bhatia

Transformers

A. Goel

HR

Ratish Jha

Finance

D. Harlalka

Operations

S. Bhargava

Bus. Development

Nitin Sharma

Corporate

Services

I T

R. Harikrishna

Board of Directors

President

Ramani Kasi


5

Core Values

Focus on customers

Develop a committed & responsive community of employees, distributors & vendors

Embrace growth and productivity through innovation and entrepreneurship

Communicate openly and demonstrate integrity in all our activities

Demonstrate passion for performance through anticipation, speed and flexibility

Protect the environment and protect the society around us


6

1979 - 2000

Raychem Corporation, USA sets up trading subsidiary - 1979

Manufacturing setup in Vasai near Mumbai - 1986

Raychem RPG Ltd. formed (Raychem Corporation, USA & RPG Group) - 1989

RRL accredited with ISO 2001 - 1992

Raychem Corporation taken over by Tyco Electronics; now our JV partner - 1999

MILESTONES

2001 - 2005

Acquisition of Canara Electricals (Rectifier Business) - 2002

Launched Rayline in Delhi – 24x7 centre for Power distribution network services - 2004

New factory for Rectifiers near Mumbai - 2004

Marked the sales turnover of USD 20 Mn - 2005

Launched TPM at Vasai - 2005


A Tyco Electronics - RPG Enterprise JV 7

MILESTONES

• 100% Export unit set up for Tyco Electronics global supplies - 2006

• Era of New Business Development

- Gas Meters, Transformers, Energy Meters 2006 - 2007

• Raychem RPG marked its presence in Middle East - setting up Dubai office - 2007

• Raychem RPG won Best Vendor Awards

- TE-Connectivity, Germany & Siemens, India – 2008

• New manufacturing facility at Nalagarh, Himachal Pradesh for Transformers & Energy Meters - 2009

• Crossed US$ 100 Mn mark - 2010

• Acquired Tyco Electronics-Energy Business in India - 2010

2006 - 2010

• New manufacturing facility at Halol, Gujarat for CFIP products

• Tyco Electronics renamed TE-Connectivity

• Raychem RPG wins RPG – Organizational Excellence Award – 4th year in succession

• Set up of Water Meter Plant at Chakan (in technological tie up with Sappel, France)

• Launch of EOHS (Environment, Occupational Health & Safety) at all locations

2011…..

Nov-2011

8

NEW BUSINESSES

Gas Meters: Leader in the domestic market and range of regulators

EOU: Global source for Heat Shrink Moulded components for TE Energy

Energy Meters: Single and three phase Electronic Energy Meters

Water Meters: Partnership with Sappel, France for technologically advanced products

Transformers: Partnership with Hexaformer to achieve technological edge

TE Connectivity (formerly Tyco Electronics) - Energy Business: Integration of business in

India


9

DOMESTIC NETWORK

Mumbai

Ahmedabad

Nalagarh

Hyderabad

Kochi

Delhi

Kolkata

Bangalore

Chennai

Pune

Raipur

Halol

Representation

Plants

Offices

Head

Quarter

Work Force : >1000 nos.

Channel Partners : >100 Distributors & Dealers


10

INTERNATIONAL NETWORK

Transformers : Hexaformer , Sweden CFIP : TE - Connectivity Water Meters : SAPPEL, France

CARs & Infocom : TE Connectivity Gas Meters : GWI, UK Pipelines Coating/CP : Berry Plastics

Principals / Partnerships


11

PORTFOLIO

SBU Mini SBU Products & Services

Transmission & Distribution (T&D)

Cable Accessories , Raysulate & Services (CARS)

Cable Accessories , Raysulate & Services

Connectors, Fittings, Insulation & Protection (CFIP)

Low, Medium & High Voltage Surge Arrestors, Connectors, Insulators, Fittings

Energy Meters & Industrial Products (EMIP)

Energy Meters Industrial Products for Power Transmission and Distribution


12

Infocom

Infocom

Copper Cable Accessories Energy Management Systems for Base Terminal Stations Fibre Cable Accessories Fibre Distribution Management Systems

ECS (RCP) Circuit Protection Devices, Electronic components


Contd..


13


International Business

Engineering Business Unit (EBU) Custom –built Precision Metal Components & Assemblies Cable Fastening Systems (S.S. Cable ties, clamps)

Export Oriented Unit (EOU) - Vasai I & P Exports - Halol

Polymeric moulded components for TE Connectivity Insulators & Surge Arresters for TE-Connectivity

Contd..


14


Oil, Water & Gas (OWG)

CP Projects Industrial Electronics Division (IED)

Cathodic Protection for Pipelines, Tanks, Bullets & Concrete structures Industrial Rectifiers & Power Electronics Equipment

Pipelines, Heat Tracing, Gas Meters & Water Meters

Electric Heat Tracing Gas Meters Pipeline Joint Coatings, Casing Insulators Water Meters with AMR technology

Contd..


15

SBU Products & Services

Transformers

Industrial Transformers Distribution Transformers Specialty Transformers

• Low Loss Transformers (Deltaformer)

• Furnace Transformers

• Perfect Harmony Transformers

• Buck-boost Transformers

Contd..

Dry Type – 33 KV, 5 MVA

Oil Filled – 66 KV, 20 MVA


16

CUSTOMERS

Indraprastha

Gas Assam Gas

Power Utility

Boards


17

TURNOVER


18

Plants Area

(acres) Products

Significance/ Facilities

Certification

Vasai 4

• Polymeric Moulded Components

• Custom-built precision metal components and assemblies

100% EOU Molding and allied processes

INTEGRATED MANAGEMENT SYSTEM

- ISO 9001:2008 - ISO 14001:2004 (EMS) - OHSAS 18001:2007

Vasai

Contd..


19

Plants Area

(acres) Products


Certification

Kaman 6

• Power & Telecom Cable Accessories

• Transformer Rectifier Units • Pipeline Joint Coating

Manufacturing Kitting & Logistics

Trading center for OWG

ISO 9001:2008 ISO 14001:2004 (EMS)

Kaman

Contd..


20

PLANT DETAILS

Plants Area

(acres) Products


Certification

Chakan 11

• Industrial Transformers Gas Meters

• Water Meters • Bus Bars

Manufacturing

INTEGRATED MANAGEMENT SYSTEM

- ISO 9001:2008 - ISO 14001:2004 (EMS) - OHSAS 18001:2007

Chakan


21

Plants Area

(acres) Products


Certification

Nalagarh 5.6

• Energy Meters • Distribution Transformers • Industrial Products - Surge

Arrestors, AB/ DO Switches

Manufacturing ISO 9001:2008

Contd..

Nalagarh


22

Plants Area

(acres) Products


Certification

Halol 25 • Industrial Products

(Connectors, Fittings, Insulation & Protection)

Manufacturing for TE Energy - Exports - Domestic market

ISO 9001:2008

Contd..

A TE-Connectivity - RPG Enterprise JV

Halol

Nov-2011

23

Tools

&

Techniques

Total Productive

Maintenance

(TPM)

Journey began in

2008; successfully

implemented at all

manufacturing plants

Value Stream

Mapping

(VSM)

Initiated at Plants

resulting in lead time

reduction, manpower

& work in progress

savings

Process Mapping

Over 700 processes

have been mapped

Kanban Process

Immense booster to

operations

Structured Problem

Solving

(7QC Tools)

Plant Members

trained; helped

organize chaos and

prompted multi-

dimensional thinking

Manufacturing Excellence


24

SMT model adopted at Nalagarh (Himachal Pradesh ) and Halol (Gujarat) Plants

Specific combination of people practices, work structure and processes

Maximizes employee knowledge, skill, commitment, flexibility and contribution

100% recruitment from local rural community

+ 300 SMTs on board

Ensures employable opportunities in future

First company within RPG to adopt this model

A very successful model now being adopted by other group companies of RPG

NEW BUSINESS MODEL


25

SPARSH…THE SOCIAL TOUCH

“TO PROTECT THE ENVIRONMENT AND CONTRIBUTE TO SOCIETY AROUND US. “

Tree Plantation Blood Donation

Rain Water Harvesting

Road Safety Signages

Health Check-ups

Collection Drive

Workshop for Small Scale Business

Education Scholarship

Income Generation Programs for

Tribal Women

Aid to Tribal Society

In Tailoring

Vocational Training to

Under-privileged

Healthy Force

Labour on Move

Building Environment

Educating Deprived

Education and Grooming

Income generating

workshops

A TE-Connectivity - RPG Enterprise JV

WOMEN EMPOWERMENT

COMMUNITY DEVELOPMENT

ENVIRONMENT PROTECTION

Women Entrepreneurship

Nov-2011

26

ENGINEERING GROWTH

PIONEERING EXCELLENCE


Documents

Raychem RPG (P) Ltd.imgusr.tradekey.com/images/uploadedimages/...Raychem Corporation, USA sets up trading subsidiary - 1979 Manufacturing setup in Vasai near Mumbai - 1986 Raychem