raychem terminales

91

Terminations

General Informaiton

Features and benefits 93

Applications, features, and benefits 94

Technical information

HVT testing data 96

Recommended guide specifications 96

Electrical stress control 97

Recommended air clearance 98

Recommended cable bending radius 98

TFT Testing Data 99

Selection information

Nonshielded polymeric cable terminations

HVT-50 polymeric cable terminations for 1/C and 3/C 100nonshielded power cable (5 kV)

Shielded polymeric cable terminations

HVT-G/SG polymeric cable terminations for copper tape shield, 101drain wire shield, lead sheath, and UniShield 1/C cables (5–35 kV)

HVT-Z Heat shrinkable termination with built-in stress control 102

MOD-3-HVT 3/C modification kits for 103Tyco Electronics medium-voltage terminations (5–35 kV)

Cold-applied terminations (Pre-expanded and supplied on holdout)

TFT-E, TFT-E-G/SG and TFT-E-SLC 1/C cold applied cable terminations 105

TFT-R 1/C shielded and non-shielded industrial cable termination 107

High voltage (69 kV) terminations

EHVT/GHVT polymeric cable terminations for copper tape shield, 108wire shield, lead sheath, and 1/C cables (46–69 kV)

LC-shield terminations

HVT-LC/SLC LC-shield cable terminations for 1/C cables 109(15–35 kV )

URD cable terminations

HVT-J/SJ URD cable terminations for jacketed and unjacketed 110concentric neutral 1/C cables (15–35 kV)

PILC cable terminations

HVT-1590 and HVT-3-1590 1/C and 3/C PIlC/VCLCcable terminations (15 kV) 111

Main Index

92

Terminations

Flexible cable terminations

HVT-M flexible cable terminations (5–25 kV) 112

Miscellaneous termination accessories

BRKT-SS cable mounting brackets 113

EHVT-BRKT high voltage termination mounting brackets 114

EHVT-BP high voltage termination mounting brace plate 114

EAKT-1520 mounting kits 115

MOD-S-Skirts (rain sheds) 116

Main Index

93

Features and benefits

Reliable, field-proven performanceIndependent testing and field experience have repeatedly proven the long-termstability, durability, and reliability of the Tyco Electronics’ Raychem HVT system,even in highly polluted environments. The nontracking, insulating outer jacket canwithstand the rigors of long-term electrical stress and surface pollution without lossof performance. The nontracking material offers the additional benefit of beingmaintenance free, with no need for periodic cleaning. Extensive load cycle testingverifies the long-term thermomechanical compatibility between the terminationsystem and the cable.

Ease of installationHVT kits can be installed on all cable types without special adapters or accessories.No special tooling or connectors are required since HVT kits accept all commoncompression or terminal lugs. The HVT installation method also provides generouscable cutback and component positioning tolerances, further reducing installationvariability. Heat-shrinking allows the kits to be easily inspected, either visually or by simple touch, to help ensure proper installation.

Always ready for the job– even in emergenciesHVT kits have an unlimited shelf life. They remain ready to use on short notice, soyou have no worries about scrapping aged inventory or being caught with uselessproducts during an emergency or on a time-critical project.

Flexible and versatileAn HVT system may be installed upright or inverted and canbend to the same bending radius as the cable. Slim and light-weight, the system can also be mounted directly to fusecutouts or other devices, eliminating the cost of additionalsupporting brackets and cross arms.

46 and 69 kVAt voltages as high as 69 kV the need for proven stress con-trol is even more important. The materials used in our 46 and69 kV terminations (as with all lower voltages) are suitablefor severely polluted areas—and for all installation conditions,including top feed installation.

The material is designed to be resistant to impact damage from transportation orvandalism, a typical problem for heavy, inflexible porcelain products. TycoElectronics’ Raychem 46/69 kV terminations also require no compound filling whichcan leak over time.

Cold-applied termination systemTFT terminations are designed for customers who want Tyco Electronics materialtechnology in a cold-applied system. The cold-applied terminations also providepositive positioning of the stress control patch.

Tyco Electronics’ Raychem 69 kV termina-tions require no special or expensive toolsfor installation, and no soldering (see page108).

Tyco Electronics’ RaychemHVT system features a non-tracking, insulating surfacethat can withstand long-termelectrical stress and surfacepollution.

Tyco Electronics’ proven oil-sealingtechnology has been used for more than 18years in medium-voltage transition joints.This technology is now put to work in ourPILC termination kits (see page 111).

Main IndexTerminations Index

94

Applications, features, and benefits

HVT

Moisture sealing

• Nontracking, high-voltage sealant.

Additional creepage for outdoor applications

Heat-shrinkable skirts:• Increase surface creepage distance.• Easily adapt terminations for outdoor use.• May be inverted for terminations facing downward.

Electrical stress control and insulation (8 kV and up)

Heat-shrinkable stress control tubing:• Reduces the electrical stress gradient at the end of the cable shield to safe

operating levels.• Shrinks to fit out-of-spec cable.• Provides long-term electrical performance.

Nontracking, heat-shrinkable outer insulation tubing:• Provides excellent UV stability.• Withstands polluted environments.• Is proven to withstand severe applications.

Stress relief material:• Minimizes stress at the shield cutback.• Applies easily, smoothing the step at the cable semi-con edge and filling

any voids.• Acts as a secondary moisture seal.

Shielding and solderless grounding (included in polymeric cable kits except URD)

Ground braid:• Provides shield continuity.

Ground clamp: • Has a constant-force roll spring, which provides secure grounding

without soldering.

Moisture sealing

Nontracking, high-voltage sealant:• Provides a watertight connector seal when combined with

heat-shrinkable material.• Will not harden or crack.

Applications, features, and benefitsMain IndexTerminations Index

95

TFT

Moisture sealing

• Nontracking, high-voltage sealant.

Spring clamp and solder block ground braid available for metallic shielded cables

Additional creepage for outdoor applications

Molded skirts:• Increase surface creepage distance.

Electrical stress control and insulation

Metal Oxide Matrix stress control patch:• Reduces the electrical stress gradient at the end of the cable shield

to safe operating levels.• Conforms to fit out-of-spec cable.• Provides long-term electrical performance.

Nontracking, termination body:• Provides excellent UV stability.• Withstands polluted environments.• Is proven to withstand severe applications.

Moisture sealing

Nontracking, high-voltage sealant:• Provides a watertight connector seal• Will not harden or crack.

Applications, features, and benefitsMain IndexTerminations Index

96

Technical information

HVT testing dataTyco Electronics’ Raychem high-voltage terminations are fully qualified per IEEE-48as Class I terminations to provide a long, trouble-free service life. Independent test-ing and field experience have repeatedly proven the long-term durability, reliability,and stability of the HVT system, even in highly polluted environments. TycoElectronics’ proven nontracking, insulating jacket can withstand the rigors of long-term electrical stress and surface pollution without loss of performance. The non-tracking material is maintenance free and does not require periodic cleaning.Extensive load-cycle testing verifies the thermomechanical compatibility betweenthe termination system and cable.

Recommended guide specifications Please feel free to use one or all of the following in your design specifications:

Medium-voltage terminations (through 69 kV)Shielded power cable termination kits shall be factory engineered for theapplication. The kits shall consist of high-permittivity, high-resistivity, heat-shrinkablestress control tubing, and outer insulation tubing and skirts (outdoor applications)made from UV-stable, nontracking (per ASTM D 2303) materials. Heat-activatedsealant materials to help prevent moisture ingress and contamination should also beincluded. Termination kits shall meet or exceed all rating requirements of IEEE-48 forClass I terminations and the test sequence prescribed by IEEE-404, including 130°Cload cycling and 130°C impulse withstand.

Multi-conductor shielded cable terminationsIn addition to the phase terminations, multi-conductor termination kits shall providea heat-shrinkable breakout boot, factory-coated with sealant for strain-relief and seal-ing purposes. Each kit shall include lengths of heat-shrinkable tubing to help preventcorrosion and shifting of the shielding layers between the boot and the phase-termi-nation installation point.

When grounding and/or ground check conductors are included, the kit includeslengths of heat-shrinkable tubing and sealant material to seal each conductor fromthe boot to its connection point.

Nonshielded cable terminations (2–5 kV)Termination kits for nonshielded power cables installed in contaminated indoor oroutdoor environments are factory engineered to provide UV-stable, nontracking (perASTM D 2303 and the Ontario Hydro accelerated tracking wheel test) exterior sur-faces and complete environmental sealing for the termination area. Termination kitsshall consist of heat-shrinkable tubing, skirts (outdoor applications), and sealing boots (for 3/C only) supplied with heat-activated sealant materials to help preventmoisture ingress and contamination.

Product and voltage class 1

HVT-80 HVT-150 HVT-250 HVT-350 EHVT-460 EHVT-690Test description (5–8 kV) (15 kV) (25 kV2) (35 kV) (46 kV) (69 kV)AC withstand, 1 minute, (kV) 35 50 65 90 120 175DC withstand, 15 minutes, (kV) 65 75 105 140 170 245Partial discharge (min. kV) for 9 15.6 25.8 36 40 603 pC or lessImpulse withstand 1.2 x 50 µs, 95 110 150 200 250 350crest kV (outdoor)3Impulse withstand 1.2 x 50 µs, 80 95 125 150 250 350crest kV (indoor)3

Continuous current rating Equal to cable ampacityWet withstand, 10 seconds, kV rms 30 45 60 80 100 145Dry withstand, 6 hours, kV rms 25 35 55 75 100 120

Note: For PILC terminations, please refer to page 111.1. URD and LC kits are rated for 15–35 kV only; HVT-M kits for 5/8–25 kV only.2. HVT-250 meets requirements of 25/28 kV systems.3. Outdoor kits (-SJ, -SG, or -SLC designation) were tested with skirts (rain sheds). Indoor kits (-J, -G, -LC designation) do not contain skirts.


97

Electrical stress control Shielded power cables require electrical stress control when terminated. When theinsulation shield is removed from a cable, the electrical field is concentrated at thecutback point, causing high electrical stress. If the stress is great enough, it can causethe air to break down, resulting in corona. High-stress areas also cause internal dis-charges. Corona or internal discharges will ultimately destroy the cable insulation,causing premature failure.

Cable termination without stress controlThe diagram below shows an energized cable termination without stress control. Theelectric field intensity is greatest where the equipotential lines (line of constant volt-age) are concentrated. Note the concentration near the edge of the semi-con shield.Stress control is required here to reduce the electrical stress below levels at whichthe air would break down or discharges would occur in the insulation.

Cable termination with Tyco Electronics’ unique stress control systemWith Tyco Electronics’ stress control tube installed, the equipotential lines are spreadout, distributing the electrical field and reducing the electrical stress to the cableinsulation’s operating level, as shown in the diagram below. This is achieved by theunique resistive and capacitive properties of the heat-shrinkable material. Note thatno diameter buildup is required as in a conventional stress cone that utilizes itsgeometry to reduce stress.

10%20%30%

40% 50% 60%70%

80%

90% line voltage

Equipotential lines

Semi-conshield

Primary insulation

High-stress areasubject to discharge

Conductor (100% line voltage)

Equipotential lines

10%15% 20% 25%

30%40%

60% 80% line voltage

5%

Conductor (100% line voltage)

Stress control tube

SRM

Primary insulation

Semi-con shield

Technical informationMain IndexTerminations Index

98

Recommended air clearance (Heat-shrink and cold-applied products)Phase/phase and phase/ground The stress control system provides a linear voltage distribution from the lug at highvoltage to the shield termination at ground potential. If the termination is installedtoo close to another phase termination or grounded metal, the electric stress in theair gap will rise to a level where discharge or flashover may occur. The table and dia-grams below indicate the minimum clearances needed between various terminationconfigurations. These clearances are based on IEEE Basic Impulse Levels (BIL).

d

b

a

c

d

c

ab

c

45∞

Figure 1.Phase to ground

Figure 2.Same phase

Figure 3.Between phases

Figure 4.Between phases

R

D

Figure 5.Bending radius

Recommended cable bending radius Tyco Electronics’ Raychem terminationsare as flexible as the original cable. Acable end should not be bent to a radius less than that recommended by themanufacturer.D = Cable jacket O.D.R = 10 x D—Minimum bending radius

(consult cable manufacturer’s val-ues and check them against TycoElectronics’. Select the higher of thetwo values. Preheat cable to approx-imately 80°C before bending.)

Minimum Clearance1 (inches/millimeters)BIL (kV) a b c2 d95 6.5 (160) 3.5 (90) 1.2 (30) 0.8 (20)110 7.0 (175) 4.0 (100) 1.4 (35) 0.9 (23)125 9.0 (225) 6.0 (150) 1.6 (40) 1.0 (25)150 9.0 (225) 6.0 (150) 1.6 (40) 1.0 (25)200 13.0 (325) 9.0 (225) 2.0 (50) 1.4 (35)

1 Values are based on normal operating conditions. Humid or poorly ventilated environmentsmay require additional air clearance.

2 For skirted, outdoor terminations, the value for c is equal to the distance from the edge ofone skirt to another or from a skirt to ground.

Technical informationMain IndexTerminations Index

99

TFT testing data

These terminations are fully qualified per IEEE-48 as Class 1 terminations to provide along, trouble-free service life. These terminations incorporate Tyco Electronics material technology in a cold-applied system. These terminations have an elastomer-ic tubing that is formulated for long-term performance in typical extreme terminationenvironments. The non-tracking material is maintenance-free and does not requireperiodic cleaning.

This series of products features the latest in advanced stress control systems usingMetal Oxide Matrix technology to provide superior electrical performance.

Tyco Electronics products: Voltage classTFT TFT TFT TFT

Test description (5 - 8 kV) (15 kV) (25 kV) (35 kV)AC withstand, 1 minute, (kV) 35 50 65 90DC withstand, 15 minutes, (kV) 65 75 105 140Partial discharge (min. kV) for 5 pC or less 9 13 21.5 30Impulse withstand 1.2 x 50 µs, crest kV (outdoor) 95 110 150 200 Wet withstand, 10 seconds, kV rms 30 45 60 80Dry withstand, 6 hours, kV rms 25 35 55 75


100

Nonshielded polymeric terminations

HVT-50 nonshielded polymeric terminations are designed to withstand rigorousservice conditions. The nontracking, heat-shrinkable insulation is simple to install and provides excellent UV stability.

HVT-50 1/C and 3/C Nonshielded power cable (5 kV)

Selection information (dimensions in inches/millimeters)

Catalog number Conductor size (AWG/kcmil) Insulation diameter (min.) Jacket O.D. (max.)HVT-51 #4–2/0 0.45 (11) 0.85 (22)HVT-52 3/0–500 0.70 (18) 1.30 (33)HVT-53 750–1500 1.10 (28) 2.15 (55)Installed length: 12”(300mm)

For three-conductor 5 kV terminations1. Order three appropriate single-conductor terminations from the selection informa-

tion above.2. In addition, order the appropriate three-conductor modification kit (MOD-3-HVT)

as follows: • MOD-3A-HVT for HVT-51 and HVT-52• MOD-3B-HVT for HVT-53These MOD-3-HVT kits contain: • 4 feet of tubing to rejacket each phase and ground conductor• sealant• plugs• cable breakout to seal the crotch area

3. For more information on MOD-3-HVT kits, see page 103.

Ordering information 1. Select the appropriate catalog number. Selections are based on the typical

dimensions of 100%-insulated cables manufactured in accordance with the datacontained in ICEA S-66-524, as well as the dimensions of commonly used connectors. Nominal insulation thickness (100%): 90 mils.

2. For cables manufactured to other specifications, confirm selection with cabledimensions.

3. Kits do not contain connectors; order compression or solder connectors separately.4. Standard package:

• HVT-50: 3 single-conductor kits/box.• MOD-3-HVT: 1 kit/box.

5. Cable prep kits are found on page 87.6. Cable mounting brackets are available to accommodate cable diameters from

0.80-2.40” (20-61mm). See page 113.

Indoor (in enclosures) or outdoor (weather-exposed) use.


Related installation instructionsHVT-50

101

Polymeric cable terminations

Superior High-contamination withstand and non-trackingThe unique high-voltage insulatingsleeve is a field-proven, nontracking, anderosion-resistant material that does notrequire periodic cleaning. The materialproperties have been formulated to bethermally stable and highly resistant toUV degradation, weathering and envi-ronmental pollution.

Positive environmental sealThe cable, along with external ground, issealed from moisture ingress using Tyco

Electronics’ proven high-voltage, heat-activated sealing system. No field engi-neering or additional accessory kits arerequired.

Rated to IEEE-48-1990, class 1.Indoor (in enclosures) or outdoor(weather-exposed) use. For use oncopper tape, wire shield, lead sheath,and UniShield cables.

HVT-G/SG 1/C Shielded power cable (5–35 kV)

Ordering information 1. Select the appropriate catalog num-

ber. Selections are based on the typ-ical dimensions of 100% insulatedcables manufactured in accordancewith data contained in AEIC CS5-1987 and AEIC CS6-1987, as wellas the dimensions of commonlyused connectors. Nominal insulation thickness(100%): 5 kV: 90 mils 8 kV: 115mils; 15 kV: 175 mils; 25 kV: 260mils; 35 kV: 345 mils.Nominal insulation thickness(133%): 15 kV: 220 mils.

2. If using 5 - 8 kV (115-mil) cable, use8 kV selection.

3. For cables manufactured to other specifications, confirm selectionwith cable dimensions.

4. Kits do not contain connectors;order compression or solder connec-tors separately.

5. All kits include a solderless groundconnection. Outdoor (-SG) kitsinclude skirts for outdoor use. Toorder skirts separately, see page116.

6. Standard package: Three single-conductor kits/box.

7. See page 96 for testing information.8. Related test reports:

5–8 kV: EDR 5217 15 kV: EDR 5218 25 kV: EDR 5219 35 kV: EDR 5222

9. See next page for 3/C modificationkits.

10. Miscellaneous accessories arefound on page 87.

11. Cable mounting brackets are avail-able to accommodate cablediameter. See page 113.


5 kV 8 kV Insulation JacketCatalog number conductor size conductor size diameter O.D.Indoor Outdoor (AWG/kcmil) (AWG/kcmil) (min.–max.) (max.)Conductor size (AWG/kcmil) 5–8 kVHVT-80-G HVT-80-SG #4–#1* #6–#2 0.35–0.60 (9–15) 0.95 (24)HVT-81-G HVT-81-SG 1/0–250* #1–4/0 0.60–0.95 (15–24) 1.20 (30)HVT-82-G HVT-82-SG 300–500* 250–500 0.80–1.25 (20–32) 1.50 (38)HVT-83-G HVT-83-SG 600–1750* 600–1750 1.10–1.75 (28–44) 2.10 (53)HVT-84-G HVT-84-SG 1500–2500* 2000–2500 1.60–2.45 (41–62) 2.75 (70)Installed length: 10.5 (267)15 kVHVT-151-G HVT-151-SG #4–1/0 0.60–0.95 (15–24) 1.20 (30)HVT-152-G HVT-152-SG 2/0–350 0.80–1.25 (20–32) 1.50 (38)HVT-153-G HVT-153-SG 400–1000 1.10–1.65 (28–42) 2.10 (53)HVT-154-G HVT-154-SG 1250–2500 1.60–2.45 (41–62) 2.75 (70)Installed length: 15 (381)25 kVHVT-252-G HVT-252-SG #2–250 0.80–1.25 (20–32) 1.50 (38)HVT-253-G HVT-253-SG 300–750 1.10–1.70 (28–43) 2.10 (53)HVT-254-G HVT-254-SG 1000–1750 1.60–2.45 (41–62) 2.75 (70)HVT-255-G HVT-255-SG 2000–2500 2.05–3.00 (52–76) 3.45 (88)Installed length: 28 (711)35 kVHVT-352-G HVT-352-SG #1–1/0 0.80–1.25 (20–32) 1.50 (38)HVT-353-G HVT-353-SG 2/0–500 1.10–1.85 (28–47) 2.10 (53)HVT-354-G HVT-354-SG 750–1750 1.60–2.45 (41–62) 2.75 (70)HVT-355-G HVT-355-SG 2000–2500 2.05–3.00 (52–76) 3.45 (88)Installed length: 33 (838)

*

Polymeric cable terminationsMain IndexTerminations Index

Related installation instructionsHVT-5-35kV G/SG

EDR-5217EDR-5218EDR-5219EDR-5222

102

The latest heat-shrink high voltagetermination technologyThe HVT-Z high voltage terminationsystem features a co-extruded one-piecetermination. Unlike the HVT product line,which includes a non-tracking tube anda separate stress control tube, the HVT-Ztermination consists of the same provennon-tracking tube together with a co-extruded, built-in stress control gradinglayer. This stress control layer is

based on ceramic semi-conductor tech-nology (ZnO) and provides superior dis-charge and impulse performance. Whenthe tubing is shrunk down, the coatingsoftens and sticks to irregular surfaces,providing moisture seals as well as elec-trical stress control. The terminationdesign provides a superior product witha shorter overall length and fewer rainsheds than the HVT product line.

HVT-ZHeat-shrinkable terminations with built-in stress control


Conductor size Insulation diameter Jacket Catalog number minimum/maximum minimum/maximum diameterIndoor Outdoor 5kV 8kV (5kV 133%) maximum8 kVHVT-Z-80-G HVT-Z-80-SG #4-#1AWG #6-#2 AWG 0.35-0.60 (9-15) 0.95 (24)HVT-Z-81-G HVT-Z-81-SG 1/0-250 kcmil #1-4/0 AWG 0.60-0.95 (15-24) 1.20 (30)HVT-Z-82-G HVT-Z-82-SG 300-500 kcmil 250-500 kcmil 0.80-1.25 (20-32) 1.50 (38)HVT-Z-83-G HVT-Z-83-SG 600-1750 kcmil 600-1750 kcmil 1.10-1.75 (28-44) 2.10 (53)HVT-Z-84-G HVT-Z-84-SG 1500-2500 kcmil 2000-2500 kcmil 1.60-2.45 (41-62) 2.75 (70)Installed length: 11.5 (290)15 kV 15kVHVT-Z-151-G HVT-Z-151-SG #4-1/0 AWG 0.60-0.95 (15-24) 1.20 (30)HVT-Z-152-G HVT-Z-152-SG 2/0-350 kcmil 0.80-1.25 (20-32) 1.50 (38)HVT-Z-153-G HVT-Z-153-SG 400-1000 kcmil 1.10-1.65 (28-42) 2.10 (53)HVT-Z-154-G HVT-Z-154-SG 1250-2500 kcmil 1.60-2.45 (41-62) 2.75 (70)Installed length: 11.5 (290)25 kV 25kVHVT-Z-252-G HVT-Z-252-SG #2-250 AWG 0.80-1.25 (20-32) 1.50 (38)HVT-Z-253-G HVT-Z-253-SG 300-750 kcmil 1.10-1.70 (28-43) 2.10 (53)HVT-Z-254-G HVT-Z-254-SG 1000-2000 kcmil 1.60-2.45 (41-62) 2.75 (70)Installed length: 17.0 (430)35 kV 35kVHVT-Z-352-G HVT-Z-352-SG #1-1/0 AWG 0.80-1.25 (20-32) 1.50 (38)HVT-Z-353-G HVT-Z-353-SG 2/0-500 kcmil 1.10-1.85 (28-47) 2.10 (53)HVT-Z-354-G HVT-Z-354-SG 750-1750 kcmil 1.60-2.45 (41-62) 2.75 (70)Installed length: 19.0 (480)

Testing ChartProduct and voltage class 1 HVT-Z-80 HVT-Z-150 HVT-Z-250 HVT-Z-350Test description (5–8 kV) (15 kV) (25 kV2) (35 kV)AC withstand, 1 minute, (kV) 35 50 65 90DC withstand, 15 minutes, (kV) 65 75 105 140Partial discharge (min. kV) for 3 pC or less 9 15.6 25.8 36Impulse withstand 1.2 x 50 µs, crest kV 95 110 150 200

Continuous current rating Equal to cable ampacityWet withstand, 10 seconds, kV rms 30 45 60 80Dry withstand, 6 hours, kV rms 25 35 55 751. HVT-Z-250 meets requirements of 25/28 kV systems.2. Outdoor kits (-SG designation) were tested with skirts (rain sheds). Indoor kits (-G designation) do not contain skirts.

Test reports Indoor Outdoor

5/8/15 kV EDR-5322 EDR-532325 kV EDR-5324 EDR-532535 kV EDR-5337 EDR-5338


Related installation instructionsHVT-Z

EDR-5322 EDR-5323EDR-5324 EDR-5325EDR-5337 EDR-5338

103

Use MOD-3-HVT kits in conjunction withthree Tyco Electronics 1/C terminationsto seal and rejacket the cable termina-tions.

MOD-3-HVT kits are available for bothunsealed and sealed applications.

MOD–3–HVT 3/C modification kits for Tyco Electronics’ Raychem medium-voltage terminations (5–35 kV)


Indoor (without breakout boot) Outdoor/Indoor (includes breakout boot)1/C termination indoor MOD-3-HVT kit 1/C termination outdoor MOD-3-HVT kit5–8 kVHVT-80-G HVT-Z-80-G MOD-3X-HVT* HVT-80-SG HVT-Z-80-SG MOD-3A-HVT*HVT-81-G HVT-Z-81-G MOD-3X-HVT HVT-81-SG HVT-Z-81-SG MOD-3A-HVTHVT-82-G HVT-Z-82-G MOD-3X-HVT HVT-82-SG HVT-Z-82-SG MOD-3A-HVTHVT-83-G HVT-Z-83-G MOD-3Y-HVT HVT-83-SG HVT-Z-83-SG MOD-3B-HVTHVT-84-G HVT-Z-84-G MOD-3Y-HVT HVT-84-SG HVT-Z-84-SG MOD-3B-HVT*15 kVHVT-151-G HVT-Z-151-G MOD-3X-HVT HVT-151-SG HVT-Z-151-SG MOD-3A-HVTHVT-152-G HVT-Z-152-G MOD-3X-HVT HVT-152-SG HVT-Z-152-SG MOD-3A-HVTHVT-153-G HVT-Z-153-G MOD-3Y-HVT HVT-153-SG HVT-Z-153-SG MOD-3B-HVTHVT-154-G HVT-Z-154-G MOD-3Y-HVT HVT-154-SG HVT-Z-154-SG MOD-3B-HVT*25 kVHVT-252-G HVT-Z-252-G MOD-3X-HVT HVT-252-SG HVT-Z-252-SG MOD-3A-HVTHVT-253-G HVT-Z-253-G MOD-3Y-HVT HVT-253-SG HVT-Z-253-SG MOD-3B-HVTHVT-254-G HVT-Z-254-G MOD-3Y-HVT HVT-254-SG HVT-Z-254-SG MOD-3B-HVT*HVT-255-G HVT-Z-255-G MOD-3Y-HVT* HVT-255-SG HVT-Z-255-SG MOD-3B-HVT*35 kVHVT-352-G HVT-Z-352-G MOD-3X-HVT HVT-352-SG HVT-Z-352-SG MOD-3A-HVTHVT-353-G HVT-Z-353-G MOD-3Y-HVT HVT-353-SG HVT-Z-353-SG MOD-3B-HVTHVT-354-G HVT-Z-354-G MOD-3Y-HVT HVT-354-SG HVT-Z-354-SG MOD-3B-HVT*HVT-355-G - MOD-3Y-HVT* HVT-355-SG - MOD-3B-HVT**Refer to Selection information (#3) below this table.

Insulation diameter Jacket diameterCatalog number (min.–max.) (min.–max.)MOD-3X-HVT (unsealed) 0.50–1.35 (13–34)MOD-3Y-HVT (unsealed) 1.00–2.70 (25–69)MOD-3A-HVT (sealed) 0.50–1.25 (13–32) 1.25–3.85 (32–98)MOD-3B-HVT (sealed) 1.00–2.10 (25–53) 2.65–5.30 (67–135)

Ordering information1. Select three HVT single-conductor terminations from page 100 - 102. 2. To select the appropriate modification kit for the HVT terminations, use the

MOD-3-HVT selection table above. 3. Use the MOD-3-HVT dimensions table to confirm the insulation and jacket

diameters. If the diameters of your cable fall outside the MOD-3-HVT kit’s userange, you can purchase MOD-3-HVT components separately.

4. To order kit components separately or in bulk quantities, use the kit componentsand bulk ordering information table on page 104.


Related installation instructionsMOD-3-HVT

104

3/C cable terminatingMOD-3X-HVT and MOD-3Y-HVT are for jacketing of phases and ground conductors.MOD-3A-HVT and MOD-3B-HVT provide jacketing, plus an environmental crotchsealing boot. Tubing provided does not have sealant coating on the inner wall. Thismakes it easy to remove, like any cable jacket. Each kit includes three four-foot-longsleeves for the phases and three four-foot-long smaller sleeves for any ground con-ductors. (Tubing can be field-cut to appropriate length.) A unique six-legged cablebreakout boot, provided in -3A and -3B kits, has an internal coating of a special adhe-sive to provide total environmental sealing of the cable crotch (breakout) area. It hasthree large legs for the phases and three smaller legs for ground conductors. Plugsare included for insertion into any unused ground legs to maintain the environmentalseal integrity.

Ordering information1. Standard package: 1 kit/box.2. Kit contents:

Unsealed (-3X and -3Y) kits contain rejacketing tubes for phase and ground conductors, and sealant for indoor terminations that don’t require environmental sealing.Sealed (-3A and -3B) kits contain rejacketing tubes, sealant, a cable breakout, and plugs for both outdoor and indoor terminations.

3. Kit components can be purchased in bulk quantities (see table below).

4. To order cable prep kits, see page 87.Note: MOD-3-HVT kits should be installedprior to installing Tyco Electronics HVT kits.

1/C “HVT” series termination.

Heat-shrink jacketing tubes forprotection of the phases andany ground conductors.

Heat-shrink cable breakoutboot for crotch seal.

3/C mod kit for converting one 3/C cable to three 1/C cables.

HVBC kit, see page 147.

MOD-3-HVT kit components and bulk ordering information

Catalog Component Bulk orderingnumber Kit components catalog number catalog numberMOD-3X-HVT Uncoated tubing to rejacket each phase 3 each MWTM-35/12-1200/U MWTM-35/12-A/U

Uncoated tubing to rejacket each ground 3 each MWTM-16/5-1500/U MWTM-16/5-A/USealant strip 1 each S1085-3-380 S1085-3-380

MOD-3Y-HVT Uncoated tubing to rejacket each phase 3 each MWTM-85/25-1500/U LVIT-75/25-A/UUncoated tubing to rejacket each ground 3 each MWTM-16/5-1200/U MWTM-16/5-A/USealant strip 1 each S1085-3-380 S1085-3-380

MOD-3A-HVT Uncoated tubing to rejacket each phase 3 each MWTM-35/12-1200/U MWTM-35/12-A/UUncoated tubing to rejacket each ground 3 each MWTM-16/5-1200/U MWTM-16/5-A/USealant strip 1 each S1085-3-380 S1085-3-380Cable breakout boot 1 each CBR-6-1-A CBR-6-1-ACable breakout plugs 3 each CBR-PLUG CBR-PLUGSealant-coated shim tubing 1 each WCSM-70/21-150-S WCSM-70/21-1200S

MOD-3B-HVT Uncoated tubing to rejacket each phase 3 each MWTM-85/25-1500/U LVIT-75/25-A/UUncoated tubing to rejacket each ground 3 each MWTM-16/5-1200/U MWTM-16/5-A/USealant strip 1 each S1085-3-380 S1085-3-380Cable breakout boot 1 each CBR-6-2-A CBR-6-2-ACable breakout plugs 3 each CBR-PLUG CBR-PLUGGround wire shim tubing 3 each WCSM-20/6-150S WCSM-20/6-150S (B50)


105

Cold-applied terminations

TFT-E, TFT-E-G/SG, and TFT-E-SLC tool-free termination kits have been devel-oped to provide a quick and easy, cold-applied method of terminating 15-35 kV,single-core polymeric cables. Both theTFT-E and TFT-E-SG are designed forindoor and outdoor conditions. TFT-E-Gkits do not have skirts and should beused for 15 kV indoor applications.

TFT-E, TFT-E-G/SG, and TFT-E-SLC kitsoffer the following features and benefits:• Advanced Metal Oxide Matrix stress

control.• Positive placement of stress patch.• Provided on a crush-resistant core.• Easy installation - allows for repositioning.

Rated to IEEE-48-1996, class 1 termina-tion.

TFT-E accommodates jacketed andunjacketed concentric neutral cable. Foroutdoor or indoor use. TFT-E-G (indoor)and TFT-E-SG (outdoor) kits are for useon copper tape, wireshield, lead sheath,and Unishield cables. TFT-E-SLC is foruse on LC shield cables. All offeradvanced Metal Oxide Matrix stress con-trol.

TFT-E1/C cold applied terminations for jacketed and unjacketed con-centric neutral cable, shielded power cable, and LC shieldedpower cable (15-35 kV)

Conductor RangeTermination

Product Solid Stranded TypeTFT-151E #2AWG - 250kmil #2AWG - 4/0AWG PinTFT-152E 4/0 / 250kcmil - Pin

- 350 / 500kcmil NEMA LugTFT-153E - 500 / 750kcmil NEMA LugTFT-154E - 1000/1250kcmil NEMA LugTFT-251E #1AWG - 3/0AWG #1AWG - 3/0AWG PinTFT-252E #1AWG / 250kcmil #1AWG - 4/0AWG Pin

- 350 - 500kcmil NEMA LugTFT-253E 250kcmil - Pin

- 350 - 750kcmil NEMA LugTFT-254E - 750 - 1250kcmil NEMA LugTFT-352E 1/0AWG - 250kcmil 1/0AWG - 4/0AWG PinTFT-353E 4/0 /250kcmil - Pin

- 350 - 500kcmil NEMA LugTFT-354E - 500 - 1250kcmil NEMA Lug

Please contact Tyco Electronics inside sales for more information at 800-327-6996


106


Catalog Cable range Insulation diameter Number Standard pkgnumber (AWG/kcmil) (min./max.) of skirts (kits/box)CN and JCN cable - indoor/outdoor (15 kV)TFT-151E #2–250 0.64–1.09 (16-28) 3 1 ea.TFT-152E 4/0–500 0.85–1.45 (22-37) 3 1 ea.TFT-153E 500–750 1.06–1.70 (27-43) 3 1 ea.TFT-154E 1000–1250 1.49–2.20 (38-56) 3 1 ea.CN and JCN cable - indoor/outdoor (25 kV) TFT-251E #1–3/0 0.64–1.09 (16-28) 5 1 ea.TFT-252E #1–500 0.85–1.45 (22-37) 5 1 ea.TFT-253E 250–750 1.06–1.70 (27-43) 5 1 ea.TFT-254E 750–1250 1.49–2.20 (38-56) 5 1 ea.CN and JCN cable - indoor/outdoor (35 kV)TFT-352E 1/0–250 0.85–1.45 (22-37) 8 1 ea.TFT-353E 4/0–500 1.06–1.70 (27-43) 8 1 ea.TFT-354E 500–1250 1.49–2.20 (38-56) 8 1 ea.Shielded cable - indoor/outdoor (5 kV no sheds)TFT-151E-G 2/0–250 0.64–1.09 (16-28) 0 3 ea.TFT-152E-G 350–500 0.85–1.45 (22-37) 0 3 ea.TFT-153E-G 500–750 1.06–1.70 (27-43) 0 3 ea.Shielded cable - Indoor/outdoor (8 kV no sheds)TFT-151E-G 1/0–250 0.64–1.09 (16-28) 0 3 ea.TFT-152E-G 250–500 0.85–1.45 (22-37) 0 3 ea.TFT-153E-G 500–750 1.06–1.70 (27-43) 0 3 ea.Shielded cable indoor only (15 kV no sheds)TFT-151E-G #2–250 0.64–1.09 (16-28) 0 3 ea.TFT-152E-G 4/0–500 0.85–1.45 (22-37) 0 3 ea.TFT-153E-G 500–750 1.06–1.70 (27-43) 0 3 ea.Shielded cable - indoor/outdoor (15 kV) TFT-151E-SG #2–250 0.64–1.09 (16-28) 3 3 ea.TFT-152E-SG 4/0–500 0.85–1.45 (22-37) 3 3 ea.TFT-153E-SG 500–750 1.06–1.70 (27-43) 3 3 ea.TFT-154E-SG 1000–1250 1.49–2.20 (38-56) 3 3 ea.Shielded cable - indoor/outdoor (25 kV)TFT-251E-SG #1–3/0 0.64–1.09 (16-28) 5 3 ea.TFT-252E-SG #1–500 0.85–1.45 (22-37) 5 3 ea.TFT-253E-SG 250–750 1.06–1.70 (27-43) 5 3 ea.TFT-254E-SG 750–1250 1.49–2.20 (38-56) 5 3 ea.Shielded cable - indoor/outdoor (35 kV)TFT-352E-SG 1/0–250 0.85–1.45 (22-37) 8 3 ea.TFT-353E-SG 4/0–500 1.06–1.70 (27-43) 8 3 ea.TFT-354E-SG 500–1250 1.49–2.20 (38-56) 8 3 ea.LC shielded cable - indoor/outdoor (15 kV)TFT-151E-SLC #2–250 0.64–1.09 (16-28) 3 3 ea.TFT-152E-SLC 4/0–500 0.85–1.45 (22-37) 3 3 ea.TFT-153E-SLC 500–750 1.06–1.70 (27-43) 3 3 ea.TFT-154E-SLC 1000–1250 1.49–2.20 (38-56) 3 3 ea.LC shielded cable - indoor/outdoor (25 kV)TFT-251E-SLC #1–3/0 0.64–1.09 (16-28) 5 3 ea.TFT-252E-SLC #1–500 0.85–1.45 (22-37) 5 3 ea.TFT-253E-SLC 250–750 1.06–1.70 (27-43) 5 3 ea.TFT-254E-SLC 750–1250 1.49–2.20 (38-56) 5 3 ea.LC shielded cable - indoor/outdoor (35 kV)TFT-352E-SLC 1/0–250 0.85–1.45 (22-37) 8 3 ea.TFT-353E-SLC 4/0–500 1.06–1.70 (27-43) 8 3 ea.TFT-354E-SLC 500–1250 1.49–2.20 (38-56) 8 3 ea.

Cold-applied terminations

Ordering information1. The -SG and -SLC kits contain a solder-

blocked ground braid and a solderlessground clamp.

2. Select the appropriate catalog num-ber. Selections are based on the typi-cal dimensions of 100%- and 133%-insulated cables manufactured inaccordance with the data contained inAEIC CS5-198, and CS6-1987 as wellas the dimensions of commonly usedconnectors. Nominal insulation thick-ness (100%): 15 kV: 175 mils 25 kV: 260 mils35 kV: 345 mils

3. For cables manufactured to otherspecifications, confirm selection with cable dimensions.

4. Kits do not contain connectors; ordercompression or solder connectorsseparately.

5. To order cable prep kits, see page 87.6. See page 99 for testing information.7. Related test reports:

15 kV: EDR 5302 25 kV: EDR 5303 35 kV: EDR 5299

8. Cable mounting brackets are availableto accommodate cable diameters from0.80-2.40 (20-61). See page 113.


Related installation instructionsTFT-150E-SLC TFT-250E-SLCTFT-350E-SLC TFT-150ETFT-250E TFT-350ETFT-150E-G TFT-150E-SGTFT-250E-SG TFT-350E-SG

EDR-5302EDR-5303EDR-5299

107

TFT-R and TFT-RG/SG tool-free termina-tion kits have been developed to providea quick and easy, cold-applied methodof terminating 5-35kV, single-core poly-meric cables. Both the TFT-R and TFT-RSG are designed for indoor and outdoorconditions.

TFT-R kits are for non-shielded cableapplications. TFT-R-G kits do not haverain sheds and should be used for5/8kV indoor or outdoor applicationsand 15kV indoor only applications.

TFT-R and TFT-R-G/SG kits offer thefollowing features and benefits:• Advanced Metal Oxide Matrix stress

control.• Positive placement of stress patch.• Provided on a crush-resistant core.• Easy installation - allows for

repositioning.

Rated to IEEE-48-1996, class 1 termina-tion requirements. TFT-R is designed forindoor or outdoor use. For use on con-centric neutral and jacketed concentricneutral cable.

TFT-R1/C terminations for shielded and non-shielded power cable (5-35 kV)

Standard Catalog Cable range Insulation diameter Number packagenumber (AWG/kcmil) (min./max.) of skirts (kits/box)TFTR (Non-Shielded, indoor/outdoor ) without sheds (5 kV)TFT-50R #2-3/0AWG 0.53-0.80 (13-20) 0 3TFT-51R 1/0-250KCMIL 0.64-1.09 (16-28) 0 3TFT-52R 250-500KCMIL 0.85-1.45 (22-37) 0 3TFT-53R 350-750KCMIL 1.06-1.70 (27-43) 0 3TFTR-G (Shielded, indoor/outdoor ) without sheds (5 kV)TFT-150R-G #2-3/0AWG 0.53-0.80 (13-20) 0 3TFT-151R-G 2/0-250KCMIL 0.64-1.09 (16-28) 0 3TFT-152R-G 350-500KCMIL 0.85-1.45 (22-37) 0 3TFT-153R-G 500-750KCMIL 1.06-1.70 (27-43) 0 3TFTR-G (Shielded, indoor/outdoor ) without sheds (8 kV)TFT-150R-G #2-3/0AWG 0.53-0.80 (13-20) 0 3TFT-151R-G 1/0-250KCMIL 0.64-1.09 (16-28) 0 3TFT-152R-G 250-500KCMIL 0.85-1.45 (22-37) 0 3TFT-153R-G 500-750KCMIL 1.06-1.70 (27-43) 0 3TFTR-G (Shielded, indoor only) without sheds (15 kV)TFT-150R-G #2-3/0AWG 0.53-0.80 (13-20) 0 3TFT-151R-G #2-250KCMIL 0.64-1.09 (16-28) 0 3TFT-152R-G 4/0-500KCMIL 0.85-1.45 (22-37) 0 3TFT-153R-G 500-750KCMIL 1.06-1.70 (27-43) 0 3TFTR-SG (Shielded, indoor/outdoor ) (15 kV)TFT-151R-SG #2-250KCMIL 0.64-1.09 (16-28) 3 3TFT-152R-SG 4/0-500KCMIL 0.85-1.45 (22-37) 3 3TFT-153R-SG 500-750KCMIL 1.06-1.70 (27-43) 3 3TFT-154R-SG 1000-1250KCMIL 1.49-2.20 (38-56) 3 3TFTR-SG (Shielded, indoor/outdoor ) (25 kV)TFT-251R-SG #1-3/0AWG 0.64-1.09 (16-28) 5 3TFT-252R-SG #2/0-500KCMIL 0.85-1.45 (22-37) 5 3TFT-253R-SG 250-750KCMIL 1.06-1.70 (27-43) 5 3TFT-254R-SG 750-1250KCMIL 1.49-2.20 (38-56) 5 3TFTR-SG (Shielded, indoor/outdoor ) (35 kV)TFT-352R-SG 1/0-250KCMIL 0.85-1.45 (22-37) 8 3TFT-353R-SG 4/0-500KCMIL 1.06-1.70 (27-43) 8 3TFT-354R-SG 500-1250KCMIL 1.49-2.20 (38-56) 8 3

Ordering information1. All shielded cable kits contain a sol-

der-blocked ground braid and a sol-derless ground clamp.

2. Select the appropriate catalog num-ber. Selections are based on the typi-cal dimensions of 100%- and 133%-insulated cables manufactured inaccordance with the data containedin AEIC CS5-1987 and CS6-1987 aswell as the dimensions of commonlyused connectors.Nominal insulation thickness(100%): 15kV: 175 mils25 kV: 260 mils35 kV: 345 mils

3. For cables manufactured to otherspecifications, confirm selection withcable dimensions.

4. Kits do not contain connectors; ordercompression or solder connectorsseparately.

5. To order cable prep kits, see page 87.6. See page 99 for testing information7. Related test reports: 15 kV:EDR5302

25 kV: EDR530335 kV: EDR 5299

8. Cable mounting brackets are avail-able to accommodate cable diame-ters from 0.80-2.40" (20-61mm). See page 113.


Cold-applied terminationsMain IndexTerminations Index

Related installation instructionsTFT-50RTFT-150R-GTFT-150R-SGTFT-250R-SGTFT-350R-SG

EDR-5302EDR-5303EDR-5299

108

High voltage (69 kV) termination

Tyco Electronics’ Raychem EHVT serieshigh-voltage terminations utilize a stresscontrol system that has been field-proven for more than 20 years.

Reduced installation costsBecause the 46 and 69 kV HVT kits usestandard heat-shrink components, guidetubes are not needed for alignment, elas-tomer compression, computed venting,or field compound filling. Only standardcable support systems are needed,reducing steel structure or poletopsupport requirements.

Available in gray colorFor applications where gray appearanceis preferred, GHVT 69 kV terminationsare now available. These terminationsmeet the same criteria as TycoElectronics’ EHVT kits. GHVT kits havegray outer tubes and skirts.

Superior high-contaminationwithstand and non-tracking.The unique high-voltage insulatingsleeve is a field-proven, nontracking, anderosion-resistant material that does not

require periodic cleaning. The materialproperties have been formulated to bethermally stable and highly resistant toUV degradation, weathering, and envi-ronmental pollution.

Positive environmental sealThe cable, along with external ground, issealed from moisture ingress using TycoElectronics’ proven high-voltage, heat-activated scaling system. No field engi-neering or additional accessory kits arerequired.

Rated to IEEE-48, class 1, for outdoor (weather-exposed) use.For use on wire shield, wire/metallic-tape shield, lead sheath, and jacketedconcentric neutral cables. Both kitscontain a limited number of lightweightcomponents with unlimited shelf lifeunder normal storage conditions.

EHVT/GHVT1/C shielded power cable (46 and 69 kV)

Selection information (dimensions in inches/millimeters)Conductor Insulation Jacket

Catalog number size diameter O.D. Indoor Outdoor (AWG/kcmil) (min –max.) (max.) 46 kVEHVT-462-G EHVT-462-SG #2–4/0 1.18–1.77 (30–45) 2.36 (60)EHVT-463-G EHVT-463-SG 250–750 1.47–2.05 (38–52) 2.75 (70)EHVT-464-G EHVT-464-SG 1000–1500 1.97–2.56 (50–65) 3.35 (85)EHVT-465-G EHVT-465-SG 1750–2500 2.48–3.03 (63–77) 3.94 (100)69 kVEHVT-691-G EHVT-691-SG 1/0–350 1.50–2.05 (38–52) 2.65 (67)EHVT-692-G EHVT-692-SG 350–1000 1.95–2.55 (50–65) 3.25 (83)EHVT-693-G EHVT-693-SG 1000–2000 2.50–3.05 (64–77) 3.95 (100)GHVT-69 kV (gray)GHVT-691-G GHVT-691-SG 1/0–350 1.50–2.05 (38–52) 2.65 (67)GHVT-692-G GHVT-692-SG 350–1000 1.95–2.55 (50–65) 3.25 (83)GHVT-693-G GHVT-693-SG 1000–2000 2.50–3.05 (64–77) 3.95 (100)

Ordering information1. Select the appropriate catalog num-

ber. Selections are based on the typi-cal dimensions of 100%-insulatedcables manufactured in accordancewith the data contained in AEIC CS6-1982 and AEIC CS7-1987, as well as thedimensions of commonly used con-nectors. Nominal insulation thickness (100%):46 kV: 420 mils 69 kV: 650 mils

2. For cables manufactured to otherspecifications, confirm selection withcable dimensions.

3. Kits do not contain connectors; ordercompression or solder connectors separately.

4. Standard package: 1 kit/box.5. Installed length:

46 kV: Indoor (-G): 32" (813 mm).Outdoor (-SG): 40" (1016 mm).69 kV: Indoor (-G): 42"(1067 mm).Outdoor (-SG): 52"(1321 mm).

6. See page 96 for testing information.7. To order cable prep kits, see page

87.8. Related test report: 46 kV: PPR-1085

69 kV: EDR-5241 9. EHVT-BRKT available to accommo-

date cable diameters from 2.5-4.5(65-115 mm). See page 114.

10. EHVT-BP base plates for mountingthe EHVT-BRKTs are also available.See page 114.


Related installation instructionsEHVT-46 EHVT-69

EDR-5241

109

Rated to IEEE-48-1990, class 1. Indoor(in enclosures) or outdoor (weather-exposed) use on LC shield cables.

LC shield terminations

HVT-LC/SLC1/C LC shield cable (15–35 kV)


Catalog number Conductor size Insulation diameter Jacket O.D.Indoor Outdoor (AWG/kcmil) (min.–max.) (max.)15 kVHVT-151-LC HVT-151-SLC #2–3/0 0.65–1.00 (17–25) 1.45 (37)HVT-152-LC HVT-152-SLC 4/0–350 0.85–1.40 (22–36) 1.85 (47)HVT-153-LC HVT-153-SLC 500–1000 1.15–1.70 (29–43) 2.20 (56)HVT-154-LC HVT-154-SLC 1250–2000 1.60–2.15 (41–55) 2.70 (69)Installed length: 15 (381)25 kVHVT-252-LC HVT-252-SLC #2–400 0.85–1.40 (22–36) 1.80 (46)HVT-253-LC HVT-253-SLC 400–1000 1.25–1.80 (32–46) 2.50 (64)HVT-254-LC HVT-254-SLC 1000–1500 1.60–2.10 (41–55) 2.70 (69)Installed length: 26 (660)35 kVHVT-352-LC HVT-352-SLC #1–250 1.05–1.40 (27–36) 1.90 (48)HVT-353-LC HVT-353-SLC 250–1250 1.25–2.10 (32–55) 2.60 (66)Installed length: 33 (838)

Ordering information1. Select the appropriate catalog

number. Selections are based onthe typical dimensions of 100%-insulated and 133%- insulatedcables manufactured in accor-dance with the data contained inAEIC CS5-1987 and AEIC CS6-1987, as well as the dimensionsof commonly used connectors.Nominal insulation thickness:(100%) 15 kV: 175 mils 25 kV: 260 mils 35 kV: 345 milsNominal insulation thickness:(133%) 15 kV: 220 mils

2. For cables manufactured to otherspecifications, confirm selectionwith cable dimensions.

3. HVT-LC/SLC kits are suppliedwith two pieces of #4 AWG braidto provide fault-current carryingcapacity. Users should verify thecompatibility of the braids withtheir LC shield cable.

4. Kits do not contain connectors; order compression or solder con-nectors separately.

5. Indoor (-LC) kits include a solder-less ground connection.

6. Outdoor (-SLC) kits include skirtsfor outdoor use and a solderlessground connection. To orderskirts separately, see page 116.

7. Miscellaneous accessories arefound on page 87.

8. Standard package: 1 kit/box.9. See page 96 for testing

information. 10. Related test reports:

15 kV: EDR-521825 kV: EDR-521935 kV: EDR-5222

11. Cable mounting brackets areavailable to accommodate cablediameters from 0.80-2.40" (20-46mm). See page 113.


Related installation instructionsHVT-15-35kV LC

EDR-5218EDR-5219EDR-5222

110

URD cable terminations

HVT-J/SJ terminations are lightweight.They can be mounted directly to fusecutouts, eliminating the need for extrasupport brackets. As with all HVT kits,these URD terminations offer superiorUV stability and a nontracking outersurface.

RUS accepted for indoor and outdoorterminations - Indoor (in enclosure) oroutdoor (weather-exposed) use. For useon concentric neutral and jacketed con-centric neutral cables.

HVT-J/SJ 1/C unjacketed and jacketed URD cable (15–35 kV)

Ordering Information1. Select the appropriate catalog

number. Selections are based onthe typical dimensions of 100%-and 133%-insulated cables manu-factured in accordance with thedata contained in AEIC CS5-1987and AEIC CS6-1987, as well as thedimensions of commonly usedconnectors.Nominal insulation thickness100%:15 kV: 175 mils25 kV: 260 mils 35 kV: 345 milsNominal insulation thickness133%:15 kV: 220 mils

2. For cables manufactured to otherspecifications, confirm selectionwith cable dimensions.

3. Kits do not contain connectors;order compression or solder con-nectors separately.

4. Indoor (-J) kits are suitable forunjacketed and jacketed URDcable.

5. Outdoor (-SJ) kits include skirts foroutdoor use and are suitable forunjacketed and jacketed URDcable. To order skirts separately,see page 116.

6. To order cable prep kits, see page 87.

7. Standard package: 1 kit/box.

8. See page 96 for testinginformation.

9. Related test reports: 15 kV: EDR-5218 25 kV: EDR-5219 35 kV: EDR-5222

10. Cable mounting brackets areavailable to accommodate cablediameters from 0.80-2.40" (20-46mm). See page 113.


Catalog number Conductor size Insulation diameter Jacket O.D.Indoor Outdoor (AWG/kcmil) (min.–max.) (max.)15 kVHVT-151-J HVT-151-SJ #2–3/0 0.65–1.00 (17–25) 1.45 (37)HVT-152-J HVT-152-SJ 4/0–350 0.85–1.40 (22–36) 1.85 (47)HVT-153-J HVT-153-SJ 500–1000 1.15–1.70 (29–43) 2.20 (56)HVT-154-J HVT-154-SJ 1250–2000 1.60–2.15 (41–55) 2.70 (69)Installed length: 15 (381)25 kVHVT-252-J HVT-252-SJ #2–400 0.85–1.40 (22–36) 1.80 (46)HVT-253-J HVT-253-SJ 400–1000 1.25–1.80 (32–46) 2.50 (64)HVT-254-J HVT-254-SJ 1000–1500 1.60–2.10 (41–53) 2.70 (69)Installed length: 26 (660)35 kVHVT-352-J HVT-352-SJ #1–250 1.05–1.40 (27–36) 1.90 (48)HVT-353-J HVT-353-SJ 250–1250 1.25–2.10 (32–53) 2.60 (66)HVT-354-J HVT-354-SJ 1500–2000 2.00–2.70 (51–69) 3.30 (84)Installed length: 33 (838)


Related installation instructionsHVT 15-35kV-J

EDR-5218EDR-5219EDR-5222

111

PILC cable terminations

HVT-1590-G/SG and HVT-3-1590-G/SGseries heat-shrinkable high-voltage termi-nations combine proven oil-sealing capa-bilities with stress-control and nontrack-ing technologies to terminate 15 kV 1/Cand 3/C PILC/VCLC cables.

The HVT-1590-G/SG and HVT-3-1590-G/SG heat-shrinkable terminationsinstall quickly and easily, with no needfor special adapters, compound filling,leadwiping, or hot oils.

The HVT-1590-G/SG and HVT-3-1590-Gterminations are fully qualified to applic-able sections of IEEE-48 to provide along, trouble-free product life. In addi-tion, these terminations have beenpressure tested to perform at 110°C and15 psi under load-cycling conditions.

Rated to IEEE-48, class 1 termination.Accommodates belted or shielded paper-insulated, lead-covered (PILC) or varnished cambric-insulated(VCLC) cable.

HVT/HVT-315 kV terminations, (1/C, 3/C) PILC/VCLC

Technical dataThe Tyco Electronics HVT-1590-G/SG and HVT-3-1590-G PILC/VCLC terminations have been tested to and meet the following IEEE-48-1990 requirements:

Test Requirement AC withstand, 1 minute 50 kV AC dry withstand, 6 hours 35 kV Impulse (BIL) 1.2 x 50 µs 95 kV DC withstand, 15 minutes Cyclic aging, 30 cycles at 110°C conductor temp. with 17-kV and 75 kV 15-psi internal pressure (one cycle = 8 hours on/16 hours off) Passed

Post load cycling impulse (BIL) 1.2 x 50 µs 95 kV Pressure test, 30-psi internal pressure for 1 hour Passed

The Tyco Electronics HVT-3-1590-SG PILC/VCLC terminations have been tested to: Impulse (BIL) 1.2 x 50 µs 110 kV

Ordering information1. Select the appropriate catalog

number. Selections are based on thetypical dimensions of 100%-insulatedcables manufactured in accordancewith the data contained in AEIC 1-1968. Nominal insulation thickness(100%): 165 mils

2. Lugs are not supplied in the kits andshould be ordered separately. Use oilblock lugs only.

3. Standard package quantity: 1 kit(Each 3/C kit contains all componentsrequired to terminate one 3/C PILCcable) per box.

4. Related test report: EDR-5245.

5. To order cable prep kit, see page 87.

6. Cable mounting brackets are availableto accommodate cable diametersfrom 0.80-4.50 (20-115).See page 113.

Selection information (dimensions in inches/millimeters)Conductor Insulation Installed length

Kit description size diameter Indoor OutdoorIndoor Outdoor (AWG/kcmil) (min.) (min.) (max.) (min.) (max.)HVT-3-1590-G/SG 3/C PILC/VCLC cableHVT-3-1591-G HVT-3-1591-SG #4–4/0 0.60 (15) 31.5 (800) 35 (888) 28 (711) 40 (1015)HVT-3-1592-G HVT-3-1592-SG 4/0–400 0.85 (22) 31.5 (800) 35 (888) 28 (711) 40 (1015)HVT-3-1593-G HVT-3-1593-SG 500–800 1.00 (25) 31.5 (800) 35 (888) 28 (711) 40 (1015)

Conductor Insulation Min Min Min InstalledKit description size diameter Insulation Lug Lug barrel lengthIndoor Outdoor (AWG/kcmil) (min.) OD OD Legnth Indoor OutdoorHVT-1590-G/SG 1/C PILC/VCLC cableHVT-1591-G HVT-1591-SG #4–2/0 0.60 (15) 0.65 (16) 1.50 (13) 1.50 (38) 22.4 (570) 22.4 (570)HVT-1592-G HVT-1592-SG 3/0–400 0.85 (22) 0.80 (20) 0.65 (16) 1.50 (38) 22.4 (570) 22.4 (570)HVT-1593-G HVT-1593-SG 400–1000 1.00 (25) 1.05 (27) 0.95 (24) 1.50 (38) 23.6 (600) 23.6 (600)


Related installation instructionsHVT-3-1590-G HVT-1590-SG

EDR-5245

112

Flexible cable terminations

Tyco Electronics’ heat-shrinkable termi-nations for mining cables (HVT-M)provide for nontracking termination of 5 - 25 kV MP-GC and SHD-GC flexiblecables.

The proven, nontracking insulationsurface can withstand the rigors of long-term electrical stress and surfacepollution while maintaining its overallperformance.

For outdoor applications in polluted anddusty environments, the creepage pathis quickly extended by simply installingheat-shrinkable skirts.

The tubing and molded parts shrinkquickly, providing a tight fit andminimizing downtime.

Rated to IEEE-48, class 1, for indoor oroutdoor use. High-voltage, nontrackingterminations for standard flexible andmining cables (MP-GC and SHD-GC).

HVT-MFlexible cable termination (5–25 kV)


Power conductor size (AWG/kcmil)Catalog number 5 kV 8 kVIndoor Outdoor* 3/C MP-GC 3/C SHD-GC 3/C MP-GC 3/C SHD-GC5–8 kVHVT-M-581 HVT-M-581-S #2–3/0 #6–2/0 #4–2/0 #4–#1HVT-M-582 HVT-M-582-S 4/0–350 3/0–300 3/0–350 1/0–300HVT-M-583 HVT-M-583-S 500–750 350–500 500–750 350–50015 kV 15 kVHVT-M-151 HVT-M-151-S #2–4/0 #2–3/0 HVT-M-152 HVT-M-152-S 250–500 4/0–50025 kV 25 kVHVT-M-251 HVT-M-251-S #1–250 #1–4/0 HVT-M-252 HVT-M-252-S 350–500 250–500

Ordering information1. Select the appropriate catalog number based on conductor size for your cable

type. Confirm selection with cable diameter range.2. Kits do not contain connectors; please order separately. 3. “S” (outdoor) kits include skirts (rain sheds).4. For longer tail lengths or for cable types not listed in this catalog, contact your

local Tyco Electronics representative.5. Standard package: 1 three-conductor kit/box.6. See page 96 for testing information.7. Related test reports:

5/8 kV: EDR-5217 15 kV: EDR-5218 25 kV: EDR-5219

8. To order miscellaneous cable accessories, see pages 87.9. Cable mounting brackets are available to accommodate cable diameters from

0.80-4.50 (20-115). See page 113.

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Related installation instructionsHVT-M

EDR-5217EDR-5218EDR-5219

113


Mountingbracket

2"Rubberpad

1/2" bolthole

BRKT-SS cable mounting brackets areversatile and may be used outdoors. Thebrackets are constructed of stainlesssteel and include all hardware. Thebrackets are suitable for use on all typesof cables.

For use with terminations or other appli-cations where cable mounts are needed.Includes a mounting bracket and rubberpad.

BRKT-SSCable mounting brackets

Ordering information 1. Standard package: 1 bracket/box2. Order brackets based on cable diameter, confirm size with use range.3. Related test report: NCTR-99-065


Catalog Cable rangenumber O.D. rangeBRKT-1-SS 0.80–1.25 (20-32)BRKT-2-SS 1.10–1.50 (28-38)BRKT-3-SS 1.45–1.95 (37-50)BRKT-4-SS 1.80–2.40 (46-61)


Related installation instructionsBRKT-1 BRKT-2 BRKT-3 BRKT-4

114

EHVT-BRKT high voltage cable mountingbrackets are made from a high densityUV resistant black polymer and aredesigned to support larger diametercables. The brackets will be bolted toappropriate supporting steel work orcross-arms, using the galvanized steelfixing hardware, including two seven

inch long ” bolts, with nuts and washersto suit. Supporting steelwork will needtwo holes drilled with centers five andone half inches apart to accept the ”nuts,bolts and washers”. Seven sizes accom-modate cable diameters from 2.75" thru4.25".

The base plate is a galvanized steel plateintended for use with Tyco Electronicsheat-shrink EHVT/GHVT terminationstogether with EHVT-BRKT support brack-ets. The plate comes suitably drilled forattaching to supporting steelwork orcross arms that have been drilled to

accept steelwork for various porcelaininsulator type terminations. It is especial-ly useful when retrofitting old porcelaintermination with heat- shrink termina-tors. It has suitable spaced slots toaccommodate two EHVT-BRKTs.

EHVT-BRKTHigh-voltage cable mounting brackets

EHVT-BPHigh-voltage cable mounting base plate

Ordering information (dimensions in inches/millimeters)

Catalog numberEHVT-BP 1 base plate per box

Ordering information (dimensions in inches/millimeters)

Catalog number Min. Cable O.D.EHVT-BRKT-1 2.75 (70)EHVT-BRKT-2 3.00 (76)EHVT-BRKT-3 3.25 (83)EHVT-BRKT-4 3.50 (89)EHVT-BRKT-5 3.75 (95)EHVT-BRKT-6 4.00 (101)EHVT-BRKT-7 4.25 (108)



115


Tyco Electronics offers a mountingbracket and support insulators for pole-top mounting of Tyco Electronics high-voltage terminations. The EAKT-1520series mounting kits provide a galva-nized steel bracket, three insulators formounting outdoor terminations, andinstallation instructions.

The bracket is dip galvanized to meetoutdoor requirements (BS 729). Theinsulators are lightweight and shatter-proof. They combine a strong and

flexible polymeric core with TycoElectronics’ proven high-voltage, non-tracking material.

Used with Tyco Electronics’ Raychemhigh-voltage outdoor termination kits(15–35 kV). Includes a galvanized steelT-bracket, three insulators for poletopmounting, and installation instructions.

EAKT-1520 Mounting kits

P

A L B


Voltage Min. MechanicalCatalog class Insulator dimensions No. of creepage capabilities (ft. lb)number (kV) P L A B skirts length Cantilever Torque M12EAKT 1521 15 12.5 (310) 7.6 (195) 2.6 (65) 1.4 (35) 5 15.4 (390) 184 37 EAKT 1523 25 17.0 (430) 12.0 (305) 2.6 (65) 1.4 (35) 9 26.0 (660) 184 37EAKT 1524 35 22.0 (560) 15.0 (380) 2.6 (65) 1.4 (35) 11 43.3 (1100) 516 37

Ordering information1. Standard package: 1 kit/box.2. Related test reports: UVR-8150

UVR-8166


116

Mod-S-Skirts

Use with Tyco Electronics high-voltagetermination kits for outdoor applica-tions.*

Ordering information 1. Tyco Electronics outdoor termination kits (-S) include appropriate number of skirts

for the particular voltage. Mod-S skirts are available here for stocking purposes.2. See the table below for the number of skirts needed at each voltage.

Voltage Number of skirts5 - 8 kV 115 kV 225 kV 335 kV 4

3. To order additional ground braids, clamps, or prep kits, please see pages 87.


Cable insulation StandardCatalog diameter packagenumber (min.–max.) (skirts/box)MOD-S1-314-Skirts 0.35–0.55 (9–14) 6MOD-S2-325-Skirts 0.60–1.25 (15–32) 6MOD-S3-336-Skirts 0.85–1.75 (22–44) 6MOD-S4-346-Skirts 1.15–2.45 (29–62) 6MOD-S5-357-Skirts 2.00–3.30 (50–84) 6

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raychem terminales