Product de MESSER

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MAC

HINES

ENVIRONMENT

SOFTWARE

EQUIPMENT

RETR

OFIT

SERVICE

TRAINING&APPLICATION

Product RangeMesser CuttingSystems


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As a company with a long tra-

dition in German engineering,we have concentrated on the

development and production

of thermal cutting machines

for over 100 years experience

which means a low level of

investment risk for our

customers.

Messer Cutting Systems has

developed from a medium

engineering company into a

global group of innovative

technical companies.

898

rankfurter Acetylen-as-Gesellschaft,

chst am Main

1903

Ernst Wiss developsthe first oxyfuel

cutting torch

1908

Market launch ofproduct range for

oxyfuel welding andcutting using the brandname Original Messer

1995

Foundation of MesserCutting & Welding, PRC

1978

MG Systems & Weldingmanufactures flamecutting machinery sold inNorth America

1911

Messer & Co. GmbH;move into US market

1932

Production of arcwelding electrodes

1945

RebuildingAdolf Messer GmbH

1970

First CNC and lasercutting system on themarket


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We produce cutting machines

at five locations worldwide tomeet the highest demands of

the respective metalworking

industry.

Our machines are used in all

segments of thermal cutting

and in many cases are the first,

and one of the most important,

stages in a modern production

process. Robust engineering,

modern design and innova-

tive technology are the three

cornerstones of our products.These are, through their high

quality of manufacture and

long years of experience in

application technology, part of

a unified solution for complex

cutting tasks.

Made to measure hardware

and software solutions are

complemented by the envi-

ronmental equipment around

the system and an after-sales

service, spare parts, repair and

retrofit support so that the

customer can get everything

from a one stop shop.

With our world-wide network

of branches and local partners,we are always close to you

and give you support at a con-

sistently high level of quality.

998

tefan Messerecomes member ofxecutive Board

2004/05

The Messer family,led by Stefan Messer,acquires all companyshares

2007

Messer Cutting Systemsstarts off manufacturingin Brazil

2008

Formation of manufacturing siteMesser Cutting Systems India

2000

Foundation of MEC Holding GmbHby merger of Messer Cutting &Welding GmbH with the EutecticCastolin Group

946

xpansion in Europend the US driven by

Adolf Messer

1953

Dr. Hans Messerassumes control

1965

Merger with Knapsack-Griesheim AG(Hoechst) to form Messer Griesheim GmbH


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MetalMasterDrop & Cut

Technical Data:

- Working widths up to 2.5 m

- Travel speeds up to 40 m/min*

- CNC controlled Z axis with the torch

lifter OL100SZ*

- Specialised for the latest precisionplasma processes

- Dimensional tolerances to DIN EN 28206

* Only with the GCplus

Special cutting system for precision plasma

processes.Simple installation drop & cut.

Dual side longitudinal drives and precision

linear guides guarantee high cutting quality

and consistency.

The plate support table, which is integrated

into the system, is divided into a number of

sections for efficient fume extraction even

with a smaller fan/filter unit.

The highly dynamic performance of the

machine is achieved through low weight

with high design rigidity.

METALMASTER

Working Width 1500 - 2500

Total Width 2290 - 3290

Working Length 3000 - 8000

Table Height 800

Overall Height 1800

Speed range 0 - 40*

all values in mm


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MultiThermeco

Technical Data:

- Working Widths: up to 3 m

- Travel Speeds: up to 12 m/min

- Cutting processes: Oxyfuel, dry plasma

- Marking processes: Punch marking, InkJet

Compact design, simple operation and high

flexibility that is the MultiTherm

eco

.The machine is conceived for daily work in

a standard cutting shop. The high level of

automation, simple set-up and operation

enable high productivity of high quality

parts quickly and economically.

The symmetrical wheel-housings and the

parking space for unused torches over them

optimise the working width in the narrowest

spaces. The electrical cabinet is positioned

over the wheel-housing so it is not exposed

to thermal radiation from the cut plate. It is

accessible from the side to simplify mainte-

nance and service.

MULTITHERMeco

Track Gauge 2600 3100 3600 4000

Working Width 1500 2000 2500 3000

Total Width 4070 4070 5070 5070

Length 1500 1500 1500 1500

Height 1980 1980 1980 1980

Track Height 500 500 500 500

all values in mm


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MultiThermVersatile and Efficient

Technical Data:

- Working Widths: up to 4 m

- Travel Speeds: up to 35 m/min*

- Working Length: unlimited

- Cutting processes: oxyfuel, dry plasma,

laser, WIPC- Equipment options: plasma bevel, oxyfuel

bevel, drilling

- Marking processes: powder marking, plasma

marking, punch marking, needle marker

OmniScript, InkJet

* depending upon machine equipment

Whether plasma (straight or bevel), multi-

torch oxyfuel cutting, laser, marking or acombination of all is your requirement, the

MultiThermis THE machine for you.

High power drives for speeds up to 35 m/min*

enable high positioning and cutting speeds

even on tight contours. The effective working

width is used to the maximum thanks to park-

ing space for heads over the wheel-housing.

Multiple torch operation for high productivity

is, of course, possible with oxyfuel, plasma

and laser operation.

MULTITHERM

Track Gauge 2600 3100 3600 4000 4600 5000

Working Width 1500 2000 2500 3000 3500 4000

Total Width 4070 4070 5070 5070 6070 6070

Length 1940 1940 1940 1940 1940 1940

Height 1980 1980 1980 1980 1980 1980

Track Height 500 500 500 500 500 500

all values in mm


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OmniMatMachine for special tasks

Technical Data:

- Working Widths up to 7.8 m*

- Maximum number of torches on the

machine: 16

- Optional: footplate travelling with the

machine, automatic hole piercing up to130 mm

* depending upon machine equipment

This machine has been robustly built to guide

even the heaviest units accurately. The CNCcontrolled cutting machine with a high load

gantry construction, dual sided longitudinal

drives and precision machined guide sections

offers you high cutting accuracy and shape

consistency even in 24 hour continuous opera-

tion. Whether with oxyfuel, underwater or

dry plasma, whether vertical cuts or bevels,

the OmniMatis the ideal solution for the

toughest conditions.

OMNIMAT

Track Gauge 4000 4600 5000 5600 6000 6500 7000 7500 8000 8300 8800

Working Width 3000 3600 4000 4600 5000 5500 6000 6500 7000 7300 7800

Total Width 4935 5535 5935 6535 6935 7435 7935 8435 8935 9235 9735

Length 1940 1940 1940 1940 1940 1940 1940 1940 1940 1940 1940

Height 2100 2100 2100 2100 2100 2100 2100 2100 2100 2100 2100

Track Height 500 500 500 500 500 500 500 500 500 500 500

all values in mm


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Technical Data:

- Cutting system with fibre laser

- Low adjustment and maintenance costs

- Low energy consumption, low running costs

- Laser class 1 because of housing

- Extremely simple- Magnetic holder to protect the cutting head

- Multiple cameras for monitoring the

machine and process on screen

With the most modern fibre laser, the unit is

at right up to date: the Laser is characterisedby a robust and long life design. No adjust-

ment is necessary right up to the cross car-

riage and the emitter diodes in the laser have

an average lifetime of over 50,000 hours. The

laser beam is carried in an optical fibre cable

through the drag chain to the cutting head,

so no beam path purging gas is required.

Because of the high efficiency of the laser and

the low gas consumption in total, the cutting

costs on the machine are kept very low.

Your entry into the Laser class

FIBERBLADE

Working Width 2000

Working Length 4000

Laser Power (W) 1200 - 2400

all values in mm


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LaserMatThe apex of quality

Technical Data:

- Cutting system with CO2Laser

- Highest positioning speed over the entire

working area of up to 60 m/min

- Infinitely rotating bevel unit

- Highest force deployment during acceleration- Fulfils laser class 1

With working widths of over 4 m and bed

lengths up to more than 40 m, the system ispredestined for large format plates. The CNC

controlled laser processing system offers

high part accuracy due to linear guides for

longitudinal and transverse motion. The laser

beam is guided in the transverse direction via

moving mirrors with 100% beam path length

compensation and thus ensures a consistently

high processing quality. The colour camera

which is directed at the cutting head makes

possible easy observation on the screen

alongside the operating panel.

Apart from vertical cuts, bevel cuts are possi-

ble and various marking options are available.

LaserMat

Track Gauge 4200 5000 6000

Working Width 2500 3000 4100

Total Width 5780 6580 7610

Laser power 4000 5000 6000

Length without bevelling 4460 5010 5705

Length with bevelling 4710 5260 5955

all values in mm


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Special Portal Machines

application and design, engineering and train-

ing, e.g. in the economical use of CNC tech-niques. Special portal machines are used, for

example in shipbuilding, the manufacture of

wind turbine towers and stone mould cutting.

Just as varied as our product range are the

tasks we are set by the different branches ofindustry. We not only supply you with cutting

machines with the latest technology and high

reliability, but also offer Know-how, support in


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Cutting Technologies

Laser, Plasma or Oxyfuel which process is

best suited to, and above all most economicalfor, your application?

OxyfuelOxyfuel flame cutting is the cheapest process

for the cutting of Mild and low alloy steels,

even with weld preparations.

Plate thickness range:

3 mm 2800 mm

(Typical cutting range: 10 mm 100 mm)

PlasmaPlasma cutting is a fast, precise process forcutting unalloyed and high alloyed steels as

well as Aluminium with high quality.


Mild Steel: 2 mm 90 mm

Stainless Steel: 3 mm 160 mm

(Typical cutting range mild steel:

2 mm 50 mm)

LaserIf you want cuts of the highest quality with the

greatest possible accuracy, then laser cutting

with the square cut edge, narrow cut kerf and

low heat input is the right technology for you.


Mild Steel: 1 mm 25 mm

Stainless Steel: 1 mm 20 mm


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Bevel cuttingunits

Laser bevels

Types of bevel I, V, Y

Material thickness for

bevellingup to15 mm


vertical cutsup to 25 mm

Max. Angle 45

- Infinite rotation of the cutting head about

its own axis

- Interpolation of the bevel angel (change onthe fly from minimum to maximum torch

inclination whilst cutting)

- Positive and negative bevel angles in one

part are possible

- Collision protection

Oxyfuel bevels

Types of bevel I, K, V, X, Y


bevellingup to 80 mm*


vertical cutsup to 150 mm*

Max. Angle 60

* for manual units

- Infinite rotation of the unit about its own axis

- Interpolation of the bevel angel (change on

the fly from minimum to maximum torch

inclination whilst cutting)- Positive and negative bevel angles in one

part are possible

Plasma bevels

Types of bevel I, V, X, Y


bevellingup to 50 mm


vertical cuts

with edge start

up to 50 mm

up to 100 mm

Max. Angle 45

- Infinite rotation of the unit (Skew Rotator)

about its own axis

- Interpolation of the bevel angel (change on

the fly from minimum to maximum torch

inclination whilst cutting)

- Positive and negative bevel angles in one

part are possible

- Arc segment system


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The magnetic height sensing is fully integrated

into the torch with no external parts. Sensingring and additional cables are no longer

present, so there is no wear of the sensor no

any need to change it for different material

thicknesses. Better material utilisation through

better sensing right up to the edge of the

plate. The SensomatALFA height sensing is

easy to use with a digital display of the current

operating status.

With the ALFA torch, fast nozzle change is

possible without the use of tools. Set-up

times are significantly reduced.

ALFAThe oxyfuel machine cutting

torch of the future

OmniLiftTorch lifter- Stabile and fast cutter suspension for oxyfuel

and plasma cutting

- Patented stand-off control SensoMat

ensures the exact distance from torch to

material for better cut quality

- Faster stroke with spindle drive ensures

lower non-productive times, optimum cut

quality and high productivity

- Completely maintenance free

Global ControlThe latest generation controls

- Automatic and manual control of the

cutting processes

- Databases: technology, materials

and consumables

- Plate alignment compensation

- Torch positioning supported with camera

or laser diode (Option)- Unlimited reversing

- Graphic editing/display of the nesting

plan elements

- Graphic display of the current torch position

with Zoom function

- Service / maintenance diagnostics

- Import of DIN/ESSI formats

OMNILIFT OL 100 S/Z OL 200 N/S/Z OL 300 N/S/Z

Stroke (mm) 100 200 300

Stroke speedN = 66 mm/sec

S = 132 mm/sec

CNC controlled Z axis Z


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Marking

InkjetThe system for printing of lines, contours

and alpha-numeric characters. The plates aremarked fast and silently, with no negative

influences on the surface. With the single jet

system the marking speed for lines is 3-35 m/

min. Multi-jet systems mark characters with

3-26 m/min.

OmniScriptEspecially suitable for marking texts onto

parts (e.g. ISO 9000). The vibrating stylus

point with its own axes generates clearly

readable, long-lasting marking in just a few

seconds. Also suitable for marking lines andcurves (e.g. bending lines). The maximum

marking speed is 6.6 m/min (lines) and 1 cps

for 10 mm character height.

Plasma markingThe plasma marking unit melts the plate

surface and allows fast, precise marking withline widths, depending upon the application,

of 0.5 to 1.5 mm. The maximum marking

speed is 20 m/min.

Punch markingThe unit produces clear lines and punched

points on the plate surface for drilling,

contours and letters. The maximum marking

speed is 3 m/min.


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DrillingIn those cases where

- High accuracy of the holes is required

(e.g. as preparation for thread cutting),

- The hole diameter has to be less than the

material thickness or- The number of thermal hole piercings has

to be reduced,

the machines can also be equipped with a

drilling head.

Strip cuttingThe strip cutting unit has been specially

designed for cutting shops who have many

strips to cut. It can be interchangeably in-

stalled on a standard cutting machine It is

possible to cut two strips with widths of 90 up

to 180 mm or one strip with widths of 180 up

to 360 mm with this head. Height sensing is

made by the centre torch which is connected

to the SensoMatALFA.

BlastingThis process is mainly used in shipbuilding

where primed plates have to be prepared for

later welding. In one operation the plate is

both blasted and marked. Stiffeners can be

welded on at once. This makes for drastic time

savings in the production process.


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Softwarefor Processes and Production

Machine and Software from the same source

guarantee smooth running of all processes

through the entire value added chain. Thus

our customers achieve the best loading oftheir resources for a reasonable investment

sum. From preparing the order up to post cal-

culations. From designing the parts through

creating the nesting plan, transferring the plan

to the machine and finally the cutting of the

parts.

Machine based Information Technology

OmniWin 2011 and OmniBevel 2011

OmniWin 2011 is a modern design and nest-

ing software which can be adapted to your

requirements and which adjusts intelligentlyto your machine. OmniWin 2011 takes on

all cutting tasks which arise adjusted to the

needs of an order based production with CNC

controlled thermal cutting machines. Both

with low batch quantities in engineering and

pressure vessel manufacture and with the just

in time order based production in contract

cutting shops, OmniWin 2011 is effective and

economical. Special cutting processes, such

as bevel cutting, cutting of geometric devel-

opments, panel lines in shipbuilding or strip

cutting are all handled by OmniBevel 2011.

With a few inputs you select the contour andallocate a bevel to it. The rest is done auto-

matically by OmniBevel 2011. Because

OmniBevel 2011 separates bevel definition

from the technology, analyses the part contour

and inserts the technology and the process

parameters automatically.

Commercial Process Technology

OmniCalc 2011, OmniTrack 2011 and

OmniSchedule 2011

With OmniCalc 2011, OmniTrack 2011 and

OmniSchedule 2011 you can optimise yourprocess related tasks. They integrate your pro-

duction world into the ERP world. Commercial

processes become transparent and resources

can be planned and calculated. With exact

evaluation of costs and throughput, OmniCalc

2011 produces an exact quotation or order

calculation in seconds. Production planning

and product control from OmniSchedule 2011

makes processes transparent, reproducible

and reliable. People, machines and materials

are applied ideally. The factory data capture in

OmniTrack 2011 actively controls production

and checks the results. The professional

post calculation identifies and combats cost

drivers, recognises turnover carriers and

manages active processes.


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Cutting Tables and FiltersOur cutting systems can be completely inte-

grated into the production using our periphery

equipment. To these belongs environmental

technology matched to the cutting process as

well as automation and handling technology.

With our modern fume extraction tables

and filter units we help our customers to

contribute to protecting the environment.

FilterThe new filter series Z-Line offers a large

selection of filter solutions for flexible use in

industrial extraction. The powerful units

guarantee a safe and healthy working envi-

ronment. Because of their low consumption

of current and compressed air and the long

interval between services they are veryeconomical.

Tables for dry plasma and

oxyfuel cuttingThe basic construction of the PROGRES fume

extraction tables ensures reliable material

support and an effective extraction of the

dust and fumes generated during oxyfuel

and plasma cutting. Thanks to the modular

design, any necessary table length and width

is possible. The integrated slag trays make for

easy cleaning of the tables.

Water tablesBased on decades of experience in thermal

cutting, Messer also offers every type of water

table. For special materials or especially high

requirements for low distortion and low heat

affected zones, there are cutting processes in

on or over water. Messer can also offer here

the optimum solution designed for all conceiv-able variations, such as, for example:

- Automatic level lowering for

loading /unloading

- Agitation devices to prevent the build up of

explosive gasses when cutting Aluminium

under water

- Stops which can be lowered

- Fully automatic slag removal

Using modern modular construction the tables

can be virtually made to measure to suit the

individual application or logistic requirements

of the customer.


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RetrofitThe Economical Alternative

The advantages for you:- High increase in output for little investment

- Short down times

- Better availability of spare parts and

consumables

A conversion or retrofit means upgrading tothe newest technology such as modern nu-

merical controls based on a PC, or torch sus-

pensions with automatic height control using

the latest process oriented sensing methods.

Typical components for Retrofits are the new

generation of plasma units for the plasma

process or high performance oxyfuel torches.

After SalesEverything to keep your

Production running

The guarantee for the best productivity for

cutting is the use of original spare parts and

consumables. We hold all common spare

parts and consumables available for you for

short delivery. Ask today about the possibility

of special agreements to guarantee you the

best prices!

We have well trained teams in our repair work-

shop who ensure professional repair of com-

ponents such as gearboxes, torch suspensions,

rotating heads, controls and printed circuit

boards.


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TAC Competence can be made!Use products from Messer Cutting Systems more effectively

From the very beginning, customer orientationhas been a pillar on which the exceptional

success of Messer was based. This also in-

cludes the innovative and high standards of

the technology in Messer machines. However,

even the best technology can only carry out

what the operator tells it to do.

In our newly set up Training and Application

Center (TAC) in Gro-Umstadt, our specialists

transmit to the course participants in a practi-

cal manner all the knowledge and expertise

in working with our plants, equipment and

software.

In the Messer Training and Application Centerwe offer our customers:

- The concentration of Messer technical

know-how into a comprehensive training

curriculum

- The documentation of our technical expertise

and its implementation in pedagogic

optimised training documentation

- Staff trained both technically and

pedagogically trained personnel (ongoing

training in cooperation with the Technical

University of Dortmund)

- Access to an online learning platform for

independent study and knowledge

management (E-Learning)


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Messer Cutting Systems GmbH

Otto-Hahn-Strae 2-4D-64823 Gro-Umstadt

Phone +49 (0) 6078 787-0

Fax +49 (0) 6078 787-150

[email protected] 15576

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