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1930 - 201080YEARS
PLATES - PIASTRE - TOLES - PLATTEN - PLACAS
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since 1930 thesuccessfulproduction ofmachines andsystems forthe steelconstructionindustry
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1930 - 201080YEARS
Ficep was founded in 1930 in the tiny village of Gazzada, Italy at the foot of the Swiss Alps.
Four generations have followed in this family business dedicating both time and effort with a passion for the quest to excel in the niche sectors of steel construction and forging industries.
In 2010 the company celebrated its first 80 years with an even closer eye on the future.
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The FICEP CNC lines for the production of the plates are predominant throughout the world.
Wherever you are when you see bridges, steel buildings or transmission lines, the plates that composed those structures were probably fabricated on a FICEP plate system.
No progressive steel construction company should be without a Ficep CNC line.
Ficep is represented throughout the world by its network of subsidiaries & offices (12) and localagents with proven experience and reliability.
Customers all around the worldhave chosen ourhigh-tech systems to expand theirfuture
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Ficep’s success lies in the company’s passion for the machine tool industry and in commitment to research and development for the creation of unique product solutions.
From the initial development of manual machines the Ficep product line has evolved into the most extensive product range of CNC systems in the industry today.
As early as the 60s, Ficep was the first to intro-duce automated lines to face the enormous andconstantly growing demand for fabricated structural steel.
Today the extensive range of Ficep CNC plate systems with their industry leading performance is an example of the dedication to innovative product development.
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MODEL P51 P113Working range mm 500 x repositioning 800 x repositioningPunches No. 3 3Max. Punching Dia. mm 46 46Max. Thickness mm 25 25Punch. nominal power kN 800 1100Drilling Spindle No. 1 1CNC Axes No. 2 2
CNC plate punching machines
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These are hydraulic punching machines of the C-frame type, with either a 500-800 mm throat depth, supplied with three selectable punch diameters.
Each punch has a punching force of kN 800 (P 51) or kN 1100 (P113) throughout its entire stroke.
The one-piece steel frame construction contains the electronics, hydraulic system and the CNC.
The CNC punching system is supplied ready to go and does not require any on-site assembly.
P 51P 113
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CNC plate high speed drilling machine
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P 27DD is a plate drilling machine spe-cifically designed for the automatic processing of plates up to a thickness of 80mm.
Traditional systems such as radial arm drills, portable magnetic base drills, etc. have been superseded by this high speed drilling system which not only performs the drilling operations, but can also mark, tap and scribe the plates to indicate possible welding locations.
P 27DDMODEL P27DDWorking Range mm 1000 x repositioningDrilling Spindles No. 1Tools (ATC) No. 8Max. Drilling Dia. mm 40 (50)Max. Drilling Thickness mm 80Drilling Spindle power kW 19CNC Axes No. 3
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Automatic CNC drilling & thermal cutting systems for large plates
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TIPO AThis plasma drill processor is designed for wide plates and is suitable for:• Manufactures of bridges and viaducts• Heavy structural steel manufacturers• Manufacturers of agricultural and earth moving machinery or mining equipment
The main feature of Ficep CNC working centres is to automatically process the largest plates available on the market without limits on plate thickness.
The CNC line tipo A 31 and tipo A 16 can carry out in one step the main operations required in the steel construction industry such as drilling, milling, pointing, tapping, marking, scribing and plasma/oxy cutting.
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MODEL Tipo A 16 Tipo A 31 Tipo A 25LGStd. Working range mm 1600x3000 3100x6000 2500x6000Max. Drilling Diameter mm 40 (50) 40 (50) 40 (50)Max. Material Thickness mm 130 130 130Drilling Spindles No. 1 1(2) 1(2)Drilling nominal power kW 19 19 19Auto. Tool Change Positions No. 6 6 (12) 6 (12)Plasma Torch No. 1 1 (2) 1 (2)Oxycutting Torch No. 1 1 (2) 1 (2)CNC Axes No. 3 3 (4) 3 (4)
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TIPO A16TIPO A31TIPO A25LG
The FICEP CNC plate system models TIPO A are composed of substantial bridge style box frames.Two independent drilling heads are positioned by ball screws to the programmed locations.Each head has a 19 kW (25 HP) motor, with high spindle speed (3,000 RPM) to accommodate today’s high performance tools.
Additional features include:• Dual automatic tool changers each with 6
positions. • CNC controlled random marking unit with 38
positions. • Plasma cutting torch positions on the same axis
as the drilling head.• Possibility to install an optional second thermal
cutting torch.
Some of the most significant system benefits include:• Reduced overall dimensions.• Reduction of material handling steps.• Unloading the finished parts while the system
is processing.• High speed drilling due to the ball screw spindle
feed and the ability to utilize carbide tools.• High performance plasma cutting is achieved
with various torch options.• Ability to process multiple operations such as
drilling, countersinking, tapping, etc. • One rack and pinion measuring system for
all operations guarantees accuracy between operations.
• Powerful nesting software for material and processing optimization.
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Automatic CNC punching & thermal cutting systems for large plates
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TIPO BToday the TIPO B systems are the most innovative solutions for the fabrication of plates in various diverse industries.
For this reason, FICEP, the worldwide leader in the manufacturing of machine tools for the plate and structural steel fabrication industry, has realized the benefit of the integration of multiple operations within one CNC work cell when engineering the TIPO B.
The CNC line model TIPO B has been designed with the aim to integrate all the typical functions which are required in plate fabrication.
The ability to start with raw material and end with the finished part including such operations as drilling, milling, punching, marking, scribing and cutting the part to the desired size and shape is what makes the TIPO B truly unique.
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MODEL Tipo B 161 Tipo B 254Std. Working range mm 1600x3000 2540x6000Max Material Thick No. Punching mm 25 25Max. Material Thick No. Drilling mm 100 100Max. Punching Diameter mm 100 100Punching nominal power kN 1000 1000Punching Tools No. 1 (6) 1 (4-8-14)Drilling Spindle No. 1 1Drilling Tools No. 1 (5) 1 (6)Marking Unit No. 1 1Plasma Torch No. 1 1Oxy-fuel Torch No. 1 1CNC Axes No. 3 3
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TIPO B 161TIPO B 254This CNC product line includes the models TIPO B161 and TIPO B 254. Both consist of a bridge press that includes the punching head, drilling head, tool changers, marking unit, plasma cutting unit and an oxy fuel cutting system that is capable of processing plates from 6 mm (1/4”) to 100 mm (4”) in thickness and up to 1600 mm (63”) or 2540 mm (100”) in width.The infeed and outfeed conveyors can be configured with additional sections in order to achieve the desired length of plate to be processed starting from the standard length of 6 meters (20 ft).Punching is integrated with the thermal cutting to grant maximum integrated productivity. A high performance spindle, capable of 19 kW (25 HP) and up to 3000 RPM, can be included to expand the capabilities of the Tipo B systems.The system is provided as standard with a Hypertherm HPR 260A torch for processing plates up to 38 mm (1-1/2”) in thickness. More powerful plasma units are available as an option.
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CNC work cell for punching, marking, drilling, tapping, milling and thermal cutting operations for large plates
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TIPO CThe exclusive TIPO C is a range of models that incorporate the operations of punching, marking, drilling, boring, milling, tapping and high definition plasma cutting of large plates.
TIPO C lines are designed to accommodate the different requirements for automatically processing in one cycle large plates (up to 6000 [20 ft] x 2500 mm [8 ft] ) and in different thicknesses ranging from 2 mm (.078”) up to 20 mm (.75”), while ensuring high quality, precision, productivity and flexibility.
The TIPO C lines are flexible CNC centers capable of complying with the requirements of both traditional steel fabricators and all types of industries requiring accurate detailed components that require multiple diverse operations.
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MODEL Tipo C 16 Tipo C 25Std. Working range mm 1600x3100 2540x6000Max Material Thickness Punching mm 16 20Max. Material Thickness Drilling mm 16 25Max. Punching Diameter mm 100 100Punching nominal power kN 500 1000Punching Tools No. 1 (14) 1 (14)Drilling Spindle No. 1 1Drilling Tools (ATC) No. 6 6Marking Unit No. - 1Plasma Torch No. 1 1
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TIPO C16TIPO C25The frames of the TIPO C16 and TIPO C25 aremade of alloy steel plates that are stress-relieved prior to machining.
All machine movements are achieved with precision ball screws and guided with prismatic ways.
System assembly and alignment operations are managed with sophisticated laser equipment.
The punch tonnage, which is constant throughout the punch stroke, is generated by a special high pressure hydraulic cylinder.
This allows the use of progressive punches that considerably reduces the punching forces required.
The unique tool recognition system allows for the automatic stroke adjustment and the use of standard punches, those that have been re-sharpened or progressive punches using rake angle.
All the plasma units available take advantage of the exclusive Ficep system to control the torch height and to handle the cutting parameters, which simplifies the process and achieves maximum performance.
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CNC lines for the processing of flats
MODEL Tipo D4 Tipo D8Max. Angles mm 150x150x16 200x200x20Max. Flats mm 510x25 510x25Punching Capacity mm 35x25 35x25Max. Punching Dia. mm 46 46Punching tools No. 4 8Punching nominal power kN 1100 1100Shearing nominal power kN 2200 2200CNC Axes No. 2 3
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TIPO D4TIPO D8The versatility of the Ficep product range is further enhanced with the Type D angle and plate systems. These provide such additional capabilities as plasma cutting and a CNC controlled flat stock shear with programmable miter cutting to accomplish corner clipping and miter cuts.
The basic versions have punching stations with either 4 or 8 positions each with1100kN (121 US tons).
The punching station is combined with a 2200kN (242 US tons) rotating shear unit for cutting 510 mm (20”) wide by 25 mm (1”) thick plates.
The stock length material is positioned through the press area by a material positioning carriage that employs a rack and pinion measuring system.
Tipo D4 and D8 include the possibility to process both flats and angles.
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GEMINIThe complete plate working solution for small to medium fabricators and machinery builders of all sizes.
The Gemini handles from sheet metal to heavy plate for the operations of cutting, marking, milling, drilling, tapping, beveling and much more all on one comprehensive system with unprecedented accuracy and the lowest cost per part when compared to other gantry type systems.
The FICEP Gemini series of plate gantry plasma systems brings to the market a new concept of manufacturing that will be the benchmark for years to come.
Automatic gantry style plate fabrication center for cutting, drilling, milling, marking and thermal cutting
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MODEL GEMINI HP25 GEMINI HP32 GEMINI HD36Length mm 6100 6100 6100Width mm 2540 3100 3600Drill head No. 1 1 1 + 1Maxi hole diameter that can be drilled mm 32 (240) 32 (240) 40 (400)Maximum plate thickness mm 80 80 127Spindle rotation motor (a.c.) kW 11 11 26Hypertherm Thermal Cutting (option) HPR260 XD HPR260 XD HPR260 XD
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The Gemini’s moving gantry design allows for a greater range of plate sizes and thickness.It eliminates the challenges of plate weight, stock material length and system footprint. Machine accuracy of better than 0.1mm (.004”) ensures better fit-up and less welding time.The Gemini’s high speed machine tool spindle allows fast drilling of holes from 3 mm (1/8”) to 32 mm (1-1/4”) in diameter on the HP series and up to 50 mm (2”) on the HD. For holes up to 240 mm (9-3/8”) in diameter the Gemini can mill holes to a high accuracy. The high speed spindle, combined with wide area automatic material clamping provides for a very high productivity of the most common hole sizes required.Plasma torches from 200-400 Amp and optional oxy torches can be furnished so the Gemini can cut plate from 1 mm – 80 mm (.039” – 3”) in mild steel and from 1 - 40 mm (.039” – 1.57”) in stainless, brass and aluminum. For heavy plate work the Gemini can be supplied with up to three oxy-fuel torches for accurate plate stripping or multiple part cutting.On machine parts and many structural components such requirements as slotted holes, milled bearing surfaces, etc. are required. The accuracy of the Gemini for both cutting and machining delivers unprecedented efficiency as multiple operations can be performed by one CNC system that eliminates material handling if multiple systems are utilized.
GEMINI 25 GEMINI 32 GEMINI 36
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AFTER SALES SERVICE
The Ficep after sales service is divided into three main areas:
START UP to train the customer’s staff, starting up and testing the machine during the installation phase.
HELP LINE following the customer’s operations and providing support when seeking faults, searching for spare parts, consumable supply, and software updates.
MAINTENANCE SERVICE providing non-routine maintenance and managing the eventual program of preventive maintenance.
Great professional experience and competence, together with excellent communication skills are among the basic and essential characteristics of all human resources employed in the Technical and After-Sales Service. The high quality of this service already starts during the installation of the machines at the customer’s premises, with in-depth training sessions. The service is organized in such a way as to provide always precise information in a very short time.
After the START UP, the service is developed in the following way:
HELP LINE: according to the type of machine and complexity of the intervention, gives technical assistance through modem (teleservice) or phone.
MAINTENANCE: timely and professionally scheduled and/or extra-ordinary maintenance; efficient spare part service, some of which can also be purchased by e-commerce.
For further information, we suggest you visit the section dedicated to the service on our website www.ficepgroup.com
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HARDWARE
SOFTWARE
The dedicated software for Ficep lines has been studied and developed for the typical applications concerning angles, U-bars and plates. The profiles are managed according to casting plans that organise the processes and quantities thus facilitating the operator’s tasks.Programming is simple and easy to follow.All Ficep lines are pre-arranged for exchange of information with top level external computer hosts.
FICEP CNC CONTROL UNIT – MINOSSE SERIESThe new generation Minosse control unit, with 6 controlled axes, is based on a fieldbus CANopen technology.The CNC is positioned on a mobile control panel, so that the operator can have a complete view of the machine. All the input and output cards are connected to the bus and lodged on the machine, if it’s possible.
Main features• “Input” management of simplified data (tabular form)• Piece program storage, with possibility of import/ export using ASCII type files: all displays are positive and in language concerning:• Alarms inside and outside the CNC• Diagnostics and information for the operator
The control panel is an industrial PC containing the CNC and having the following specifications:• 600 Mhz CPU with L2 512 KB “cache”• 512 MB RAM memory• Touch screen colour video TFT 12.1’’ • Keyboard panel and auxiliary pushbutton panel• 10/100 RJ45 Ethernet port• USB modem • 1 additional USB port • WINDOWS XP Embedded operative system• Teleservice software
1930 - 201080YEARS
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Poligono Industrial Ali-GobeoCalle Becolarra, N2 - Pabellón 3001010 Vitoria (Alava) - SPAINTel. +34 945.14.83.11Fax +34 945.14.81.37www.ficepgroup.comE-mail: [email protected]
Office, Tele/fax 0044-2886751150Mobile 0044-7711610244Office, Tele/fax 0044-1460239635Mobile 0044-7876591176www.ficepgroup.com
Z.I. “Les Platanes” - B.P. 2033360 Camblanes - FRANCETel. +33 (0) 556.20.15.55Telefax +33 (0) 556.20.15.56www.ficepgroup.comE-mail: [email protected]
2301 Industry Court - Forest Hill Industrial ParkForest Hill, MD 21050 - USATel. 1-410-588-5800Fax 1-410-588-5900www.ficepgroup.comE-mail: [email protected]
144 El-Alam Str. Forest Bldg., Badaro P.O.Box 2019/116 Beirut Court House BeirutLEBANONTel. +961 1 386664 - Mobile: +961 70126826Fax +961 1 386011 www.ficepgroup.com • E-mail: [email protected]
Unit 204, 2nd Floor - Block CDB Plaza Discovery BayHONG KONGTel. +852-2544 6888Fax +852-2544 5123www.ficepgroup.comE-mail: [email protected]
HONG KONG
Av. Vital Brasil n° 540 - Centro - Poá São Paulo 08557-000 - BRASILTel./Fax: +55-11-4636.8798www.ficepgroup.com • E-mail: [email protected]
MOCKOBCKИЙ OФИC127051, Mockвa, yл. Пeтpoвka, 20/1, oфиc 36.Teл.: (495) 6423794, 6423795Фakc: (495) 5858696www.ficepgroup.com • E-mail: [email protected]
Pradman Engineering Services Pvt. Ltd.Plot No A-490, Road U, Opp. DGP Windsor, Next to Irmra, Wagle Industrial Estate,Thane (W) – 400604 India(Tel) +91 22 25806179 / 80Gaurang Trivedi – Technical Services (Mob) +91 9702701730www.ficepgroup.com
FICEP INDIA SERVICE
Otto Hahn Strasse 4648529 Nordhorn - DEUTSCHLAND Telefon: +49 5921 30457-10Telefax: +49 5921 30457-29Mobil.: +49 171 120 3932www.ficepgroup.com • E-mail: [email protected]
.de
3 Gilcar Way Valencia ParkWakefield Europort Normanton WF 10 5QS UNITED KINGDOMTel: 0044 1924 22353Fax: 0044 1924 223666www.ficepgroup.comE-mail: [email protected]
via Matteotti, 2121045 GAZZADA SCHIANNO VA - ITALYTel. +39 0332 876.111Fax +39 0332 462.459www.ficepgroup.comE-mail: [email protected]
Guangzhou Representative OfficeRoom 2010, Guangzhou Peace World Plazano. 362-366 Huan Shi Dong Road,Yuexiu District, Guangzhou 510060Tel: +86-20-83752871, 83752876Fax: +86-20-83881779www.ficepgroup.comE-mail: [email protected]
HONG KONG
