Embed Size (px)
Citation preview
TIPO BFlexible CNC center for punching, marking, drilling, boring, milling, tapping and high definition thermal cutting of large plates
Today the TIPO B system is the most innovative solution for fabrication of plates for many varied industries.
For these reasons, FICEP, the worldwide leader in the manufacturing of machine tools for steel fabrication, has realised the benefit of the integrated CNC work cell for plates mod. TIPO B.
The CNC line model TIPO B has been designed with the aim of integrating all the functions which are required in plate fabrication.
The ability to start with raw ma-terial and end with the finished part after completion of all the necessary operations such as drilling, milling, punching, mark-ing, scribing and cutting the part to the desired size and shape is what makes the TIPO B truly unique.
2
TIPO B
TIPO B 254
Flexible CNC center for punching, marking, drilling, boring, milling, tapping and high definition thermal cutting of large plates
3
44
The CNC line model TIPO B consists of a closed bridge press frame that includes a punching head, drilling head, tool changer, marking unit, plasma cutting unit and an oxyfuel cutting unit that is capable of processing plates from 6 mm to 100 mm in thickness and 2540 mm in width.
The infeed and outfeed conveyor can be configured with additional sections of conveyor in order to achieve the desired length of plate to be processed starting from the standard length of 6 metres.
The plate positioning is accomplished with a lateral powered material clamping device that positions the material to precise tolerances regardless of any irregularities in the plate edge condition from the rolling process or from the removal of prior piece parts that were generated from the stock plate.
A two/three gripper system with a very precise linear rack and pinion device is used to position the plate and measure its actual location.
55
TIPO B
TIPO B 254
Flexible CNC center for punching, marking, drilling, boring, milling, tapping and high definition thermal cutting of large plates
66
The TIPO B can be equipped with an 80 kN capacity marking unit having a disc with 38 alphanumeric characters, whose selection is obtained thanks to the disc rotation through a CNC controlled servomotor.
The marking head can quickly generate part identification marks that are deep enough to remain readable, even after painting or galvanizing. The approach of the marking disc to the plate takes advantage of the Y-axis.
77
TIPO B
A 1000 kN hydraulic punching head is typically utilized to generate holes in plates up to 25 mm thick.
Quick punching is perfectly integrated with the thermal cutting to grant maximum productivity.
The plate and the punching head are rapidly transferred to the programmed position through rack and pinion and brushless motors.
TIPO B 254
Flexible CNC center for punching, marking, drilling, boring, milling, tapping and high definition thermal cutting of large plates
8
A high performance machining spindle capable of up to 3000 RPM with a ball screw feed can be furnished to add significant perforating capabilities to the TIPO B.
A tool-changer with 5 positions can be combined with the drilling head to allow the automatic processing of parts within a nest that require the production of different operations or hole sizes.
The robust drill head of the TIPO B includes a spindle with an ISO 45 tool holder which is suitable for lateral and frontal milling operations and has a 19 kW motor.
This combination of power and speed takes full advantage of not only high speed steel drills with internal/external lubrication, but also high performance insert tools such as carbide.
99
Drilling automatic tool changer of 4 positions
TIPO B
TIPO B 254
Flexible CNC center for punching, marking, drilling, boring, milling, tapping and high definition thermal cutting of large plates
10
Carriage with pincher for longitudinal positioning of the profile, controlled by CNC. The carriage is made up of a mobile table moved by a precision gear reduction, no. 2 strong hydraulic pinchers suitable to clamp the plate, the tools-storage with 4 positions for punching tools.
11
The system is provided with a Hypertherm 260A torch for processing plates up to 38 mm in thickness. More powerful plasma units are available optionally. The plasma torch is utilised to contour a cutting operation of the parts from the nested stock plate. During the plasma cutting process algorithms in the
Ficep proprietary software monitors the power to the torch and adjusts its height position accordingly to provide the highest cut quality. By drilling a starter hole, it is possible to use the plasma to cut up to a thickness of 58 mm and higher with more powerful plasma units.
TIPO B
TIPO B 254
Flexible CNC center for punching, marking, drilling, boring, milling, tapping and high definition thermal cutting of large plates
121212
131313
TIPO B
14
Pegaso is the new generation CNC for Ficep machines. PC, CNC and PLC are integrated on a single board, to have the maximum reliability. Pegaso is based on field bus technology: CanBus and EtherCAT, with up to 32 axes controlled.
The CNC is positioned on a mobile control panel, so the operator can have a complete view of the machine. The most of input / output interface devices and brushless motors drives are located on the machine.
Programming• Simplified data input with graphical direct preview• 3D piece view• Diameter programming with automatic tool assignment• Linear, matrix and flange patterns• Programming with millimeters or inches (also fractions)• Linear nesting
Processing• Automatic tool assignment• Unit offset automatic summing• Automatic grouping and ordering of operations• Setup modification lines generation• Rototraslation of executing program to follow sheet
orientation
Execution• Automatic cycle stop for tool setup modification• Probing capability to adjust program quotes to actual
material position• Automatic software to prevent machine unit collisions• Automatic software to prevent tool collisions against
material• Tool management with operating parameters and tool life
management• Messages and alarm notifications to the operator using
customer language with history log• Graphic screens to display machine pieces handling tables• Production times recording
PEGASO SYSTEM
PC characteristics• CPU AMD Ontario 1.6 GHz Dual Core• Ram 2 Gb• Disk Compact Flash 8 Gb• USB 6 High Speed 2.0 (one on the front)• LAN Ethernet 10/100/100 Mbit• Keyboard Industrial PS2• Display LCD Led technology 15 “ with touch screen• Industrial panel with 42 push buttons• Op. Sys. Windows 7 Embedded with EWF filter• Teleservice software for remote diagnostics
HARDWARE & SOFTWARE
15
MAIN TECHNICAl SPECIFICATIONS
Models TIPO B 164 TIPO B 254Plate specifications on infeed side:
Lengthmax. mm 3000 6000min. mm 2500 2500
Widthmax. mm 1600 2540min. mm 500 500
Work piece specifications on outfeed side:Length min. mm 200 200Width min. mm 150 150Punching Capacities (on 400N/mm² plates) Punching force kN 1000 1000Maximum stripping force kN 100 100Maximum hole diameter in punching mm 100 100Max. punching diameter on 20 mm thickness mm 38 38Drilling Capacities (OPTIONAL)Spindle dimension ISO 45 45Stroke to suit the gauge line mm from 10 to 25/30 from 10 to 25/30Spindle motor power (S6 50%) kW 20.1 20.1Spindle rotation speed that can be adjusted by the CNC RPM from 180 to 4000 from 180 to 4000
Drilling diameter min. mm 5 5
Drilling diameter max. mm 40 40
Tapping operations from M6 to M33 from M6 to M33
Boring operations min. mm 5 5
Boring operations max. mm 40 40
Other specificationsMinimum plate thickness mm 6 5Maximum plate thickness (punching operations) mm 25 25Max thickness of the plate for HT2000 thermal cutting operation Production cutting max thickness (max thickness with edge start)
mm 25 (50) 25 (50)
Maximum plate thickness (drilling operations – with optional device) mm 100 100
Maximum positioning weight kg 5000 5000Maximum linear weight of the plate kg/mt 750 750Maximum longitudinal transfer speed mt/min. 30 30Cross positioning speed mt/min. 40 40Working level’s height mm 1100 1100
TIPO B
Adv
ance
d A
genc
y 10
/201
2
Poligono Industrial Ali-GobeoCalle Becolarra, N2 - Pabellón 3001010 Vitoria (Alava) - SPAINTel. +34 945.14.83.11Fax +34 945.14.81.37www.ficepgroup.comE-mail: [email protected]
Office, Tele/fax 0044-2886751150Mobile 0044-7711610244Office, Tele/fax 0044-1460239635Mobile 0044-7876591176www.ficepgroup.com
Z.I. “Les Platanes” - B.P. 2033360 Camblanes - FRANCETel. +33 (0) 556.20.15.55Telefax +33 (0) 556.20.15.56www.ficepgroup.comE-mail: [email protected]
2301 Industry Court - Forest Hill Industrial ParkForest Hill, MD 21050 - USATel. 1-410-588-5800Fax 1-410-588-5900www.ficepgroup.comE-mail: [email protected]
144 El-Alam Str. Forest Bldg., Badaro P.O.Box 2019/116 Beirut Court House BeirutLEBANONTel. +961 1 386664 - Mobile: +961 70126826Fax +961 1 386011 www.ficepgroup.com • E-mail: [email protected]
Unit 204, 2nd Floor - Block CDB Plaza Discovery BayHONG KONGTel. +852-2544 6888Fax +852-2544 5123www.ficepgroup.comE-mail: [email protected]
HONG KONG
Av. Vital Brasil n° 540 - Centro - Poá São Paulo 08557-000 - BRASILTel./Fax: +55-11-4636.8798www.ficepgroup.com • E-mail: [email protected]
MOCKOBCKИЙ OФИC127051, Mockвa, yл. Пeтpoвka, 20/1, oфиc 36.Teл.: (495) 6423794, 6423795Фakc: (495) 5858696www.ficepgroup.com • E-mail: [email protected]
Pradman Engineering Services Pvt. Ltd.Plot No A-490, Road U, Opp. DGP Windsor, Next to Irmra, Wagle Industrial Estate,Thane (W) – 400604 India(Tel) +91 22 25806179 / 80Gaurang Trivedi – Technical Services (Mob) +91 9702701730www.ficepgroup.com
FICEP INDIA SERVICE
Otto Hahn Strasse 4648529 Nordhorn - DEUTSCHLAND Telefon: +49 5921 30457-10Telefax: +49 5921 30457-29Mobil.: +49 171 120 3932www.ficepgroup.com • E-mail: [email protected]
.de
3 Gilcar Way Valencia ParkWakefield Europort Normanton WF 10 5QS UNITED KINGDOMTel: 0044 1924 22353Fax: 0044 1924 223666www.ficepgroup.comE-mail: [email protected]
via Matteotti, 2121045 GAZZADA SCHIANNO VA - ITALYTel. +39 0332 876.111Fax +39 0332 462.459www.ficepgroup.comE-mail: [email protected]
Guangzhou Representative OfficeRoom 2010, Guangzhou Peace World Plazano. 362-366 Huan Shi Dong Road,Yuexiu District, Guangzhou 510060Tel: +86-20-83752871, 83752876Fax: +86-20-83881779www.ficepgroup.comE-mail: [email protected]
HONG KONG
since 1930
